post curing/Bonding cost

Deflashing cost+Printing

OUR CURRENT QUOTE

Ex Works Selling Price
Annual Volume

Mould Maintenance
Tariff of M/c(Rs/hr.)
Net wt (kg)

OH on conversion
RAW Matl (Rs./kg)
Part Description

total conversion
I/p rm cost (Rs.)

Cycle time(Sec)

Insurance Cost
Machine Spec

molding cost
input wt. (kg)

Sales credit
Matl. Grade

Royalty 2%
cav in cav

No. of cav

Transport

Tool cost
Subtotal

Packing
Part No.

Rej. 5%
Slicing
Sr.NO.

Profit

Total
Type

ICC
Internal copy
1 Expandable Seal 20.00 0.00850 0.0106 Nitrile 200 2.12 50T Comp Compression 480 nil 63 1 8.40 0.35 0.00 0.00 8.75 10.87 0.54 0.11 0.04 1.31 1.09 1.50 0.31 0.24 16.01 16.01 16.01 76,500.00
Customer Copy(Multi caity)
1 Expandable Sea 0 20.00 0.00850 0.0110 Nitrile 260 2.86 50T Comp Compression 600 nil 94.5 1 15.75 0.40 0.000 0.00 16.15 19.01 0.95 0.19 0.06 2.42 1.90 1.65 0.52 0.40 27.11 27.11 27.11 108,324.00

Cost Breakup
TVC Primary Packaging cost Pallet Cost Working
Description UOM Multi Cavity RM cost 2.12
Part No. NA 0 Process rejection 0.54 Paper core cost 0 Rs Gasket Height 2.7 mm Pallet cost with fumigation 1,200.00 Rs
Part Name NA Expandable Seal Labour 10.67 Length of paper core 457 mm No of Partition 27 Nos Shrink Wrap Cost / Pallet 100.00 Rs
Material Type NA Nitrile Machine running cost Export Box price 30 Rs Partition Cost 0 Rs Strapping Cost / Pallet 120.00 Rs
Net Weight Kg 0.0085 Out side processing 0.00 No of gasket per paper core 154 Nos Gasket OD 59 mm Strap Cost / Pallet 7.00 Rs
Gross Weight Kg 0.0110 Freight 0.00 No of core per box 28 Nos Core rows 4 Nos Sticker Cost / Pallet 75.00 Rs
Compound Cost Rs/Kg 260.00 Packing 1.50 gasket per box 20 Nos Core Columns 7 Nos Labour Cost / Pallet Packaging 600.00 Rs
Material cost(A) Rs 2.86 Royalty 0.54
Machine Specs Ton 50T Comp MLP expences Core Cost 0 Total Cost / Pallet 2,102.00 Rs
Machine Tariff (Rs/Hr) Rs 94.50 Total 15.37 Export Box Cost 30 300 520 475 mm No of Boxes / Pallet 12.00 Nos
No. of Cavities Nos. 1.00 Selling price 27.11 Partition Cost 0 No of Gaskets / Pallet 240.00 Nos
Cycle Time Sec 600.00 T% 43% Pallet Cost per piece - Rs
Moulding Cost Rs 15.75 Margin in Rs 12.18 Primary packaging cost 30.00 Rs
Deflashing Cost Rs 0.40 Primary Packaging cost per piece 1.500 Rs Total Packaging Cost / Pc 1.50 Rs
Post Curing Cost Rs - Cycle Time 480
Slicing Rs - No of cavity 1
Conversion Cost (B) Rs 16.15 Labour cost per shift 600
Total Cost (A) + (B) Rs 19.01 Total Qty per Shift 56.25
BOP Rs - Labour cost per piece 10.67
Rejection @ 05% Rs 0.95
Overheads @ 15 % On Conversion Rs 2.42
Profit @ 10% On RM + Conv. Rs 1.90
Overheads on BOP @ 5% Rs -
ICC 2% on RM Rs 0.06
Mould Maintenance Rs 0.19
Packing Cost Rs 1.65
Insurance Cost Rs 0.52
Sales credit Rs 0.40
Final Part Cost/Piece With Ex. Works Rs. 27.11
Transport Cost Rs -
Final Part Cost/Piece Rs 27.11
Tool Cost. Rs 108,324.00
Demand Per Year Nos. 20.00
Average Demand per day (Considering 300 Nos.
Working Days) -
Maximum Capacity With 1 Mould for a day Nos.
considering 22 Hours. 132.00

Conclusion-
Note- 1.Lead Time for PPAP is 4 Week After Receipt of PO.

Potential sale Per Annum Nos. 542.11

 post curing/Bonding cost
Deflashing cost+Printing

OUR CURRENT QUOTE

Ex Works Selling Price
Annual Volume

Mould Maintenance
Tariff of M/c(Rs/hr.)
Net wt (kg)

OH on conversion
RAW Matl (Rs./kg)
Part Description

total conversion
I/p rm cost (Rs.)

Cycle time(Sec)

Insurance Cost
Machine Spec

molding cost
input wt. (kg)

Sales credit
Matl. Grade

Royalty 2%
cav in cav

No. of cav

Transport

Tool cost
Subtotal

Packing
Part No.

Rej. 5%
Slicing
Sr.NO.

Profit

Total
Type

ICC
Internal copy
1 Grommet 390965400 135,800.00 0.0090 0.0120 ACM 694 8.31 350T COMP. COMPRESSION 780 nil 233 49 1.03 0.20 0.068 0.00 1.30 9.61 0.48 0.10 0.17 0.19 0.96 0.45 0.24 0.18 12.37 12.37 12.37 255,000.00
Customer Copy(Multi caity)
1 Grommet 390965400 135,800.00 0.0090 0.0144 ACM 832.8 11.99 350T COMP. COMPRESSION 960 nil 326.2 49 1.78 0.30 0.084 0.00 2.16 14.15 0.71 0.14 0.24 0.32 1.42 0.49 0.35 0.27 18.09 18.09 18.09 361,080.00

Cost Breakup
TVC Primary Packaging cost Pallet Cost Working
Description UOM Multi Cavity RM cost 8.31
Part No. NA 390965400 Process rejection 0.48 Paper core cost 12 Rs Gasket Height 8.6 mm Pallet cost with fumigation 1,200.00 Rs
Part Name NA Grommet Labour 0.35 Length of paper core 457 mm No of Partition 1 Nos Shrink Wrap Cost / Pallet 100.00 Rs
Material Type NA ACM Machine running cost Export Box price 90 Rs Partition Cost 3 Rs Strapping Cost / Pallet 120.00 Rs
Net Weight Kg 0.0090 Out side processing 0.00 No of gasket per paper core 48 Nos Gasket OD 62 mm Strap Cost / Pallet 7.00 Rs
Gross Weight Kg 0.0144 Freight 0.00 No of core per box 28 Nos Core rows 4 Nos Sticker Cost / Pallet 75.00 Rs
Compound Cost Rs/Kg 832.80 Packing 0.45 gasket per box 1344 Nos Core Columns 7 Nos Labour Cost / Pallet Packaging 600.00 Rs
Material cost(A) Rs 11.99 Royalty 0.36
Machine Specs Ton 350T COMP. MLP expences Core Cost 336 Total Cost / Pallet 2,102.00 Rs
Machine Tariff (Rs/Hr) Rs 326.20 Total 9.95 Export Box Cost 90 No of Boxes / Pallet 12.00 Nos
No. of Cavities Nos. 49.00 Selling price 18.09 Partition Cost 3 No of Gaskets / Pallet 16,128.00 Nos
Cycle Time Sec 960.00 T% 45% Pallet Cost per piece 0.13 Rs
Moulding Cost Rs 1.78 Margin in Rs 6.68 Primary packaging cost 429.00 Rs
Deflashing Cost Rs 0.30 Primary Packaging cost per piece 0.32 Rs Total Packaging Cost / Pc 0.45 Rs
Post Curing Cost Rs 0.08 Cycle Time 780
Slicing Rs - No of cavity 49
Conversion Cost (B) Rs 2.16 Labour cost per shift 600
Total Cost (A) + (B) Rs 14.15 Total Qty per Shift 1696.1538462
BOP Rs - Labour cost per piece 0.35
Rejection @ 05% Rs 0.71
Overheads @ 15 % On Conversion Rs 0.32
Profit @ 10% On RM + Conv. Rs 1.42
Overheads on BOP @ 5% Rs -
ICC 2% on RM Rs 0.24
Mould Maintenance Rs 0.14
Packing Cost Rs 0.49
Insurance Cost Rs 0.35
Sales credit Rs 0.27
Final Part Cost/Piece With Ex. Works Rs. 18.09
Transport Cost Rs -
Final Part Cost/Piece Rs 18.09
Tool Cost. Rs 361,080.00
Demand Per Year Nos. 135,800.00
Average Demand per day (Considering 300 Nos.
Working Days) 435.00
Maximum Capacity With 1 Mould for a day Nos.
considering 22 Hours. 4,043.00

Conclusion-
Note- 1.Lead Time for PPAP is 4 Week After Receipt of PO.

Potential sale Per Annum Nos. 2,456,680.63

 post curing/Bonding cost
Deflashing cost+Printing

OUR CURRENT QUOTE

Ex Works Selling Price
Annual Volume

Mould Maintenance
Tariff of M/c(Rs/hr.)
Net wt (kg)

RAW Matl (Rs./kg)

OH on conversion
Part Description

total conversion
I/p rm cost (Rs.)

Cycle time(Sec)

Insurance Cost
Machine Spec

molding cost
input wt. (kg)

Sales credit
Matl. Grade

Royalty 2%
cav in cav

No. of cav

Transport

Tool cost
Subtotal
Part No.

Packing
Rej. 5%
Slicing
Sr.NO.

Profit

Total
Type

ICC
Internal copy
1 Grommet 392799100 135,800.00 0.0060 0.0096 Silicon 620 5.95 150T COMP. COMPRESSION 720 nil 148 25 1.18 0.40 0.123 0.00 1.71 7.66 0.38 0.08 0.12 0.26 0.77 0.20 0.19 0.14 9.79 9.79 9.79 270,000.00
Customer Copy(Multi caity)
1 Grommet 392799100 135,800.00 0.0060 0.0120 Silicon 744 8.93 150T COMP. COMPRESSION 900 nil 207.2 25 2.07 0.50 0.154 0.00 2.73 11.65 0.58 0.12 0.18 0.41 1.17 0.22 0.29 0.22 14.83 14.83 14.83 382,320.00

Cost Breakup
TVC Primary Packaging cost Pallet Cost Working
Description UOM Multi Cavity RM cost 5.95
Part No. NA 392799100 Process rejection 0.38 Paper core cost 12 Rs Gasket Height 4 mm Pallet cost with fumigation 1,200.00 Rs
Part Name NA Grommet Labour 0.64 Length of paper core 457 mm No of Partition 1 Nos Shrink Wrap Cost / Pallet 100.00 Rs
Material Type NA Silicon Machine running cost Export Box price 90 Rs Partition Cost 3 Rs Strapping Cost / Pallet 120.00 Rs
Net Weight Kg 0.0060 Out side processing 0.00 No of gasket per paper core 104 Nos Gasket OD 54 mm Strap Cost / Pallet 7.00 Rs
Gross Weight Kg 0.0120 Freight 0.00 No of core per box 32 Nos Core rows 4 Nos Sticker Cost / Pallet 75.00 Rs
Compound Cost Rs/Kg 744.00 Packing 0.20 gasket per box 3328 Nos Core Columns 8 Nos Labour Cost / Pallet Packaging 600.00 Rs
Material cost(A) Rs 8.93 Royalty 0.30
Machine Specs Ton 150T COMP. MLP expences Core Cost 384 Total Cost / Pallet 2,102.00 Rs
Machine Tariff (Rs/Hr) Rs 207.20 Total 7.47 Export Box Cost 90 No of Boxes / Pallet 12.00 Nos
No. of Cavities Nos. 25.00 Selling price 14.83 Partition Cost 3 No of Gaskets / Pallet 39,936.00 Nos
Cycle Time Sec 900.00 T% 50% Pallet Cost per piece 0.05 Rs
Moulding Cost Rs 2.07 Margin in Rs 5.80 Primary packaging cost 477.00 Rs
Deflashing Cost Rs 0.50 Primary Packaging cost per piece 0.14 Rs Total Packaging Cost / Pc 0.20 Rs
Post Curing Cost Rs 0.15 Cycle Time 720
Slicing Rs - No of cavity 25
Conversion Cost (B) Rs 2.73 Labour cost per shift 600
Total Cost (A) + (B) Rs 11.65 Total Qty per Shift 937.5
BOP Rs - Labour cost per piece 0.64
Rejection @ 05% Rs 0.58
Overheads @ 15 % On Conversion Rs 0.41
Profit @ 10% On RM + Conv. Rs 1.17
Overheads on BOP @ 5% Rs -
ICC 2% on RM Rs 0.18
Mould Maintenance Rs 0.12
Packing Cost Rs 0.22
Insurance Cost Rs 0.29
Sales credit Rs 0.22
Final Part Cost/Piece With Ex. Works Rs. 14.83
Transport Cost Rs -
Final Part Cost/Piece Rs 14.83
Tool Cost. Rs 382,320.00
Demand Per Year Nos. 135,800.00
Average Demand per day (Considering 300 Nos.
Working Days) 435.00
Maximum Capacity With 1 Mould for a day Nos.
considering 22 Hours. 2,200.00

Conclusion-
Note- 1.Lead Time for PPAP is 4 Week After Receipt of PO.

Potential sale Per Annum Nos. 2,013,494.80

 post curing/Bonding cost
Deflashing cost+Printing

OUR CURRENT QUOTE

Ex Works Selling Price
Mould Maintenance
Tariff of M/c(Rs/hr.)
RAW Matl (Rs./kg)

OH on conversion
Part Description

total conversion
I/p rm cost (Rs.)

Cycle time(Sec)
Annual Volume

Insurance Cost
Machine Spec

molding cost
input wt. (kg)

Sales credit
Matl. Grade
Net wt (kg)

Royalty 2%
cav in cav

No. of cav

Transport

Tool cost
Subtotal
Part No.

Packing
Rej. 5%
Slicing
Sr.NO.

Profit

Total
Type

ICC
Internal copy
1 Grommet 392562400 135,800.00 0.0170 0.0221 ACM 694 15.34 350T COMP. COMPRESSION 780 nil 233 25 2.02 0.30 0.133 0.00 2.45 17.79 0.89 0.18 0.31 0.37 1.78 1.00 0.45 0.34 23.10 23.10 23.10 250,000.00
Customer Copy(Multi caity)
1 Grommet 392562400 135,800.00 0.0170 0.0255 ACM 832.8 21.24 350T COMP. COMPRESSION 960 nil 326.2 25 3.48 0.40 0.164 0.00 4.04 25.28 1.26 0.25 0.42 0.61 2.53 1.10 0.63 0.48 32.56 32.56 32.56 354,000.00

Cost Breakup
TVC Primary Packaging cost Pallet Cost Working
Description UOM Multi Cavity RM cost 15.34
Part No. NA 392562400 Process rejection 0.89 Paper core cost 18 Rs Gasket Height 12.6 mm Pallet cost with fumigation 1,200.00 Rs
Part Name NA Grommet Labour 0.69 Length of paper core 457 mm No of Partition 1 Nos Shrink Wrap Cost / Pallet 100.00 Rs
Material Type NA ACM Machine running cost Export Box price 90 Rs Partition Cost 3 Rs Strapping Cost / Pallet 120.00 Rs
Net Weight Kg 0.0170 Out side processing 0.00 No of gasket per paper core 33 Nos Gasket OD 75.06 mm Strap Cost / Pallet 7.00 Rs
Gross Weight Kg 0.0255 Freight 0.00 No of core per box 18 Nos Core rows 3 Nos Sticker Cost / Pallet 75.00 Rs
Compound Cost Rs/Kg 832.80 Packing 1.00 gasket per box 594 Nos Core Columns 6 Nos Labour Cost / Pallet Packaging 600.00 Rs
Material cost(A) Rs 21.24 Royalty 0.65
Machine Specs Ton 350T COMP. MLP expences Core Cost 324 Total Cost / Pallet 2,102.00 Rs
Machine Tariff (Rs/Hr) Rs 326.20 Total 18.57 Export Box Cost 90 No of Boxes / Pallet 12.00 Nos
No. of Cavities Nos. 25.00 Selling price 32.56 Partition Cost 3 No of Gaskets / Pallet 7,128.00 Nos
Cycle Time Sec 960.00 T% 43% Pallet Cost per piece 0.29 Rs
Moulding Cost Rs 3.48 Margin in Rs 11.25 Primary packaging cost 417.00 Rs
Deflashing Cost Rs 0.40 Primary Packaging cost per piece 0.70 Rs Total Packaging Cost / Pc 1.00 Rs
Post Curing Cost Rs 0.16 Cycle Time 780
Slicing Rs - No of cavity 25
Conversion Cost (B) Rs 4.04 Labour cost per shift 600
Total Cost (A) + (B) Rs 25.28 Total Qty per Shift 865.38461538
BOP Rs - Labour cost per piece 0.69
Rejection @ 05% Rs 1.26
Overheads @ 15 % On Conversion Rs 0.61
Profit @ 10% On RM + Conv. Rs 2.53
Overheads on BOP @ 5% Rs -
ICC 2% on RM Rs 0.42
Mould Maintenance Rs 0.25
Packing Cost Rs 1.10
Insurance Cost Rs 0.63
Sales credit Rs 0.48
Final Part Cost/Piece With Ex. Works Rs. 32.56
Transport Cost Rs -
Final Part Cost/Piece Rs 32.56
Tool Cost. Rs 354,000.00
Demand Per Year Nos. 135,800.00
Average Demand per day (Considering 300 Nos.
Working Days) 435.00
Maximum Capacity With 1 Mould for a day Nos.
considering 22 Hours. 2,063.00

Conclusion-
Note- 1.Lead Time for PPAP is 4 Week After Receipt of PO.

Potential sale Per Annum Nos. 4,422,029.82

 post curing/Bonding cost
Deflashing cost+Printing

OUR CURRENT QUOTE

Ex Works Selling Price
Mould Maintenance
Tariff of M/c(Rs/hr.)
RAW Matl (Rs./kg)

OH on conversion
Part Description

total conversion
I/p rm cost (Rs.)

Cycle time(Sec)
Annual Volume

Insurance Cost
Machine Spec

molding cost
input wt. (kg)

Sales credit
Matl. Grade
Net wt (kg)

Royalty 2%
cav in cav

No. of cav

Transport

Tool cost
Subtotal
Part No.

Packing
Rej. 5%
Slicing
Sr.NO.

Profit

Total
Type

ICC
Internal copy
1 Grommet 391541000 135,800.00 0.0100 0.0140 NBR 305 4.27 160T Inj COMPRESSION 600 nil 205 24 1.42 0.30 0.00 1.72 5.99 0.30 0.06 0.09 0.26 0.60 0.27 0.15 0.12 7.83 7.83 7.83 210,000.00
Customer Copy(Multi caity)
1 Grommet 391541000 135,800.00 0.0100 0.0160 NBR 390 6.24 160T Inj COMPRESSION 840 nil 307.5 24 2.99 0.40 0.00 3.39 9.63 0.48 0.10 0.12 0.51 0.96 0.29 0.24 0.19 12.52 12.52 12.52 297,360.00

Cost Breakup
TVC Primary Packaging cost Pallet Cost Working
Description UOM Multi Cavity RM cost 4.27
Part No. NA 391541000 Process rejection 0.30 Paper core cost 0 Rs Gasket Height 17.48 mm Pallet cost with fumigation 1,200.00 Rs
Part Name NA Grommet Labour 0.56 Length of paper core 457 mm No of Partition 0 Nos Shrink Wrap Cost / Pallet 100.00 Rs
Material Type NA NBR Machine running cost Export Box price 90 Rs Partition Cost 3 Rs Strapping Cost / Pallet 120.00 Rs
Net Weight Kg 0.0100 Out side processing 0.00 No of gasket per paper core 23 Nos Gasket OD 38.1 mm Strap Cost / Pallet 7.00 Rs
Gross Weight Kg 0.0160 Freight 0.00 No of core per box 60 Nos Core rows 6 Nos Sticker Cost / Pallet 75.00 Rs
Compound Cost Rs/Kg 390.00 Packing 0.27 gasket per box 1000 Nos Core Columns 10 Nos Labour Cost / Pallet Packaging 600.00 Rs
Material cost(A) Rs 6.24 Royalty 0.25
Machine Specs Ton 160T Inj MLP expences Core Cost 0 Total Cost / Pallet 2,102.00 Rs
Machine Tariff (Rs/Hr) Rs 307.50 Total 5.64 Export Box Cost 90 No of Boxes / Pallet 12.00 Nos
No. of Cavities Nos. 24.00 Selling price 12.52 Partition Cost 0 No of Gaskets / Pallet 12,000.00 Nos
Cycle Time Sec 840.00 T% 55% Pallet Cost per piece 0.18 Rs
Moulding Cost Rs 2.99 Margin in Rs 5.29 Primary packaging cost 90.00 Rs
Deflashing Cost Rs 0.40 Primary Packaging cost per piece 0.09 Rs Total Packaging Cost / Pc 0.27 Rs
Post Curing Cost Rs - Cycle Time 600
Slicing Rs - No of cavity 24
Conversion Cost (B) Rs 3.39 Labour cost per shift 600
Total Cost (A) + (B) Rs 9.63 Total Qty per Shift 1080
BOP Rs - Labour cost per piece 0.56
Rejection @ 05% Rs 0.48
Overheads @ 15 % On Conversion Rs 0.51
Profit @ 10% On RM + Conv. Rs 0.96
Overheads on BOP @ 5% Rs -
ICC 2% on RM Rs 0.12
Mould Maintenance Rs 0.10
Packing Cost Rs 0.29
Insurance Cost Rs 0.24
Sales credit Rs 0.19
Final Part Cost/Piece With Ex. Works Rs. 12.52
Transport Cost Rs -
Final Part Cost/Piece Rs 12.52
Tool Cost. Rs 297,360.00
Demand Per Year Nos. 135,800.00
Average Demand per day (Considering 300 Nos.
Working Days) 435.00
Maximum Capacity With 1 Mould for a day Nos.
considering 22 Hours. 2,263.00

Conclusion-
Note- 1.Lead Time for PPAP is 4 Week After Receipt of PO.

Potential sale Per Annum Nos. 1,700,514.68

 Price (INR) Price (USD)
Sr. Part No. Part Name Annual Compound Code Per Piece Per Piece
No. Requirement With Ex- with Ex-
works works

1 0 Expandable Seal 20 N101 27.11 0.36

 Tooling Tooling
No of Cavity Tool Life ( No of MOQ Development Development Cost RM Cost RM %
Parts per Tool )
Cost (INR) (USD)

1 500 20 108,324 1,444.32 2.12 7.82

T% Annual Sale

43% 542.11