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Article history: Multivariate statistical methods are proposed for the analysis of the physical properties of limestone
Received 31 July 2014 cement, natural hydraulic lime and pozzolana-lime mortars admixed with water-repellents. The relation-
Received in revised form 18 December 2014 ship between the physical properties and the durability of the mortars is evaluated by principal compo-
Accepted 28 December 2014
nent analysis (PCA) and linear regression models. PCA allows to visualize (i) three groups of mortars
Available online 17 January 2015
according to the binder used and the structural/mechanical properties; (ii) the durability in relation to
the mortar properties in simulated conditions. Linear regression models allow to identify and quantify
Keywords:
associations between properties, composition and durability.
Water repellent mortars
Principal component analysis
Ó 2015 Elsevier Ltd. All rights reserved.
Linear regression models
Salt resistance
Siloxane
Metal soap
Statistical methods
Limestone cement mortar
Natural hydraulic lime mortar
Pozzolana-lime mortar
http://dx.doi.org/10.1016/j.conbuildmat.2014.12.109
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
L. Falchi et al. / Construction and Building Materials 78 (2015) 260–270 261
In order to evaluate the suitability of water-repellent mortars as the properties measured on mortars before the exposure to the
protective layers against the damaging action of water, it is neces- effects due to the exposure. To this aim, the percentage mass var-
sary to adopt an integrated approach including a first phase aimed iation after the exposure was used as an indicator of degradation
at studying the characteristics of the hardened mortars through and modelled in terms of a list of appropriate predictors.
different experimental techniques and the collection of substantial
experimental data [10], followed by a second phase aimed at eval- 2. Experimental
uating the consequences and damages due to the exposure to dif-
ferent types of decay [12]. In this sense, the evaluation of the 2.1. Mortar preparation
Table 1
Composition of mortar mixtures.
Mortar type
Description Code
Portland limestone cement mortar Binder: CEMII B/L 32.5 CM-
Aggregate: silicatic and carbonatic sands (size fraction of 0/1.5)
Binder/aggregate 1:4.1 by mass (1:3 by volume)
Water/binder: 0.69
Natural hydraulic lime mortar Binder: NHL 3.5 NM-
Aggregate: silicatic and carbonatic sands (size fraction of 0/1.2)
Binder/aggregate 1:5.1 by mass (1:3 by volume)
Water/binder: 0.5
Pozzolana-lime mortar Binder: Lime + pozzolan 1:1 by volume PM-
Aggregate: siliceous sand (size fraction of 0/2)
Binder/aggregate 1:7 by mass (1:3 by volume)
Water/binder: 1.29
Water repellent admixture added at 0.5%; 1% or 1.5% by weight
Description Code
None -A
Sitren P750 Triethoxysiloxanes supported on amorphous silica powder -750-
Sitren P730 Triethoxyoctylsiloxanes supported on calcium carbonate powder -730-
Silres A Siloxanes supported on silica powder -sil-
Tegosivin HE 328 Organosiloxanes in water based microemulsion (50% of active content) -tes-
Ca Stearate Mixture of calcium stearates palmitates and other fatty acids -cast-
Zn stearate Mixture of zinc stearates palmitates and other fatty acids -znst-
Socal Ultrafinecalcium carbonate particles (130 nm) coated with calcium stearates -soc-
Vinnapas 8031 H (polymer) Terpolymer of ethylene, vinyllaurate and vinylchloride in powder form -vin-
The structure was evaluated through measurements of: bulk density (BD) of between the specimens mass before or after the test and the starting apparent vol-
hardened mortar prisms; real density (RD) measured on grinded samples with a ume (M/Vi). This ratio corresponds to the bulk density only for the specimens before
Micromeritics 1305 multivolume helium pycnometer; total cumulative volume of the exposure. Since during the test the damages due to the exposure caused huge
mercury intruded (TCV) linked to the total open porosity with a ThermoQuest/Fin- material loss, then ratio M/Vi could be considered a ‘‘damage parameter’’ providing
ningam Pascal 140 and Pascal 240 mercury porosimeter MIP [44,45]. In order to a measure of the material loss due to the test. Lower values of ratio M/Vi indicate
provide further information regarding the structure with a non-destructive evalua- higher mass loss and lower resistance to the physical decay.
tion, ultrasonic measurements US were done on prismatic specimens with a Con-
trols 58-E4800 UPV with standard piezoelectric sensor at 45 Hz (cylinder 5 cm 2.5. Linear regression models
Ø 5 cm h), pulse rate 2 s, resolution 0.1 ls. A direct configuration of the measure-
ments, e.g. transmitter and receiver at the opposite sides of the specimens, was We considered linear regression models to study the parameters associated to
done along the longitudinal and transverse axes [46]. variations of the resistance to the action of sodium sulphate described by the per-
The compressive strength (CS) was measured with a Zwick/Roell Z010 press centage mass variation after four cycles DM4th. The DM of the fourth cycle was
(pre-load 20 N, loading rate 50 N/s) on prismatic samples according to UNI EN chosen in order to compare the behaviour of the different mortar types after the
12390-5:2009 [47]. same number of cycles and to include PM mortars (complete disintegration of the
Properties related to the behaviour in respect to water and water vapour such as specimens occurred after 5–6 cycles, depending on the specific PM mortar mixture).
water vapour permeability (P) [48,49], capillary water absorption coefficient (C) The available data consist of 20 mortar mixtures with binder type CM, NM or
[50], surface wettability (a) (determined by contact angle measurements according PM and admixtures Silres A, Sitren P750, Sitren P730, Tegosivin HE 328, Calcium
to NorMAL 33/89 with a Data Phisic ETT/XL instrument [51]) were also studied. The stearates, Zinc stearates at 1% by mass. There are three specimens for each mortar
ionic conductivity of the samples was measured to evaluate the total soluble salt mixture, for a total of 60 observations. Hereafter, the admixture will be classified
content as described by Normal 13/83 [52] on samples collected from the speci- according to the three levels: none, siloxanes or stearates. These levels are designed
mens at a 0.5–1 cm depth. to verify if (i) the admixtures are effective in assuring a protection against the pen-
etration of salt solution and crystallization of salts and (ii) the relative efficiency of
the admixtures according to their chemical nature.
2.4. Principal component analysis
In statistical terms, the available data are organized as two-way factorial exper-
iment. There are multiple observations for each combination of binder type and
Multivariate statistical methods were considered to identify mortars with sim-
admixture type. Denote by ai the coefficient associated to a specific binder type,
ilar properties. Among the various multivariate statistical methods, PCA was chosen
i = 1, 2, 3, where a1 corresponds to CM, a2 corresponds to NM, and a3 corresponds
in order to achieve a reduction of data dimensionality, thus allowing an easier visu-
to PM. Similarly, coefficient bj describes the effect associated to admixture, j = 1, 2,
alization of the relationships between the parameters. Statistical elaborations were
3, where b1 corresponds to none admixture, b2 corresponds to siloxanes, and b3 cor-
conducted with the statistical software R [53]. The data require standardization to
responds to stearates. The baseline model describes variations of DM as a function
account for the different measurement scales. Accordingly, PCA was performed on
of binder type and admixture,
the correlation matrix of the data.
A first PCA was performed on the data collected on 28 days hardened mortars. DMijk ¼ l þ ai þ bj þ eijk ; ð1Þ
The statistical variables considered in the PCA are the following physical parame-
ters that are commonly used to describe mortars characteristics and behaviour: where DMijk is the value of DM measured for the kth replicate with binder type i and
(i) Physical and structural properties of the hardened mortars, including the real admixture j and l is the model intercept. The errors eijk are assumed to be indepen-
density RD, the bulk density BD, the total cumulative volume TCV, the ultrasonic dent normal variables with zero mean and variance r2 . The above linear model is
measurements US, and the compressive strength CS; (ii) Properties regarding the often termed the two-way anova model and it assumes that the effects of binder
behaviour of the hardened mortars in respect to water, including the capillary type and admixture are additive. An additive effect model postulates that the effects
water absorption C, the water vapour permeability P and the wettability a (contact of one factor are the same at each level of the other factor. In the present setting, the
angle). additive model assumes that a specific level of the admixture variable shows the
Two further separate PCAs were performed to evaluate the durability of the same gain of protection against the salt exposure in the different system with
mortars through visualization of the interrelationships before and after the test of respect to the other levels of admixture, independently of the binder used.
resistance to salt crystallization. The data employed for the two PCAs are tabulated A more elaborated model involves an interaction effect to account for possible
in Table 4. The variables considered for PCA include the total cumulative volume variations of DM due to the particular combination of binder type and admixture,
TCV, the compressive strength CS, the capillary water absorption C, the ionic con-
ductivity Cond of the samples on the outer part (0.0–0.5 cm depth), the ratio
DMijk ¼ l þ ai þ bj þ ðabÞij þ eijk ; ð2Þ
L. Falchi et al. / Construction and Building Materials 78 (2015) 260–270 263
Table 2
Properties and the samples used for the statistical analysis of 28 days hardened mortars. The parameters (excluding DM4th) were considered in the PCA analysis of the hardened
mortars (Section 3.1). Parameters RD, BD, TCV, CS, C, DM4th of mortars admixed at 1% were considered in the linear regression analysis (Section 3.3).
where the coefficient ðabÞij describes the joint effect due to binder type i and admix- where xijk;1 ; ; xijk;p is a set of p regressors chosen in the list of the physical param-
ture j. In this case the protection effect of an admixture level with respect to the eters measured before exposure for the kth observation with the ith binder type and
other admixture levels might vary when used in CM, in NM or in PM’s mortars. In the jth admixture. The effect of the regressors on variations of DMijk is measured by
other terms, the model allows to evaluate if the particular binder type and admixture the p regression coefficients c1 cp . For example, the coefficient c1 measures the
combination might enhance the protection. The possible presence of significant mean change of DM for one unit of change in the first regressor for a given combi-
interactions ðabÞij on DM might suggest the presence of different chemical interac- nation of binder type and admixture.
tions between specific admixture and binder at a micro-scale. Models were fitted and compared using the R statistical software. We refer to
The data contain also information about physical parameters measured before [54] for more details about how to carry out the analysis of variance with R.
the exposure to the salt solution, including the compressive strength CS, the total
cumulative volume TCV, the real density RD, the capillary water absorption C. It
is of interest to evaluate the role of these physical parameters in the degradation, 3. Results and discussion
measured in terms of variations of DM. To this aim, models (1) and (2) are extended
with the inclusion of a regression component that describes the effect of the phys- 3.1. PCA analysis of hardened mortars
ical parameters on DM. For example model (2) with the regression component
becomes
The data related to the hardened mortars are listed in Table 2.
DMijk ¼ l þ ai þ bj þ ðabÞij þ c1 xijk;1 þ þ cp c1 xijk;1 þ eijk ; ð3Þ The interpretation of the PCA results is based on bi-plots, which
provide a convenient overview of the correlation between the
264 L. Falchi et al. / Construction and Building Materials 78 (2015) 260–270
Table 3
PCA of 28 days hardened mortars. Loadings for the first three components. The bold text underlines variable with loadings higher than 0.4 on the relative component.
Variables 1st Component (43%)* 2nd Component (26%)* 3rd Component (17%)*
RD Real density 0.14 0.61 0.13
BD Bulk density 0.46 0.13 0.21
TCV Total cumulative volume MIP 0.51 0.16 0.04
US Ultrasonic measurements 0.35 0.50 0.11
CS Compressive strength 0.38 0.44 0.14
P Water vapour permeability 0.46 0.30 0.03
C Capillary water absorption coefficient 0.09 0.21 0.67
a Contact angle 0.18 0.04 0.67
*
Percentage of variance explained by each component.
L. Falchi et al. / Construction and Building Materials 78 (2015) 260–270 265
Table 4
Properties and samples used for the PCA analysis of water repellent mortars before
and after the immersion cycles in saturated sodium sulphate solution. TCV, total
cumulative volume MIP; CS, compressive strength; C, capillary water absorption;
cond, conductivity 0.5–1.0 cm depth; M/Vi, mass/starting volume.
water-repellent admixtures might interact more with the pozzo- scores of the samples with high porosity, low compressive strength
lana-lime mortars in comparison to the other mortar types. The and high initial conductivity are located on the left side of the bi-
suggestion is confirmed also by the negative effects of the admix- plot.
tures on the mechanical strength which could indicate a slower The PCA after exposure (Table 5 and Fig. 4) shows clear differ-
maturation rate due to a reduced chemical reactivity of the binder ences in comparison with the PCA before exposure. The parameters
in presence of the water-repellent admixture. The negative influ- CS and M/Vi have high positive loadings on PC1after, while C, cond
ence on the maturation rate in presence of water-repellent admix- and TCV have negative loadings. C and cond have negative loadings
tures has been observed before [10,11,17] and attributed to the also on PC2after, while TCV has positive loading on the same com-
adsorption of the water-repellent molecules on the binder, with ponent. The scores of the samples on PCA after exposure show a
the consequence of obtaining coated binder grains that repel complex pattern (Fig. 4). The natural hydraulic lime mortars have
water, thus hindering the binder hydration. low scores of PC1after and could be still recognized as a separate
group, except of NMA samples. However, the pozzolana-lime mor-
3.2. PCA of specimens before and after the exposure to salt solution tars and limestone cement mortars are overlapped. It can be seen
that the mixtures without water repellents (NMA, PMA, CMA) have
Two distinct PCAs were performed on data collected on mortar low scores in both PC1after and PC2after, while the mortars added
mixtures before and after the exposure to saline solution. Table 4 with siloxanes (CMsil, CM750, PMsil, PM750) have high scores in
reports the mean data obtained with the three independent spec- the PC1after. The natural hydraulic lime mortars with siloxanes
imens averaged. The first two principal components explained (NM750 and NMsil) have higher scores in the PC1after only in com-
the 76% and the 77% of the total variance of the data before and parison to the other natural hydraulic lime mixtures. Moreover, the
after the exposure, respectively (Table 5). Henceforward, the com- two mortars have high scores also in the PC2after, thus indicating
ponents of the two PCAs will be denoted as PC1before, PC2before, high porosity but low water absorption and conductivity.
PC1after, PC2after. To summarize, before the exposure PC1before allows to differen-
The bi-plot of PC1before and PC2before (Table 5 and Fig. 3) shows tiate the samples on the basis of their structural properties and the
the parameters CS and M/Vi with high negative loadings on binder used, while PC2before distinguishes the mortars on the basis
PC1before and on the opposite direction the variable TCV with a of the behaviour in presence of water. After the exposure, M/Vi and
positive loading. The capillary water absorption has high positive CS, C and cond are pairwise correlated: higher capillary absorption
loading on PC2before, while the conductivity has a negative loading. determines salt transport inside the mortars, reduces the mechan-
Furthermore, PC2before differentiates between M/Vi and CS. The ical strength and the porosity, improves the material loss and the
objects in the PCA before exposure (Fig. 3) show a partial separa- conductivity. Therefore, the PCA after exposure differentiates the
tion into different groups mainly according to the different mortar mixtures on the basis of their resistance to the salt crystallization,
systems although not that clear as for the PCA discussed in Section which is not anymore dependent on the mortar binder, but it
3.1. The samples of pozzolana lime and natural hydraulic lime depends on the water-repellent admixture used. In this specific
mortars without water-repellents (PMA and NMA) seem to form case, higher resistance corresponds to the use of siloxanes. The
a separate group on the upper part of the bi-plot, with high values results confirm the protection effectiveness of the water-repellent
of PC2before, due to their higher capillary water absorption. The admixtures in mortar subjected to salt crystallization also in an
266 L. Falchi et al. / Construction and Building Materials 78 (2015) 260–270
Table 5
PCA of mortars before and after the exposure to salt solution. Loadings for the first three components. The bold text underlines variable with loadings higher than 0.4 on the
relative component.
Fig. 3. Bi-plot of the first and second component of PCAbefore (mortar mixture before Fig. 4. Bi-plot of the first and second component of PCAafter (mortar mixture after
exposure to salt solution). Green: natural hydraulic lime mortars NM; Red: exposure to salt solution). Green: natural hydraulic lime mortars NM; Red:
Pozzolana-lime mortars PM; Blue = limestone cement mortars CM. A = without Pozzolana-lime mortars PM; Blue = limestone cement mortars CM. A = without
admixtures; cast = with calcium stearates 1%; 750 = with siloxane Sitren P750 1%. admixtures; cast = with calcium stearates 1%; 750 = with siloxane Sitren P750 1%.
TCV = Total cumulative volume; CS = compressive strength; C = capillary water TCV = Total cumulative volume; CS = compressive strength; C = capillary water
absorption coefficient; conductivity measured on samples collected at a depth of absorption coefficient; conductivity measured on samples collected at a depth of
0.5–1 cm (cond), M/Vi = mass on starting volume. (For interpretation of the 0.5–1 cm (cond), M/Vi = mass on starting volume. (For interpretation of the
references to colour in this figure legend, the reader is referred to the web version references to colour in this figure legend, the reader is referred to the web version
of this article.) of this article.)
Fig. 5. Effect plots for the regressors C (capillary water absorption coefficient), TCV (total cumulative volume) and CS (compressive strength).
Fig. 6. Effect plots for the combined effect of binder type (CM, NM, PM) and Admixture (none, stearates, siloxanes).
268 L. Falchi et al. / Construction and Building Materials 78 (2015) 260–270
Fig. 7. Normal Q–Q plot of residuals based on the model fitted to all data (left panel) and the model fitted after the elimination of the outliers CMcast3 and NMSil3. The solid
gray line corresponds to the reference line of normality. The dashed lines indicate the 95% confidence band for the assumption of normality.
that the use of water-repellent admixtures allows (i) lower C in the surfaces more than in the inner parts, thanks to the effective-
admixed mortars with respect to the corresponding not-admixed ness of the admixture that avoided the salt solution penetration.
mortars and (ii) an improved resistance to salt crystallization. The effect plot displayed in Fig. 6 suggests that the presence of
The positive estimated relationships of TCV with DM after four the admixture was necessary in NM and PM mortars to avoid seri-
cycles can be related to the possibility, in mortars with high TCV ous mass losses and disintegration of the specimens in few crystal-
and high pore radius, of hosting larger amounts of salt crystals lization cycles. The negative mass variation in NM and PM without
before suffering material spalling and disaggregation due to salt admixture estimated by the model corresponds to the experimen-
crystallization pressure on pore walls. Furthermore, the use of tal setting, where the salt solution was able to penetrate the com-
some siloxanes admixtures, which demonstrated in most cases pletely wettable and permeable materials and, thus, to cause
high durability with high value of DM, influences also the TCV with serious disintegration.
a significant increase. We suppose that the siloxanes supported on The differences in resistance to sodium sulphate crystallization
silica or calcium carbonate carriers (Silres A, Sitren P750, Sitren between the mortars is related mainly to the mortar type (NM, CM,
P730) are able to act as air bubble stabilizers thanks to the surfac- PM) and therefore to the binder nature. As explained in Section 3.1,
tant properties of the system hydrophobic siloxane on hydrophilic the possibility of obtaining a strong and coherent microstructure in
carrier (carrier grains not completely covered by the siloxane). This limestone cement mortars is due to the possibility of developing a
behaviour was not observed for the metal soap molecules, which more complete C–S–H network in comparison to natural hydraulic
were scattered inside the mixture and likely partially sequestered lime and pozzolana-lime mortars. Moreover, the maturation of
by the binder (with ion-exchange reaction or surface adsorption), natural hydraulic lime and pozzolana lime mortars differs from
thus the molecules are not anymore available for disposing them- limestone cement mortars, with higher presence of calcium car-
selves around the air bubbles and for acting as bubble-stabilizers bonate and lower presence of hydrated silicates and aluminates
[10,14]. [10,12,41,55,56].
A positive relationship is estimated also for DM and CS, in this The relative effectiveness of the water-repellents on the dura-
way highlighting that high values of compressive strength corre- bility of natural hydraulic lime mortars and pozzolana-lime mor-
sponds to positive or null mass variation after four cycles. The tars (NM and PM) is clearly visualized by the model, with
absence of mass losses is related to the capability of mortars with siloxanes related to higher DM values than other levels of admix-
high strength and good internal cohesion to endure the crystalliza- ture. The effectiveness of siloxane admixtures in reducing C and
tion pressure and to allow the storage of salts, hence increasing DM determining good durability in specimens exposed to salt solution
prior to disaggregate. has been pointed out also in aerial lime mortars [11,12] and in
The relationship between DM, binder type and admixture is cement mortars [13,18]. The differences between the siloxanes
visualized by the effect plot displayed in Fig. 6, that evidences also and stearates might be due to physicochemical effects: mechanical
the significant interaction between binder type and admixture. strength reduction, pore structure variation, adsorption and ion
The use of natural hydraulic lime and pozzolana-lime (NM and exchange between calcium hydroxide, calcium carbonate and the
PM) as binders is associated to a significantly variation of DM in metal soaps have been previously observed [10,11]. These effect
comparison to limestone cement (CM). In fact, limestone cement are usually reduced over time with long maturation times (one
mortars seem to better endure the salt crystallization, thanks prob- year for Portland cement mortars and limestone cement mortars
ably to a general low capillary absorption and high compressive is enough for a substantial reduction), but might have affected
strength values. The use of admixture does not have any significant NM and PM specimens, determining a different water-repellent
effect on DM after four cycles. For this limited number of cycles the impact and effectiveness.
internal cohesion of the limestone cement mortars is high enough
to avoid disintegration or mass losses even when the solution is 4. Conclusions
able to penetrate inside the pore structure, as in specimens with-
out admixtures (CMA). Thus, the reduction of capillary water The multivariate statistical approach adopted in this paper to
absorption due to the water-repellents is not crucial for the dura- study water-repellent mortars greatly simplified the data inspec-
bility of the limestone cement mortars after four cycles. The pres- tion and the comparison of the different mortar properties. The
ence of surface salt crusts was observed for CM mortars with clear representation of the physicochemical properties in relation
admixtures in comparison to CMA specimens: the slightly positive to the specimen composition provided by the principal component
DM observed might be due to a preferential deposition of salts on space helped to evaluate the influence of the different mixtures
L. Falchi et al. / Construction and Building Materials 78 (2015) 260–270 269
(i.e., binding media, water repellent admixtures, etc.) on the prop- Acknowledgments
erties. Our results invite further applications of PCA to the study of
physical mortar properties. Furthermore, linear regression models The Authors are especially grateful to Dr. Urs Müller and the
are found to be useful tools to relate the effects of specific environ- BAM institute of Berlin for assistance with the characterization of
mental condition/exposure to the starting properties and mortar pozzolana-lime samples. The Authors acknowledge financial sup-
formulation. port from the Ca’ Foscari University of Venice.
The application of PCA to the data collected from different tests
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