Professional Documents
Culture Documents
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o a b s t r a c t
Article history: Synthetic oleochemical esters of polyols and fatty acids are biodegradable and possess desirable technical
Received 13 December 2017 and ecological properties. Trimethylolpropane (TMP) triester has been widely applied as a hydraulic fluid.
Received in revised form TMP triester was effectively synthesized by lipase-catalyzed esterification from TMP and high oleic fatty
25 April 2018
acid from palm oil using an immobilized lipase. The immobilized lipase was prepared with liquid Lip-
Accepted 21 June 2018
ozyme TL 100 L from Thermomyces lanuginosus with Duolite A568 as a carrier. The effects of temperature,
Available online 22 June 2018
enzyme loading, vacuum level, and water activity of the enzyme on the synthesis of TMP triester were
investigated. The optimum temperature, enzyme loading, and vacuum level were 60 C, 15% (based on
Keywords:
Biolubricant
total substrate), and 6.7 kPa, respectively. The optimum water activity range of the enzyme was 0.5e0.9.
Duolite A568 Under the optimum conditions, the maximum conversion reached up to 95% after 9 h. No significant
Immobilized lipase differences in physical properties were observed between TMP triester from this study and a commercial
Thermomyces lanuginosus TMP triester prepared by chemical catalyst.
Trimethylolpropane triester © 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.renene.2018.06.092
0960-1481/© 2018 Elsevier Ltd. All rights reserved.
490 H. Kim et al. / Renewable Energy 130 (2019) 489e494
with C. rugosa lipase after 24 h and conversion of 90% was achieved activity. The salts used were LiCl (aw ¼ 0.11), MgCl2 (aw ¼ 0.33),
with Lipozyme RM IM after 66 h. Overall, Novozym 435 is the most Mg(NO3)2(aw ¼ 0.53), NaCl (aw ¼ 0.75), K2CO4(aw ¼ 0.97). The
effective lipase considering reaction rate and conversion in the equilibration process was carried out at 25 C for over 24 h.
synthesis of TMP triester. However, when the immobilized lipase
prepared in this study was used for synthesis of TMP triester, the
reaction rate was much faster and the conversion was much higher 2.4. Lipase-catalyzed esterification
than with Novozym 435.
The goal of this study was to synthesize TMP triester from TMP Lipase-catalyzed esterification of TMP with FA were carried out
and FA using an immobilized lipase. The immobilized lipase was in a 50-mL water-jacketed glass vessel. The scheme of the reaction
prepared using liquid Lipozyme TL 100 L from Thermomyces lanu- was shown in Scheme 1. TMP (0.4 g, 3.1 mmol) and FA (2.6 g,
ginosus and Duolite A568 as a carrier. The effects of reaction tem- 9.2 mmol) were placed in a reactor preheated to the desired tem-
perature, enzyme loading, vacuum, and water activity of the perature using a water circulator. The reaction was initiated by
enzyme were investigated. The physical properties of TMP triester adding enzyme to the substrate mixture with stirring at 250 rpm
synthesized in this study were determined and compared with that under vacuum. The vacuum level was controlled with a micro-
of a commercial TMP triester prepared by chemical catalyst. metering valve (Swagelok, Solon, OH, USA) and monitored using a
digital vacuum gauge (Teledyne, Thousand Oaks, CA, USA). Samples
(100 mL) were withdrawn from the reaction mixture at appropriate
2. Materials and methods intervals and dissolved in chloroform. Individual sample was then
filtered through a 0.45 mm nylon microfilter (Pall Corporation, Port
2.1. Materials Washington, NY, USA). The samples were analyzed by gas chro-
matography. All experiments were conducted in triplicate.
High oleic fatty acid (HOFA) from palm oil was used as the
substrate for synthesis of TMP triester. HOFA was donated by
ILSHINWELLS (Cheongju, Republic of Korea). The FA compositions 2.5. Product analysis
of the HOFA were oleic acid (C18:1n-9, 80%), linoleic acid (C18:2n-6,
11%), palmitic acid (C16:0, 6%), stearic acid (C18:0, 2%) and myristic The conversion in the reaction mixture was determined by
acid (C14:0, 1%). TMP and commercial TMP triester prepared by dissolving samples (10 mL) obtained under various reaction condi-
chemical catalyst were donated by Ohsung Chemical Ind. Co., Ltd. tions in chloroform (1 mL). A gas chromatograph (model 3800;
(Incheon, Republic of Korea). Liquid Lipozyme TL 100 L and Lip- Varian Inc., Palo Alto, CA, USA) equipped with a DB-1ht column
ozyme TL IM from T. lanuginosus, Novozym 435 from C. antarctica (15 m 0.25 mm i.d.; J&W Scientific, Folsom, CA, USA) and a flame
and Lipozyme RM IM from R. miehei were purchased from Novo- ionization detector was used for the analysis. The column tem-
zymes (Seoul, Republic of Korea). Lipase OF from C. rugosa was perature was held at 150 C for 2 min, increased to 370 C at a rate
purchased from Meito Sangyo Co., Ltd. (Tokyo, Japan). Lipase PS of 25 C/min and then held at 370 C for 5 min. Helium at a flow rate
from Pseudomonas fluorescens and Lipase AYS from C. rugosa were of 1.5 mL/min was used as the carrier gas and the split ratio was
purchased from Amano Enzymes (Troy, VA, USA). Duolite A568 was 1:50. The injector and detector temperatures were set at 340 and
purchased from Rohm and Haas (Chauny, France). All of the other 350 C, respectively.
chemicals used in this study were of analytical grade, unless The conversion to TMP triester was calculated using the
otherwise stated. following equation:
TMP triester
Conversionð%Þ ¼ 100 (1)
FA þ TMP monoester þ TMP diester þ TMP triester
Immobilization of enzyme was performed as described in our To determine the physical properties of the synthesized
previous study [11]. The enzyme solution was prepared by mixing TMP triester, a large-scale version of the lipase-catalyzed esterifi-
liquid Lipozyme TL 100 L (120 mL) with sodium phosphate buffer cation was conducted under the optimum conditions. After the
(30 mL, 50 mM, pH 7.0). The enzyme solution (150 mL) was added reaction, the final product was separated from the enzyme by
to a flask containing Duolite A568 (15 g), which acted as a carrier. filtration.
This mixture was shaken at 250 rpm and incubated at 30 C for 17 h The viscosity and viscosity index were determined according to
in an orbital shaker. The carrier was then separated from the the ASTM D445 and ASTM D2270 methods, respectively. The vis-
enzyme solution by filtration and immediately washed with buffer cosity was calculated based on the time taken for the fluid to flow
solution (150 mL) to remove unbound enzyme. The carrier with the through a glass capillary tube (Cannon-Fenske Routine viscometer,
immobilized enzyme was dried overnight at room temperature and Cannon Instrument Co., State College, PA). The kinetic viscosity was
then dried in a vacuum oven for 12 h at 40 C. The immobilized obtained as the product of this time and the tube constant. The
enzymes were stored at 4 C before use. viscosity index was calculated taking into account the product
viscosities at 40 and 100 C. The pour point and cloud point were
2.3. Equilibration of water activity measured using a Tanaka Mini-Pour/Cloud Point Tester (Model
MPC-102 S, Tanaka Scientific Ltd., Tokyo, Japan) according to the
The immobilized enzyme was pre-equilibrated in individual ASTM D2500 and ASTM D6749 methods, respectively. The color
sealed containers with saturated salt solutions of known water was determined using a colorimeter (PFX195, The Tintometer Ltd,
H. Kim et al. / Renewable Energy 130 (2019) 489e494 491
Scheme 1. Lipase-catalyzed esteirification of TMP with fatty acid using immobilized lipase.
Amesbury, UK) according to ASTM D1209. All experiments were TMP triester. For the experiments with Novozym 435, the
conducted in triplicate. maximum conversion (ca. 84%) was achieved at 12 h. On the other
hand, with our immobilized lipase, a similar conversion (ca. 83%)
3. Results and discussion was achieved within only 6 h and the maximum conversion (ca.
95%) was obtained after 12 h. Therefore, our immobilized lipase is
3.1. Synthesis of TMP triester via lipase-catalyzed esterification more effective for the synthesis of TMP triester than Novozym 435,
which is the most effective lipase identified to date. In our previous
3.1.1. Enzyme screening study [11], the same immobilized lipase was also effective for the
Six commercial lipases and the immobilized lipase prepared in triacylglycerol (TAG) synthesis from a-linolenic acid-rich FA and
this study were screened for their activity in the synthesis of TMP glycerol by esterification. Because the structure of TMP is similar to
triester. The immobilized lipase was prepared by physical binding that of glycerol, the immobilized lipase was applied for synthesis of
of liquid Lipozyme TL 100 L to Duolite A568 as a carrier. The enzyme TMP triester. Consequently, TMP triester was also synthesized
activity was defined based on the conversion to TMP triester. In efficiently via esterification of TMP with FA using the immobilized
these experiments, temperature, enzyme loading, vacuum level, lipase as a biocatalyst. Therefore, the immobilized lipase prepared
molar ratio of FA to TMP, and water activity of the enzyme were in this study was chosen as the lipase to investigate the effects of
kept constant at 60 C, 10% (based on total substrate), 0.67 kPa, 3:1, the process parameters.
and 0.3, respectively.
Only two lipases, namely, Novozym 435 and our immobilized 3.1.2. Effect of temperature
lipase, were effective for the synthesis of TMP triester (Fig. 1.). The reaction temperature is a crucial factor affecting lipase-
Meanwhile, the other five commercial lipases did not synthesize catalyzed esterification. Generally, increasing the temperature re-
duces the viscosity of solution and improves the solubility of a
compound. This facilitates interactions between the enzyme and
100 substrate and thus increases the reaction rate [12]. Even though
high temperatures cause an increase of the reaction rate, temper-
atures that are too high can deactivate enzymes and reduce the
80 enzyme stability and half-life [13]. The optimum temperature for
TMP triester (wt%)
Fig. 3. Effect of enzyme loading on the synthesis of TMP triester by immobilized Fig. 4. Effect of vacuum level on the synthesis of TMP triester by immobilized lipase-
lipase-catalyzed esterification. In these experiments, temperature, vacuum level, molar catalyzed esterification. In these experiments, temperature, enzyme loading, molar
ratio of FA to TMP, and water activity of the enzyme were kept at 60 C, 0.7 kPa, 3:1, and ratio of FA to TMP, and water activity of the enzyme were kept at 60 C, 15% (based on
0.3, respectively. All experiments were conducted in triplicate. total substrate), 3:1, and 0.3, respectively. All experiments were conducted in triplicate.
H. Kim et al. / Renewable Energy 130 (2019) 489e494 493
high, the reaction rate decreased. A similar tendency was also different optimum water activities. For the synthesis of butyl
observed in this study. butyrate by transesterification, Chowdary et al. [23] found the op-
Consequently, vacuum levels higher than 6.7 kPa were not timum water activities for lipases from C. rugosa and Penicillium
suitable because the excessively high vacuum level removed the roqueforti were both 0.33, those for lipases from Mucor javanicus
essential water in the lipase and reduced the reaction rate. Mean- and Rhizopus oryzae were both 0.54, and that of lipase from
while, a vacuum level of 40.0 kPa was also not suitable because Aspergillus niger was 0.75. For the synthesis of phospholipid con-
water formed in the reaction was not removed effectively, which taining n-3 PUFA via acidolysis, Kim et al. [24] found that the op-
could lead to hydrolysis. Hence, a vacuum of 6.7 kPa was selected as timum water activity of immobilized phospholipase was 0.65. It is
the optimum level for synthesis of TMP triester. clear that different lipases in organic media have quite different
water activity requirements for optimum efficacy.
For the synthesis of structured lipid by acidolysis with olive oil
3.1.5. Effect of the initial water activity
and capric acid using Lipozyme TL IM from T. lanuginosus, Oh et al.
There is a critical lower limit for the water content, and below
[25], indicated that capric acid incorporation into olive oil increased
this, enzymes will not be able to maintain their catalytic activities
when the water activity was continuously increased up to 0.80.
[14,22]. This critical water content is needed to maintain the three-
Meanwhile, Svensson and Adlercreutz [26] studied the effect of acyl
dimensional configuration of the enzyme necessary for its catalytic
migration in Lipozyme TL IM-catalyzed esterification using TAG,
activity. However, excessive water can induce negative effects.
and found that the reaction rate with a water activity of 0.35 was
Therefore, to maximize the efficiency, to identify the optimum
the fastest and that with a water activity of 0.84 was the slowest.
water content in the enzyme is important for an enzymatic
These results show that the optimum water activity of lipase from
reaction.
T. lanuginosus varies depending on the type of substrate used or
The effect of the water activity of the enzyme on the synthesis of
reaction system.
TMP triester via lipase-catalyzed esterification was investigated
(Fig. 5). The water activity range tested was 0.11e0.97. In these
3.2. Physical properties of the final product
experiments, temperature, enzyme loading, molar ratio of FA to
TMP, and vacuum level were kept constant at 60 C, 15% (based on
After the reaction parameters were optimized, the physical
total substrate), 3:1, and 6.7 kPa, respectively.
properties of the TMP triester were tested. As a polyolester, the
As the water activity increased from 0.11 to 0.33, the reaction
physical properties of TMP triester meet the requirements for use
rate and the conversion increased significantly throughout the
as a lubricant. The physical properties of the TMP triester synthe-
entire reaction (Fig. 5). With a water activity of 0.11, the reaction
sized in this study were compared with those of a commercial TMP
rate was significantly slower than at the other water activities
triester prepared by chemical catalyst as the reference, and to the
tested in this study. This was probably caused by a lack of essential
properties of the HOFA substrate. The physical properties investi-
water for the catalytic activity of the enzyme. Meanwhile, during
gated in this study were the viscosity, viscosity index, pour point,
the first 4 h of reaction, the reaction rate increased slightly as the
cloud point, and color (Table 1).
water activity increased from 0.33 to 0.75. However, increasing the
Viscosity is one of the most important properties of a lubricant,
water activity from 0.75 to 0.97 did not have a remarkable effect on
because it is related to the ability of the lubricant to efficiently
the conversion. Although slight differences in the reaction rates
lubricate the contact surface. The viscosities of the TMP triester
were observed with water activities between 0.53 and 0.97, similar
from this study and the commercial TMP triester were not signifi-
maximum conversions (ca. 95%) were achieved after 9 h. These
cantly different. The viscosity index indicates the change in vis-
results indicate that the immobilized lipase is very effective for
cosity depending on the temperature change. The high viscosity
synthesis of TMP triester when the water activity is higher than 0.5.
index implies that the change in viscosity is small. In general,
It has been reported that lipases from different sources have
mineral oils show a viscosity index of approximately 100, but
vegetable oil-based lubricants have higher viscosity index than
100 mineral oils [27]. Both the TMP triester from this study and the
commercial TMP triester had high viscosity indices of approxi-
mately 200 which implies that these TMP triesters are desirable for
80 a wide temperature range. The cloud point and pour point are also
TMP triester (wt%)
Table 1
Physical propertiesa of TMP triester synthesized in this study, a commercial TMP triester prepared by chemical catalyst, and high oleic fatty acid (HOFA).
Product Viscosity (mm2/s) Viscosity index, (VI) Pour point ( C) Cloud point ( C) Color
40 C 100 C
TMP diester, and 1.5 wt% FA, was obtained after 9 h under the op- [12] H.S. Garcia, K.J. Keough, J.A. Arcos, C.G. Hill, Continuous interesterification of
butteroil and conjugated linoleic acid in a tubular reactor packed with an
timum conditions. These results are even better than those from
immobilized lipase, Biotechnol. Tech. 13 (6) (1999) 369e373.
earlier studies on the synthesis of TMP triester using other com- [13] J.Y. Baik, N.H. Kim, S.-W. Oh, I.-H. Kim, Preparation of highly purified stear-
mercial lipases. The TMP triester synthesized in this study has idonic acid from Echium oil via an enzymatic method combined with pre-
physical properties that are similar to a commercial TMP triester parative high performance liquid chromatography, J. Oleo Sci. 64 (7) (2015)
729e736.
prepared by a chemical method. [14] J.S. Dordick, Enzymatic catalysis in monophasic organic solvents, Enzym.
Microb. Technol. 11 (4) (1989) 194e211.
Acknowledgement [15] F. Blasi, S. Maurelli, L. Cossignani, G. D’Arco, M.S. Simonetti, P. Damiani, Study
of some experimental parameters in the synthesis of triacylglycerols with CLA
isomers and structural analysis, J. Am. Oil Chem. Soc. 86 (6) (2009) 531e537.
This research was supported by the Yang Young Foundation. [16] I. Karabulut, G. Durmaz, A.A. Hayaloglu, Fatty acid selectivity of lipases during
acidolysis reaction between oleic acid and monoacid triacylglycerols, J. Agric.
Food Chem. 57 (21) (2009) 10466e10470.
References [17] J.J. Han, T. Yamane, Enhancement of both reaction yield and rate of synthesis
of structured triacylglycerol containing eicosapentaenoic acid under vacuum
[1] P. Nagendramma, S. Kaul, Development of ecofriendly/biodegradable lubri- with water activity control, Lipids 34 (9) (1999) 989e995.
cants: an overview, Renew. Sustain. Energy Rev. 16 (1) (2012) 764e774. [18] R. Rosu, M. Yasui, Y. Iwasaki, T. Yamane, Enzymatic synthesis of symmetrical
[2] B. Wilson, Lubricants and functional fluids from renewable sources, Ind. 1, 3-diacylglycerols by direct esterification of glycerol in solvent-free system,
Lubric. Tribol. 50 (1) (1998) 6e15. J. Am. Oil Chem. Soc. 76 (1999) 839e843.
[3] H.A. Hamid, R. Yunus, U. Rashid, T.S. Choong, S. Ali, A.M. Syam, Synthesis of [19] Y. Watanabe, Y. Yamauchi-Sato, T. Nagao, T. Yamamoto, K. Ogita, Y. Shimada,
high oleic palm oil-based trimethylolpropane esters in a vacuum operated Production of monoacylglycerol of conjugated linoleic acid by esterification
pulsed loop reactor, Fuel 166 (2016) 560e566. followed by dehydration at low temperature using Penicillium camembertii
[4] C.O. Åkerman, A.E. Hagstro €m, M.A. Mollaahmad, S. Karlsson, R. Hatti-Kaul, lipase, J. Mol. Catal. B Enzym. 27 (4e6) (2004) 249e254.
Biolubricant synthesis using immobilised lipase: process optimisation of tri- [20] D.S. No, T. Zhao, J. Lee, J.-S. Lee, I.-H. Kim, Synthesis of phytosteryl ester
methylolpropane oleate production, Process Biochem. 46 (12) (2011) containing pinolenic acid in a solvent-free system using immobilized Candida
2225e2231. rugosa lipase, J. Agric. Food Chem. 61 (37) (2013) 8934e8940.
[5] T.-S. Chang, H. Masood, R. Yunus, U. Rashid, T.S. Choong, D.R.A. Biak, Activity of [21] S.I. Hong, Y. Kim, S.W. Yoon, S.Y. Cho, I.H. Kim, Synthesis of CLA-enriched TAG
calcium methoxide catalyst for synthesis of high oleic palm oil based trime- by Candida Antarctica lipase under vacuum, Eur. J. Lipid Sci. Technol. 114 (9)
thylolpropane triesters as lubricant base stock, Ind. Eng. Chem. Res. 51 (15) (2012) 1044e1051.
(2012) 5438e5442. [22] I.-H. Kim, H.S. Garcia, C.G. Hill, Phospholipase A1-catalyzed synthesis of
[6] F. Zaccheria, M. Mariani, R. Psaro, P. Bondioli, N. Ravasio, Environmentally phospholipids enriched in n-3 polyunsaturated fatty acid residues, Enzym.
friendly lubricants through a zero waste process, Appl. Catal. B Environ. 181 Microb. Technol. 40 (5) (2007) 1130e1135.
(2016) 581e586. [23] G. Chowdary, S. Prapulla, The influence of water activity on the lipase cata-
[7] E. Wang, X. Ma, S. Tang, R. Yan, Y. Wang, W.W. Riley, et al., Synthesis and lyzed synthesis of butyl butyrate by transesterification, Process Biochem. 38
oxidative stability of trimethylolpropane fatty acid triester as a biolubricant (3) (2002) 393e397.
base oil from waste cooking oil, Biomass Bioenergy 66 (2014) 371e378. [24] I.-H. Kim, H.S. Garcia, C.G. Hill, Synthesis of structured phosphatidylcholine
[8] C.O. Åkerman, Y. Gaber, N.A. Ghani, M. La€msa€, R. Hatti-Kaul, Clean synthesis of containing n-3 PUFA residues via acidolysis mediated by immobilized phos-
biolubricants for low temperature applications using heterogeneous catalysts, pholipase A1, J. Am. Oil Chem. Soc. 87 (11) (2010) 1293e1299.
J. Mol. Catal. B Enzym. 72 (3e4) (2011) 263e269. [25] J.-E. Oh, K.-W. Lee, H.-K. Park, J.-Y. Kim, K.-I. Kwon, J.-W. Kim, et al., Lipase-
[9] E. Uosukainen, Y.-Y. Linko, M. L€ ams€a, T. Tervakangas, P. Linko, Trans- catalyzed acidolysis of olive oil with capric acid: effect of water activity on
esterification of trimethylolpropane and rapeseed oil methyl ester to envi- incorporation and acyl migration, J. Agric. Food Chem. 57 (19) (2009)
ronmentally acceptable lubricants, J. Am. Oil Chem. Soc. 75 (11) (1998) 9280e9283.
1557e1563. [26] J. Svensson, P. Adlercreutz, Effect of acyl migration in Lipozyme TL IM-
[10] Y.-Y. Linko, T. Tervakangas, M. La €msa€, P. Linko, Production of trimethylol- catalyzed interesterification using a triacylglycerol model system, Eur. J.
propane esters of rapeseed oil fatty acids by immobilized lipase, Biotechnol. Lipid Sci. Technol. 113 (10) (2011) 1258e1265.
Tech. 11 (12) (1997) 889e892. [27] H.M. Mabarak, E.N. Mohamed, H.H. Masjuki, M.A. Kalam, K.A.H. Al Mahmud,
[11] H. Kim, N. Choi, S.-W. Oh, Y. Kim, B.H. Kim, I.-H. Kim, Synthesis of a-linolenic M. Habibullah, A.M. Ashraful, The prospects of biolubricants as alternatives in
acid-rich triacylglycerol using a newly prepared immobilized lipase, Food automotive applications, Renew. Sustain. Energy Rev. 33 (2014) 34e43.
Chem. 237 (2017) 654e658.