Professional Documents
Culture Documents
(Pre-stressed Concrete)
Chapter 01:
Introduction to Prestressed
Concrete (PC)
CONTENTS
1 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
16 What is Post-Tensioning?...................................................................................... 18
2 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
It can be used to produce beams, floors or bridges with a longer span than is practical
with ordinary reinforced concrete. Pre-stressing tendons (generally of high tensile
steel cable or rods) are used to provide a clamping load which produces a compressive
stress that balances the tensile stress that the concrete compression member would
otherwise experience due to a bending load.
Traditional reinforced concrete is based on the use of steel reinforcement bars, rebar,
inside poured concrete. Pre-stressing can be accomplished in three ways: pre-
tensioned concrete, bonded or unbonded and post-tensioned concrete.
Prestressed concrete refers to concrete that has applied stresses induced into the
member.
Typically, wires or “tendons” are stretched and then blocked at the ends creating
3 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
compressive stresses throughout the member’s entire cross section. Most Prestressed
concrete is precast in a plant.
The idea of prestressed concrete has been around since the latter decades of the 19th
century, but its use was limited by the quality of the materials at the time. It took until
the 1920s and ‘30s for its materials development to progress to a level where
prestressed concrete could be used with confidence. Freyssinet in France, Magnel in
Belgium and Hoyer in Germany were the principle developers.
First used in the late-nineteenth century, prestressed concrete has developed beyond
pre-tensioning to include post-tensioning, which occurs after the concrete is cast.
Tensioning systems may be classed as either monostrand, where each tendon's
strand or wire is stressed individually, or multi-strand, where all strands or wires in
a tendon are stressed simultaneously.
A prestressed concrete structure is different from a conventional reinforced concrete
structure due to the application of an initial load on the structure prior to its
use. The initial load or ‘prestress’ is applied to enable the structure to counteract the
stresses arising during its service period. The concept of prestressing existed before
the applications in concrete. Two examples of prestressing before the development of
prestressed concrete are provided.
4 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
For concrete, internal stresses are induced (usually, by means of tensioned steel) for
the following reasons-
The tensile strength of concrete is only about 8% to 14% of its compressive
strength.
Cracks tend to develop at early stages of loading in flexural members such as
beams and slabs.
5 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
The aim in the use of prestressed concrete is to increase the tensile strength of concrete
by introducing an internal compressive stress, counteracting in part the tensile
stresses caused by these loads on the structural element.
6 CONCEPT OF PRE-STRESSING:
First Concept:
“Prestressing to transform concrete into an Elastic Material”.
Second Concept:
“Prestressing for Combination of High Strength Steel with Concrete”.
Third Concept:
“Prestressing to achieve load balancing”.
6 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
7 PRINCIPLE OF PRE-STRESSING:
Figure 1.4: Stress in concrete when pre stressing is applied at the c.g of the section.
7 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
Figure 1.5: Stress in concrete when pre stressing is applied eccentrically with respect
to the c.g of the section.
Prestressed concrete is used in a wide range of building and civil structures where its
improved performance can allow for longer spans, reduced structural thicknesses, and
material savings compared with simple reinforced concrete. Typical applications
include-
High-rise buildings
8 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
Take full advantages of high strength concrete and high strength steel
Need less materials
Smaller and lighter structure
No cracks
Use the entire section to resist the load
Better corrosion resistance
Good for water tanks and nuclear plant
Very effective for deflection control
Better shear resistance.
Requires high strength concrete and high tensile strength steel wires.
Additional special equipment like jacks, anchorage etc.
Requires highly skilled workers under skilled supervision.
Construction cost is little higher.
More complex technically
Harder to re-cycle.
12 METHODS OF PRE-STRESSING:
9 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
10 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
13 TYPES OF PRE-STRESSING:
External Prestressing:
When the prestressing is achieved by elements located outside the concrete, it is called
external prestressing. The tendons can lie outside the member (for example in I-
girders or walls) or inside the hollow space of a box girder. This technique is adopted
in bridges and strengthening of buildings. In the following figure, the box girder of a
bridge is prestressed with tendons that lie outside the concrete.
Internal Prestressing:
When the prestressing is achieved by elements located inside the concrete member
(commonly, by embedded tendons), it is called internal prestressing. Most of the
applications of prestressing are internal prestressing. In the following figure, concrete
will be cast around the ducts for placing the tendons.
11 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
Pre-tensioning:
In Pre-tension, the tendons are tensioned against some abutments before the concrete
is placed. After the concrete hardened, the tension force is released. The tendon tries
to
shrink back to the initial length but the concrete resists it through the bond between
them, thus, compression force is induced in concrete.
Post tensioning:
In Post tension, the tendons are tensioned after the concrete has hardened.
Commonly, metal or plastic ducts are placed inside the concrete before casting. After
the concrete hardened and had enough strength, the tendon was placed inside the
duct, stressed, and anchored against concrete. Grout may be injected into the duct
later. This can be done either as precast or cast-in-place.
12 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
Linear Prestressing:
When the prestressed members are straight or flat, in the direction of prestressing, the
prestressing is called linear prestressing. For example, prestressing of beams, piles,
poles and slabs. The profile of the prestressing tendon may be curved. The following
figure shows linearly prestressed railway sleepers.
13 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
Circular Prestressing:
When the prestressed members are curved, in the direction of prestressing, the
prestressing is called circular prestressing. For example, circumferential prestressing
of tanks, silos, pipes and similar structures. The following figure shows the
containment structure for a nuclear reactor which is circularly prestressed.
Full Prestressing:
When the level of prestressing is such that no tensile stress is allowed in concrete under
service loads, it is called Full Prestressing.
Limited Prestressing:
When the level of prestressing is such that the tensile stress under service loads is
within the cracking stress of concrete, it is called Limited Prestressing.
Partial Prestressing:
When the level of prestressing is such that under tensile stresses due to service loads,
the crack width is within the allowable limit, it is called Partial Prestressing.
Uniaxial Prestressing:
When the prestressing tendons are parallel to one axis, it is called Uniaxial
Prestressing. For example, longitudinal prestressing of beams.
14 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
Biaxial Prestressing:
When there are prestressing tendons parallel to two axes, it is called Biaxial
Prestressing.
Multiaxial Prestressing:
When the prestressing tendons are parallel to more than two axes, it is called
Multiaxial Prestressing. For example, prestressing of domes.
1. In prestress concrete member steel plays active role. The stress in steel prevails
whether external load is there or not. But in R.C.C., steel plays a passive role.
The stress in steel in R.C.C members depends upon the external loads. i.e., no
external load, no stress in steel.
2. In prestress concrete the stresses in steel is almost constant where as in R.C.C
the stress in steel is variable with the lever arm.
3. Prestress concrete has more shear resistance, whereas shear resistance of R.C.C
is less.
4. In prestress concrete members, deflections are less because the eccentric
prestressing force will induce couple which will cause upward deflections,
where as in R.C.C., deflections are more.
5. In prestress concrete fatigue resistance is more compare to R.C.C. because in
R.C.C. stress in steel is external load dependent where as in P.S.C member it is
load independent.
6. Prestress concrete is more durable as high grade of concrete is used which are
denser in nature. R.C.C. is less durable.
7. In prestress concrete dimensions are less because external stresses are
counterbalance by the internal stress induced by prestress. Therefore reactions
on column & footing are less as a whole the quantity of concrete is reduced by
30% and steel reduced by about 60 to 70%. R.C.C. is uneconomical for long
span because in R.C.C. dimension of sections are large requiring more concrete
& steel. Moreover as self-weight increases more reactions acted on columns &
footings, which requires higher sizes.
15 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
15 WHAT IS PRE-TENSIONING?
Placing of concrete around reinforcing tendons that have been stressed to the
desired degree.
This method produces a good bond between the tendon and concrete, which both
protects the tendon from corrosion and allows for direct transfer of tension.
The cured concrete adheres and bonds to the bars and when the tension is released
it is transferred to the concrete as compression by static friction.
Most pretensioned concrete elements are prefabricated in a factory and must be
transported to the construction site, which limits their size.
16 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
17 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
16 WHAT IS POST-TENSIONING?
Reinforcing tendons are stretched by jacks whilst keeping them inserted in voids
left pre-hand during curing of concrete. These spaces are then pumped full of grout
to bond steel tightly to the concrete.
Post-tensioning- is a method of reinforcing (strengthening) concrete or other
materials with high strength steel strands called tendons.
Post-tensioning allows construction that would otherwise be impossible due to
either site constraints or architectural requirements.
Requires specialized knowledge and expertise to fabricate, assemble and install.
After adequate curing of concrete, reinforcing tendons (placed inside the voids of
the structure) are tensioned/stretched by jacks on the sides & grouts filled with
appropriate mix.
Post-tensioning allows longer clear spans, thinner slabs, fewer beams and more
slender, dramatic elements.
Thinner slabs mean less concrete is required. It means a lower overall building
height for the same floor-to-floor height.
Post-tensioning can thus allow a significant reduction in building weight versus
a conventional concrete building with the same number of floors reducing the
foundation load and can be a major advantage in seismic areas.
18 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
19 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431
CE 4215 II Prestressed Concrete Chapter: Introduction to PC
20 Md. Mohshin Ali, Lecturer, Department of CE, BAUET, Qadirabad Cantonment, Natore-6431