ee (Occupational { 5 u ss | sinpati \ | ‘Attachment a : 1 Sen =DBT = OF Rev No: Date: 07/05/2019 Plant: Coke Oven Section: Battery Process + Battery#t1 DN1200 Gate valve replacement swith control valve at Battery Intermediate Hazards/Risk Zafety control Measures Check seal pot water level and ensure no leakage by checking with portable co.Ga tera co Detector. U-seal overflow BFG U-Sealing at Battery#1 phartd abe ttle over’ * * Fall from height Use Safety Harness Full Body Double Lanyard See ek eae ‘near chimney fee ad i 1 = Beate i “Area should be barricaded and no | Fire Hazard Cutting welding Is allowed near 92s Pore peebvent oS |2 | purging of BF Gas line T ; : | area should be barricaded near 925 igo. Ces ere vent « Avex ¥ pe vaunted, One cellar operator will continuously monitor U-tube manometer and he will control the pressure by vent valve at battery end. stop cock removal from housing which may hit the working _man and/or equipment Job will Be carried out after ensuring Gas exposure CO% of BFG line. Test ‘will be done | by laboratory. fecpeweee etc Non Sparking tools eles Fire hazard one } | Calibrated CO detectea must be Gas exposu eppesy Sed while performing the }9b Scanned by CamScanner7 Jno ‘ Job Safety Analysis Datei f Start lifting and installation of valve with proper positioning of lifting | clamp and sling as per approved Gate valve may fall | Protocol, Use tested and healthy miei jown during shifting | tools and tackles. Do not stand Removal of DNi200 gate below the equipment while itis been valve shifted. During cutting and welding work area will be cordoned off Cutting and welding near eee 7 DNI200 valve's anges, | Fire hazard Fire hydrant hoses will be ready for | use-condition emergent = ___| Fire extinguishers wili be ready for use-condition emeienly . Start lifting and installation of valve . with proper positioning of lifting clamp and sling as per approved \ Protocol. Use tested and healthy \ “Sly tools and tackles. Do not stand 8 | Control vaive fixing below the equipment while it is been | | | shifted. Electrical hazards Power isolation by using LOTO | rection of control valve High pressure air While doing connection pressure of 8. exposure eae ‘After Installation of control valve, | before giving clearance to process please ensure ali the manpower working there have vacated the place and are in safe area, Make sure the removal of all the tools, | tackles and scraps if any near working area. 10, | Assembly and trial of the | Operational/Electrical contro} valve hazard | ——+ 2 Gas exposure ——} Job wif be carried out after ensuring ‘ZevPCO% et BFG line. Test will be done by laboratory. Non Sparking tools must be used Fire hazard its Scanned by CamScannerJindal Steel & Power Limited Occupational Health & "Safety Department) J Ensure gas sample has <1% and "| must be checked by laboratory then only heating will be started Ler $/0s 14 e S TWane BHAVENDRASAHU Designation: AGM Signature \—__ pate: ier 5 Designation: 06M ages Date: osfesht9 es Name: RK SABAT Designation: VP Signature. Ai pee a Scanned by CamScanner