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With 3.

32 CGPA
Tulsiramji Gaikwad Patil College of Engineering and Technology
Wardha Road, Nagpur - 441 108
Approved by AICTE, New Delhi, Govt.ofMaharashtra
(An Autonomous Institution Affiliated to RTM Nagpur University with NAAC A+Grade)
Session2021-22(Even Semester)
VISION MISSION
[M1] To provide education for enhancing competency amongst
To impart quality education for enabling youth to offer students to give technical based solutions.
solutions for the challenges faced in the field of [M2] To develop as a leader to effectively work in a team to apply
Mechanical Engineering domain. knowledge of Mechanical Engineering domain.
[M3] To collaborate with industry to strengthen the student’s
exposure towards industrial environment.
[M4] To incorporate ethical values and to build personality traits to
face the challenges in the society.
[M5] To empower youths through lifelong learning.
End Term
Semester: VIII
B. E. Mechanical Engineering (CBCS)
Course: BEME802T2: COMPUTER INTEGRATED MANUFACTURING
TGPCET/ME/21-22/ET/ BEME802T2
Time: 90MIN Max Marks: 80 Marks
Instructions to candidates:
1. Solve any 40 questions out of 50. Assume suitable data wherever necessary.
2. Each question carries 2 marks.
3. Use ✓ mark for correct answer.

1. In a CNC program block, N002 G02 G91 X40 Z40…, G02 AND G91 refer to_____________
(A) Circular interpolation in counterclockwise direction and incremental dimension
(B) Circular interpolation in counterclockwise direction and absolute dimension
(C) Circular interpolation in clockwise direction and incremental dimension
(D) Circular interpolation in clockwise direction and absolute dimension

2. NC contouring is an example _________


(A) Continuous path positioning
(B) Point-to-point positioning
(C) Absolute positioning
(D) Incremental positioning

3. The tool of an NC machine has to move along a circular arc from (5, 5) to (10, 10) while
performing an operation. The center of the arc is at (10, 5). Which one of the following NC tool path
commands performs the above mentioned operation?
(a) N010 G02 X10 Y10 X5 Y5 R5
(b) N010 G03 X10 Y10 X5 Y5 R5
(c) N010 G01 X5 Y5 X10 Y10 R5
(d) N010 G02 X5 Y5 X10 Y10 R5

4. During the execution of a CNC part program block NO20 GO2 X45.0 Y25.0 R5.0 the type of tool
motion will be __________
(a) Circular Interpolation - clockwise
(b) Circular Interpolation - counterclockwise
(c) Linear Interpolation
(d) Rapid feed
5. In an NC machining operation, the tool has to be moved from point (5,4) to point (7,2) along a
circular path with center at (5,2). Before starting the operation, the tool is at (5, 4). The correct G and
M code for this motion is ________
(a) N010 G03 X7.0 Y2.0 I5.0 J2.0
(b) N010 G02 X7.0 Y2.0 I5.0 J2.0
(c) N010 G01 X7.0 Y2.0 I5.0 J2.0
(d) N010 G00 X7.0 Y2.0 I5.0 J2.0

6. In finish machining of an island on a casting with CNC milling machine, an end mill with 10 mm
diameter is employed. The corner points of the island are represented by (0, 0), (0, 30), (50, 30) and
(50, 0). By applying cutter radius right compensation, the trajectory of the cutter will be ________
(a) (-5, 0), (-5, 35), (55, 35), (55,-5), (-5,-5)
(b) (0,-5), (55,-5), (55, 35), (-5, 35), (-5,-5)
(c) (5, 5), (5, 25), (45, 25), (45, 5), (5, 5)
(d) (5, 5), (45, 5), (45, 25), (5, 25), (5, 5)

7. With reference to NC machines, which of the following statements is wrong?


(a) Both closed-loop and open-loop control systems are used
(b) Paper tapes, floppy tapes and cassettes are used for data storage
(c) Digitizers may be used as interactive input devices
(d) Post processor is an item of hardware

8. In a point-to-point type of NC system


(a) Control of position and velocity of the tool is essential
(b) Control of only position of the tool is sufficient
(c) Control of only velocity of the tool is sufficient
(d) Neither position nor velocity need to be controlled

9. Computer will perform the data processing functions in______


(a) NC
(b) CNC
(c) DNC
(d) ACS

10. The first commercial CNC machine was developed in the year:_________
(a) 1970
(b) I972
(c) l976
(d) I980

11. CNC drilling machine is considered to be a: _______


(a) Point-to-point controlled machine
(b) Straight line controlled machine
(c) Continuous path controlled machine
(d) Servo-controlled machine

12. The lost motion in CNC machine tool is on account of: _________
(a) Backlash in gearing
(b) Wind-up of drive shafts
(c) Deflection of machine tool members
(d) All the above

13. The axes of turning machine arc: _______


(a) Z and X-axes
(b) X and Y-axes
(c) Z and Y-axes
(d) X, Y and Z-axes
14. On turning lathes the machine zero point is generally at the: _________
(a) Head stock of lathe spindle nose face
(b) Dead center of tail stock
(c) Tool point mounted on tool post
(d) none of the above

15. Dwell is defined by: ________


(a) G04
(b) G03
(c) G02
(d) G01

16. M30 stands for: __________


(a) End of program
(b) End of block
(c) End of tape and tape rewind
(d) Coolant on/ off

17. MRP input requires: ______


(a) MPS
(b) BOM
(c) Inventory file
(d) All of the above

18. In a CNC milling operation, the tool has to machine the circular are from point (20, 20) to (10,
10) at sequence number 5 of the CNC part program. If the center of the arc is at (20 , 10) and the
machine has incremental mode of defining position coordinates, the correct tool path command
is____________
(A) N 05 G90 G01 X-10 Y-10 R10
(B) N 05 G91 G03 X-10 Y-10 R10
(C) N 05 G90 G03 X20 Y20 R10
(D) N 05 G91 G02 X20 Y20 R10

19. A drill is positioned at point P and it has to proceed to point Q. The coordinates of point Q in the
incremental system of defining position of a point in CNC part program will be_________

(A) (3,12)
(B) (5,7)
(C) (7,12)
(D) (4,7)

20. The function of interpolator in a CNC machine controller is to_________


(A) Control spindle speed
(B) Coordinate feed rates of axes.
(C) control tool rapid approach speed.
(D) Perform Miscellaneous (M) functions (tool change , coolant control etc.)

21. Match the following part programming codes with their respective functions
Part Programming Codes Functions
P. G01 I. Spindle stop
Q. G03 II. Spindle rotation, clockwise
R. M03 III. Circular interpolation, anticlockwise
S. M05 IV. Linear interpolation
(A) P – II, Q – I, R – IV, S – III
(B) P – IV, Q – II, R – III, S – I
(C) P – IV, Q – III, R – II, S – I
(D) P – III, Q – IV, R – II, S – I

22. For the CNC part programming, match Group A with Group B:
Group A Group B
P: circular interpolation, counter clock wise I: G02
Q: dwell II: G03
R: circular interpolation, clock wise III: G04
S: point to point countering IV: G00
(A) P-II, Q-III, R-I, S-IV
(B) P-I, Q-III, R-II, S-IV
(C) P-I, Q-IV, R-II, S-III
(D) P-II, Q-I, R-III, S-IV

23. A CNC vertical milling machine has to cut a straight slot of 10 mm width and 2 mm depth by a
cutter of 10 mm diameter between points (0, 0) and (100, 100) on the XY plane (dimensions in mm).
The feed rate used for milling is 50 mm/min. Milling time for the slot (in seconds) is____
(A) 120
(B) 170
(C) 180
(D) 240

24. In a CNC program block, N002 G02 G91 X40 Z40…, G02 AND G91 refer to______
(A) Circular interpolation in counterclockwise direction and incremental dimension
(B) Circular interpolation in counterclockwise direction and absolute dimension
(C) Circular interpolation in clockwise direction and incremental dimension
(D) Circular interpolation in clockwise direction and absolute dimension

25. Match the following:

NC Code Definition
P. M05 1. Absolute coordinate system
Q. G01 2. Dwell
R. G04 3. Spindle stop
S. G90 4. Linear interpolation
(A) P-2,Q-3,R-4,S-1
(B) P-3,Q-4,R-1,S-2
(C) P-3,Q-4,R-2,S-1
(D) P-4,Q-3,R-2,S-1

26. Which type of motor is NOT used in axis or spindle drives of CNC machine tools?
(A) Induction motor
(B) dc servo motor
(C) Stepper motor
(D) Linear servo motor
27. A customer insists on a modification to change the BLU the CNC drive to 10 microns without
changing the table speed. The modification can be accomplished by________________
(A) Changing U to12 and reducing f tof2
(B) Changing U to18 and increasing f to 2f
(C) Changing U to12 and keeping f unchanged
(D) Keeping U unchanged and increasing f to 2f.

28. Flexible manufacturing systems (FMS) are reported to have a number of benefits. Which is NOT
a reported benefit of FMS?
(A) More flexible than the manufacturing systems they replace
(B) Increased quality
(C) Lead time and throughput time reduction

(D) Increased utilization

29. Which materials-processing technology gives the advantage of precision, accuracy and optimum
use of cutting tools, which maximize their life and higher labour productivity?
(A) Flexible manufacturing systems (FMS)

(B) NC (and CNC) machine tools


(C) Industrial robots
(D) Computer-integrated manufacturing (CIM)

30. Before automating solely in search of cost savings, which one of the following is NOT a valid
consideration_____?
(A) Which is the most appropriate technology?
(B) Can the technology cope with the new product or service possibilities as effectively as less
automated alternatives?
(C) What support activities do the technology need in order to function effectively?
(D) Is it worth getting rid of the human potential along with its cost?

31. What do Flexible Manufacturing systems (FMS) do?


(A) Moves materials between operations
(B) Moves and manipulates products, parts or tolls
(C) Completely manufactures a range of components without significant human intervention during
the processing
(D) Co-ordinates the whole process of manufacturing and manufactures a part, component or product
32. Technology that is peripheral to the actual creation of goods and services is sometimes called:
(A) Focused process technology
(B) Direct process technology
(C) Complementary process technology
(D) Indirect process technology
33. Which of the following is not true of computer numerically controlled (CNC) machines?
(A) They give more accuracy and precision to the process.
(B) They can ‘learn’ from process errors.
(C) They can eliminate operator error.
(D) They can give better productivity to the process.

34. What is the name of a system which brings together several technologies into a coherent system?
(A) Portable manufacturing systems
(B) Flexible manufacturing systems
(C) Focused integration systems
(D) Automated integration systems

35. Which of the following process technologies is associated with low volume and high variety?
(A) Flexible transfer lines
(B) Dedicated systems
(C) Flexible manufacturing systems
(D) Computer numerically controlled machines

36. Which if the following is NOT considered an advantage of large-scale technology?


(A) Lower capital costs per unit of capacity
(B) The ability to incorporate support and control elements in the technology

(C) The ability to pool work for better utilization

(D) A high robustness against failure

37. Which of the following is NOT a ‘dimension of technology?


(A) The degree of integration
(B) The degree of complexity
(C) The scale
(D) The degree of automation

38. Which of the following are examples of materials processing technologies?


(A) None of the below
(B) Electronic point of sale technology
(C) Bar code scanners
(D) Airline check-in

39. Which of the following is NOT an example of passive interaction with technology?
(A) Security cameras
(B) A car wash
(C) A theme park ride
(D) A moving walkway

40. Process of operations with little or no human labour, using specialized equipment
a) Interfacing
b) Automation
c) Autorotation
d) Processing

41. Mass Production produces the Quantity


a) Minimum
b) Less than 100
c) More than 10000
d) As per order

42. The main goal of the lean production is


a) More Resources
b) More Customer Satisfaction
c) More Inventories
d) More workers

43. Benefit of CAPP


a. Minimum error
b. Cost Reduction
c. Time Reduction
d. All

44. MRP leads


a. Planning b. Scheduling
c. Planning and scheduling
d. None

45. If a part is large & heavy _______ layout is suitable


a) Process
b) Fixed
c) Product
d)Cellular

46. Batch Production produces the Quantity


a) Minimum
b) Less than 100
c) More than 10000
d) As per order

47. Automation with little human touch is known as


a) Automation
b)Autorotation
c)Semi worker
d)Manual work

48. Retrieval is also known as


a. Recovery
b. Get back
c. Variant
d. All

49. Process planning is necessary for


a. Planning
b. Scheduling
c. Planning and scheduling
d. None
50.________ is a closed loop system that integrates & co-ordinates the major function of the
business involved in production.
a) MRP
b) MPS
c) MRP-II
d) ERP

BEME802T2 COURSE OUTCOMES: Students will be able to


Understand Components of CIM, benefits, limitations, Difference between Automation and
CO1
CIMS, Basic Concept of Concurrent Engineering.
Understand Major Components of CNC system, CNC Tooling, constructional and operational
CO2
features, CNC manual part programming, application, advantages & limitation of CNC.
Understand Group Technology, Limitations of traditional manufacturing systems, characteristics
CO3
and design of groups, benefits of GT.
CO4 Understand FMS Layout Configurations. Application, advantages & disadvantage of FMS.
Understand Materials requirement planning (MRP), Capacity planning, Manufacturing
CO5
Resources planning (MRP II), and ERP.
Understand Manufacturing system control: Computerized statistical process control, Shop floor
CO6 control, Shop floor data collection techniques, Inventory control, Pull system of Production
control. CAQC

Course Coordinator Moderator HoD, ME

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