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Study on Stress-Strain effect of reinforced Metakaolin based GPC under


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Article  in  Materials Today: Proceedings · November 2019


DOI: 10.1016/j.matpr.2019.10.162

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Materials Today: Proceedings xxx (xxxx) xxx

Contents lists available at ScienceDirect

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Study on Stress-Strain effect of reinforced Metakaolin based GPC under


compression
D. Parthiban ⇑, D.S. Vijayan
Department of Civil Engineering, Aarupadai Veedu Institute of Technology-VMRF, Chennai, India

a r t i c l e i n f o a b s t r a c t

Article history: The main aim of the present study is to comparatively evaluate Stress-Strain properties of Reinforced
Received 3 October 2019 alkaline activated Metakaolin based Geopolymer concrete with Conventional concrete of M25 grade pre-
Received in revised form 25 October 2019 pared with 3 and 4 numbers of hoop steel reinforcement. For studying Stress-Strain behavior under com-
Accepted 26 October 2019
pression totally the 36 cylinders were tested out of which the 24 cylinders was prepared with Metakaolin
Available online xxxx
based GPC and the remaining with conventional concrete M25 Grade. The flexible think was measured in
this study is that the volumetric percentage of Reinforcement. The results exposed that confinement with
Keywords:
hoop reinforcement significantly enhanced the strength of Metakaolin based GPC but not more than OPC
Geopolymer concrete
Metakaolin
and also it was found that the rate of stress increases when the percentage of the number of hoop rein-
Alkaline activated forcement increased, similarly in case of strain it was decreased when the percentage of the number of
Confinement hoop reinforcement increased. Hence it was concluded that the Metakaolin based GPC is not profitable
Hoop reinforcement that using instead of OPC along with any major form of reinforcement work.
Molarity Ó 2019 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Confer-
ence on Materials Engineering and Characterization 2019.

1. Introduction 2. Materials and methods

Geopolymer concrete is the inventive and ecological building 2.1. Metakaolin


material and a substitute to Ordinary Portland cement concrete.
The usage of a geopolymer diminishes the plea of Portland cement The Metakaolin is a dehydroxylated method of the earthen
which is in charge of great Carbondioxide emission. Geopolymer crystal kaolinite. An aluminosilicate mineral such as kaolinite
was the name given by Inventor Daidovits in 1978 to ingredients can be dissolved in an alkali-silicate solution to form a rock hard
that are considered by connection or networks of inorganic frag- brittle ceramic. By the chemistry, solitary can reach a high
ments [1]. Geopolymer cement concrete is prepared by exploita- strength material that can set as slight as a few hours at room
tion of Mineral material Called Metakaolin. Metakaolin is treated temperature. During the last few decades, fly ash, slag, kaolinite,
by suitable skill and utilize for concrete works. In the method of mine tailings, etc. are used as raw materials to synthesize
geopolymer concrete. The usage of this concrete supports to reduce geopolymers. Between them metakaolin is the utmost common
carbon release by reducing the Ordinary Portland cement demand. raw material due to its comparatively purer mechanisms [8].
The main ingredients of geopolymer is basis of silicon and alu- In its fresh form, Metakaolin can respond and set up a fully
minum are provided by thermally triggered natural constituents toughened geopolymer.
(e.g. Metakaolin) or industry manufacture spin-offs (e.g. fly ash
or slag) and an alkaline triggering solution which polymerizes 2.2. River sand
these ingredients into molecular connection and networks to form
hardened binder[3]. It is also said as alkali-triggered cement or In this experimental work Natural sand is used as fine aggregate
mineral polymer cement. and it is obtained from local Palar River Bed, Kanchipuram. The
specific gravity of sand is obtained by pycnometer test. Sieve anal-
⇑ Corresponding author. ysis was performed to find the fineness modulus of sand. Results
E-mail address: parthi92bhde@gmail.com (D. Parthiban). show that satisfy for the above work.

https://doi.org/10.1016/j.matpr.2019.10.162
2214-7853/Ó 2019 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Conference on Materials Engineering and Characterization 2019.

Please cite this article as: D. Parthiban and D. S. Vijayan, Study on Stress-Strain effect of reinforced Metakaolin based GPC under compression, Materials
Today: Proceedings, https://doi.org/10.1016/j.matpr.2019.10.162
2 D. Parthiban, D.S. Vijayan / Materials Today: Proceedings xxx (xxxx) xxx

2.3. Coarse aggregate

In this study, coarse aggregates of size 10 mm and 20 mm con-


forming to specifications as given in are: 383–1970 is used [13].
Pycnometer test is carried out to find the specific gravity of aggre-
gates. Sieve analysis has been done to find the fineness modulus of
aggregate. The physical properties and sieve analysis result of the
coarse aggregate have been displayed in the table below
respectively

2.4. Alkaline activated solution

A mixture of sodium silicate solution and sodium hydroxide


solution remained selected as the alkaline solution. The sodium
hydroxide (NaOH) solids existed a commercial mark in the system
of fragments with 97% purity. The sodium hydroxide (NaOH) solu-
tion was arranged by liquefying either the flakes or the pellets in
water. The quantity of NaOH solids in a solution diverse depending
on the deliberation of the solution stated in terms of molar, M [2].
For occurrence, NaOH solution with a concentration of 12 M con-
tain 12  40 = 480 g of NaOH solids (in flake or pellet form) per
litre of the solution, where 40 is the molecular weight of NaOH.
The mass of NaOH solids was calculated as 262 g per kg of NaOH
solution of 8 M concentration. Likewise, the mass of NaOH solids
per kg of the solution for other concentrations was calculated as
10 M: 314 g, 12 M: 361 g, 14 M: 404 g, and 16 M: 444 g. Remind
that the mass of NaOH solids was only a segment of the mass of
the NaOH solution, and water is the major component. The chem- Fig. 1. Process of Geopolymerization.
ical ingredient of the sodium silicate solution was Na2O = 14.7%,
SiO2 = 29.4%, and water 55.9% by mass.
their relative amounts with the objective of producing a concrete
2.5. Properties of materials of the essential strength, stability and ease of handling as carefully
as possible [9]. For this project based on tested material properties
The properties of materials which has used for the experiment the value of Mix Design is adopted below in the Table 2.
investigation is shown in Table 1.
4.2. Mix design for Metakaolin based GPC
3. Process of geo-polymerization
The mix design of geopolymer concrete is meant from the den-
The Geopolymer is regularly collective by blending industrial sity of geopolymer concrete. GPC may be a novel constructional
derivatives containing Al-Si and the essential provisions Fig. 1. material that has established in recent periods. Therefore, there’s
Geopolymerization procedure comprises a significantly quick mix- no code endowment for combine mix till currently. So the strate-
ture reaction in the form of Silica-Aluminum in source materials gies that are used by investigators habitually in past to design
dissolved using alkaline solution [4]. A Gel is formed by Reaction the mix are utilized in this study. A preliminary study has been car-
heat and its binds aggregates and unreacted source material form- ried out to know basic design methodology of developing GPC mix.
ing geopolymer concrete bonds by the dissolution of Si and Al Usually within arrange of geopolymer concrete mix, coarse, and
atoms takes place through the action of OH ions and thus the Ante- fine aggregates are taken as 75th of entire mix by mass. This rate
cedent ions condense to form monomers Silate stands for silicon- is such as that used in OPC concrete in which they have been
oxo-aluminate and it builds the Chains and rings in a 3-D poly- within the series of 75th to 80th of the concrete mix by amount.
meric network chain in the form of (Na,K)-(Si-O-Al-O-Si-O) Fine aggregate has been taken as half-hour of the entire mixture
[4]. The common density of Metakaolin primarily based geopoly-
4. Mix design mer concrete has been measured the same as that of OPC concrete
of 2400 kg/m3 supported literature survey. The combined mass of
4.1. Mix design for conventional concrete (M25 Grade) Metakaolin and alkaline liquid arrived from the density of geopoly-
mer concrete. From the combined mass, using quantitative relation
As per IS 10262-2009[12], the mix design is defined as the pro- of Metakaolin to alkaline liquid the quantity of Metakaolin and
cess of selecting suitable ingredients of concrete and determining alkaline solution is decided. By taking the ratio of sodium silicate

Table 1 Table 2
Properties of Materials. Mix Design of Conventional Concrete.

S. No Name of material Specific gravity Water absorption % S. No Name of material Quantity (Kg/m3) Mix Ratio
1 Cement 3.09 27.6 1 Cement (Grade-53) 478.95 1:1.2:2.5
(Grade-53 OPC) 2 Water 191.58
2 Coarse aggregate 2.25 0.201 3 Coarse aggregate 1211.75
3 Fine Aggregate 2.84 0.303 4 Fine Aggregate 580
4 Metakaolin 1.92 26 5 W/C ratio 0.4

Please cite this article as: D. Parthiban and D. S. Vijayan, Study on Stress-Strain effect of reinforced Metakaolin based GPC under compression, Materials
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solution to sodium, hydroxide solution, determine the mass of


sodium silicate solution and sodium hydroxide solution is meant
by above method and issued for mix design. The subsequent
parameters were kept constant for varied trial mixes supported
past work allotted [10]. The following parameters were kept con-
stant for various trial mixes based on past work carried out

1) Alkaline liquid to Metakaolin ratio = 0.4


2) Sodium Silicate to Sodium Hydroxide ratio = 2.0
3) Molarity = M12
4) Curing temperature = 75 °C
5) Curing Time = 24 h
6) Rest Period = 1 day
7) Admixture Dosage = 2%.

In order to achieve equivalent compressive strength of M25


grade of control concrete, various variations and mixtures were
done by keeping the above parameters constant and varying the
Metakaolin and water content with different mixes. The mix
design procedure is as follow in Table 3.

5. Preparation, mixing, casting and curing of concrete


Fig. 2. Preparation of 12 M alkaline activator solution.

5.1. Preparation of alkaline activator solution


was also added to increase the workability of mix and mixing was
The alkaline activator solution (AAS) shows an important part in
continue for 4–5 min shown in Fig. 3.
geo polymerization reaction of geopolymer concrete. AAS activate
the Si and Al present in the cemented or source material [5]. In this
study 12 molarity solutions was taken based on different mortar 5.3. Casting of concrete specimen
compression test to make AAS so to prepare NaOH solution of
12 M molarity, 12  40 = 480 g of NaOH in fragments form was In this Present Study, the concrete specimens are cast for exam-
mixed to water to prepare one liter of solution, where 40 is the ine the Stress-Strain behavior under the confined state as well as
molecular weight of NaOH. When 480gm NaOH pellets were mixed basic properties such as Compression and tension under controlled
to 1 L water then total prepared solutions 2.07 kg. Pellets required state. The specimens are cast under the guidance of IS code with
to make 1 kg NaOH solution = 480/2.07 = 231 gm. The 231 gm pel- the Suitable mold and precaution measures [7]. In the case of con-
lets of NaOH remained taken and then water is mixed to make 1 kg finement, steel rods are introduced in the form of circular hoops
NaOH solution as shown in Fig. 2. When water is mixed to NaOH within the cylinder by referring various literature the percentage
percentage of heat is spawned because of exothermic reaction of steel reinforcement is introduced like 3 number and 4 number
[6]. To avoid any fate it should be handled prudently with help with in the cylinder as shown in the above Fig. 4.
of hand gloves. To make AAS sodium silicate was mixed with the
solution of sodium hydroxide. Solution was agitated for 4 to 5.4. Curing of concrete specimen
5 min for accurate mixing of Na2SiO3 and NaOH. Sodium silicate
is mixed in sodium hydroxide solution to increase the rate of In case of conventional concrete, check concrete specimens are
geopolymerization. It is optional that AAS should be prepared 3– unbroken stored in the damp air for twenty-four hours, and once.
24 h before the molding. In this investigation work AAS was ready This period the test specimens are marked and far from the molds
3 to 4 h before casting. and kept immersed in pure water until taken out preceding to test
[8]. Within the Geo chemical (process chemical change|chemical
5.2. Mixing of geopolymer concrete action) process of Geopolymer concrete, water is given out
throughout the chemical reaction/chemical change/chemical
Materials used in casting of sample were balanced first in sur- action) and this water tends to vaporize because the specimens
face dry condition. These all ingredients remained dry mixed for were subjected to heat throughout the curing process shown in
4–5 min in tray. For initial study hand mixing was adopted, hand Fig. 5. Similarly, the drying shrinkage becomes negligible due to
mixing of GPC ingredients such as Metakaolin, coarse aggregates the little quantity of water within the pores of the rigid specimens
and fine aggregates [2].After dry mixing of materials alkaline acti- [5]. Several efforts were distributed for determining the influence
vator liquid was added to these dry ingredients of GPC, extra water of curing conditions on the physical and mechanical properties
Geopolymer paste and concrete. Meant for close to good geo poly-
Table 3
merisation the curing temperatures were monitored between
Mix Design of Metakaolin GPC. 40 °C and 85 °C. They also observed that longer period of curing
results in higher strength however, the increase of strength is neg-
S. No Name of material Quantity (Kg/m3) Mix Ratio
ligible once curing time was extended beyond 24 h [9]. On the con-
1 Cementous Material 300.00 1:1.98:4.62 trary, the setting was additional delayed for a period of 4 days once
2 Fine aggregate 594.00
3 Coarse aggregate 1386.00
the mixture was handled at the temperature of at the most 10 °C,
4 NaOH 40.00 however, this doesn’t disturb the standing and properties of hard-
5 Na2SiO3 80.00 ened geopolymer product at the age of 28 days. Increased strength
6 Admixture (2%) 6.00 formation was monitored on rock based mostly geopolymer cured
7 Water (15%) 45.00
at 40 to 80 °C. Period and temperature of curing influence on the

Please cite this article as: D. Parthiban and D. S. Vijayan, Study on Stress-Strain effect of reinforced Metakaolin based GPC under compression, Materials
Today: Proceedings, https://doi.org/10.1016/j.matpr.2019.10.162
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Fig. 3. Mixing of Geopolymer concrete.

Fig. 4. Casting of Cubical and cylindrical specimen.

Fig. 5. Oven Curing of GPC & Water curing of Conventional.

strength of fly ash geopolymer paste. They found that the state of most effective heat solidifying zone obtained was 100 °C for 20 h
curing play an important role on the strength development and of solidifying. However, they thought-about only mortar paste,
micro-structural system of fly ash based mostly geopolymer. The however its behavior in concrete wasn’t cited.

Please cite this article as: D. Parthiban and D. S. Vijayan, Study on Stress-Strain effect of reinforced Metakaolin based GPC under compression, Materials
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6. Results and discussion

6.1. Compression test on cubical specimen

The graph in Fig. 6 above shows that the comparative result of


Compression test of OPC and GPC types of concrete, the result of
compression test at the moist and various curing age of days as
shown. It is clear that in all the aspects the conventional concrete
achieves the maximum strength compare to the Metakaolin based
Geopolymer concrete is tested has shown in Fig. 7. It was con-
cluded that the Conventional concrete is achieved maximum com-
pressive strength of 29 N/mm2 then the GPC.

6.2. Split tensile test on cylindrical specimen


Fig. 8. Split Tensile strength at different days of curing.
The graph in Fig. 8 above shows that the comparative result of
Split tensile test of Conventional Concrete and GPC, the result of
Split tensile test at various curing days are shown. It is clear from
these graph that, in all the aspects the conventional concrete
achieve the maximum strength compare to Metakaolin based
Geopolymer concrete is tested has shown in Fig. 9. It was con-
cluded that the Conventional concrete is achieve maximum Split
tensile strength 2.13 N/mm2 then the geopolymer concrete.

6.3. Comparative Stress-Strain effect on 3 hoop confined cylindrical


specimen @ 28 days curing

The graph in Fig. 10 above shows that the comparative analysis


of stress-strain behaviour of all the types of concrete in the con-

Fig. 9. Split Tensile strength of cylindrical speciment.

fined state of having 0.871% of steel reinforcement at the age of


28 days curing. The graph is plotted between the maximum stress
at breakage and the corresponding deformation. The deformation
was changed into strain corresponding to its area afterwards.
Fig. 6. Compressive strength at different days of curing. While applying the load initially all the specimens start to react
equally. The deformation value of the specimen was monitor fre-
quently at the every load increment of 25kN until the specimen
was failed. Based on experimental data the breaking stress has
no improvement and corresponding strain value get decreased.
Here the conventional concrete is came to known that stress value
of 32.03 N/mm2 and strain value of 0.00318, it was higher than the
Geopolymer concrete specimen made up of Metakaolin as a
Cementous material.

6.4. Comparative Stress-Strain effect on 4 hoop confined cylindrical


specimen @ 28 days curing

The graph in Fig. 11 above shows that the comparative analysis


of stress-strain behaviour of all the types of concrete in the con-
fined state of having 1.092% of steel reinforcement at the age of
28 days curing. The graph is plotted between the maximum stress
at breakage and the corresponding deformation [10]. The deforma-
tion was changed into strain corresponding to its area afterwards.
Fig. 7. Compressive strength of cubical specimens. While applying the load initially all the specimens start to react

Please cite this article as: D. Parthiban and D. S. Vijayan, Study on Stress-Strain effect of reinforced Metakaolin based GPC under compression, Materials
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Fig. 10. Stress-strain Graph of 3 Hoop Reinforcement.

Fig. 11. Stress-strain Graph of 4 Hoop Reinforcement.

equally. The deformation value of the specimen was monitor fre-


quently at the every load increment of 25 kN until the specimen
was failed. Based on experimental data the breaking stress has
improvement and corresponding strain value get decreased when
compared to case 0.871% of steel reinforcement. Here the conven-
tional concrete is came to known that the stress value of 34.311 N/
mm2 and strain value of 0.002722 it was higher than the Geopoly-
mer concrete specimen made up of Metakaolin as a Cementitous
material.

6.5. Comparative stress effect confined cylindrical specimen @ 28 days


curing

The graph in Fig. 12 above shows that the comparative analysis


Fig. 12. Comparative Stress graph for different number of Hoop Reinforcement.
of stress behaviour of all the types of concrete in the confined state
of having various percentage of steel reinforcement in the form of
adding 3 hoops and 4 hoops at the age of 28 days curing and tested 6.6. Comparative strain effect confined cylindrical specimen @ 28 days
under the axial compression having capacity of 2000 kN. The graph curing
is plotted between the maximum stress at breakage [11]. Based on
the experimental results it was come to know that the addition of The graph in Fig. 13 above shows that the comparative analysis
reinforcement considerably increasing the compression strength of of strain behaviour of all the types of concrete in the confined state
concrete specimens under the axial compression at different per- of having various percentage of steel reinforcement in the form of
centage of hoop reinforcement. But the rate of compression adding 3 hoops and 4 hoops at the age of 28 days curing and tested
strength of geopolymer concrete based on Metakaolin are not under the axial compression having capacity of 2000kN. The graph
reach the value of conventional concrete. is plotted by the nominal strain value calculated by the maximum

Please cite this article as: D. Parthiban and D. S. Vijayan, Study on Stress-Strain effect of reinforced Metakaolin based GPC under compression, Materials
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Fig. 13. Comparative Strain graph for different number of Hoop Reinforcement.

deflection at the time of breakage. Based on the experimental mum strain decreased by almost 20% in case of reinforced
results it was come to know that the addition of reinforcement concrete than the normal plain concrete. By increasing the number
considerably decreasing the strain value of concrete specimens of hoops to the reinforced concrete, the compressive stresses are
under the axial compression at different percentage of hoop rein- also increased slightly by almost 10%.Percentage of Confinement
forcement. But the rate of strain value of geopolymer concrete increases the strength of concrete also increased the strengths at
based on Metakaolin 0.0027 are not reach the value of conven- 28 days but not equal to Conventional Concrete. There is no mix-
tional concrete 0.0028. design code is available so it is needed to review on the results
which had come out up to till date work done all over the world.
7. Conclusion
References
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