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The Effect of Catalyst Structure on the Synthesis

of a Dental Restorative Monomer


M. FARAHANI, A.D. JOHNSTON, and R.L. BOWEN
Paffenbarger Research Center, American Dental Association, National Institute of Standards and Technology, Gaithersburg, Maryland 20899

The addition product of 2-hydroxyethyl methacrylate (HEMA) remains the application of a PMDM solution to the tooth sur-
and pyromellitic dianhydride (PMDA), known as PMDM, is face immediately prior to placement of the dental resin or com-
a mixture of two structural isomers. The para PMDM iso- posite.
mer-currently used in mediating adhesive bonding of restor- In the synthesis of PMDM, the reaction product consists of
ative materials to hard tooth tissues-is a crystalline solid. The a mixture of para and meta regio-isomers, shown in Fig. 1
meta isomer is a liquid. In the synthesis of PMDM, the para (Johnston and Bowen, 1987). Because of the extensive use of
isomer, which can be purified by crystallization, is usually these monomers, improvements in synthetic procedures were
present to the extent of only 50% of the product mixture. The investigated.
effect of the amine catalyst structure was studied relative to its The overall purpose of this study was to assess the effect
role in increasing the yield of the para isomer, either by a of the catalyst structure on the reactivity of the HEMA with
reduction in the amount of the meta isomer or by an increase the anhydride linkages of PMDA and the paralmeta isomer
in the extent of overall reaction. The chemical structure of the ratio of the products. At present, thepara isomer is used most
amine catalyst had an important role in the synthesis of PMDM extensively because it is a crystalline solid that is readily puri-
and influenced the ratio of the isomers. Among aliphatic amines, fied by re-crystallization. Efforts to crystallize the meta isomer
especially noteworthy as catalysts that gave excellent yields of have not been successful. This study was therefore aimed at
the para isomer in high purity were N,N-di-isopropyl-ethylam- producing a higher yield of the para PMDM monomer. The
ine and hexamethylenetetramine. theoretical yield of the para isomer from the addition reaction
is 50%. It was of interest to determine whether the para/meta
J Dent Res 70(1):67-71, January, 1991 isomer ratio could be altered in favor of one or the other isomer
by changing the structure and basicity of the catalytic amine.
Introduction. Control of the isomer ratio would allow more efficient pro-
duction of either isomer, assist industry in the current use of
thepara isomer, and permit planned studies of the comparative
A three-step protocol for adhesive bonding of dental resins to effectiveness of the two isomers in adhesives and other appli-
dentin and enamel was previously developed (Bowen et al., cations.
1982). The first step was the application of a mordant solution
of acidic, aqueous, metallic oxalate to the surface to remove
the smeared (disturbed) layer resulting from instrumental tech- Materials and methods.
niques used to remove carious material. The second step was
the application of an acetone solution of an N-substituted amino The organic chemicals used in these experiments were all
acid, NPG-GMA [the addition product of N-phenylglycine purchased from Aldrich Chemical Co. (P.O. Box 355, Mil-
(NPG) and glycidyl methacrylate] or NTG-GMA (the addition waukee, WI 53201). The 1,2,4,5-benzene tetracarboxylic
product of N-tolylglycine and glycidyl methacrylate). The third dianhydride (PMDA, 97%) was freshly sublimed before each
step was the application of an acetone solution of PMDM [the reaction (175°C, 26.7 Pa). The 2-hydroxyethyl methacrylate
addition product of two moles of 2-hydroxyethyl methacrylate (HEMA, 97%) was stored in a refrigerator over molecular
(HEMA) per mole of pyromellitic dianhydride (PMDA; 1,2,4,5-
benzene tetracarboxylic dianhydride)].
Subsequent work showed that the three-step protocol could
be reduced to a two-step procedure (Bowen et al., 1987) by CH2 CH,
combining NPG with dilute nitric acid as the first step. NPG 0+ 0O'-~r
in place of its adduct with glycidyl methacrylate is effective H3C
0
OH + H

in either protocol (Bowen, 1985). The second step currently 0 0~~~~~~

Amine
Received for publication May 15, 1990 THF
Renux
Accepted for publication September 10, 1990 I h
This work was supported, in part, by USPHS Research Grants
DE05129 and DE09322 to the American Dental Association Health
Foundation from the National Institutes of Health, National Institute CH, 00 1 2
of Dental Research, and is part of the dental research program con- ° ° JH,
H3C --g -( XH3
ducted by NIST (National Institute of Standards and Technology, for- C, HOnIi..lyOO
merly National Bureau of Standards), in cooperation with the American
Dental Association Health Foundation. Certain commercial materials pars-PMDM meta-PMDM
and equipment are identified in this paper to specify the experimental
procedure. In no instance does such identification imply recommen- Fig. 1-The standardized reactions scheme used in this study. The two
dation or endorsement by NIST or the ADA Health Foundation or isomers of PMDM, para and meta, differ only in the positioning of the
that the material or equipment identified is necessarily the best avail- second HEMA group, but the para isomer is a solid. The meta isomer,
able for that purpose. Contribution of the National Institute of Stan- an oily product, resisted attempts to crystallize it. The temperature of the
dards and Technology. Not subject to copyright. reaction was 65°C, the boiling point of tetrahydrofuran, THF.
67
68 FARAIANI et al. J Dent Res January 1991

sieves (4A) to maintain a minimal water content. The 2,6-di- magnetic stirring bar, heating mantle, and magnetic..tirring
tert-butyl-4-methylphenol (BHT, 99 + % Gold Label) was used motor. The materials were added in the following order: PMDA,
directly from the bottle as a polymerization inhibitor. The amines 0.10 mole; HEMA, 0.22 mole; BHT (2,6-di-tert-butyl-4-
listed in the Table were used directly as received. methylphenol), 0.001 mole; THF (tetrahydrofuran), 100 mL;
The proton magnetic resonance ('H NMR) spectra of the and the amine catalysts listed in the Table, 0.02 mole. The
isomeric PMDM mixtures were recorded with a JEOL GSX solid PMDA went into solution slowly as the flask was heated.
270 MHz FT NMR spectrometer with deuterated acetone as The solution was refluxed for one h; then the reaction mixture
solvent and 0.3% tetramethylsilane (TMS) as internal standard. was assayed by 'H NMR analysis (Fig. 2). After being cooled,
Electronic integration of the spectra yielded the para/meta iso- the reaction mixture was diluted with diethyl ether (500 mL).
mer product ratios and the extent of conversion. Any PMDA that had been hydrolyzed to give the tetra-acid
The standard conditions of PMDM synthesis were the fol- was insoluble in the reaction mixture and was removed by
lowing: The reaction vessel was a 1000-mL, single-neck, round- vacuum filtration through a pad of celite on sand on a coarse-
bottom flask equipped with a drying-tube-capped condenser, fritted glass filter. The organic solution was transferred to a
TABLE
EFFECTS OF AMINE CATALYSTS ON REACTION PRODUCTS IN THE SYNTHESIS OF PMDM
Crude 'Dried' Final
Ratio Crude Ratio Melting Yield,
p/m/mono Mass p/m/mono Point, Para*
Amine pKa Ref PMDM % PMDM 0C % g
ALIPHATIC:
N,N-diisopropyl- 11.1 a 1/1.1 111 100/1 161-162 69 16.5
ethylamine 1/1.1 100/2 161-162 41 9.2
1/1 104 100/3 161-162 44 10.4
Hexamethylene- 6.3 b 1/1.0 100/3 161-162 46 10.8
tetramine 1/1 91 100/1 161-162 46 11.1
1/1 100/3 160-161 44 12.6
1,4-Diazabicyclo- 8.2, c 1/0.9 101 100/0 161-162 40 9.4
[2.2.2]-octane 4.2 1/0.6 100/3 160-162 t 4.6
1/0.6 71 100/6 156-158 38 9.1
Triethylamine 10.8 b 1/1 105 100/0 162 43 10.2
1/1 95 100/1 159-162 44 10.5
1/0.9 100/10 152-158 48 12.3
Tripropylamine 10.7 c 1/1.3 92 100/10 159-160 37 7.6
1/1.2/0.3 100/11 155-160 35 6.8
1/1 100/50 134-153 71 17.0
Tributylamine 9.9 b 1/0.8 100/13 157-161 32 8.6
1/0.6 100/6 153-159 35 10.8
BENZYLIC:
N,N-dimethyl- 8.9 b 1/0.9/0.2 100/4 160-162 46 10.4
benzylamine 1/1 98 100/3 160-162 44 10.6
1/0.7 100/9 150-157 45 12.6
Tribenzylamine 7.4 d 1/1.1/0.8 104 100/1 160-162 27 4.6
1/1/1.1 100/3/5 158-160 35 8.4
AROMATIC:
N,N,N',N'-tetra- 10.1, c 1/1.1/0.5 100/0 160-162 34 6.3
methyl-1,-4- 6.6 1/1 100/2 160-162 30 6.8
phenylenediamine
Pyridine 5.4 e 1/0.9 127 100/5 159-161 58 14.1
1/1.2/0.2 122 100/4 158-161 66 15.7
NN-dimethyl- 5.2 c 1/0.6/3.7 oil
aniline
Triphenylamine - -5.0 f 1/0.9/3.5 oil
The PMDM syntheses accomplished as part of this study are summarized here. Each amine is listed with the data pertaining to that amine. The pKa,
a reference for the pKa measurement, are in the first two columns after the amine. The para/meta/mono-addition product ratio is next. If there was no
mono-addition product (Fig. 6) observed in the reaction, then there are only two values in the ratio. The 'Dried' Crude Mass column listed the percent
yield recovered after work-up and 48-hour drying under an air stream. The final ratio reflects the integrations of the triply re-crystallized PMDM mixture,
and the next column discloses the melting point of the sample. The yield values are in percent and the grams of material collected after the reaction. Each
reaction that produced the product was repeated at least once and usually twice.
(a) Hall (1957) and Hull et al. (1969), (b) Perrin (1965), (c) Dean (1979), (d) Kudryavtseva et al. (1980), (e) Morrison and Boyd (1973), and (f) Arnet
et al. (1970).
*The yield of para PMDM is based on the weight recovered after the third re-crystallization divided by the amount of para PMDM in the crude mixture,
determined by the starting quantity of PMDA and the NMR ratios of the pyromellitic reaction products.
tSome product spilled before being weighed; mass recovered is presented in the Table, but yield percentage is unknown.
Note: The tribenzylamine was difficult to remove from the reaction mixture; therefore, the 35% and 8.6 g yield is after only two crystallizations. The
'dried' crude weight" represents the % yield of the original reaction product mixture after being washed and dried. Amounts over 100% probably
represent incomplete removal of solvents, catalyst, HEMA, etc., and amounts under 100% could represent incomplete reactions and/or losses during
washing.
Vol. 70 No. 1 BASE CATALYST STRUCTURE IN MONOMER SYNTHESIS 69

1000-mL separatory funnel for successive washes with 1 mol/ PMDM for each amine listed in the Table was calculated from
L aqueous HCl (3 x 150 mL), water (3 x 150 mL), and the para isomer component in the crude product (based on a
saturated aqueous sodium chloride (3 x 150 mL). The re- normalized ratio determined by 'H NMR analysis) and that
maining organic materials were poured into a large beaker collected after the third re-crystallization.
(2000 mL) and were concentrated by evaporation of the sol- The 'H NMR spectra were clearly diagnostic for the iso-
vents under a dry air stream. After 48 h, the crude solid was mers. The para isomer, 1,4-di[2-(2-methyl-2-propen-
again assayed by 1H NMR, dissolved completely in methanol oate)ethyl]-phthalate-2,5-dicarboxylic acid, had one resonance
(130 mL), and warmed to 650C. After drop-wise addition of (8 8.15 ppm) for the two magnetically equivalent hydrogen
water caused the solution to become cloudy, the mixture was atoms of the central aromatic ring (Fig. 3). The meta isomer,
allowed to cool overnight at room temperature. The crude crys- 1,3-di[2-(2-methyl-2-propenoate)ethyl]-phthalate-4,6-dicar-
tals were filtered, subjected to 'H NMR analysis, and re-crys- boxylic acid, was not as rotationally symmetrical and had two
tallized from methanol/water mixtures two more times. After singlets corresponding to the two non-equivalent aromatic hy-
the third re-crystallization, the final 'H NMR (Fig. 3) was drogen atoms. These resonated upfield (8 8.0 ppm) and down-
recorded, and the paralmeta isometer ratio was determined field (8 8.30 ppm) with respect to the aromatic signal in the
(Table). desired para PMDM isomer, as shown in Fig. 2.

Results. Discussion.
The para-PMDM isomer was a shiny, white crystalline ma- The data in the Table show the yields of para PMDM as
terial with a melting-point range of 161-162TC. The melting- determined by the characteristics of the amines evaluated. The
point-range data for the PMDM products are listed in the Ta- electron density of the nitrogen controls electron donation, in-
ble. A lower and wider melting-point range corresponded to a dicated by pKa, higher values implying basicity and nitrogen's
less pure para PMDM sample. tendency to accept a proton. Steric hindrance from physical
The addition of the hydroxyl group of HEMA across the bulk of substituents around the nitrogen atom restricts the pos-
anhydride linkages of PMDA did not occur within one h unless sible arrangements of the reactants in the transition state. Sol-
a catalytic amount of tertiary amine was present. Ten mole ubility and other characteristics influence ease of separation
percent of amine was used, based on the HEMA, with lower during the purification steps.
amine concentration giving an inadequate reaction rate under The mechanism shown in Fig. 5 depicts the role of the amine
these conditions. Twelve tertiary amines were tested (Fig. 4). in the reaction of alcohols such as HEMA and anhydrides such
Six of these bases were aliphatic (pKa's 6.3 to 11.1), two were as PMDA (March, 1977; Butler and Gold, 1961; Fersht and
benzyl amines (pKa's 7.4 and 8.9), and four were aromatic Jencks, 1970a, b). The amine reacts with the anhydride to yield
(pKa's about - -5.0 to 10.1). a zwitterionic intermediate (I). The positively charged N-tri-
The amines in the Table are classified as aliphatic, benzylic, substituted amide in structure I provides an excellent leaving
or aromatic amines, listed in descending order of purity (high- group for displacement by the nucleophilic oxygen of the HEMA.
est m.p.) and yield of para PMDM. The percent yield of para This displacement of the amine by the alcohol results in the
zwitterionic protonated ester (II). Structure II in Fig. 5 can

8l.8 8.51.1l ulll


8.4....
8.6 8.5 ...4 8.3 8.2 8.t 8.0
7.8
7.9

8.5 1.0 7.5 7 A 8.8 8.0 8. 58. 4.5 4.8 3. 28 LO 1.8 18 8.5
PPM I A-- A --i
Fig. 2-The 1H NMR spectrum of the crude reaction mixture. The peak
8.5 8.0 7.5 7.0 5.5 5.0 3.5 2.5 2.0 1.5 85
at 8 0 ppm is due to the reference standard, tetramethylsilane. The peaks 6.5 6.0 4.5 4.0 3.0 1.0 0.0

near 8 8.0 and 8.3 ppm denote the presence of meta PMDM, and the peak PPM
near 8 8.15 ppm denotes the presence of the para isomer. The two peaks Fig. 3-The spectrum of the purified para PMDM product. The strong
at 8 4.5 and 4.65 ppm are from the ethylene glycol chain of the reacted signals at 8 0 and near 2.1 ppm were due to the internal standard, tetra-
HEMA molecules, and the smaller peaks at 8 3.85 and 4.25 ppm are due methylsilane, and the solvent, acetone, respectively. The two multiplets
to the same atoms of the unreacted HEMA. Since the HEMA was added near 8 4.5 ppm are due to the ethylene glycol chain, and the two singlets
in 10% excess, integration of these four peaks provided the extent of at 8 5.6 and 6.1 ppm are due to the two terminal vinyl protons of the
reaction. Protonated deuteroacetone solvent is represented by the complex methacrylate groups. The singlet near 8 8.15 is due to the two aromatic
peak at 8 2.1 ppm. The inset shows the aromatic region in detail, with protons of the central aromatic ring. The inset displays the aromatic region
the integrals over each peak indicating an almost 1:1 para:meta ratio. The in detail. The peaks due to the aromatic region of the meta PMDM are
integrals over each signal peak represent the areas under the signal curves. absent, indicating purepara PMDM.
70 FARAHANI et al. J Dent Res January 1991

CH3 CH2CH2 \
I :N 8 N:
(CH3CH N -CH2CH3 :N-CH2CH2 N:
2
CH2CH2
N, N-DI-IsopropyIethyIamIne
(DIIPEA) 1, 4-Dlazabicyclo-[2.2.2]-octane
Hexamethylene Tetramine (DABCO)
(HMTA)

(CH3CH2 N: (CH3CH2CH2 )mN: (CH3CH2CH2CH2 ) N:

Trlethylamine Tripropylamine Tributylamine


(TEA) (TPA) (TBA)
CH3 H3C /CH3
CH2 -N CH2 N N\
CH3 H3C CH3
N, N, N', N'-Tetramethyl-
N, N-dimethylbenzylamlne Trlbenzylamine phenylenedlamine
/CH3
N:
CH3 /3
Triphenylamine
Pyridine N, N-Dlmethylanillne
Fig. 4-The molecular structures of the amines tested in this investigation.

rapidly transfer the proton to the carboxylate group that had quantity of the mono-addition product was formed; also, the
been the other half of the anhydride linkage. efficient removal of the catalyst by means of the acid washes
The mono-addition anhydride (III) can undergo the reaction did not always occur.
sequence again to yield either meta or para PMDM. Alterna- Among the aromatic amines, N,N,N',N'-tetramethyl-1,4-
tively, the addition of water can proceed slowly without amine phenylene diamine was judged best, with pyridine in second
catalysis, and very rapidly with amine catalysis, to yield the place due to difficulty in purification. With pyridine, the yield
mono-addition product (Fig. 6). If the amine catalyst provided ranked highest of all the amines assayed, but the melting-point
sluggish support for the reaction, the aqueous work-up of the range did not.
reaction mixture yielded quantities of the mono-addition pro- The amine pKa measures the ability of the nitrogen to donate
duct, in addition to the para and meta isomers. The desired electrons and stabilize the zwitterionic structure (I, Fig. 5).
outcome was to have no mono-addition product present. The catalytically effective pKa range seemed to be between
The rating of the amines was based on the final yield of the 5.4 (pyridine) and 11.06 (N, N-di-isopropylethylamine; Huenig
para PMDM isomer and the ratio between the para and meta and Kiessel, 1958). When the pKa was lower, a high per-
PMDM after three re-crystallizations, as determined by 1H NMR centage of mono-addition product was formed.
integration (Fig. 3; Table). With hexamethylenetetramine, DABCO, and pyridine, the
Yields of para PMDM depended on: (1) the para/meta ratio carbon atoms neighboring the nitrogen atoms are "tied back",
in the crude reaction mixture (Table), (2) the addition of HEMA allowing the lone pair of electrons on each of the nitrogen
to both of the anhydride linkages, and (3) the separation of all atoms to be directed outward, promoting rapid reaction with
components during washing and crystallization. When all of the anhydride. The first two of these amines might most readily
these factors were favorable, the product melting-point range partition into the aqueous HCl solutions, facilitating purifica-
was 161-162°C and the reaction yield was high. tion.
All of the aliphatic amines were effective in promoting the Why tribenzylamine, NN-dimethylaniline, and triphenyl-
esterification, but tripropyl- and tributylamines provided mix- amine formed the large amounts of the mono-addition product
tures from which it was difficult to extract the para PMDM (Fig. 6) observed in the crude 1H NMR is not presently under-
isomer (Table). This difficulty resulted in less pure products, stood. A salt of the amine and the acidic intermediate III of
measured by 1H NMR and melting-point ranges. Fig. 5 could effectively quench the further reaction. The aqueous
The NN-dimethylbenzylamine was almost as effective as work-up of the reaction mixture would then hydrolyze the re-
the top three aliphatic amines. Tribenzylamine gave difficulties maining anhydride linkages to yield the mono-addition product
during crystallization and separation of the para isomer, and predominantly. A study of the effects of amine and PMDA
NMR spectra of the crude mixture indicated that a significant stoichiometry might elucidate this and other relevant questions.
Vol. 70 No. 1 BASE CATALYST STRUCTURE IN MONOMER SYNTHESIS 71

0 0

R3N: 0 -*

I% 0

PMDA

Fig. 6-The molecular structure of the mono-addition product.


+0 0 < H
I%
BUTLER, A.R. and GOLD, V. (1961): The Hydrolysis of Acetic
Anhydride. Part VII. Catalysis by Pyridine and Methylpyridines
0 0 in Acetate Buffers, J Chem Soc 4362-4367.
0 0°': R
DEAN, J.A., Ed. (1979): Lange's Handbook of Chemistry, 12th
ed., New York: McGraw-Hill, pp. 5-18 to 5-41.
H 0
H
FERSHT, A.R. and JENCKS, W.P. (1970a): The Acetylpyridium
0
Ion Intermediate in Pyridine-Catalyzed Hydrolysis and Acyl Trans-
m fer. Reactions of Acetic Anhydride. Observation, Kinetics, Struc-
Fig. 5-The proposed mechanism of the reaction for synthesis of PMDM. ture-Reactivity Correlations and Effects of Concentrated Salt
The "HOR" can represent most alcohols, but, in this case, it refers only Solutions, J Am Chem Soc 92:5432-5442.
to HEMA. Structure III must undergo the reaction sequence one more FERSHT, A.R. and JENCKS, W.P. (1970b): Reactions of Nucleo-
time to produce the isomers of PMDM. philic Reagents with Acylating Agents of Extreme Reactivity and
Unreactivity. Correlation of Values for Attacking and Leaving
Group Variation, JAm Chem Soc 92:5442-5447.
HALL, H.K. (1957): Correlation of Base Strengths of Amines, JAm
Chem Soc 79:5441-5447.
Acknowledgment. HUENIG, S. and KIESSEL, M. (1958): Spezifische Protonacceptoren
The financial support for the JEOL GSX 270 MHz FT NMR als Hilfbasen bei Alkylierungs- und Dehydrohalogenierungsreak-
spectrometer of the ADAHF Multinuclear NMR Facility pro- tion, Chem Ber 91:380-392.
vided by the Biomedical Research Support Shared Instrumen- HULL, L.A.; DAVIS, G.T.; ROSENBLATT, D.H.; and MANN,
tation Grant iS10 RR03266 is gratefully acknowledged. C.K. (1969): Oxidations of Amines. VII. Chemical and Electro-
chemical Correlations, J Phys Chem 73:2142-2146.
JOHNSTON, A.D. and BOWEN, R.L. (1987): A Regioselective
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