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IN
MECHANICAL ENGINEERING: DDT, PLANT, PRODUCTION
REQUIREMENTS
1. Computer loaded with AutoCAD R12 software or better.
2. Programming sheets.
3. Answer sheets.
4. G codes and M codes.
INSTRUCTIONS TO CANDIDATE
1. Answer all questions.
2. Mark allocations are shown at the end of each question.
3. Answer question one on the computer and save it on the desktop as FBA2_Q1.
4. Answer question 2 on programming sheets.
5. Answer questions 3 - 5 on answer sheets.
6. For any missing dimensions the candidate should give a reasonable assumption.
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QUESTION ONE (Refer to the Belt Pulley diagram) [40 Marks]
QUESTION TWO
Using absolute programming and the given specifications write a part program to mill and
drill the component shown in Fig. 2. [30 marks]
QUESTION THREE
(a) Using relative polar coordinates, write the syntax for drawing a regular hexagon with
a side length of 20 mm. Use point A (30,50) as the starting point. [06 marks]
(b) Give 4 advantages of using the CAD software package. [04 marks]
QUESTION FOUR
(a) Briefly describe the four basic coordinate entry methods used in CAD. [08 marks]
(b) State any two hardware components of a computer. [02 marks]
QUESTION FIVE
List and explain any five advantages of using CNC machines. [10 marks]
Good luck!!
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COMMONLY USED CODES
Preparatory codes (G-codes)
Code No. Function
G00 Rapid traverse positioning
G01 Linear interpolation
G02 Circular interpolation, clockwise (CW)
G03 Circular interpolation, counter clockwise (CCW)
G70 Programmable inch dimensions
G71 Programmable metric dimensions
G90 Absolute data input
G91 Incremental data input
G94 Feed/min
G95 Feed/rev
G96 Constant surface speed (m/min)
G97 Constant speed (rev/min)
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