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Role of Ingredients in Pasta Product Quality: A Review


on Recent Developments
a a
Tina Fuad & P. Prabhasankar
a
Flour Milling , Baking and Confectionery Technology Department Central Food
Technological Research Institute , Mysore, India
Published online: 08 Sep 2010.

To cite this article: Tina Fuad & P. Prabhasankar (2010) Role of Ingredients in Pasta Product Quality: A Review on Recent
Developments, Critical Reviews in Food Science and Nutrition, 50:8, 787-798, DOI: 10.1080/10408390903001693

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Critical Reviews in Food Science and Nutrition, 50:787–798 (2010)
Copyright C Taylor and Francis Group, LLC
ISSN: 1040-8398
DOI: 10.1080/10408390903001693

Role of Ingredients in Pasta Product


Quality: A Review on Recent
Developments

TINA FUAD and P. PRABHASANKAR


Flour Milling, Baking and Confectionery Technology Department Central Food Technological Research Institute, Mysore,
India
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Pasta is prepared using dough made from any suitable material such as semolina, durum flour, farina flour, corn, rice, wheat,
or any combination of these, with water. Also, pasta can be enriched, supplemented, fortified, or remain conventional. In
recent years, several ingredients and additives have been developed and are being used to improve the quality of pasta made
from aestivum or durum wheat. Here we analyze how the different ingredients play an important role in pasta manufacture
by enhancing nutritional parameters, palatability, and overall product quality.

Keywords Spaghetti, durum wheat, cooking quality, semolina

INTRODUCTION (http://www.pasta.unfpa.org). In Europe and North America,


pasta products such as spaghetti and macaroni are generally
Pasta products are produced by mixing milled wheat, water, produced exclusively from durum wheat. As a result, the demand
eggs (for egg noodles or egg spaghetti), and sometimes, optional for durum tends to be quite price-inelastic. At 910 tons in 2005,
ingredients. These ingredients are typically added to a continu- retail sales of pasta in India will be among the lowest in the
ous, high capacity auger extruder, which can be equipped with a Asia-Pacific region and are even smaller in absolute terms than
variety of dyes that determine the shape of the product. It is then in countries like Singapore and Vietnam. The low demand for
dried and packaged for market. Pasta is known as one of the most pasta and other extruded products in India is a result of the lack
ancient nourishments and a very versatile dish; both from the of knowledge of pasta. Other than the urban elite, who are well
nutritive and the gastronomic point of view (Antognelli, 1980). travelled, consumers are not aware of pasta. That said pasta
It also provides significant quantities of complex carbohydrates, volumes grew at the scorching pace of almost 14% in 2005.
proteins, B-vitamins, and iron and is low in sodium, amino acids, The essential ingredients of pasta are semolina (flour) and
and total fat (Douglass and Matthews, 1982). To obtain very high water. All the other ingredients added are just optional and can
quality pasta, care has to be taken right from the selection of be of greater or lesser importance. Semolina flour is ground
the raw materials, ingredients, and additives to the processing from hard durum winter wheat and produces strong and elastic
line parameters and finally the packaging requirements. Recent dough because of the high level of gluten. The dough is easier
developments in pasta products include attempts to improve the to form into different shapes and can be sent through an electric
nutritional properties of the product by the addition of supple- pasta machine. It is therefore important to clearly understand
ments from various cheaper and high-protein sources. the specific role of wheat in pasta making.

Pasta Production Data


Durum Wheat and Semolina
The world pasta production is dominated by the United States
and Canada followed by the countries of the European Union A quality pasta product begins with a high quality raw mate-
rial. Durum wheat (Triticum durum) is ideally suited for pasta
because of its unique properties like relatively high yellow pig-
Address correspondence to: P. Prabhasankar, Flour Milling, Baking and ment content, low lipoxygenase activity, and high protein con-
Confectionery Technology Department, Central Food Technological Research
Institute, Mysore, 570020, India. Tel.: 91-821-2517730; Fax: 91-821-2517233. tent favorable for good cooking quality (Aalami et al., 2007).
E-mail: prabhasankar@lycos.com The dough made from durum wheat semolina has rheological
787
788 T. FUAD AND P. PRABHASANKAR

properties ideally suited to the pasta manufacturing process. The trol the brownness of the pasta product. However, Dexter et al.
content and composition of proteins, gluten strength in particu- (1994), working on debranned and non-debranned wheat, have
lar, are important for the cooking quality of pasta (Cubadda et explained that the low level of PPO found in processed wheat
al., 1992). This is highly influenced by both starch gelatinization makes it unlikely that PPO activity is a major factor determin-
and protein network formation of cereal products. The many tex- ing spaghetti color. Similar to POD, PPO is concentrated in the
tures and culinary qualities of pasta are related to the interactions bran layers of wheat. A considerable part of this enzyme can be
of these two biopolymers in the presence of water (Resmini and removed during durum wheat milling and semolina production.
Pagani, 1983).
According to Feillet and Dexter (1996) the other properties of Non-Durum Pasta
durum wheat that influence pasta quality include milling perfor-
mance of semolina with the required degree of refinement that
It is interesting to note that durum wheat (Triticum durum),
can be extracted from wheat, the ability of the extracted semolina
the primary ingredient in “Italian style” pasta, contributes only
to give pasta the required appearance, high resistance to break-
to 5% of the world’s wheat production, and it generally trades
age, and cooking tolerance. It should have all the properties to
at a higher price than the common wheat (Triticum aestivum).
yield a product with discrete mass, higher water absorption, and
Therefore, to meet the growing pasta consumption, it is nec-
minimum solid loss on cooking. It should also give a strong,
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essary to produce pasta from unconventional commodities, but


flexible, and dry finished product with good storage stability
adequate processing and balanced formulations are required to
and smooth clear surface, free from specs and bright amber
counteract their poor technological properties.
yellow color. However, not all durum wheat semolina produces
pasta of good cooking quality; many variables are involved in
pasta manufacturing and their role is not completely understood Spelt Pasta
(Resmini and Pagani, 1983).
Most pasta manufacturers prefer semolina, which consists of Spelt wheat (Triticum aestivum ssp. spelta) is an old Eu-
fine particles of uniform size and produces the highest quality ropean crop which has been grown for centuries in several
pasta product. Semolina is composed of a collection of cells countries of central Europe (e.g. Belgium, Germany, Austria,
from the starchy endosperm of the wheat plant. These cells are Slovenia, and northern parts of Italy). For many years, culti-
composed of cell walls (bran), starch (endosperm), proteins, and vation of spelt declined, but recent interest in use of spelt for
enzymes. New insights into the processing of durum semolina ecologically grown foods has led to resurgence in its cultiva-
in the pasta industry, in conjunction with new process technolo- tion. Spelt is now receiving a renewed interest for its nutritional
gies have had a considerable influence on the specifications the qualities and, from an agronomic point of view, for its resistance
semolina must meet. To obtain the best quality pasta, ideally to pests and its ability to grow in soils of limited fertility and in
semolina should have a good yellow color, adequate amount harsh ecological conditions in wet and cold climates where it is
of gluten proteins, minimum dark or bran specks with uniform better adapted than wheat (Bonafaccia et al., 2000).
granulation, and a moisture content of 13.5–14.5%. Marconi et al. (2002) report that Triticum spelta L. wheat has
rheological and technological properties close to those of durum
Pasta making with Indian Durum Wheat Varieties wheat. It can therefore be used to make pasta with good nutri-
tional and sensory properties. It was demonstrated by them that
Aalami et al. (1971) carried out extensive studies to evaluate as long as the protein content is more than 13.5% (correspond-
the spaghetti making potential of Indian durum wheat varieties ing to ≈15 percentage protein content in the grains) and high
in relation to their protein and yellow pigment content as well drying temperatures are used, spelt flours could be processed
as peroxidase (POD), polyphenol oxidase (PPO), lipoxygenase in manufacturing pasta with satisfactory cooking quality. The
(LOX), and protease activities. They observed that LOX activity starch in spelt wheat undergoes hydrolysis more rapidly in the
varies widely among durum wheat varieties, as it is an inherited first period; thus products could be used in diets where readily
characteristic. The desirable yellow color in pasta products is digested carbohydrates are preferred. Further, spelt wheat and
not always derived from higher pigment content but rather lower its products could serve as an abundant source of protein and,
LOX activities. lastly, a great proportion of soluble fiber emerges in the final
Auerman et al. (1971) reported that wheat germ and bran spelt wheat product.
contains 17-times and 4-times more LOX activity, respectively,
than the endosperm. It can, however, be noted here that during Pasta from Dicoccum Wheat
milling of wheat into semolina, most of the bran and germ is
removed and about 7.9% of the yellow pigment is lost. In ad- Bhuvaneswari et al. (2005) studied pasta making and the
dition, it can be assessed that the Indian durum wheat does not extrusion qualities of dicoccum wheat species. Triticum dicoc-
necessarily contain more POD activity than aestivum wheat as cum is a good source of protein, dietary fiber, and β-carotene
it is preferably eliminated during milling. Kobrehel et al. (1974) with low carbohydrate digestibility and its products showed a
have explained that along with POD, PPO activity would con- low glycemic index. However, commercially it is not popular
ROLE OF INGREDIENTS IN PASTA PRODUCT QUALITY 789

due to difficulty in dehulling and the presence of red pigment, From the above discussions, it is clear that durum wheat is the
which deteriorates its appearance and hence consumer accep- best raw material for pasta. However, durum wheat commands
tance. The vermicelli prepared from dicoccum wheat species a premium price over other wheat; the market trend is slowly
showed a good vermicelli quality with low percent solubility shifting to different wheat species for pasta preparation. Soft
and firmer strands like durum wheat vermicelli. It was reddish wheat flour is seldom used to produce Italian-style pasta because
brown while durum vermicelli was bright yellow due to its high of its inferior quality when compared to durum wheat. Studies
β-carotene content. The swelling power of vermicelli prepared have shown that perfectly good and legitimate products can be
from dicoccum wheat flours shows positive and significant as- made from mixtures of durum and soft wheat at up to 25% soft
sociation with protein and ash contents. wheat. Nevertheless, it becomes necessary that other additives
The lower value of percent solubility was found to be due are used or improved processing conditions be employed, to get
to higher ash content. The firmer strands of dicoccum and a good quality product.
durum wheat vermicelli could be attributed to the high level India is a major durum wheat producer with production of
of amylase-lipid complexes on the surface of starch granules, around 2.5 million tons per year and has the potential to export
which resulted in less retrogradation of starch, thereby altering this wheat to the world market. On the other hand, pasta prod-
the distribution of water between starch granules and the ucts are becoming quite popular in this subcontinent. However,
surrounding continuous medium and making the strands firmer there is still limited data available on the suitability of Indian du-
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(Matsou, 1994). Lin and Rothjel (1996) had isolated gliadin rum wheat for pasta production. A literature survey carried out
sub-units from certain dicoccum wheat species used for the in this direction revealed the importance of non-conventional
preparation of vermicelli. These are generally the main proteins wheat species and additives available for quality pasta making.
for good quality pasta in terms of gluten strength. These higher Extensive research has been carried out on the nature and func-
amounts of wet gluten content made these species give a tionality of protein components of wheat. However, relatively
comparatively good cooking quality. little research has so far been directed towards defining the be-
havior of these proteins during processes such as pasta making.
In fact, this is important for wheat breeders and processors,
Pasta from Aestivum Wheat so that they are provided with a much clearer definition than
that which exists at present, of the specific functional properties
Economically speaking, the use of soft wheat flour for pasta required in wheat.
production could be advantageous; however, the poor sensory
attributes and cooking quality of such products have dictated that
durum semolina be used. Attempts to overcome the poor quality OPTIONAL INGREDIENTS
of non-conventional pasta have primarily relied on the use of ad-
ditives and high temperature (HT) drying (Bergman et al., 1994). As discussed earlier, the best pasta products are generally pro-
Chimrov et al. (1981) reported that with the addition of sodium duced from durum semolina because of the excellent rheological
alginate or calcium gluconate, there was a decrease in soft wheat properties of the dough and superior color, cooking quality, and
pasta’s cooking loss, and its textural measurements were similar consumer acceptance of the product (Dexter and Matson, 1979).
to that of hard wheat pasta. Haber et al. (1978) found an increase However, it is possible to use non-durum wheat ingredients to
in soft wheat farina pasta firmness when soybean or cotton- produce specifically blended pasta. Several studies have been
seed meal was added. Soybean meal improved the pasta color, carried out to improve the nutritional properties of pasta, adding
while cottonseed compromised it. The most dramatic findings to it supplements from various high-protein sources. Brennan
come from studies on HT drying of non-conventional pasta— et al. (2004) explain that pasta products can be fortified with
improved firmness, color intensity, and cooking quality as have protein sources such as fish protein concentrates, soy flours, soy
been reported by Abécassis et al. (1989). isolates, milk and milk products, cottonseed meal, egg albumin,
Bergman et al. (1994) conducted experiments to develop whey proteins, and yeast protein concentrates. Moreover, high-
high-temperature-dried soft wheat pasta supplemented with protein plant materials can be derived from pea, lupine, and
cowpea and estimated its cooking quality, color, and sensory buckwheat and can be used as concentrated form, isolates, or
characteristics. They observed that supplementation of soft flour. Here we consider the possible ingredients and additives
wheat flour with 30% cowpea meal improved the pasta color that make the list of variety pasta products long and interesting.
score, because the meal contained more carotenoids than did
the soft wheat flour. During pasta cooking, there is competition
between starch and protein for water (Pagani, 1986). Also, when Flour
less protein surrounds starch granules, they swell and gelatinize
faster. Thus, it is postulated that legume addition, along with Several choices of flour can be used when making pasta.
its greater amount of protein, results in slower starch swelling Each affects the color, flavor, and texture in a different manner.
and, subsequently, a longer time requirement for gelatinization Table 1 shows some of the different flours that are available and
to occur, resulting in a longer cooking time. gives a description of each.
790 T. FUAD AND P. PRABHASANKAR

Table 1 Different flours used for pasta products

Flour Dough Color Properties Products

Unbleached White Flour Firm, easy to handle Creamy beige Basic pasta flavor Home-made pasta
Semolina Flour Strong, elastic dough; easier to form into Yellow Basic pasta flavor All types of pasta products
different shapes
Whole Wheat Flour Heavier pasta requires a little more water Brownish yellow More vitamins and fiber Flat noodles
for dough
Buckwheat Flour Pasta dough with a fairly gritty texture Darker color Slightly smoother texture Wide and thick ribbon pasta
Brown Rice Flour High in fiber Tan or light brown in color Slightly sweet flavor Flat ribbon pasta
Corn Meal Dough is too grainy and is difficult to roll Darker color Slight nut-like flavor Flat noodles
out or extrude

Source: http://www.hormel.com

Oil fore, pasta was one of the first foods to be authorized by the FDA
(Food and Drug Administration) for enrichment with vitamins
Oil is not essential in making good pasta but when added, the and iron in 1949 (FDA, 1999).
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texture of the pasta is smoother and silkier. It will also produce The effects of cooking on thiamin, riboflavin, pyridoxine,
dough that easily extrudes from the pasta machine. Generally, niacin, and iron concentration in enriched spaghetti were inves-
olive oil is used to enhance the flavor. tigated by Carvalho et al. (1997). These nutrients were deter-
mined in spaghetti before cooking, in the cooking water, and
in cooked spaghetti. They observed that the mean retention val-
Egg ues in the cooked spaghetti for thiamin 69%; riboflavin 69%;
pyridoxine 65%; niacin 67%; and Fe 72%. Some of the added
The addition of egg to pasta imparts a more yellow color nutrients in the fortified spaghetti were leached into the cooking
and enhances the nutritional value of the product. The texture water. Proportions of the added nutrients which were present in
of egg pasta is stronger than plain pasta and the mouth-feel is the cooking water were—thiamin 18%; riboflavin 14%; pyri-
quite different. The finished product has a premium and is sold doxine 17%; niacin 8%; and Fe 2%. To make use of nutrients
at a much higher price. Egg may be added in either liquid or dry leached into the cooking water, it is suggested that short pasta
form. Though liquid eggs are preferred considering the product types used in soup should be used in food enrichment programs.
quality, obvious safeguards on microbiological quality are
essential. There are fewer problems with dried egg, it gives a
longer storage life and fewer risks are associated with it. Cassia Soy Flour
et al. (2004) suggested that the various advantages of dried egg
over liquid egg like ease of transport, storage at room temper- Soy flour can be used to supplement protein in macaroni
ature, reduced volume, longer shelf life, ease of mixing with and to produce a quick cooking pasta product. Shogren et al.
wheat flour, etc. could be of great importance in pasta making. (2006) observed that spaghetti with high protein and high-lysine
Since eggs are the characterizing ingredients for fresh egg content can be obtained by adding up to 35% soy flour with-
pasta, egg products are provided with legal chemical indices like out an adverse effect on the flavor and texture and should re-
3-hydroxy butyric acid, succinic acid, lactic acid, and uracil, in sult in greater acceptability of soy-based food. They also re-
order to evaluate their hygienic quality. Alamprese et al. (2004) ported a diminution of cooking time in pasta products made
specify that uracil must be absent in sound eggs. However, while from wheat and soya. The higher the substitution level of sub-
the presence of uracil in fresh egg pasta is enough to give the stitution, the shorter was the cooking time. Taha (1992) verified
egg ingredient negative judgement, the level of succinic acid is that there were higher cooking losses in noodles from defatted,
more difficult to interpret, since this acid is naturally present soy-supplemented whole durum wheat, although cooking water
in wheat products and seems to be thermolabile as well. A absorption and cooking loss were higher in all supplemented
typical microbiological specification for egg product ingredient macaroni.
considering 1 g pasteurized liquid egg and dried whole egg,
pathogens like Escherichia coli, Staphylococcus aureus, and
Salmonella should be absent (Kill and Turnbull, 2002). Buckwheat Flour

Buckwheat contains starch (65–75%), proteins (10–12.5%),


SUPPLEMENTED PASTA lipids (4.7%), many valuable compounds such as minerals salts
(Mg, P, and K), vitamins B1 and B2, dietary fiber (Bonafaccia et
Pasta is recognized as low in sodium and fat with no choles- al., 2003), and anti-oxidative substances such as rutin (flavonal
terol and a rich source of complex carbohydrates (Giese, 1992). glycoside) which are useful in combating vascular diseases due
However, it is low in vitamins, iron, lysine, and threonine. There- to capillary fragility (Watanabe, 1998). Buckwheat proteins are
ROLE OF INGREDIENTS IN PASTA PRODUCT QUALITY 791

rich in globulin and albumin, but very low in glutelin and pro- ably balanced range of all dietary essential minerals. Besides
lamin content and they have a high biological value due to these nutrients, pigeon peas (Cajanus cajan) also contain anti-
well-balanced amino acid composition that is rich in lysine and nutritional factors, such as phytic acid, α-galactosides, tannins,
arginine (Pomeranz and Robbins, 1972). saponins, and trypsin inhibitors (Duhan et al., 2001).
Chillo et al. (2008) studied how the addition of buckwheat Torres et al. (2007) did extensive studies to increase the nu-
flour and durum wheat bran influenced spaghetti quality. They tritional value of pigeon peas by germination and incorporat-
found that the redness of the spaghetti with added buckwheat ing the obtained pigeon pea sprout flour to supplement du-
and bran was higher than that made from durum semolina. The rum wheat pasta. They observed that germination increased
consumer accepts this color variation, as pasta rich in dietary the amounts of vitamins B2, E, and C but reduced the anti-
fiber is associated with a darker color. nutritional factors. During germination, a mobilization of re-
Manthey et al. (2004) found that the addition of buckwheat serve nutrients occurs and α-galactosides are used as a source
bran flour (up to 30%) determined a decrease of optimal cook- of energy. Vı́dal-Valverde and Frı́as (1992) reported the to-
ing time of spaghetti due to physical disruption of the gluten tal elimination of raffinose, stachyose, and ciceritol in lentils
matrix and overall low density, which provided a path for wa- after 96 hours of germination. Vidal-Valverde et al. (2001)
ter absorption into the enriched spaghetti, which resulted in found, after 6 days of germination of lentils and beans, the
shorter cooking times. Cooking quality is related to the ability total removal of α-galactosides, and the presence of soluble
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of spaghetti to maintain the mechanical properties attained at the sugars.


optimal cooking conditions even during overcooking. The rate Also, inositol hexaphosphate (64% of the total inositol phos-
of change of the elastic modulus taken from a range of cooking phate content) present in the raw seeds was decreased by 61%,
times, where the optimal cooking time is included, might be following four days of germination. Therefore, mineral bioavail-
taken as an index of spaghetti cooking quality—the lower the ability and protein and starch digestibility increased in germi-
rate of change, the higher is the quality during cooking and, in nated seeds (Honke et al., 1998). Messina (1999) reported that as
particular, overcooking (Del Nobile et al., 2005). Likely, this a consequence of phytate reduction after germination, zinc and
phenomenon can be due to the tendency of buckwheat starch calcium bioavailability increased. Sathe and Salunkhe (1981)
to undergo retrogradation, which improves the reticulation of observed a significant reduction (62–69%) in trypsin inhibitory
starch materials and provides a compact structure, which com- activity as well as an appreciable reduction in chymotrypsin
pensates the lack of gluten network (Skrabanja and Kreft, 1998). and α-amylase inhibitor activities. The advantages of decreased
trypsin inhibitor activity during germination have been corre-
lated with an improvement in the quality of the seed proteins
Maize (Kavas and Nehir El, (1992).
Germinated seeds, by these benefits, were incorporated as
Flours from indigenous cereals like maize cannot replace high-protein ingredients (up to 10%) in pasta making resulting
wheat in pasta making because they lack gluten. However, it is in products with good acceptability and larger amounts of pro-
possible to prepare pasta with maize in an admixture with durum tein, total available sugars, dietary fiber, fat, calcium, sodium,
wheat. The quality of the blended pasta product improves by the potassium, magnesium, iron and other micronutrients, vitamins
application of high temperature at the end of the drying process. and Protein Efficiency Ratio (PER) than pasta made from 100%
The maize millstream characteristics determined the quality of durum semolina. Cooking time was also significantly smaller
the maize pasta; flours with low lipid content and very fine gran- than 100% semolina pasta.
ulometry produced pasta with good color characteristics and Taha (1992) verified that cooking water absorption and cook-
high cooking quality, with especially good surface conditions. ing loss were higher in all supplemented macaroni. Increased
Mestres et al. (1990) studied all the parameters involved in cooking water absorption could be explained as changes in the
the production of blended maize pasta and observed that the nature of the interaction of legume starch with fiber and/or with
maize variety has no influence on pasta cooking quality. Also, proteins, as a consequence of the germination process and sub-
fine maize flours (particle size less than 100 µm) gave pasta sequent cooking, rendering it more digestible (Urooj and Put-
with higher cooking quality and heat treatment at 90◦ C for taraj, 1994). Cooking losses could be attributed to the structural
2 hours improved the quality of the product with a lower cook- changes in the protein network because of substitution of wheat
ing loss. The extrusion conditions such as screw and extrusion protein by legumes.
chamber geometry greatly affected the quality of maize pasta.
Also, macaroni dyes appeared suitable for making maize pasta
since macaroni had better cooking quality than spaghetti.
Chickpea Flour

Germinated Pigeon Pea Pure pasta from durum wheat is limiting in two of the eight
essential amino acids, lysine and threonine. The use of chickpea
Pigeon pea has low concentrations of fat, moderate amount flour in pasta solves this problem as it contains a large quantity
of fiber, good amount of proteins and starch, and a reason- of high quality protein. The incorporation of chickpea flour also
792 T. FUAD AND P. PRABHASANKAR

increased the mineral and fat contents of pasta, thus increasing the intensity of yellow color decreased with increasing amounts
the nutritional value of the product. of corn gluten meal. In particular, they observed an increase in
Sabanis et al.(2006) studied the effect of supplementation of essential amino acid content in the enriched spaghetti.
lasagna with chickpea flour to provide a nutritional and highly
protein-stable yet economical product. They observed that as
the chickpea flour incorporation increased, the water uptake Inulin
increased considerably. This swelling property influenced the
texture of cooked lasagna. However, the lasagna with 5–10% Inulin is a non-digestible fructo-oligosaccharide (Tungland,
chickpea flour retained its firmness and the percentage of break- 2000) used traditionally as a fat-replacer in dairy foods and
age was low. For increasing amounts of chickpea flour, lasagna to provide stability to the product. El-Nagar et al. (2002) ob-
processing, handling, and cooking characteristics deteriorated served that inulin inhibits starch degradation and hence alters the
considerably due to the dilution of gluten fraction by the added amount of sugars released during the digestion of carbohydrate-
protein. The effect may be also accentuated by the presence rich pasta products, with little influence on the textural attributes.
of undesirable enzymes or constituents in chickpea flour that Thus, it has the potential to regulate glycemic response without
interact strongly with gluten proteins and thereby inhibit the compromising the pasta quality. Brennan et al. (2004) found that
development of desirable rheological properties. the pasta containing inulin has a significantly lower dry matter
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Garcı́a-Alonso et al. (1998) observed that dried legume seeds content, firmness, and swelling index. The nutritional quality of
generally promote slow and moderate post-prandial blood glu- inulin-enriched pasta, in terms of its digestibility, gives a good
cose increase. This supplemented pasta, with a low glycemic indication of a reduced rate of starch degradation and allows the
index (GI), can be beneficial as it improves metabolic control of calculation of a predictive glycemic index (GI) of the pasta sam-
hyper-lipidaemia in diabetic patients as well as in healthy sub- ples. This value was obtained by using the formula proposed by
jects. This health benefit is due to the rigidity of cotyledonary Brighenti et al. (1995) which takes into account the amount of
cell walls and intrinsically low enzyme susceptibility of legume sugars released rate of starch degradation and also the chemical
starches. The presence of polyphenols and other α-amylase in- composition of the sample.
hibitors (Tovar, 1992) and a high proportion of non-digestible Both the decreased swelling index and reduced water ab-
carbohydrates, such as resistant starch, non-starch polysaccha- sorption exhibited by inulin pasta samples may be explained
rides, and oligosaccharides (Bjórk et al., 2000) may also con- by the characteristics of inulin. Being highly hydrophilic, it is
tribute to the low GI value. likely that the inulin preferentially absorbs the water, inhibiting
starch swelling, and absorption of water, which in turn may alter
Defatted Corn Germ Flour the structure of the pasta produced (Tudorica et al., 2002). A
general trend was observed with a reduction in GI proportional
Corn germ proteins have extremely high water binding ca- to the amount of inulin used in the formulation. These results,
pacity and far exceed the absorption ability of whey protein indicating a reduced rate of starch digestibility in the presence
concentrate and soy derivative. In addition, the fat absorp- of inulin, could be related to the observations regarding cook-
tion and the emulsifying properties of germ proteins are good. ing properties. As the swelling index and the water absorption
Lucisano et al. (1984) evaluated the influence of germ flour addi- values were lower for inulin pasta than for the control, a pos-
tion on the functional and sensory properties of pasta, observed sible explanation could be that higher levels of inulin inhibit
a higher percentage of proteins, and improved amino acid pat- the swelling and gelatinization of the starch, and hence reduce
terns mainly due to the corn-germ lysine content. The enriched starch digestibility. The theory of thermodynamic incompati-
pasta gave a darker and more reddish color when measured using bility (Tolstoguzov, 2003) may help to explain this interaction
Hunter Lab spectrophotometer. They observed that farinograph between the starch and non-starch polysaccharides in the pasta
water absorption, dough development time, and dough stability matrix. The reduction in starch degradation within the samples
increased with increasing levels of defatted corn germ flour. containing inulin would result from the inulin preferentially
hydrating, aggregating, and forming a matrix, encasing starch
granules in a semi-solid gel. This encasing of starch granules
Corn Gluten Meal would possibly limit water movement to the starch granules in
the pasta, reducing gelatinization events. Reduction in water
Corn gluten meal is the high-protein fraction obtained af- movement may also interfere with the accessibility of starch-
ter wet milling of corn to yield starch, oil, protein, and fiber. degrading enzymes to the partially gelatinized starch granules.
It is generally avoided in food products due to its unpleasant Tudorica et al. (2002) explain that pasta firmness can be related
taste. However, supercritical CO2 extraction can be used to im- to the hydration of starch granules during the cooking process,
prove the flavor of corn gluten meal. Wu et al. (2001) prepared and the subsequent embedding of gelatinizing starch granules in
spaghetti fortified with corn gluten meal and observed that it a matrix of partially denatured protein. As such, the decrease in
had a similar cooked weight and cooking loss but was less firm firmness and swelling index may be associated with a reduction
than normal spaghetti. However, the pasta color was darker and in starch gelatinization in the pasta.
ROLE OF INGREDIENTS IN PASTA PRODUCT QUALITY 793

Lupin proteins. Also, the thread texture was coarse to feathery and
there was an increasing brittleness in the product. It was ob-
Detailed studies on white lupin have revealed that some of served that 4% protein fortification is the optimum level of milk
its specific protein fractions may be useful in controlling hy- protein incorporation.
perglycemia and hyperlipedemia (Magni et al., 2004). Also,
white lupin has no genetically modified varieties commercially
available and has very low content of the main anti-nutritional Whey Protein Concentrate
components (Champ, 2002). It is observed that increased addi-
tion of lupin protein reduces cooked weight and pasta firmness. Whey represents a rich and varied mixture of secreted pro-
Therefore, the fortification of spaghetti with up to 5% lupin pro- teins with wide ranging chemical, physical and functional
tien isolate (LPI) permits to obtain a functional food product properties (Smithers et al., 1996). Such proteins include α-
endowed with an acceptable color, satisfactory standard param- lactalbumin, β-lactoglobulin, lactoferrin, lactoperoxidase, im-
eters defining the cooking quality, and good nutritional charac- munoglobulins, glycomacropeptide, and a variety of growth
teristics (Doxastakis et al., 2007). The cooking quality is the factors. These proteins have been implicated in a number of
most important feature of pasta that encompasses the following biological effects ranging from anti-cancer activity to influence
characteristics: (a) the weight of cooked pasta indicating the on digestive function. Once partially digested, it serves as a
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water uptake during cooking; (b) the cooking loss, related to source of amino acids and bioactive peptides with further phys-
solid leaching during cooking and considered as an indicator of iological activity. Prabhasankar et al. (2007) investigated the
the overall cooking performance; (c) the texture of the cooked physical, cooking, sensory, and micro-structural characteristics
product, which indicates firmness and resilience. of vermicelli enriched with whey protein concentrate (WPC).
The optimal spaghetti cooking time is independent of the LPI The effect of WPC on the amylograph characteristics of
percentage and within the normal range of semolina spaghetti. semolina was studied using Micro-Visco Amylograph. The re-
Water uptake during cooking is responsible for the texture of sults showed that with an increase in WPC from 0% to 10%, the
cooked spaghetti. In semolina spaghetti, the ideal expected gelatinization temperature increased from 69.9 to 73.8◦ C. Kim
cooked weight is about three times larger than the dry weight and Walker (1992) reported that the increase in gelatinization
(Dick and Youngs, 1988). On the contrary, the addition of higher could be due to lactose that competes with prime starch for wa-
amounts of LPI (above 5%) produces a significant decrease in ter and decreases water activity or interacts with starch chains
the cooked weight, which becomes dramatic when the incor- and thus raises the gelatinization temperature. The fall in the
poration reaches 15% and 20%. A similar behavior was found peak viscosity from 1187 BU to 684 BU indicates decreased gel
by Bahnassey and Khan (1986) who supplemented spaghetti strength due to dilution of gluten.
with different legume flours and protein concentrates. Cooking Bimlesh and Malik (1996) in their study on ultra-filtered
loss values lower than 7–8% is expected for semolina spaghetti whey protein concentrate observed a decrease in viscosity of
(Dick and Youngs, 1988). Whereas in the case of lupin spaghetti, WPC initially and then (at 50◦ C and above) an increase due to
increasing LPI percentages were responsible for increased cook- denaturation of the proteins. The results indicate that cooked
ing losses and the incorporation of more than 5% LPI-E results weight and cooking loss of the enriched pasta increases with
in an unacceptable cooking loss. Of course these results agree increasing levels of WPC. This increase in cooking loss, as evi-
with the cooked weight decreasing in the same samples. The dent in the amylograph characteristics, could be due to leaching
main technological role of durum wheat gluten is the formation of sugars from WPC into gruel. Sensory evaluation of vermicelli
of an internal network that holds the pasta components together. showed that with the increase in WPC in the blend, the color
The addition of lupin protein isolate seems to dilute the gluten of vermicelli strands changed from creamish white to white.
strength and weaken the overall structure of the spaghetti, thus Further, use of combinations of additives namely gluten, ascor-
resulting in increased cooking loss (Doxastakis et al., 2007). bic acid, and emulsifiers improved the quality characteristics of
vermicelli with 5% WPC.

Milk Proteins
Fiber Ingredient
Formulation of milk protein based vermicelli (seviah) pro-
vides excellent nutrition at a reasonable price. The addition of The potential health benefits of dietary fiber have been well
insoluble lactalbumin and whey products to semolina resulted documented in relation to the bowel transit time, prevention
in functional advantages (Towler, 1982). Niturkar et al. (1992) of constipation, reduced risk of colorectal cancer, production of
conducted studies on the formulation of vermicelli with milk short-chain fatty acids, and promotion of colonic health by stim-
protein fortified semolina and white flour. They observed in- ulating the growth of beneficial microflora (Giullon and Champ,
creased thread length with improvement in color, texture, and 2000). Gillmaore and Merritt, 1990) invented a reduced calorie,
sensory properties of the cooked product. A reduction in the high-fiber pasta product, where the bulk is increased and tex-
thread thickness resulted with the incorporation of skim milk ture improved by replacing a portion of the edible flour with a
794 T. FUAD AND P. PRABHASANKAR

source of edible fiber. They found that fibers from sources like qualities, eliminating the disadvantages cited earlier. Supple-
corn, oats, peas, soya bean, and cellulose could be incorporated mentation of pasta with dried yeast has many advantages. The
into pasta dough, at amounts up to about 30% by weight with a yeast protein holds the texture of macaroni together, reduces
great improvement in the texture, flavor, and color retention of the amount of soluble solids lost during cooking, and increases
the final, low calorie, cooked pasta. A suitable reducing agent is lysine, vitamin, and protein content. It also ensures a better nu-
added, depending on the amount of added fiber source, to obtain tritive product with flavor and texture stability that is free from
improved texture and mouth feel. The reducing agent also pro- any undesirable color. Yeast imparts retort stability to canned
tects the edible material from chemicals or photo-degradation of macaroni, imparts freeze-thaw-heat or cool cycle stability to the
natural vitamins or coloring agents like β-carotene, chlorophyll, macaroni texture, and elasticity to the pasta dough.
xanthophylls, etc.
Studies conducted by Tudorica et al. (2002) on the nutritional
and physicochemical characteristics of dietary fiber enriched
NON-TRADITIONAL INGREDIENTS
pasta showed that both the type and amount of added fiber influ-
ence the overall quality of the product. The inclusion of dietary
fibers (pea fiber and inulin) into pasta leads to a disruption in Non-traditional ingredients, such as buckwheat bran flour,
the protein matrix. Conversely, inclusion of soluble fiber, such flaxseed flour, and wheat bran can be added to pasta to improve
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as guar gum, results in the entrapment of starch granules within its nutritional value and to provide potential health benefits to
a viscous protein-fiber-starch network. The starch degradation consumers (Yalla and Manthey, 2006). These ingredients con-
and the subsequent glucose release can be significantly reduced tain more protein and lipid than semolina. Steadman et al. (2001)
by the addition of guar gum. It has a hypoglycemic effect, im- found that buckwheat bran flour has 150 g kg −1 , flaxseed 350–
proving in this way glycemic control in diabetics (Jenkins et al., 400 g kg −1 and durum wheat bran 360-405 g kg −1 total dietary
2000). fiber. This affects the hydration properties of these ingredients.
Tudorica et al. (2002) observed that the addition of 10% guar With increased hydration, the specific mechanical energy trans-
gum increased the swelling index by 3%, and in turn reduced ferred to the dough during extrusion declined. Abécassis et al.
the cooking loss. This may be due to its higher capacity to (1994) reported that dough strength decreased with increased
absorb and retain water within a well-developed starch-protein- water absorption. Thus, a reduction in extraction rate observed
polysaccharide network. Also, this could be due to the soluble in the case of pasta containing non- traditional ingredients can be
nature of guar gum polysaccharides and their interaction during attributed to their high lipid content, which reduces the friction
the encapsulation of starch-protein network. This strengthens between dough and metal surface inside the extrusion barrel.
the structural integrity of pasta. The use of pea fiber and inulin A brief summary of the different functional ingredients used in
increases the cooking loss because of disruption of the protein- pasta making is given in Table 2.
starch matrix and the uneven distribution of water in the pasta
matrix due to the competitive hydration tendency of added fiber,
thus preventing starch swelling due to limited water availabil- Additives for Pasta
ity. An overall reduction in pasta elasticity was observed with
fiber addition, which can be related to the disruptive behavior of Emulsifiers
fiber on the protein-starch binding during pasta matrix forma- Emulsifiers are surface-active compounds possessing both
tion. Also, the added fiber interferes with the structure of pasta, lipophilic and hydrophilic properties. The Hydrophilic-
lowers the continuity of the protein-starch matrix, and lowers lipophilic balance (HLB) expresses the relative attraction of
the firmness. Thus, the incorporation of fiber significantly alters an emulsifier for water and oil. As HLB value is increased, the
the quality attributes of pasta products. properties of dough on the alveograph were greatly improved
(Addo, 1995). Common emulsifiers used in pasta products are
calcium or sodium stearoyl 2-lactate (SSL and CSL), lecithin,
Yeast Cells monoglyceride (MG), Sucrose fatty acid ester (SFAE), etc. They
improve the machinability of dough and quality of pasta prod-
Akin et al. (1976) prepared a protein fortified pasta prod- uct. Also, MG significantly decreased the surface stickiness of
uct, with yeast and soy protein isolates, having improved taste, cooked spaghetti. In the extrusion process, it provided lubri-
texture, and cooking properties. The addition of soy protein to cation, reduced torque, specific mechanical energy, and dough
pasta formulations results in a product characterized by light temperature.
brown to red-brown color and a light beany taste. Moreover, Shiau (2004) observed that SSL delayed the initial swelling
the loss of some of the soluble proteins in the cooking water temperatures of starch granules in the dough and raised the
makes soy pasta unattractive to the customer. However, they gelatinization temperature. SSL could therefore be used to
discovered that the addition of yeast (about 1–16%) with soy produce extruded noodles having more elasticity. Kaur et al.
flour (6.25–12%) facilitates the production of high protein pasta (2004) incorporated Glycerol Monostearate (GMS) in noo-
products, with desirable nutritional, flavor, texture, and cooking dles and observed that there was a substantial change in the
ROLE OF INGREDIENTS IN PASTA PRODUCT QUALITY 795

Table 2 Common ingredients for pasta products

Ingredients Functional property References

Soy flour High protein and lysine content; reduced cooking time Shorgen et al., 2006
Buckwheat flour High BV, rich in lysine and arginine, dietary fiber, and antioxidants and reduced cooking time Yalla and Manthey, 2004
Maize Improved quality with HT drying, high cooking quality with fine maize flour Mestres et al., 1990
Germinated pigeon pea Increased Vitamin B2, E, and C; reduced anti-nutrition factors and high PER Torres et al., 2007
Chickpea Flour Large quantity of high quality protein and Low Glycemic Index (GI) Alonso et al., 1998
Defatted Corn germ flour Very high water binding capacity; fat absorption and emulsifying properties; dark reddish pasta Lucisano et al., 1984
Inulin Non-digestible fructo- oligosaccharide; inhibit starch degradation; lowers GI; decrease pasta firmness Tungland, 2000
Lupin Controls hyperglycemia and hyperlipedemia; reduces cooked weight and pasta firmness Doxastakis et al., 2007
Whey protein concentrate Source of amino acids and bioactive peptides; increase cooking loss Prabhasankar et al., 2007
Yeast Cells Yield high protein pasta with Retort and freeze-thaw-heat-cool cycle stability Akin et al., 1978

physico-chemical, thermal, rheological, and textural and noo- with an enzyme system consisting of one or more pentosanase
dle properties. The presence of GMS decreased the swelling enzyme which are essentially free of both proteolytic and amy-
power and solubility of starch. The noodles showed lower values lase activity. The dough showed significantly lower viscosity,
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of hardness, cohesiveness, gumminess, chewiness, and springi- thereby allowing reduced head pressures and higher through-
ness on texture profile analysis. It also reduced surface stickiness puts in commercial pasta extrusion systems. Additionally, the
and improved the quality score of pasta. Another emulsifier for pasta product thus obtained was less prone to checking during
pasta, lecithin increases the cutting stress of the finished product drying thereby allowing faster drying times, more even drying,
(Vetrimani et al., 1999). and reduced energy consumption without sacrificing product
Like emulsifiers, surfactants can also be used to improve quality in commercial operations.
the pasta texture, dough sheetability, and to reduce the sur- Jyotsna et al. (2004) used xylanase enzyme to prepare vermi-
face stickiness. They contain a hydrophilic group like glycerol, celli from Ttiticum aestivum wheat. They observed a pronounced
propylene glycol or sorbitol (non- ionic) or lactic, acetic, cit- volume expansion in the strands with increased cooked weights
ric, diacetyl tartaric acid (anionic), and a lipophilic group like and lower leaching of solids into the gruel. The vermicelli pre-
long-chain fatty acids. According to the studies conducted by pared with 0.012% of xylanase had firm, discrete strands with
Knog (1971) the amylose forms an insoluble complex with cer- no stickiness and thus an improved quality. Matsuo (1987) used
tain types of surfactants by taking them in its helical structure. glucose oxidase in pasta and observed a greater resistance to
This insoluble amylose remaining in starch granules inhibit the overcooking and decreased surface stickiness. Scanning elec-
solublization and swelling of gelatinized starch. This reduces tron microscope studies revealed that glucose oxidase exerts an
surface stickiness of cooked spaghetti and increases its surface adverse effect on the quality of vermicelli, mostly due to the loss
firmness. of integrity of the enveloping protein film, resulting in disrup-
tion of the gluten matrix and leading to greater cooking losses
and poor product quality.
Organic Acids
Howard et al. (1994) used acids like acetic, citric, fumaric,
malic, and tartaric acid in pasta dough to stabilize pasta against
microbial decomposition, for substantially longer periods than L-Ascorbic Acid
that achieved with currently available conventional refriger- Walsh et al. (1970) reported that the addition of L-ascorbic
ated pasta. These acids ensured extended shelf life at room acid during mixing of the dough decreased the reduction of
temperature or normal refrigeration temperatures with ease of semolina pigment during processing and increased the yellow-
preparation and storage and freedom from the presence of ness of spaghetti. The ascorbic acid acts as a competitive in-
liquid in the storage condition. Here, the pasta was treated hibitor of lipoxidase which is the main factor influencing the
with at least one polymeric food-acceptable acid in a required rate of pigment oxidation during pasta processing (Dolev et al.,
amount, so that it is acid stabilized for a specific time at the 1966). The other factor responsible for the degradation of pasta
desired storage temperature. Acid stabilized pasta had no off- color is the presence of oxygen while mixing. Hence, the dough
flavor when in a condition suitable for consumption and of- is mixed under vacuum or inert atmosphere to minimize loss of
fered better palatability and appearance than conventional dry yellow color. Kim et al. (1989) showed that adding 300-ppm L-
pasta. ascorbic acid increased pigment levels by about 15% in farina
spaghetti. Owing to the strengthening effect of ascorbic acid
on gluten, the leaching of solids during cooking is decreased.
Enzymes
The vermicelli prepared using ascorbic acid had a light creamy
Brown and Finley (2005) prepared enzymatically treated color, was firm with discrete strands, lower cooking loss, and
dough with superior workability and machinability, by treating no stickiness.
796 T. FUAD AND P. PRABHASANKAR

Table 3 Common additives for pasta products

Additives Functional property References

Emulsifiers SSL(Sodium Stearoyl lactylate) – Reduce surface stickiness Vetrimani et al., 1999
GMS (Glycerol Monostearate) – Firm, discrete strands with lower
cooking loss and softening the texture of cooked pasta.
Lecithin – increase cutting stress
Organic acids Extended shelf life, better palatability and appearance Howard et al., 2001
Enzymes Glucose oxidase and xylanase- Increases cooking weight; Expansion in volume and firm Vetrimani et al., 1999 Jyotsna
Texture with no stickiness et al., 2004
Ascorbic acid Increase yellowness of pasta; lower cooking loss and no stickiness Kim et al., 1989
Dry gluten powder Prevents leaching of solids into the gruel thus increases cooking weight Prabhasankar et al., 2007
Propylene glycol alginate Improves texture, inhibit dough rupture on gelatinization, and reduces starch loss on Chawan et al., 1998
cooking

Dry Gluten Powder Propylene glycol alginate (PGA) can be used to stabilize starch
against enzymatic degradation by amylase enzymes in an aque-
Gluten can be defined as the rubbery mass that remains when
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ous acid environment. Chawan et al. (1995) added about 0.01–


wheat dough is washed to remove starch granules and water-
2.0% PGA to ungelatinized starch and water to form a dough or
soluble constituents. In practice, the term “gluten” refers to
alimentary paste before the forming stage. The alginate formed
the proteins, because they play a key role in determining the
a stable complex with starch, which inhibited dough rupture
unique pasta quality by conferring water absorption capacity,
on gelatinization, and reduced starch loss on subsequent cook-
cohesivity, viscosity, and elasticity on dough.
ing. It also prevented non-enzymatic retrogradation of starch
In countries where cultivation of durum wheat is not viable,
under various conditions of storage by inhibiting the release of
common wheat is sometimes used in the manufacture of pasta
amylase from starch granules.
but the relative quality of the finished product is poor. Spychaj
Concluding the above discussion on supplemented pasta, the
and Gil (1972) have suggested that the incorporation of dry
different additives generally used in pasta products to enhance
gluten powder (DGP) into common wheat flour may improve
its quality parameters are listed in Table 3 along with their
pasta quality. It was observed that the incorporation of DGP into
functional properties.
common wheat flour resulted in a higher carotenoids content and
b∗ value, and lower L∗ value for pasta dough. Compared with
common wheat flour products, pasta with added DGP showed
lower cooked weight and cooking loss and greater firmness. CONCLUSION
The addition of 1.5% and 3.0% DGP to vermicelli with 5%
WPC increased cooked weight from 84.0 to 84.5 and 86.0 g, de- Man’s perspective on food has ever been changing. This
creased cooking loss from 7.00% to 6.20% and 6.05%, and the is true even in the case of pasta products. Though pasta was
overall quality increased from 22 to 24 and 26 (Prabhasankar considered to be a truly Italian dish and its flavor simply Eu-
et al., 2007). The above results indicated that there is an im- ropean, it has crossed borders and traveled around the globe.
provement in the quality characteristics of vermicelli with 5% As it is simple, nutritionally exceptional, and easy to make,
WPC and the highest improvement in the overall quality score the cost factor also comes into the picture. Alternative ingre-
was due to the addition of 3.0% dry gluten powder. dients and technologies need to be developed instead of the
Kim et al. (1989) reported that cooked spaghetti made from very costly durum wheat used to make the truly Italian pasta.
a mixture of 10.7% protein farina with 3% added gluten showed Interestingly, new pasta production techniques, such as high
reduced cooking loss, increased cutting stress, and reduced sur- temperature drying, have improved the quality of pasta that
face stickiness. The reduction in cooking loss by 5% on addition can be made from common wheat, but discriminating pasta
of 3% gluten could be due to the mechanical strength imparted consumers continue to prefer pasta made from 100% durum
by the added gluten. Matsuo et al. (1972) stated that a pro- wheat. Therefore, a small shortage of durum can result in a
tein content of 11% is required for acceptable cooking quality large increase in durum premiums over common wheat. So,
of spaghetti and it can be increased by the addition of protein the use of other wheat species like T. aestivum and T. dicoc-
from other sources like rapeseed meal, soy flour, egg albumin, cum with different additives and optimized process control has
and wheat proteins. But, only egg albumin and wheat gluten been suggested. Research being conducted around the world
improved the cooking quality. emphasizes on developing nutritionally enhanced pasta with
better cooking quality, color, and texture. Hence, there is a
greater need to use some of the additives not only to improve
Propylene Glycol Alginate
the machinability of the dough but also to improve the quality
The addition of sodium alginate, oligosaccharides from agar, of the end product. Literature available is very limited, there-
or carrageenan prevents retrogradation of gelatinized starch. fore, more research and development is required to identify
ROLE OF INGREDIENTS IN PASTA PRODUCT QUALITY 797

suitable additives, which are functionally superior and cost Chawan, D.B., Merritt, C.G., and Matuszak, E.A. (1995). Use of propylene
effective. glycol aliginate to improve the texture of cooked pasta and pasta-like foods.
United States Patent 5759607. http://www.hormel.com
Chillo, S., Laverse, J., Falcone, P. M., Protopapa, A., and Del Nobile, M. A.
(2008). Influence of the addition of buckwheat flour and durum wheat bran
on spaghetti quality. J. Cereal Sci. 47: 144–152.
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