CHAPTER - 06 ASSEMBLY AND DETAILS DRAWING. A] STEPS TO DRAW ASSEMBLY DRAWING FROM DETAILS DRAWING:- 1. Understand the purpose, principle of operation and field of application of the given machine. This will hap in understanding the functional requirements of individual parts and their location. 2. Examine thoroughly, the external and internal features of the individual parts. 3. Choose a proper scale for the assembly drawing. 4, Estimate the overall dimensions of the views of the assembly drawing and make the outline blocks for each of the required view, leaving enough space between them, for indicating dimensions and adding required notes. 5. Draw the axes of symmetry for all the views of the assembly drawing. 6. Begin with the view from the front, by drawing first, the main parts of the machine and then, adding the rest of the parts, in the sequence of assembly. 7. Project the other required views from the view from the front complete views. 8. Mark the location and overall dimensions and add the part numbers on the drawing. 9. Prepare the parts list. B] STEPS TO DRAW PART OR DETAILS DRAWING FROM ASSEMBLY DRAWING: 1. Understand the assembly drawing thoroughly, by referring to the parts list and the different orthographic views of the unit. 2. Study the functional aspect of the unit as a whole. This will enable to understand the arrangement of the parts. 3. Visualize the size and shape of the individual components. 4. As far as possible, choose full scale for the drawing, Small parts and complicated shapes may, require the use of enlarged scales so that their presentation will havea balanced appearance. 5, Select the minimum number of views required for describing each part completely. The view from the front selected must provide maximum information of the part. 6. The under mentioned sequence may be fol lowed for preparing different views of each part : (i) Draw the main centre lines and make outline blocks, using the overall dimensions of the views. (ii) Draw the main circles and arcs of the circles. (iii) Draw the main outlines and add all the internal features. (iv) Cross-hatch the sectional views. (v) Draw the dimension lines and add dimensions and notes. 7. Check the dimensions of the mating parts. 8, Prepare the parts list.1] PLUMMER BLOCK (PEDASTAL BEARING)1] DETAILS OF PLUMMER BLOCK2] ASSEMBLY OF CONNECTING ROD Fig. 19.4 Petrol engine connecting rod2] DETAILS OF CONNECTING ROD Fig. 20.7 Detals of petrol engine connecting rod3] ASSEMBLY OF LATHE TAIL-STOCK BEEROOREE Fig. 18.18A Lathe tail-stock3] DETAILS OF LATHE TAIL-STOCK BRRRCOSEEOIE Fig. 18.18 Lathe tal-stock4] ASSEMBLY OF GLAND &STUFFING BOX4] DETAILS OF GLAND & STUFFING BOX 1 Body a [4 2 Gian Brass| 1 3 Bush Brass| 1 4 Stud ms | 2 5 Nut maiz | ms | 2 Fig. 18.1 Stuffing box5JASSEMBLY OF SCREW) ACK Fig. 18.51A Screw jack5] DETAILS OF SCREW) ACK so 328992 a Gabel nme wen Fig. 18.51 Sorew jack6] CROSS HEAD ASSEMBLY Figure 1 The Crosshead assembly Fig. 18.3A Crosshead6] DETAILS OF CROSS HEAD 111 fesolk doo cennal |7] ASSEMBLY OF REVOLVING CENTRE on “LY RSS Fig. 18.20A Revolving centre7] DETAILS OF REVOLVING CENTRE Fig. 18.20 Revolving centre8] ASSEMBLY OF MILLING MACHINE TAIL-STOCK8] DETAILS OF MILLING MACHINE TAIL-STOCK RZ GY: ZZ LPZZZIIIZDS Fig. 18.19 Milling machine tail-stock9] ASSEMBLY OF CRANE HOOK ma. RAF 1:9] DETAILS OF CRANE HOOK SRS GRLE RSET aenanaunan =|910] ASSEMBLY OF NON-RETURN VALVE = tH ra RAS WF ‘Ss Sy = SSS SS Ci LAN Ms Ee | [ Saif10] DETAILS OF NON-RETURN VALVE S HOLES, M16 PCD150 4190 —e——_——ev oats. 90 io ! " | LIZA. | 20 Kd a “er “A 6 HOLES, DIA 18 N Parts list No. Name Matl_| Qty 1 | Body Brass! 1 2 | cover Brass] 1 3 |Valveseat Bronze] 1 4 | Valve Brass] 1 5 |studwihnut | Ms | 6 6 |setscew | ms | 1 Fig. 18.30 Non-retum valve (Light duty)11] ASSEMBLY OF FEED CHECK VALVE SNF N hae L\ SH SY Wr, Norbbe RY Zs Z Fig. 18.34A Feed check valve11] DETAILS OF FEED CHECK VALVE Fg e Tame Mat [Oy 1 [Boar ays 2 | cover als 3 | seine ws | 1 4 | vane om | 4 5 | vie seat ow | 4 6 | clon om | 4 7 | Hana wheat a} 2 | sus ws | 6 9 | sus ws | 2 10 | ma ms | 6 1 [ne us | 3 PACKING BODY/BONNET CONNECTION12] ASSEMBLY OF PRESSURE RELIEF VALVE Fig. 18.35A Pressure relief valve12]DETAILS OF PRESSURE RELIEF VALVE 13 41 10, ¥ 4 : He i Ne. Name: Mail [Qty 1 | Body ao [4 2 | Valve member ms | 1 3 | Adjusting serew ms [1 4 | Sealed adapter ws | 1 5 | Control sorew ws [1 2 | Adapter ws [1 7 | Control rod ws [4 8 | Control knob Exonte | 1 © | Washer Rubber | 2 10 | Seat Rubber | 2 11 | Spring :wiredia | Spring S| 1 mm :00 = 48 12 | Locknut mi ws [1 Fig. 18.35 Pressure relief valve13] ASSEMBLY OF C-CLAMP Fig. 18.48A C-clamp13] DETAILS OF C-CLAMP oe2e222 a Raikes El- ci to On Fig. 18.48 C-camp14] ASSEMBLY OF SQUARE TOOL POST14] DETAILS OF SQUARE TOOL POST iat [oy — us] % 2 |omeome | ve | 4 ‘as 3 | sue we | 3 4 |Cameeana | us | 1 3 | Ree ts | 3 Es 5 les ae 5 | Sete : peed B+ @ & [ona | us | 4 3 | Sey sow | 3 0 | auve ne |15]ASSEMBLY OF DRILL JIG Ea) J ' “4! = Fig. 18.24A Drill jig15] DETAILS OF DRILL J IG SLOTTED CHEESE HEAD SCREW Mi*50 _® BGR RRROROE Fig. 18.24 Drill jig16] ASSEMBLY OF INDEXING DRILL JIG Fig. 18.25A Indexing drill jig16] DETAILS OF INDEXING DRILL J 1G [Patna] tame Tas] Oy [partna | ams [as | Oe | racer a{a | @ (ome ws tt 2 | sigpione ws] 1] 9 [Seq seat] & 3 | bocator ws | 1 | 10 | Societ head sca! MS | 5 4 [ode acing tec fms} 1 | it [manne as | 1 5 [Batch ansemey | Ms] 1 | 12 |oowatpm.aseas | aes | 2 6 | noun wes] 1 | 13 |Wonpece 1 |onteipuan — |ros} 1 Fig. 18.25 Indexing anil jig17] ASSEMBLY OF LEVER SAFETY VALVE Fig. 18.36A Lever safety valve17] DETAILS OF LEVER SAFETY VALVE eS a a CC 7 [ey att | 8 | taieer ust 2 | Va seat om 9 |rewrgue | us | 1 «| cowe a 4 |Facumen fs | S |comrtas [oem] 2 | 2 | uno alt 8 | sonae us| 3 | 13. | Lewrpin ws] 1_| tora ws |i |_| suswinnanco| — | 618] ASSEMBLY OF SPRING LOADED RELIEF VALVE Fig. 18.37A Spring loaded relief valve18] DETAILS OF SPRING LOADED RELIEF VALVE Prt it [S.No] Name | Mat. [ Oy. 1 | Vive boy Po [4 2 | Lave us| 3 | vane cu} 1 4 | Futremton | mas | 1 5 | Fucnmpn [us | 4 6 | stem ws | 1 7 a} 4 8 | tension spring | Hes | 1 8 | Tension chs} torent | ws | 4 10 | Seve us | 3 Fig. 18.37 Spring loaded rete valve19] ASSEMBLY OF AIR VALVE oS save cea ReOUCTION GEAR CRANKSHAFT CAM OnIVE GEAR oRANRSHART19] DETAILS OF AIR VALVE joe $egeggy| ik agsbete Fig. 18.10 irvaive20] ASSEMBLY OF BLOW OFF COCK20] DETAILS OF BLOW OFF COCK21] ASSEMBLY OF SELF CENTRING CHUCK Face plate i 5 | 1 §o88sa/E waese a =|2 Fig. 18.26a Self centring chuck21] DETAILS OF SELF CENTRING CHUCK Fig. 18.26 Details of tf ceriring chuck22] ASSEMBLY OF FOUR J AWCHUCK22] DETAILS OF FOUR J AWCHUCK Farts tit [Sina] Naame mas [We 1 [oy alt 2 |e als 3 | Scr steel] 4 4 |Lecaie Steet] 4 8 |macnine screws ms | — | 8 Fig. 18.27 Details of four jaw chuck23] ASSEMBLY OF GATE VALVE23] DETAILS OF GATE VALVEEo 24] DETAILS OF STEAM ENGINE CROSSHEAD STEAM ENGINE CROSSHEAD 160 a. 425 425 200 JF 100 925.2 ‘ re) i opts R23 al Ay i i BOREGIE Teele 1 2 | Piston ros = 3 | Gudgeon pin - J 8 g 4 | Slide block 5 Cotter 24 ® Fig. No. 124] ASSEMBLY OF STEAM ENGINE CROSSHEAD25] DETAILS OF CRANE HOOK fem wane Taran wore aaa eee tee 2 eee 3 | PULLEY FIN 2 <__1045-FORGING| a Seer | ead 6 [HOOK TRUNION 7 1045 | 5 eran — Tota ‘ 4 oe oa > y ne 2 2s Her _ 40 [COTTER PIN 2 [NOT *TLONG PROB. 25 Crane hook. Note: - Dimensions of assembly and details drawing are different.141 26] DETAILS OF CLAPPER BLOCK Fi i BRE ROOlE er26] ASSEMBLY OF CLAPPER BLOCK aE [T | “4 S ym A Ss He =27] DETAILS OF MACHINE VICE 4HOLES.OAS we u GERDA TS i Patt i at] Oe 1 [Bose a] 5 2 | sowie jw als en 3 | Sian boo a|s 4 | cooescen ws] | 5 ws | 2 6 [osKscew sting | ws | & 7 |osKsows0ing | ws | 2 i pt oe a 8 |osKsaewsoing | ws | 2 3 | aster 2006 us| 1 to_[Nauzo us | ss ® 027] ASSEMBLY OF MACHINE VICE28] DETAILS OF PIPE VICE fa28] ASSEMBLY OF PIPE VICEoff! oo osBRolg ewww wen === =(gl29] ASSEMBLY OF SPEED REDUCER30] DETAILS OF V-BELT DRIVE30] ASSEMBLY OF V-BELT DRIVE