PROTOCOL FOR DEBLANKING OF DNI000 BF GAS PIPELINE VALVE FOR CDO

DATE: 07/06/2022
C0-0rdinator: DURATION:
Blast Furnace will be under shut
down 07th Jun 2022. be uscd lor batlery
healing in coke
OKeoven.
During this shutdown period COG will
NitrogenConsumplion lor purging will be around 80nm3/hr period
from Coke oven TO
ldown

Tool box talk based on JSA and Procotol for workers

ol betore
shuldon on 07.06 20

deblanking and work at height will be given

will be
t
giv
to

Preparatory jobs:
SI.No Description Resposibility_ Status
& Coke
T o arrange skilled group ol man power to cxecute the Central Uulity
job. Oven

To arrange calibrated Multu-Gas Detector. Central Utility

To arrange non-sparkimg Tools and spanners to execute the Coke Oven

Job
To arrange lighting arrangement around the wrking area. Coke Oven

& Coke
5 To arrange SCBA set and calibrated portable CO detector. Central Utility
|Oven
& Coke
6 Ensure that working platform is ready. |Central Utility
Oven
Revision of bolts of DN 1000 valve flange. Coke Oven

8 To conduct pressure testing of BFG line in CDQ and ensure no

leakages.
Coke Oven

9 Fill U-seal in both CDQ 1&2 and ensure continue overflow of water from it. Coke Oven

10 Arrangement of manometers to monitor pressure during nitrogen purging. Coke Oven

Central Utility & Coke

11 To inform the Safety Department to check the Preparation.
Oven

Shutdown Jobs:
SI INo Description Responsibility Remarks

|After getting clearance for gas changeover from gas control room Coke oven will
&4Coke Oven
startbatttery heating gas changeover from BFG to COG one by one of B#1,2

After gas changcover in battery heating is completed, BFG line U-Seal to be filled Coke Oven
located in battery side for all 4 batteries and gas fired boilers.
After U-Seal in all 4 batteries ciearance will be given for filling U-Scal TOP CokeCoke Oven
oven by gas control room.

After U-Seal in TOP nitrogen purging to start in BFG header by opening vent Coke Oven
located near Battery area gate valve V1, V2, V3,V4,V5 and V6.

should be 50 ppm Coke Oven

Sample of gas taken and check cO level
<

Raise a permit for deblanking from DN 1000 MM valve in BFG pipeline. Coke Oven
while removing flange and a manlifter
|Placement of 75T crane for lifting pipeline Central Utility & Coke
detector and other PPEs.
for shifting manpower with SCBA set, CO Oven
Central Utility & Coke
Remove the blind plate and provide the gasket with spacer ring.
Oven
Central Utility & Coke
9 Check the tightening of nut bolts
|Oven
10 After tightning of nut and bolts check leakages from flange using soap solution |Central Utility & Coke
Oven

I After ensuring there is no leakage in flange joints ,cloOse the acblanking permit Central Utility & Coke
Oven
Resumption after Shutdown Jobs:
After BFG gas clearance from gas control
room, first drain Coke Oven
oven. U-Scal at TOP coKC
After draining TOP U-Seal is complete. drain all 4 batteries and
Seals. eas fircd boiler Coke
BFG to blecd from BFG pipe through cellar and vent on oven
Coke Oven
top each batery
Gas Sampling to be done and ensure
oxygen % should be less than 0.8%% for at
consecutive time for individual ica |Coke
battery
Then gas changeover in Battery will be carried out one by one after
gas control room from COG to BFG. discussion wiCoke Ove
Safety precautions:_
SLNo Description Responsibility
Trained and skilled people are only allowed to perform this job followed tool box Central Utility & Coke

talk specific to the shutdown job Oven

To ensure all the required PPE for height work. General industrial Safety
Central Utility & Coke
2
Safety Shoes, Industrial Helmet, Hand Gloves, and Gas Safety will be usedPPES:
durmg
Oven
entire avtivities.
3 Non sparking tools to be used during the job. Coke Oven

4
Keep Adequate numbers of CO gas detector, Multi gas detector & SCBA Set
Central Utility & Coke
Oven
5 Fire Extinguisher to be taken near the Job Central Utility & Coke

Oven
Coke
6 Applicable work permit & JSA will be followed. Central Utility &
Oven
Coke
House keeping must be done well after the job completion. Central Utulity &
Oven
Central Uility & Coke
8 Safety Supervision@24x7 basis at site
|Oven
9 Fire Tender & Fire hydrent hose will be kept ready at site. Coke Oven

A 10 Ambulance will available at site till job completion Coke Oven

Mr. Vishal Prakash Mr. Pragereanda Mr. Dinesh Verma . 2

Mr. Rakesh Beri
M u v d u v yu

S e y a s s c h

Mr. P.C.Mohanty Mr. M.P.Reddy Safety

CentarUttfty Blast Furnace Process Boiler

E ron Making Zone

LINE DIAGRAM OF BF GAS LINE
V6

V4

DN 1200 BFG USEAL BATTERY #4

N3

DN 1200 BFG USEAL BATTERY#3

DN
900
CDQ#2
VS

NITROGEN NITROGEN
BFG U-SEAL

DN 1000 DN 1200

CDQ#1

V2 NITROGEN NITROGEN
BFG U-SEAL

DN 1200
V BFG U SEAL BATTERY # 2

TO GAS FIRED
BOILER U-SEAL

V1

DN 12000 BFG U SEAL BATTERY#1

TOP Coke oven BFG Line

NITROGEN
 OHSM-02.03
Jindal Steel& Power Limited
(Occupational Health &Safety Departme JINDAL
Rev. 00
December 2018 Job Safety Analysis

Attachment

Format: ob Safety Analysis (SA)

Date: 06/06/2022
JSA Ref No:COB-JSA-OBT-26 Rev No: 0

Unit: Angul Section: CDQ

Plant: Coke Oven

Description of Activity: De-blanking of BFG line DN 1000 valve

S.No. Job Activity Step
Filling BFG U-Seal
2 Purging of BF Gas line
Maintaining Nitrogen
pressure at 100 mmwc of
BFG header
Safety Control Measures
Hazards/Risk
Ensure little quantity wateer
CO gas exposure continuously overflow from U seal
Correct use full body harness
Fall from height
No cutting/welding should be
Fire hazard allowed near vent.
Area should be evacuated near
CO gas exposure vent.
One operator will continue to
Pressure drop may monitor U tube manometer and
ingress air in pipeline maintain pressure by vent valve.
Calibrated CO detector must be

Leakage testing of flanges
4 SCBA set must be kept ready at job
5 De-blanking of valve
Cutting and welding near
de-blanking area
BFG line charging with BFG
CO gas exposure used while performing the job
site
Use tested and healthy tools and
Dummy plate may fall
tackles.
during shifting Do not stand below it while shifting
Make at least 50m distance from
Fire hazard de-blanking for cuttingand welding
Use fire extinguisher and fire
hydrant line readyY
Gas sample must be checked
Fire hazard
<0.8% before gas charging.

Prepared By:
Name: W-AA huesau Designation: M Signature: VA Date: ch

Reviewed By:
1e Visk h Designation: Signature: Date 6/6/2n
Approved By:
Name: 1- Reddy Designation:AVP Signature: Date /4/22
OHSM-02.03 Rev 00/ December 2018 Page 1 of 1