Overhead Cranes DQR Series: Mr. Skocaj Marco 013375CP020 12/12/2013

Contact Our Ref.
Date
Mr. Skocaj Marco 013375CP020 12/12/2013
Client Address Country
GERDAU SIDERPERU PERU’
OFFER N° 013375CP020 Revision 00
OVERHEAD CRANES
DQR SERIES
- Technical part -
Danieli & C. Officine Meccaniche S.p.A. This proposal contains proprietary information of Danieli & C. Spa and is presented for
evaluation purposes only, subject to the condition that no copy or other reproductions shall
Via Nazionale, 41 be made in whole or in part without the express written permission of Danieli & C. Spa. This
33042 Buttrio (Udine) Italy document and the information contained herein are the property of Danieli & C. Spa and are
P.O.Box 113-I-33100 Udine to be returned unless this proposal is accepted by award of contract. All rights in the
Phone (39) 432.5981 inventions and information contained in this proposal are expressly reserved by Danieli & C.
Telex 450022 Danieli I Spa except as may be provided for in any contract awarded to Danieli & C. Spa resulting
Telefax (39) 432.598289 from this proposal or covering the subject matter thereof.
Technical part
1. TABLE OF CONTENTS
1. TABLE OF CONTENTS ........................................................................................................................................ 2

2. FOREWARD ......................................................................................................................................................... 4
2.1 INTRODUCTION .......................................................................................................................... 4
3. CODES, STANDARDS AND CLASSIFICATION.................................................................................................. 4
3.1 CODES AND STANDARDS ......................................................................................................... 4
3.2 CLASSIFICATION ........................................................................................................................ 4
General.................................................................................................................................................. 4
Steel structure ....................................................................................................................................... 4
Mechanical Drives ................................................................................................................................. 5
3.3 STEEL STRUCTURES................................................................................................................. 5
Materials ................................................................................................................................................ 5
Bridge girders ........................................................................................................................................ 5
End carriages ........................................................................................................................................ 6
Trolley frame ......................................................................................................................................... 6
Welded junctions ................................................................................................................................... 6
3.4 MECHANICAL DRIVES................................................................................................................ 7
General.................................................................................................................................................. 7
Hoist drive ............................................................................................................................................. 7
Travelling drive ...................................................................................................................................... 8
Lubrication system ................................................................................................................................ 9
Safety aspects..................................................................................................................................... 10
Surfaces protection ............................................................................................................................. 11
3.5 ELECTRICAL EQUIPMENT ....................................................................................................... 11
Normative ............................................................................................................................................ 11
Power supply....................................................................................................................................... 11
Control equipment ............................................................................................................................... 12
Periphery equipment ........................................................................................................................... 13
Cables and installation ........................................................................................................................ 13
Trolley power supply ........................................................................................................................... 14
Electric motors..................................................................................................................................... 14
Overload device .................................................................................................................................. 14
3.6 CONTROL BY PLC .................................................................................................................... 14
Profibus net ......................................................................................................................................... 14
Diagnostic display ............................................................................................................................... 14
3.7 CONTROL DEVICES ................................................................................................................. 15
Enclosed operator's CAB .................................................................................................................... 15
AIR CONDITIONED CABIN ................................................................................................................ 15
4. TECHNICAL DATA SHEETS.............................................................................................................................. 16
4.1 N° 1 BILLET HANDLING CRANE 20(10+10) TON A8M8 SPAN 28,5 MT DQR ....................... 16
4.2 N° 1 BILLET HANDLING CRANE 20(10+10) TON A7M7 SPAN 28,5 MT DQR(IN OPTION) .. 17
Crane special features ........................................................................................................................ 18
Spare parts list for one year (in option) ............................................................................................... 18
6. INSPECTION AND TESTING ............................................................................................................................. 21
6.1 GENERAL CONDITIONS FOR INSPECTION AND TESTING.................................................. 21
Inspections .......................................................................................................................................... 21
Inspection and testing standards..................................................................................................... 21
File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 2 / 25

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF TONOLI S.R.L., NOT DISCLOSABLE, NOT REPRODUCIBLE. ALL RIGHTS RESERVED
Technical part
Manufacturing tolerances ................................................................................................................ 21

6.2 AT MANUFACTURER’S WORKS .............................................................................................. 21
Dimensional Check ............................................................................................................................. 21
No Load Test....................................................................................................................................... 21
6.3 TESTS AT SITE ......................................................................................................................... 22
Height of lift ......................................................................................................................................... 22
Speed tests ......................................................................................................................................... 22
Brake tests .......................................................................................................................................... 22
Limit switches ...................................................................................................................................... 22
Deflection test...................................................................................................................................... 22
Load test.............................................................................................................................................. 22
6.4 PERFORMANCE GUARANTEE ................................................................................................ 23
Speed and acceleration ...................................................................................................................... 23
Test procedure................................................................................................................................. 23
Guaranteed values at rated load ..................................................................................................... 23
Girder deflection test ( as reference ).................................................................................................. 23
Test procedure................................................................................................................................. 23
6.5 DOCUMENTATION.................................................................................................................... 24
Crane documentation .......................................................................................................................... 24
5 CRANE VENDORS LIST .................................................................................................................................... 25

Technical part
2. FOREWARD
2.1 INTRODUCTION
The scope of work consists of the following:
 Engineering
 Mechanical and electrical equipment
 Packing and delivery
 Supervision to erection and commissioning
In the following pages the details.
The technical specifications of the equipment are based on DANIELI's sound experience in the design
and realization of cranes in operation in steel shops.
During the executive phase of engineering they will be made some small modifications that however not
change the characteristics and the performances of the equipment.
This modifications will be however ready marked.
3. CODES, STANDARDS AND CLASSIFICATION

3.1 CODES AND STANDARDS
Execution of engineering, construction and controls will follow the standards FEM 1001 3rd Edition of
1998 and FEM Section IX cranes and standard lifting equipment. The EOT cranes will be conform to the
EC Directive 89/392 and subsequent amendments called "Machinery Directive".
3.2 CLASSIFICATION
General
The classification shall be according to FEM standards for heavy lifting appliances.
Classification of the cranes will be based on the operating conditions of the most severely loaded part of
the crane.
Steel structure
Lifting categories and stress groups will be according to FEM and analyzed considering the verification to
hard work for the use cycles and the previewed hours of operation for the several classes of plan.
Steel structures and mechanisms will be designed according ”Fatigue stress verification”

Technical part
Mechanical Drives
Rope drives:
The calculation of rope drives will be in accordance with FEM to ensure an adequate degree of safety of
operation of the lifting appliance and to achieve an adequate service life for the wire ropes used.
The relation of rope diameter to rope sheave diameter respectively rope drum diameter will be according
to the relevant FEM standards.
3.3 STEEL STRUCTURES
Materials
The strength of the material used will be in accordance with FEM rules.
In normal cases all stress-bearing elements up to 30 mm thickness shall be fabricated of S275 JR EN
10025, thickness more than 30 mm will be of S235 JR EN 10025. Rolled sections in profiles can also be
made of S355 JR EN 10025.
Danieli will supply material certificates according to QCP.
Bridge girders
In general, girders are made of box welded type, stiffened by diaphragms and inside longitudinal ribs.
Minimum plate thickness of box girders will be 8 mm.
The deflection of the girders subject to nominal load must not exceed 1/1000 of the bridge span for
heavy-duty cranes, 1/800 of the bridge span for service cranes.
The trolley rails will be DIN 536 with fixing clips.
Girder will be supplied with proper lifting clamps.

Technical part
End carriages
In general, end carriages buggies are made of box welded type, stiffened by diaphragms.
Minimum plate thickness of box girders will be 6 mm.
The wheel carrier settings and the junction plates are machined and the accuracy of the alignment is also
checked after the assembly operations by an optical device.
Trolley frame
The trolley frame will be made of plates and steel sections in welded construction with welded-on and
welded-in transoms, bearing brackets and mounts to accommodate the mechanical and electrical
equipment.
The trolley floor walkway able for easy inspections and maintenance and handrailed.
The trolley will be supplied with proper lifting clamps.
Welded junctions
Welds positions will be foreseen to avoid their concentration, facilitate their execution.
Danieli will supply all WPS adopted and all NDT certificates according to QCP.

Technical part
3.4 MECHANICAL DRIVES
General
All drives will be mounted on base plates and have safe access for maintenance. If necessary access
platforms will be provided for inspection and maintenance.
Hoist drive
The mechanical components of the hoist drive will be rated according to FEM Standards in order to
achieve an adequately long service life.
The hoist drive will comprise the following main components:
 AC Squirrel cage motor, arranged with internal thermistors, external fun IEC 416 and ENCODER
in order to have a “close loop” connection with the proper inverter.
 High speed flexible coupling with brake disk / pulley.
 Electro-hydraulic disk or shoe brake, fully adjustable brake torque with automatical settings.
 Parallel axis gearbox HPT series are used for hoisting. The teeth are hardened and grounded
according to AGMA standards.
 Double rope drum, produced in S275 JR EN 10025. Drum flange will be produced in S235 JR EN
10025. The drive end of the drum is mounted on the secondary shaft of the hoisting gear via gear
coupling. The idle end of the drum is supported by a customized steel made support with 222
series bearing. Winding diameter is determinate according to FEM standard. The rope fleet
angle with the drum does not exceed 3 degrees. With the hook in its lowest position, there are
minimum 3 turns of rope on the drum.
 Four Steel core wire rope are used.
 Double bottom blocks / hosting beam

Technical part
Travelling drive
The bridge and trolley travelling consist of:
 Idle / drive wheel units GR series with square support and 222 series bearings.
 Flange-wheels boogies are made of quenched and tempered 40 CrMo4 steel.
 Geared-motor directly mounted on the wheel splined-shaft are used. A flange-mounted
motor/gearbox connection is standard.
 AC squirrel cage self-braking motors are used, B5 type, arranged with internal thermistors.
 Mechanical or hydraulic end bumpers are provided.
The number of the driven wheel sets depends on the total number of wheel sets and the acceleration
forces to be transmitted. In any case, it will be verified that the acceleration power with an unloaded
bridge can be transmitted with a friction coefficient of µ = 0.22 between track wheel and rail.
Lifting points are arranged in order to lift end carriages or trolley with a portable jack screw for wheels
units changing.

Technical part
Lubrication system
The crane will have individually grease points lubricated by automatic hand pumps.

Technical part
Safety aspects
All equipment will be easily accessible for maintenance.
Ladders arranged at both end carriages shall provide access to the bridge. Crane bridge platforms are
equipped with the necessary railings and safety ladders.
Safety guards are supplied for all rotating equipment.
Hand railing are of tubular section around all access and walkways; walkways will be minimum 600 mm
wide with open grating or non-skid plate.
Nameplate are attached to the crane in a clearly visible position and indicating the safe working load and
the year of manufacture. These main nameplates are in English language.
Electric limit switches limit all the horizontal movements of the crane. For limiting hoisting movements are
foreseen screw-type limit switches for operation and counter weight limit switches for extra lifting, working
on aux. circuits.
In the bay with at least two cranes, anti-collision devices are provided.
The access to the crane are provided with electrical components to control the crane boarding.

Technical part
Surfaces protection
Crane’s structure will be protected trough proper painting cycle chose accordingly environmental
conditions.
In technical data sheet the cycle code will be indicated ( A, B, C ) and RAL colors sheet will be attached
to the offer.
Commercial components will be supplied with their original painting.
Machined parts will be protected during transport by Tactile.
3.5 ELECTRICAL EQUIPMENT
Normative
The electrical equipment and installation will be in accordance with the following technical standards:
 IEC
 VDE
 FEM
Power supply
a. Nominal voltage will be 3-phase 440 V 60 Hz
b. Power supply to the cranes by means power shoes collector pads ( excluded of the scope of
supply ).
c. The crane collector pads shall go directly to a main crane-isolating switch (circuit breaker) which
shall be located into the collector’s balcony
d. The power supply system is equipped with a phase and voltage control guard that opens the
main contactor in case of phase or voltage failure.

Technical part
Control equipment
a) General
Controls for all motions of the crane shall be equipped with acceleration devices or regulators with
means for adjustments. Plugging protection shall be provided for all bridge and trolley drives.
For hoist motions controlled lowering shall be provided by an electrical braking system without the use
of a mechanical load brake. Hoisting shall take place only when the master switch is in a hoisting
position.
For all loads up to rated load, lowering shall take place only when the master switch is in the lowering
position.
b) Hoist motion
3 speed steps for each motion or continuous schemes by means inverter group will be adopted.
c) Bridge and trolley travel
3 speed steps for each motion or continuous schemes by means inverter group will be adopted.
d) Control panels and switchboards
All internal components will be electrically wired and connected to the terminal blocks mounted in
sturdy structural steel cubicles for indoor and outdoor service with IP 55 protection according to IEC
standards.
The enclosure is IP 00 when installation of electrical switchgears is on open contactor frames in
enclosed electrical room.
The temperature of optimal electronic equipment working is between the 35 and 40°C.
The switchboards and/or control panels will be conditioned in order to maintain the temperature
between the 35 and 40°C with external temperature of 65°C.
The temperature regulation is by means thermostat as indicated on the manuals.
Each electrical cubicle is supplied with:
o Anti-ageing rubber seals
o Handle with lock and universal key
o Handle interlocked with inner cut-off element
o Lifting eyebolt

Technical part
All the components installed are mounted on frames supported by vibration-dampers.

The boards shall be installed in order to enable modifications to the system considering the following
margins:
o Area available on the panels not less than 20% of the area used
o Free terminals on terminal board not less than 15% of the total number installed
e) Control circuit
The main contactor shall be capable of being operated from driver's cab.
The emergency stop button on the crane driver's console shall be a twist lock type and shall give
complete isolation of all drives.
Additionally, emergency stop buttons shall be placed in the contactor panel switchgears.
All motors, cables and components shall be protected against overload and short circuit. Where
possible, all relays, contactors and other components shall be mounted on standard FEM rail for easy
interchange ability.
All the components must be numbered and labeled clearly.
All components shall be easily accessible and replaceable.
Periphery equipment
b) Down shop rails and collector pads
A collector rail protection shield shall be added, where needed, between the main crane beams to
prevent a swinging hook block/lifting beam from making contact with the live collector rails.
c) Warning siren
A warning siren capable of being heard above the mill noise shall be fitted onto the crane and
manually operated from the driver's control.
d) Signal lamps are installed below the crane girders in clearly visible position:
 - green lamp: system ok
 - orange lamp: general alarm
 - red lamp: overload, over speed alarm
Cables and installation

a) Cables
All cables will be of a type suitable for the working conditions, e.g. where the crane is to be operated in
areas with high ambient temperatures, high temperatures cables will be used. All cables shall comply with
the above mentioned standards.
b) Protection of cables
Cables will be properly secured to cable trays, which will be carefully positioned to avoid all forms of
mechanical damage.
All Junction boxes have protection degree IP 65.
The minimum section of the wires will be:

 2,5 mm² for power circuits;
 1,5 mm² for auxiliary;
 0,5 mm² for 24 V ( PLC connections).

Technical part
Trolley power supply

Power is supplied to the hoisting trollies with flexible cable festoon. The festoon run on a double T rail
mounted on the main girder. Cable trolleys are steel made and with 4 wheels and 4 guide rollers. Festoon
cables are silicon/neoprene cables resistant up to 90 °C..
Electric motors
Squirrel cage motors will be used, equipped with PTC.
The motor protection degree will be IP 65.
The insulation class for motors will be F utilized to class B; cooling IC 416 for hoist motors.
For motors with more than 90 kW, filters in income and escape on the drives (inverter) are provided.
From motor size 280 insulated bearings will be used.
Overload device
Crane will be provided by a pin cell type overload device.
The device, correctly set, will advise if the emergency load value is touched and stop lifting operations if
the maximum load value is touched.
It is possible to set a minimum load value to prevent ropes slack.
3.6 CONTROL BY PLC
Profibus net
The crane will be controller by a PLC Siemens S7.
All devices suitable for Profibus will be connected to the net, these are:
 Inverter
 Operator pulpit
 Trolley
 Display
 Position encoder ( where required )
Diagnostic display
Crane will be equipped with following displays for communication of errors, use data, lifted load and fix
positions ( where required ):
 display in electrical room/cabinets
 display in operator cabin
 display on ground ( where required )

Technical part
3.7 CONTROL DEVICES
Enclosed operator's CAB
AIR CONDITIONED CABIN
The operator's cab will have the

following features:
• Roof suspension
• Closed design
• Safety double–walled windows
• Heat and noise insulation
• Full vision front
• Air conditioning unit
• Double-hinged door with window
• Access via stairway
• Rotating pulpit
This is the control station which provides an effective

scientifically-tested answer to the persistent crane
operator lower back stress and pain.
Danieli Centro Cranes utilizes an extremely strong

structure with a shock-absorbing system.
The new Dynamic Control Station reduces overall stress,

including, as a consequence, reduction of the lower back
lumbar load. CONTROL
Lumbar stress has always been one of the main causes
of strain, loss of productivity and development of functional muscular disorders associated with crane
operation.
The driver’s working posture is now ergonomic and completely different from the traditional method.
In this way the problem has finally been properly addressed.
If the evaporator for the air-condition will mounted in the ceiling, there has to
be 1,9m free height under the evaporator.
The cabin will be equipped with an instructor seat, trash can, holder for a coffee
mug and sufficient coat hooks and shelf’s for personal belongings.
The cabin will be equipped with:
• Minimum to pieces of 230V socket
• Fluorescent lamp (2 x 18 W)

Technical part
4. TECHNICAL DATA SHEETS

4.1 N° 1 BILLET HANDLING CRANE 20(10+10) TON A8M8 SPAN 28,5 MT DQR
DESCRIPTION UNIT VALUE
Main power supply V-Hz 440±10%– 60±2%

Controls power V-Hz 110±10%– 60±2%
Auxiliaries power V-Hz 220±10%– 60±3%
Main hook capacity ton 20(10+10)
Main hoist rope design 2/2+2/2
Lifting devices for main hoist 2 Single hook DIN 15401
Span between rail axles m 28,5
Design according to standards FEM
Class of steel structures A8
Class of main hoist mechanisms M8
Class of trolley mechanisms M8
Class of bridge mechanisms M8
Main hoist speed m/minute 15
Trolley speed m/minute 60
Rotating trolley speed rpm 2,4
Bridge speed m/minute 100
Hooks stroke for main hoist m 10
Trolley N° of wheels 4
Crane N° of wheels 4
Motors Size M/h –Ed% IP class
Main hoist 1x75 kW 300-60% 55
Trolley motors 4x5,5 kW 300-60% 55
Trolley rotating motor 4x2,2 kW 300-60% 55
Bridge motors 4x11 kW 300-60% 55
Main hoist control Inverter with close loop
Trolley control Inverter
Trolley rotation control Inverter
Bridge control Inverter
Max working temperature °C +35
Min working temperature °C +14
Crane control Air conditioned cabin
BILLET AND HOISTING BEAM
Dimensions of billet mm 130x130x12000
Weight of one billet Ton 2,4
Number of billet to be lifted n 5
Hoisting beam with four magnets weight Ton 6,6
Single magnet weight Ton 2,3
Back-up batteries min 20
Max billet temperature °C 600

Technical part
4.2 N° 1 BILLET HANDLING CRANE 20(10+10) TON A7M7 SPAN 28,5 MT DQR(IN
OPTION)
5. DESCRIPTION UNIT VALUE
Main power supply V-Hz 440±10%– 60±2%

Controls power V-Hz 110±10%– 60±2%
Auxiliaries power V-Hz 220±10%– 60±3%
Main hook capacity ton 20(10+10)
Main hoist rope design 2/2+2/2
Lifting devices for main hoist 2 Single hook DIN 15401
Span between rail axles m 28,5
Design according to standards FEM
Class of steel structures A7
Class of main hoist mechanisms M7
Class of trolley mechanisms M7
Class of bridge mechanisms M7
Main hoist speed m/minute 15
Trolley speed m/minute 60
Rotating trolley speed rpm 2,4
Bridge speed m/minute 100
Hooks stroke for main hoist m 10
Trolley N° of wheels 4
Crane N° of wheels 4
Motors Size M/h –Ed% IP class
Main hoist 1x75 kW 300-60% 55
Trolley motors 4x5,5 kW 300-60% 55
Trolley rotating motor 4x2,2 kW 300-60% 55
Bridge motors 4x11 kW 300-60% 55
Main hoist control Inverter with close loop
Trolley control Inverter
Trolley rotation control Inverter
Bridge control Inverter
Max working temperature °C +35
Min working temperature °C +14
Crane control Air conditioned cabin
BILLET AND HOISTING BEAM
Dimensions of billet mm 130x130x12000
Weight of one billet Ton 2,4
Number of billet to be lifted n 5
Hoisting beam with four magnets weight Ton 6,6
Single magnet weight Ton 2,3
Back-up batteries min 20
Max billet temperature °C 600

Technical part
Crane special features

 Anti-collision device.
 Anti-sway system for main hoist.
Spare parts list for one year (in option)

Main Original Part Number
Job Assembly
Item Item Description Equipment Equip. Original Cat. UM Q.ty
position Dwg
Description Manuf. Manufacturer
1 MAIN HOIST MOTOR M NR 1
TROLLEY
2 M NR 1
TRAVERSING MOTOR
BRIDGE TRAVELLING
3 M NR 1
MOTOR
4 MAIN HOIST BRAKE M NR 1
5 MAIN HOIST ROPE M NR 2
AIR CONDITIONED
8 FOR ELECTRICAL E NR 1
ROOM
9 CABLE REELER E NR 1
INVERTER FOR MAIN

10 E NR 1
HOIST
INVERTER FOR
11 TROLLEY E NR 1
TRAVERSING
INVERTER FOR
12 E NR 1
BRIDGE TRAVELLING
BRAKE RESISTOR FOR

13 E NR 1
MAIN HOIST
BRAKE RESISTOR FOR

14 TROLLEY E NR 1
TRAVERSING
BRAKE RESISTOR FOR
15 E NR 1
BRIDGE TRAVELLING

Technical part

Technical part
5.1.2 REFERENCE PHOTOS FOR BILLET CRANE.

Technical part
6. INSPECTION AND TESTING

6.1 GENERAL CONDITIONS FOR INSPECTION AND TESTING
Inspections
The Purchaser will have the rights to inspect the design, the quality of the work, the quality of the
materials used and the parts of the equipment by his authorized representatives, both during manufacture
and when completed, after checking and inspection.
Tests
Test provided in the Contract other than Performance Tests, will be carried out the Supplier or sub-
supplier’s facilities and during normal working hours. In workshop load tests will not be executed.
Inspection and testing standards

Inspection and testing of the crane will be carried out following the FEM Standards requirements
Manufacturing tolerances
Dimensional check of the cranes will be based on the following manufacturing tolerances:
 DANIELI standard manufacturing plan
 FEM 1.001 booklet 8 3rd Edition 1998
6.2 AT MANUFACTURER’S WORKS
Dimensional Check
All the dimensions of the crane will be checked as per approved general arrangement drawings. Diagonal
measurement of the crane and trolley will also be carried out in the fabrication shops before dispatch to
site.
No Load Test
“No load test” will be performed with the crane assembled for three separate components:
 end carriages and bridges
 Trolley
 Cabin

Technical part
6.3 TESTS AT SITE

After erection but before the crane is connected to the power supply, the insulation of the electrical
equipment will be tested and any revealed defect will be rectified.
After the power supply is connected, the following tests will be carried out:
Height of lift
Measuring the length of the hook travel from its topmost position to the bottom position will check height
of lift and this will not be less than the specified lift.
Speed tests
a) All the motions of the crane will be tested with rated load and the rated speeds will be attained within
the accepted tolerance limits.
b) All the motions of the crane will be tested with 20% overload in which case the rated speeds need not
be attained but the crane will show itself capable of dealing with the overload without difficulty.
Brake tests
a) The hoist brakes will be tested so as to enable to brake the movement under all conditions without any
sudden jerk on the load.
b) The long and cross travel brakes will be capable of arresting the motion within a distance in meters
equal to 10% of the rated speed in meters/minute.
Limit switches
All movements are equipped with stop limit switches, lowering down and stop
Deflection test
The deflection of the bridge girder will not exceed 1/1000 of span for the crane with the rated load (on
trolley at rest) at mid span. The datum line for measuring the deflection would be obtained by placing the
empty trolley at mid crane span.
Load test
The load test will be carried out with a load equal to 140% of rated working load, verifying that after the
overload application there aren’t permanent distortions.

Technical part
6.4 PERFORMANCE GUARANTEE
Speed and acceleration

Test procedure
Tests will be carried out with trolley in middle span position and a test load equal to crane rated load.
Guaranteed values at rated load
Trolley Bridge Main Hoist

Speed nominal +10% nominal +10% nominal +10%
(m/min) value -5% value -5% value -5%
Girder deflection test ( as reference )

Test procedure
Tests will be carried out with trolley in middle span position using a test load equal to crane rated load.
Level 3 of points will be measured in condition (A) and in condition (B), deflection of girder will be
calculated with formula (C).
Condition (A): unloaded trolley in central span position.
Condition (B): trolley in central span position with suspended rated load.
1 2 3
Cond.A
f1 f2 f3
Cond.B
SPAN
C Girder deflection=f2-[(f1+f3)/2]
Guarantee values:
f= (1/1000) x Span for technological cranes (classes equal or more than A6 M6)

Technical part
6.5 DOCUMENTATION
Crane documentation
The above mentioned documentation will be supplied with the crane:
 General assembly drawing
 Technical specifications with all commercial components technical specifications
 Assembly drawings of main components ( main beams, trolley, end carriages, lifting beams )
 Calculation report
 Electrical drawings ( circuit diagrams, cable list, bill of materials )
 Packing list
 Spare part list
 Operation and maintenance manuals

Technical part
5 CRANE VENDORS LIST

Wheels DANIELI IYALY
Pulleys DANIELI ITALY
Hook DANIELI ITALY
Gearboxs DANIELI ITALY
FLENDER GERMANY
FALK ITALY
Bearings SKF ITALY
Drum couplings DANIELI ITALY
MAINA ITALY
NORTHON ITALY
Gear couplings DANIELI ITALY
MAINA ITALY
PLANET ITALY
Flexible couplings FLENDER (SIEMENS9 GERMANY
PERIFLEX (STROMAG) FRANCE
Shoe brakes VULCAN GERMANY
STROMAG GERMANY
Disc brakes VULCAN GERMANY
STROMAG GERMANY
Electro hidraulic thrustor VULCAN GERMANY
EMG GERMANY
Motors SIEMENS GERMANY
ABB ITALY
Gearmotors FLENDER GERMANY
Ropes TECI ITALY
FAS ITALY
EUROCABLE ITALY
Buffers PIZZAMIGLIO ITALY
OLEO GREAT BRETAIN
Lubrication systems DROPSA ITALY
Inverter ABB SWEDEN
SIEMENS GERMANY
Material for plants DANIELI ITALY
Lights CARIBONI ITALY
PHILIPS NETHERLAND
LANZINI ITALY
Limit switch SCHMERSAL GERMANY
STROMAG FRANCE
TELEMECANIQUE FRANCE
Overload detection systems BCS ITALY
Weighing systems ADOS ITALY
Conditioning units AEA ITALY

STULZ ITALY
REFRIND ITALY
Anti collision CEIA ITALY
SIEMENS GERMANY
TELEMECANIQUE FRANCE
Chain for cables IGUS ITALY
STEMMANN GERMANY
Radio remote control AUTEC ITALY
HBC GERMANY
Plc SIEMENS S7 GERMANY
Contactors ABB SWEDEN
Cable rolls DELACHAUX FRANCE
WAMPFLER FRANCE
Magnets SGM ITALY


Overhead Cranes DQR Series: Mr. Skocaj Marco 013375CP020 12/12/2013

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Overhead Cranes DQR Series: Mr. Skocaj Marco 013375CP020 12/12/2013

Uploaded by

Copyright:

Available Formats

Contact Our Ref.

Mr. Skocaj Marco 013375CP020 12/12/2013

Client Address Country

GERDAU SIDERPERU PERU’

OFFER N° 013375CP020 Revision 00

1. TABLE OF CONTENTS ........................................................................................................................................ 2

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 2 / 25

Manufacturing tolerances ................................................................................................................ 21

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 3 / 25

3. CODES, STANDARDS AND CLASSIFICATION

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 4 / 25

3.3 STEEL STRUCTURES

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 5 / 25

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 6 / 25

3.4 MECHANICAL DRIVES

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 7 / 25

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 8 / 25

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 9 / 25

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 10 / 25

3.5 ELECTRICAL EQUIPMENT

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 11 / 25

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 12 / 25

All the components installed are mounted on frames supported by vibration-dampers.

Cables and installation

The minimum section of the wires will be:

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 13 / 25

Trolley power supply

3.6 CONTROL BY PLC

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 14 / 25

3.7 CONTROL DEVICES

Enclosed operator's CAB

AIR CONDITIONED CABIN

The operator's cab will have the

This is the control station which provides an effective

Danieli Centro Cranes utilizes an extremely strong

The new Dynamic Control Station reduces overall stress,

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 15 / 25

4. TECHNICAL DATA SHEETS

Main power supply V-Hz 440±10%– 60±2%

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 16 / 25

Main power supply V-Hz 440±10%– 60±2%

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 17 / 25

Crane special features

Spare parts list for one year (in option)

1 MAIN HOIST MOTOR M NR 1

4 MAIN HOIST BRAKE M NR 1

5 MAIN HOIST ROPE M NR 2

INVERTER FOR MAIN

BRAKE RESISTOR FOR

BRAKE RESISTOR FOR

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 18 / 25

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 19 / 25

5.1.2 REFERENCE PHOTOS FOR BILLET CRANE.

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 20 / 25

6. INSPECTION AND TESTING

Inspection and testing standards

6.2 AT MANUFACTURER’S WORKS

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 21 / 25

6.3 TESTS AT SITE

File 013375CP020 Offerta Nr.: 013375CP020 Rev.: 00 Pagina: 22 / 25

6.4 PERFORMANCE GUARANTEE

Speed and acceleration