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3
Main Spindle
PUMA TT1500 series
Left & Right spindle have the same capacity Max. spindle speed Motor(30 min)
TT1500MS/SY TT1800MS/SY
•6 inch Chuck
•Bar working dia.51mm
•8 inch Chuck
•Bar working dia.67mm
6000 r/min 15 kW
PUMA TT1800 series
Max. spindle speed Motor(30 min)
5000 r/min 22 kW
Hydraulic C-axis Brake
Forced Oil Lubrication on C-axis Brake to improve
C-axis contouring control without stick Slip
Left and right same size spindle motor assemblies are designed for high
precision whether performing low speed high power cutting or fine finishing
at high speeds.
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OUTPUT(kW)
.m .m
4N . m .m 4N . m
5 13 8N 6N . m 10 7N
9 5
.m
N .m 20 56N N. m 8
57 2N 1 40
4 1
4
Turret Harmonization of upper & lower turret
.m 1.1kW S1
N
1 47
.m
N
Index time No. of tool station 14
24 stations(12+12)
20 100 250 500 1000 2000 3500 5000
Rapid Traverse
Each axis is powered by a maintenance free digital
AC servo motor. These high torque drive motors are
connected to the ball screws without intermediate
gears for quiet and responsive slide movement with
virtually no backlash.
Especially high precision linear guides (Z1, Z2 and B-axis) with equivalent rigidity Accurate & Reliable Box Guide
to box way guide system are used to ensure smooth slide movement. Ways (X1, X2, Y-axis)
6 245.6
46.5
50
50
72.4
6 159
165 85
Multi-Axis Flexibility
Y-axis Y-axis
X-axis X-axis
X1+Y-axis
Y-axis
X-axis
Double productivity and shorten cycle time are achieved by machining strategy and structural
stability through various operations, balance cutting of upper & lower system, independent
operation of left & right system
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Working Range
Systemized compact structure
ΦC
ΦC
ΦA
B B Height
Machine Construction
8-axis controlled machine establishes multi-axis functional
performance with simultaneous control of Left & Right carriage.
Z1-Axis
Y-axis function is available
X1-Axis on TT 1500/1800SY
Y-Axis
B-Axis
C1-Axis
C2-Axis
X2-Axis
Z2-Axis
Accuracy and time saving by virtue of single set-up completion Integration of multi-function capability and high performance
Unmanned operation by automation support. Simple to complex
processing by multitasking capability of same size spindles, combined with twin upper and lower
turrets yields high productivity.
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Robust Design
Stable base for supporting high-speed, high-precision machining.
45
Torque tube type frame can resist eccentric loadings with its minimum weight. A 45°
inclined wall is inserted into triangular frame under the centre of the frame, to endure high
stress due to X direction forces. Especially, triangular frame considered as an easy way.
High Precision
Roundness Roughness
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Ergonomic Design Just 155 mm
Carefully tailored ergonomic operating environment. 0~90°
Safety & Operability
Resin
High maintainability
Pressure control
for Right spindle &
Polycarbonate(exterior) C2-axis
Pressure control
Tempered glass(interior for Left spindle &
C1-axis
Separate
coolant tank
Door interlock
Lubrication tank
Eco-friendly Design
Perfect integration to care environment of human Oil Skimmer (opt.)
and earth
Another suggestion to
prolong the life time of the
coolant water. A belt-driven
Collection of Waste Lubrication Oil type oil skimmer picks up
and removes waste oil from
Less waste lubrication oil extends the life time of the the coolant tank that is
coolant water and cut down the grime and offensive smell easily drained.
of the machine inside.
No Coolant Leakage
Rigorously designed, manufactured and tested machine
covers do not permit coolant leakage in any condition. The
factory always keeps our environment clean.
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Easy Operating System
Standard Features
■High compact CNC is realized through LCD display with integrated CNC and a flash memory card interface is standard features.
■Provides many support functions for set-ups, such as tool measurement, workpiece measurement at the original point, and
workpiece measurement inside the machine.
■Uses one display screen to perform all operations including programming, checking by animation, and real machining.
■User-Friendly Operation : Soft key Selection of Comprehensive Cycle Library
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Tool Monitoring System
Tool Monitoring System protects the machine
and tools from damage caused by tool wear
Tool load monitoring system Tool management function
or breakage.
This system monitors the tool status during
machining operations by dectecting the load
of each axis and spindle.
Main window of Doosan tool monitoring This functions consisted of tool pre-check
system. function, substitutive tool selection with tool
This screen shows a tool and its number, load life management and different tool & tool
meter of each axis and spindle limit load. number command function.
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Optional Equipments
A type B type
Coolant blower Work ejector (Opt. with TSC) Oil mist collector
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Tooling System (Upper & Lower turret)
unit : mm
TURNING
TOOL
OD TOOL( 20)
DOUBLE OD TOOL HOLDER
(BOTH SIDE)
ID HOLDER
OD/ID HOLDER
OD TOOL( 20)
ROTARY TOOL
PLUG
Note) Above tooling system is our recommendation. Depending on export condition, the standard tooling packed with the
machine can be different.
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Working Range
unit : mm
91 29 91 29
165(X1-axis stroke)
165(X1-axis stroke)
103
190(X2-axis stroke)
190(X2-axis stroke)
141
141
24
24
Ø175
Ø175
166
166
24
24
185 490(Z2-axis stroke) 75
55 130 490(Z2-axis stroke) 75
80
91 29
165(X1-axis stroke)
165(X1-axis stroke)
85
100
190(X2-axis stroke)
190(X2-axis stroke)
159
144
6
Ø175
21
Ø175
91 29
6
184
169
21
85
max.120 max.120
max.90
46.5
50
46.5
max.68
50
max.Ø16
190(X2-axis stroke)
50
50
78.4
22
Ø175
72.4
22 165
22
6 159
165 85
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Working Range
unit : mm
103 39
103 39
165(X1-axis stroke)
165(X1-axis stroke)
103
190(X2-axis stroke)
190(X2-axis stroke)
141
141
24
24
Ø210
Ø210
166
166
24
24
80
103 39 103 39
165(X1-axis stroke)
165(X1-axis stroke)
100
85
190(X2-axis stroke)
190(X2-axis stroke)
159
144
21
6
Ø210
Ø210
6
169
21
184
max.120 max.120
85
max.90
103 39 6
6 245.6
165(X1-axis stroke)
46.5
50
46.5
50
max.67
max.Ø16
190(X2-axis stroke)
50
50
78.4
22
Ø210
72.4
22 165
22
6 159
165 85
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Tool Interference Diagram
unit : mm
Ø1
Ø11
2 5
11 16 Ø583 (Max. swing dia.)
Ø
95
Ø
85
)
dia
ing
57 68
urn
x. t
(Ma
75
Ø1
max. Ø16
max.Ø16
30
40
40
Ø2
Ø2
Ø2
Ø583
68 57
165
291
10
0
352
100
0
Ø2
23
15
Ø
50
24 166
16
External Dimensions
unit : mm
Top View
1140
REAR CHIP
CONVEYOR(OPTION)
804
2070
SIDE CHIP CONVEYOR(OPTION)
559
Front View
2080
1150
10
Side View
3112 1555
120
SPINDLE CENTER
2080
1960
1150
10
50 675
55 2070
2125 987
※ ( ) : TT1800 series
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Machine Specifications
Description Unit PUMA TT1500MS PUMA TT1500SY PUMA TT1800MS PUMA TT1800SY
Max. distance between spindle noses mm 750 980
Swing over saddle mm 230
Recom. Turning diameter mm 175 210
Capacity Max. Turning diameter mm Upper Turret : 230 / Lower Turret : 230
Max. Turning length (on each spindle) mm 120 230
Bar working diameter mm 51 65
Spindle speed r/min 6000 5000
Spindle nose ASA A2#5 A2#6
Left Spindle Spindle bearing diameter (Front) mm 90 110
Spindle through hole mm ø 62 ø 76
Cs Spindle Index angle deg 360(in 0.001 deg. increment)
Cs Spindle Index Speed r/min 600
Spindle speed r/min 6000 5000
Spindle nose ASA A2#5 A2#6
Spindle bearing diameter (Front) mm 90 110
Right Spindle Spindle through hole mm ø 62 ø 76
Cs Spindle Index angle deg 360(in 0.001 deg. increment)
Cs Spindle Index Speed r/min 600
Travel distance X1/2-axis mm X1: 165 / X2: 190
Z1/2-axis mm Z1: 470, Z2: 490 Z1: 700, Z2: 720
B-axis mm 540 770
Y-axis mm - 100<±50> - 100<±50>
Rapid traverse X1/2-axis m/min 20
Z1/2-axis m/min 40
Carriage B-axis m/min 40
Y-axis m/min - 7.5 - 7.5
Max. cutting feedrate X1/2-axis mm/rev 500
Z1/2-axis mm/rev 500
B-axis mm/rev 500
Y-axis mm/rev - 500 - 500
No. of tool stations (Upper+Lower) st 12+12(24+24)
Turret OD tool height mm 20
(Upper+Lower) Boring bar diameter
Indexing time
mm
s
ø 32
0.15
Rotary tool spindle speed r/min 5000
Left & Right spindle motor (Int./Cont) kW 15/11 22/18.5
Rotary tool spindle motor (10min,/Cont) kW 5.5/1.1
Servo motor X1-axis kW 3.0
X2-axis kW 1.6
Z1-axis kW 2.7
Z2-axis kW 2.7
Motor B-axis kW 1.6
Y-axis kW - 1.6 - 1.6
Coolant pump kW 0.9×2
Electric power supply (Rated capacity) kVA 64.03 65.09 74.15 75.21
Machine height mm 2080
Other Machine dimensions length mm 3500 3905
width mm 2070
Machine weight kg 8200 8500 8800 9000
Standard Feature
■Absolute positioning encoder ■Hand tool kit (including small tool for operations) ■Safety precaution name plates
■Air blast for chuck jaw cleaning ■Hyd. chuck & actuating cylinder ■Soft jaws (total)
■Coolant supply equipment ■Hydraulic power unit ■Spindle oil cooling unit
■Foot switch ■Leveling jack screw & plates ■Standard tool kit
■Front guard door inter lock ■Lubrication equipment (tool holder & boring sleeve )
■Full enclosure chip and coolant shield ■Manuals ■Work light
Optional Feature
■Air gun ■Chip bucket ■Proximity switches for chuck clamp detection
■Automatic door ■Collet chucks* ■Pressure switch for chucking pressure check
■Automatic door with safety device ■Coolant blower ■Parts unloader and conveyor
■Automatic power off ■Dual chucking pressure ■Signal tower (yellow, red, green)
■Automatic measuring system* ■Hardened & ground jaws ■Special chucks
(in process touch probe) ■High pressure coolant pump ■Tool monitoring system
■Bar feeder interface ■Minimum Quantity Lubrication (MQL)system ■Tool pre-setter (hydraulic type)
■Chip conveyor ■Oil skimmer ■Tool pre-setter (manual type)
・Design and specifications are subject to change without prior notice. Note) * : It should be reviewed in detail before contract.
・Doosan is not responsible for difference between the information in the catalogue and the actual machine.
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NC Unit Specifications(Fanuc 18i-TB)
AXES CONTROL - Programmable data input (G10)
- Controlled path 2 path - Sequence number N5 digit
- Simultaneous controlled axes 4axes - SUB program call 4 folds nested
- Angular axis control - Tape code : ISO / EIA auto recognition EIA RS422/ISO840
- Axis control by PMC - Tape format for FANUC Series15
- Arbitrary angular axis control - Work coordinate system G52 - G59
- Backlash compensation 0 ~ ±9999 pulses TOOL FUNCTION / TOOL COMPENSATION
- Backlash compensation for each rapid traverse and cutting feed - Automatic tool offset
- Chamfering on/off - Direct input of offset value measured
- Controlled axes expansion (total) Max.8 [4+4] axes - Direct input of offset value measured B
- Cs contouring control - T - code function T2+2 digits
- Emergency stop - Tool geometry / wear compensation
- Fine Acc & Dec control - Tool life management
- Follow-up - Tool nose radius compensation
- High speed HRV control - Tool offset G43, G44, G49
- HRV control - Tool offset pairs (TT2000/2500 series) 64 pairs
- Inch / Metric conversion - Tool offset pairs (TT1500/1800 series) 64 pairs
- Interferance check for rotary area - Tool offset value counter input
- Interlock All axis / each axis - Y-axis offset (TT SY type machine)
- Least input command 0.001 / 0.0001mm / inch EDITING OPERATION
- Machine lock All axis / each axis - Back ground editing
- Mirror image - Extended part program editing
- Overtravel - Number of registered programs 125 ea
- Position switch - Part program editing
- Servo off - Part program storage length *1 640 m
- Simultaneous controlled axes expansion (total) Max.4axes - Program protect
- Stored pitch error compensation SETTING AND DISPLAY
- Stored stroke check 1 - Actual cutting feedrate display
- Unexpected disturbance torque detection function - Alarm display
OPERATION - Alarm history display
- Automatic operation (memory) - Current position display
- Buffer register - Directory display and punch for each
- Dry run - Display of spindle speed and T code at all screens
- Handle incremental feed X1, X10, X100 - External message display
- JOG feed - Help function
- Manual handle feed 1 unit - Lock function
- Manual intervention and return - Multi-language display english
- Manual pulse generator 1 ea - Operation history display
- Manual reference position return - Parameter setting and display
- MDI operation - Program name display 31 characters
- Program number search - Run hours / parts count display
- Program restart - Self-diagnosis function
- Sequence number search - Servo setting screen
- Single block - Spindle setting screen
INTERPOLATION FUNCTIONS - Status display
- 1st. reference position return Manual, G28 - Tool path graphic display
- 2nd. reference position return G30 DATA INPUT/OUTPUT
- Balance cutting (Only for 2 path) - External key input
- Circular interpolation G02 - External program input
- Continuous threading - External work number search 15 points
- Cylindrical interpolation - Memory card input/output
- Dwell (per sec) G04 - Reader/puncher interface CH1.interface
- Helical interpolation (Only with Y) - RS232C interface
- Linear interpolation G01 OTHERS
- Multiple threading - Cycle start and lamp
- Polar coordinate interpolation - Display unit 10.4″Color LCD
- Polygon turning - Feed hold and lamp
- Positioning G00 - MDI unit for 10.4″LCD
- Reference position return check G27 - NC and servo ready
- Skip G31 - PMC system PMC-SB7
- Superimposed control - Reset / rewind
- Synchro / composite control - Reset / rewind
- Thread cutting / Synchronous cutting INTERFACE FUNCTION
- Thread cutting retract - Ethernet function Embedded ethernet
- Torque limit skip OPERATION GUIDANCE FUNCTION
FEED FUNCTION - EZ Guidei (Conversational Programming Solution)
- Automatic acceleration / deceleration
- Cutting feedrate clamp
- Feed per minute OPTIONAL SPECIFICATIONS
- Feed per revolution AXIS CONTROL
- Feedrate override (10% unit) 0 - 200 % - Chuck and tail stock barrier
- Jog feed override (10% unit) 0 - 2000 mm/min - Stored stroke 2 and 3
- Manual per revolution feed - Stroke limit check before move
- Override cancel OPERATION
- Rapid traverse override F0, 25, 100 % - DNC operation(Reader/puncher interface is required)
- Rapid traverse rate - Manual handle feed 2 units
- Tangential speed constant control - Manual handle interruption
AUXILIARY / SPINDLE SPEED FUNCTION - Reference position shift
- 1st spindle orientation - Tool retract and recover
- Actual spindle speed output INTERPOLATION FUNCTIONS
- Auxiliary function lock - 3rd / 4th reference point reurn
- Constant surface speed control - Circular threading
- M - code function M3 digits - Multi step skip
- Multi spindle control - Variable lead threading
- Rigid tapping FEED FUNCTION
- S - code function S4 / S5digits - Advanced preview control
- Spindle serial output S4 / S5 digits - External deceleration
- Spindle speed override 0 - 150 % - Feed forward function
- Spindle synchronous control - Feed stop
PROGRAM INPUT PROGRAM INPUT
- Absolute/incremental programming - Automatic corner override
- Addition of custom macro common variables #100~#199, #500~#999 - Coordinate system rotation
- Automatic coordinate system setting - Interruption type custom macro
- Canned cycle for drilling - Optional block skip (with hardware) 9 piece
- Canned cycle for turning - Pattern data input
- Circular interpolation by R programming - Work coordinate system preset
- Control in/out TOOL FUNCTION / TOOL COMPENSATION
- Coordinate system setting G50 - Addition of tool pairs for tool life management 128 pairs
- Coordinate system shift - Tool monitoring system
- Custom macro B - Tool offset pairs (TT2000/2500 series) 99 / 400 / 999 pairs
- Decimal point programming - Tool offset pairs (TT1500/1800 series) 99 / 400 / 999 pairs
pocket calculator type decimal point programming EDITING OPERATION
- Diameter/radius programming (X axis) - Number of registered programs 200 / 400 / 1000 ea
- Direct drawing dimension programming - Part program storage length *1 1280 / 2560 / 5120 m
- Direct input of coordinate system shift - Play back
- G code system A SETTING AND DISPLAY
- G code system B/C - Directory display of floppy cassette
- Input unit 10 time multiply DATA INPUT/OUTPUT
- Label skip - Data serverOnly for 1 path
- Macro executor - DNC1 control
- Manual absolute on and off - Remote bufferOnly for 1 path
- Maximum program dimension ±8 digit CONVERSATIONAL PROGRAMMING FUNCTION
- Multiple repetitive canned cycle G70 - G76 - Symbol CAP iT
- Multiple repetitive canned cycleⅡ *1) - Sub cycle function - Automatic process determination
- Optional block skip 1 piece - Animated simulation function - C-axis FAPT function
- Optional block skip (with out hardware) 9 piece - Y-axis FAPT function - Back machining function
- Parity check - Conversational screen display language change over
- Plane selection G17,G18,G19 ROBOT INTERFACE
- Program number O4 digit - Robot interface with PMC I/O module(Hardware between PMC I/O mudules)
- Program stop / end (M00, M01 / M02, M30) - Robot interface with PROFIBUS-DP
*1 : The standard part program storage length is available 80m, if end-user chooses "Tool monitoring system" as optional specifications.
*1) Function included in another option
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http://domss.doosaninfracore.com
Head Office : Doosan Tower 22nd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730
Tel : ++82-2-3398-8651 Fax : ++82-2-3398-8699
E-mail : master@domss.com
Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A.
Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
China Representative Office : 9-101 Xinmao Building, 99 Tianzhou Road, Caohejing Hi-Tech Development
Shanghai, China 200233 Tel : ++86-21-5445-1155 (812,815) Fax : ++86-21-64403389
Design and specifications are subject to change without prior notice. i-ser EU0805SP