SANY Rotary Drilling Rig SR280RⅡ

SANY ROTARY DRILLING RIG

SR280RⅡ
 SANY Rotary Drilling Rig SR280RⅡ

Contents
Strong Rock Drilling Ability
High Piling Speed
Complete Construction Methods
Wide Application Range
High Reliability

P1
Development history
of SANY drilling Rig
P2
P3
Strong rock drilling ability

P4
Hydraulic system

P5
Complete construction methods

High reliability

P7
Wide application range

P9
World's largest foundation
machinery supplier
P11
Machine Dimension

P14
Technical specifications
P15
Spare parts specifications

P17
Overseas service

P19
Main products of Beijing Sany
 SANY Rotary Drilling Rig SR280RⅡ

DEVELOPMENT HISTORY
OF SANY DRILLING RIG
2003
The first hydraulic rotary drilling rig broke the
technology blockade of the developed country.

2004
Sany SR220C rotary drilling rig piled the first
borehole at the construction of the National
Stadium "Bird's Nest".

2005
In 2004 and 2005, Beijing Sany passed ISO
9001 and CE certifications and became the
first Chinese rotary drilling rig manufacturer to
obtain such certifications.

2006
Beijing Sany became the biggest rotary drilling
rig manufacturer and supplier in Asia.

2007
With Sany SR220R rotary drilling rig rolling off
the production line, Beijing Sany became the
first rock drilling rig manufacturer in China.

2008
SR360 was developed independently and
Beijing Sany became one of the top level rotary
drilling rig manufacturers around the world.

2009
The successful developing of SR420 rotary
drilling rig completely changed the pile
foundation designing in China, and signified
the rotary drilling rig manufacturing in China
steps from "Made in China" to "Created in
China".

2010
Beijing Sany has developed and sold more
than 1500 units of rotary drilling rig, ranking
the first in China again. And the record is being
updated time to time.

2011
In 2011, Beijing Sany’s international sales
revenue was trebled compared with 2010.With
wide application range, high working efficiency,
stable performance, perfect customer support,
energy saving and environment-friendly, Sany
SR-serious rotary drilling rig has become the
most famous and favorable brand in the world.

2012
The record is being broken. Please be waiting
with anticipation.

1
 Strong rock drilling ability SANY Rotary Drilling Rig SR280RⅡ

Rotary drive multi-gear Rock sampling

control
High working efficiency and energy-saving
Operator can choose drilling modes according
to the geological conditions, construction
requirements and so on.

Standard mode:
For common condition, output torque varies
according to the load.
M 扭矩（kN.m）

220
M （KN.m）

110

0 7 23 N （r/min）
n 转速（r/min）
标准模式
Rock drilling mode: 22T限扭

When drilling at rock layers, this mode protects

the Kelly and drilling tools with high drilling
efficiency.
M 扭矩（kN.m）

280
M （KN.m）

0 7 N （r/min）
n 转速（r/min）

Torque limited mode: 入岩模式

不限扭
At some special drilling condition, large torque
are not needed, operator can choose 15T or 22T
torque limited mode to protect Kelly bar.
M 扭矩（kN.m）

M 扭矩（kN.m）

150 150
M （KN.m）

M （KN.m）

110 110

0 7 23 N （r/min） 0 7 Nn （r/min）
转速（r/min）
n 转速（r/min）
标准模式 入岩模式
15T限扭 15T限扭
M 扭矩（kN.m）
M 扭矩（kN.m）

220 220
M （KN.m）

M （KN.m）

110

0 7 23 N （r/min） 0 7 n N转速（r/min）
（r/min）
n 转速（r/min）
标准模式 入岩模式
22T限扭 22T限扭

Automatic crowding Step-less crowding 5-level anti-shock

control system force regulation technology & High-
High frequency pulse
controls crowding system, which helps to
Crowding force can be regulated
step-lessly as required.
strength material
30%
achieve high efficient drilling at rock
Crowding system adopts advanced
layers.
electric-proportional control components,
which can step-lessly regulate crowding
F 加压力（kN）

force and effectively improve stability of Effectively absorb shock energy,

190
the rig. greater strength and higher
F （KN）

reliability.
F 加压力（kN）

190
Working equipment adopts particular
5-level anti-shock technology, which
increases the anti-shock capability by
F （KN）

more 30%, and high strength steel

0 15 increases mast strength by 30% to 40%.
S（t）
S 时间（t）

0 600
加压压力脉冲图 ii （mA）
电流（mA）

加压力无机调节图
2
 SANY Rotary Drilling Rig SR280RⅡ Hydraulic system

Main winch automatic Pulley yoke folding cylinder

releasing control
50%
Automatic mast folding makes the mounting and
dismounting easy, time-saving and laborsaving.
Modular designed pulley yoke with folding cylinder features
Improve construction efficiency: Releasing lighter weight and higher strength.
speed increases by 50%.
Main winch wire rope releasing adopts hydraulic
confluence technology, which greatly increases
the releasing speed and decreases ineffective
working time.

High/Low speed rotary

drive crowding and
hoisting
3 times
Achieve fast rotary drive crowding and
hoisting effectively improve working
efficiency.
The hydraulic oil for rotary drive crowding and
Construction modes
hoisting is supplied by exclusive pump and Choose construction mode accordingly.
valves, which can easily achieve switching
between high and low rotary drive hoisting Economic mode
Soft layer For soft layers, features high speed and energy-saving.
speeds. High speed mode triples common
hoisting speed, decreases ineffective working Standard mode
time. Common layer For common layers, output torque automatically varies
according to the load.

Ｅｆｆｉｃｉｅｎｃｙ　ｃａｌｃｕｌａｔｉｏｎ
66 Rock drilling mode
效率计算 Rock layer For rock layers, features low speed and high torque
55 output.
44
加压上提使用专用的泵阀供油，智能化 普通模式
Ｓｔａｎｄａｒｄ　ｍｏｄｅ
33
控制快速实现动力头提升的高低速切 高效模式
Ｅｆｆｉｃｉｅｎｔ　ｍｏｄｅ
22
换。其中高速提升模式下的速度是常态
11
下的3倍左右，有效的缩短动力头上提

Mast verticality control

00 Ｒｅｌｅａｓｉｎｇ　　　　　　　　Ｃｒｏｗｄｉｎｇ　　　　　　　　　　Ｈｏｉｓｔｉｎｇ　　　　　　　　　Ｄｕｍｐｉｎｇ
的时间，大大提升了钻机的工作效率。
下放　　　　　　　　　　　　加压　　　　　　　　　　提升　　　　　　　　　卸土

technology
Ｃｏｎｓｉｄｅｒｉｎｇ　ｏｎｅ　ｔｉｍｅ　ｄｒｉｌｌｉｎｇ　ｐｒｏｃｅｓｓ，　ｉｔ　ｃａｎ　ｓａｖｅ　ｔｉｍｅ　ｂｙ　２５％．
Releasing Crowding Hoisting Dumping Total

Automatic control
General
Situation 2 1 2 1 6
Main winch control
Crowding system control
Inching control
1.2 0.8 1.8 0.8 4.6
Rotary drive control
Verticality manual control
Sensor measures mast angle in real-time and controller
automatically adjusts.inching adjust .can also be used at
the same time,and manual control is available for special
conditions.

Fast hoisting

Fast releasing

Display system

3
 Complete construction methods SANY Rotary Drilling Rig SR280RⅡ

CFA SRT150 casing oscillator

Convenient shift Widely used—can be used at most
between Kelly drilling of geological conditions.
and CFA drilling Environment-friendly—dry drilling
avoids mud pollution.
Modular designed working
equipments simplifies the High quality—pile bearing capacity
switching between Kelly increased by 30~50%
drilling and CFA drilling. High return—decrease construction
investment by more than 20%
Convenient connection with rotary drilling rig
provides customer with more choices.

CFA drilling process

1.Move the rig to the located
pile position
2. 3. Drill to the planned depth
4. Pump concrete through the
hollow stem of the auger while
extracting the auger. concrete

5.Hoisting the reinforcing cage transportation

into the pile.

Casing oscillator drilling process

1.Move the rig to the located
pile position
2.Drive the casing into the
ground while at the same time,
cut and bring the soil inside out
with a drilling bucket.
3.Hoisting the reinforcing cage
into the pile.
4.Position the hollow stem
into the borehole and pump in
concrete.
5.Done

4
 SANY Rotary Drilling Rig SR280RⅡ High reliability

Safety equipments
Various safety equipmen can provide
comprehensive protection
Cab anti-collision function : Caution light : Radar slew protection：
Avoids possible collision between mast Indicates the machine position and Eliminates blind spot to ensure
and cab. height. travel inverse and swing safety.

Alarm

Main winch monitoring system Anemometer Integrated circuits

Provides lighting and real time monitoring Measures the wind speed, avoid Integrated circuits eliminate wire
for the main winch. possible accidents caused by strong connecting failures, and also bring
wind. convenient maintenance.

22350

Back installed main winch
Back installed main winch improves machine
stability and pulling force, also prolongs wire
rope service life.
Double-motor and double-reducer driving
configuration can provide 29T hoisting
force without any loss of stability. Single
layer winding and large drum designing
prevent wire rope from cutting and skipping
problems.
Lowered tensioning cylinder
Lower positioned tensioning cylinder
optimizes the crowding system, makes
the working equipment assembling
and disassembling process easier and
quicker, greatly saves time and labor
force.
Original developed guide pulley
Considering back positioned main winch,
newly developed guide pulley owns lots of
patented technology, and can effectively
ensure smooth wire rope winding.

SR280RII

5864
5

4780 4300
 SANY Rotary Drilling Rig SR280RⅡ

High-strength steel High quality key parts

30%
Adopt world famous brands
CAT, Rexroth, Brevini and Bonfiglioli

Mast strength increased by 30%

Mast shock-absorbing capability increased
by 35%

New materials promise high mechanical capability

1000
800
加压上提使用专用的泵阀供油，智能化
600
控制快速实现动力头提升的高低速切
400
换。其中高速提升模式下的速度是常态
200
下的3倍左右，有效的缩短动力头上提
0
的时间，大大提升了钻机的工作效率。
Yield strength Tensile strength Ballistic work Unit extension

High-strength steel
Normal steel

Experiment &Test system

Perfect Experiment &Test system guarantees that all SANY rotary drilling rigs feature the same
high quality.

Basic research Virtual simulation Process research

Component test Machine detecting Test verification

6
 SANY Rotary Drilling Rig SR280RⅡ wide application range
施工范围最广

No matter what kind of terrain environment, Sany rotary

drilling rig can work easily.
No matter in city, desert, snow, mountain or river, with suitable drilling head and construction method, all construction issues can be resolved
by Sany rotary drilling rig.

SR150
SR150

City Desert

C
iv
il
SR150

SR150

SR150
Br
id
ge

SR150
SR150

Different climate, different

geological conditions
Handle with all different complicated
foundation construction projects.

15
7
 SANY Rotary Drilling Rig SR280RⅡ

SR150

SR150 SR150

Snow Mountain River

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Sany rotary drilling rig, widely used in urban high-rise buildings, railways, highways, bridges, airports, ports and other bored pile foundation
constructions, features wide application range, high working efficiency, stable performance, perfect customer support, energy savingand
environment-friendly, which now has become the most famous brand around the world.

16
8
 SANY Rotary Drilling Rig SR280RⅡ The highest quality foundation machinery manufacturing center

No.1 workshop of Nankou Industrial

Park is an important part of Beijing
Sany Manufacturing Center. The
production area is 40,000㎡, and the
total investment is 230 million USD.
By the end of 2011, it had achieved
the capacity of manufacturing
1500 rotary drilling rigs per year. It
has a modern production line with
greatest output and highest level of
automation.

Automatic rotary
drilling rig assembly line

Rotary drilling rig Kelly

bar production line

9
 SANY Rotary Drilling Rig SR280RⅡ

The world highest automation level and largest production

capacity foundation machinery manufacturing center.

Assembly line CLOOS robot Open groove robot

6 Units 0.1mm ±0.2

Six units can be assembled
at the same time.
Transferred by plate chain,
One unit can be assembled in 120
minutes.
CLOOS upright type robot. Steel plate laser cutting precision
Repositioning and flip precision can is ±0.2mm, international standard
reach 0.1mm. is ±2mm.
Arc automatic tracking system≤1mm

10
 SANY Rotary Drilling Rig SR280RⅡ Machine Dimension

SR280RⅡ
Max.output torque: 280kN.m
Max.drilling dia: 2.5m
Max.drilling depth: 84m

11
 SANY Rotary Drilling Rig SR280RⅡ

Working dimensions

24m

22m

22350
20m

18m

16m

14m

12m

SR280RII

10m

5864
4780 4300 8m

6m

Transport dimensions (rotary drive assembly)

4m

2m
3587

A
3600

SR150

SR280RII

0m
5864
16640
B
-20m

Rotary drive
-40m
C

-60m
1470
2080

-80m

2100
-100m
-5m -4m -5m -4m -3m -2m -1m 0m

Item unit Low-speed gear Standard gear Torque-limited gear

Speed of rotary drive rotation rpm 6.9 6.9～23 6.9～23
Max.output of rotary drive kN.m 280 280 150/220

12
 SANY Rotary Drilling Rig SR280RⅡ

Working dimensions
Item Unit Parameters Remark
A mm 2500 Max. pile diameter
B mm 1000 Luffing scope
C m 84 Max. pile depth
D mm 4300 Min. luffing location

24m

22m
22350

20m

18m

16m

14m

12m

10m

8m

6m

4m

2m
A
3600

SR150 SR280RII

0m

B D
-20m

-40m
C

-60m

-80m

-100m
-5m -4m -5m -4m -3m -2m -1m 0m 1m 2m 3m 4m 5m 6m 7m 8m 9m 10m

13
 Technical specifications SANY
SANY Rotary
Rotary Drilling Rig SR280RⅡ
Integrated parameter
SR280RII
Main performances Unit Parameters
Overall height mm 22,300
Operating weight kg 78,000
Max. pile diameter mm 2,500
Max. pile depth(friction Kelly/inter-locking Kelly) m 84/56
Rotary Drive
Max. output torque kN.m 280
Speed of rotation rpm 6.9-23
High speed spin off rpm /
Crowd system
Crowd force kN 210
Stroke mm 6,000
Main winch
Line pull(1st layer) kN 300
Rope diameter mm 36
Max. line speed m/min 65
Auxiliary winch
Line pull(1st layer) kN 90
Rope diameter mm 24
Max. line speed m/min 70
Mast inclination
Forward ° 5
Lateral ° ±6

Main parameter
Base engine CAT C9HHP
Engine power 261(350)kW(HP) @1800rpm
Rated output /
Fuel Diesel oil (JIS Type 2)
Emission standard EU stage III/EPA Tier 3
No. of cylinder-bore x stroke 6-112mm ×149mm 6-4.4in×5.9 in
Engine displacement 8.8L/537in3

Chassis parameter
Chassis model CAT336D
Chassis length mm 7,715
Extended width mm 4,300
Track width mm 800
Swing radius (foreside/backside) mm 5,060/4,780
Transport width mm 3,000
Transport height mm 3,600
Traction force kN 510

Standard equipment/Optional equipment

Mast verticality measuring Auxiliary winch protection device
Slew angle measuring Mast sideward limiters
Real time drilling depth measuring Display monitor
Main winch pull measuring Fault displaying function
Oil pressure measuring device Main winch light
GPS/GPS data transmission Pile light
Diesel engine fault diagnosis Air conditioner
EPEC controller Radio
Manual mast adjusting device
Auto mast verticality adjusting function Luffing angle measuring
Main winch floating control function Crowd force measuring
Multi-conditions rotary drive control system Rotary drive torque output
Electric controlled diesel pump measuring
Auto idle mode Rotary drive rotating speed test
Gradienter Auto crowd control system
Emergency stop switch Mast raising/lowering remote
Cab collision protection controller
Electrical protection module Slurry adding remote controller
Ground touching protection Anemometer
Electrical protection module Caution light
Main winch camera monitor Radar slew protection system
Slew siren

Ｓｔａｎｄａｒｄ　　　　　　　　　　　　　Ｏｐｔｉｏｎａｌ　
14
 SANY Rotary Drilling Rig SR280RⅡ Spare parts specifications

Optional Kelly bars for SR280RII (mm)

Model Retracted length (A) Extended length (B) Transport length (D) Transport diameter (E) Outer Kelly diameter (F)
Friction Kelly bar φ508-6×15m 15370 84108 16570 φ716 φ508mm

A
D

Model Retracted length (A) Extended length (B) Transport length (D) Transportation diameter (E) Outer Kelly diameter (F)
Inter-locking Kelly barφ445-4×15m 15373 56171 16612 φ666 φ445

F
A
D

Advantages of Sany Kelly bar

1.Broader applicability
Equipped on SR280RⅡ rotary drilling rig, with max. drilling depth 84m
and max. drilling dameter 2.5m, Sany kelly bar can be used at different
hard stratums.
2. More reliable
With the most advanced welding robots, CNC automatic cutting machines
and other advanced equipments, high components precision and welding
quality guarantee high reliability.
3. Longer service life
Specific debugging filed is established to simulate real Kelly bar working
conditions to analyze and improve key parts, like the drive key service
life is significantly increased with Sany self developed high strength anti-
wearing steel.
4. Optimized structure
Static analysis, dynamic analysis and fatigue analysis are taken with
the most advanced analysis software like ANSYS and ADAMS during
the designing process, which optimize Kelly bar with lighter weight and
better structure without any missing of the design requirements. Dozens
of patents have been applied by Sany in this field which keeps Sany’s
leading position in China.

15
 SANY Rotary Drilling Rig SR280RⅡ

SANY special drilling tools

SANY can supply with all kinds of standard drilling tools, including DBB-II, DBB-III,CB and so on. For
special geological conditions, SANY can also provide special drilling tools accordingly to improve
working efficiency. The latest special drilling tools developed by SANY are as follows:

Pilot drilling bucket Underreaming bit

Integrate bailing bucket and barrel; Adjustable reamer arms can meet the specific
The design of arc reinforcing plate, outside of requirements of different bore hole diameters;
reinforcing plate welded with transition bending plate; After drilling operation, convey soil with bailing
Hinge is made of high tension steel; bucket or scouring bit ;
Applicable layers: cave, occlusal pile. Reamer arms are easy to spread and retract; box
type structure is easy to service;
Applicable layers: hard stratum, frozen soil and
medium soft rock.

Core barrel with centralizer Cross-shaped core barrel

Suitable for stage drilling of large diameter bore hole;
The cutting teeth and roller bits are interchangeable;
Centralizer supports the hole wall to avoid drilling an
inclined hole;
Applicable layers: medium or slightly decomposed
bedrock, hard or superhard bedrock.
Core barrel with cross-typed guide plates in the
centre;
During annular cutting, guide plates mill down the
rocks;
The capacity of soil conveying and orientation is
better than common barrels;
Applicable layers: backfill, pebble layer and highly or
medium decomposed dipping formation.

Sany drilling teeth

Compare with other drilling teeth, SANY drilling teeth features the following characteristics:
Better material. After many times of material testing, the wear resistance and the strength of SANY teeth are more than 30%
higher than the general products in the market.
Construction based designing. SANY V20 drilling teeth has larger cutting angle and has higher working efficiency, SANY drilling
bullet is more adaptive to pebble, gravel and soft rock geological formations.

V20 tooth Bauer tooth Long cutting teeth Short cutting teeth Roller bits

16
 SANY Rotary Drilling Rig SR280RⅡ Overseas Service

Service Network/Parts warehouses

Parts warehouses

Service Network

17
 SANY Rotary Drilling Rig SR280RⅡ

311
Service
Service
CommitmentS
Commitment
One machine one parts manual.
Global service inspection patrolling is
carried out every season.
Sany waives labour charge for
customer services within 3000
One month's special
working hoursservice for new
or 18 months,
machine, whichever
including new
comes machine
earlier.
assembling, commissioning, delivery
inspection and operator training.
Sany engineers will arrive at
Professionalcustomer‘s
training place
for oversea
on time asclients
holds in China twiceAll
required. a year.
common
malfunctions will be treated in
Provide service
one day. cards and service
stickers, set up Global Customer
Support Hotline and Global Customer
Common parts will be deliver-
Support Email.
-ed to customer in one day:
Provided that the customer's
At present, the sales and service system
country/region is covered by
has been established
Sany's spareinparts
30 countries.
network;
280 overseas Parts will be delivered tosupport
customer
engineers are working
customer overseas.
in first-tier cities in
one day, and in second-tier
Set up 22 oversea
cities in twoparts
days. warehouses,
with more than 3,000 kinds of spare
parts can be selected by customers.
Failure to meet the above, Sany promises to
give a compensation of 50 USD for 0-3 hours'
delay; a compensation of 100 USD for 3-6
Global Customer
hours' delay Support
and so forth. Hotline
However, :
the total
0086-10-80706787
compensation will not exceed 1000 USD.
Global Customer Support Email :
rigservice@sany.com.cn

18
 SANY Rotary Drilling Rig SR280RⅡ Main products of Beijing Sany

Hydraulic Rotary Drilling Rig

SR110
SR200II
SR200C
SR100C
SR120 SR150

SR100 SR120 SR150C SR200Ⅲ SR200C SR200Ⅱ

Max.Drilling Depth:40m Max. Drilling Depth：50m Max. Drilling Depth：55m Max. Drilling Depth：70m Max. Drilling Depth：58m Max. Drilling Depth：59m
Max.Drilling Dia:1250mm Max.Drilling Dia.:1500mm Max.Drilling Dia.:1500mm Max.Drilling Dia.:1600mm Max.Drilling Dia.:1800mm Max.Drilling Dia.:1800mm

SR250
SR360II
SR220C SR360III

SR220C SR250 SR360Ⅱ SR360Ⅲ SR420Ⅱ SR460

Max. Drilling Depth：66m Max. Drilling Depth：70m Max. Drilling Depth：90m Max. Drilling Depth：96m Max. Drilling Depth：110m Max. Drilling Depth：120m
Max.Drilling Dia.:2300mm Max.Drilling Dia.:2300mm Max.Drilling Dia.:2500mm Max.Drilling Dia.:2500mm Max.Drilling Dia.:3000mm Max.Drilling Dia.:3500mm

Winch Crowded Rotary Drilling Rig

SR250R SR280LH
SR260R SR280R

SR250R SR280F SR280R SR280RⅡ SR280LH

Max. Drilling Depth：70m Max. Drilling Depth：75m Max. Drilling Depth：84m Max. Drilling Depth：84m Max. Drilling Depth：43m
Max.Drilling Dia.:2300mm Max.Drilling Dia.:2300mm Max.Drilling Dia.:2500mm Max.Drilling Dia.:2500mm Max.Drilling Dia.:2000mm

19
 SANY Rotary Drilling Rig SR280RⅡ

Electric-Engine Rotary Multi-purpose Electric-Engine Rotary Drilling Rig

Drilling Rig

SR200D SF558 SF808Ⅰ SF808Ⅲ SF818

Max. Drilling Depth: 60m Main Winch Pull(1st layer): 94KN Main Winch Pull(1st layer): 125KN Main Winch Pull(1st layer): 125KN Main Winch Pull(1st layer): 125KN
Max.Drilling Dia.:1800mm Max.Overall Height：36m Max.Overall Height：36m Max.Overall Height：42m Max.Overall Height：44m

Rotary Drilling Rig With CFA System Tunnelling Systems

STM062A1-00
Type of tunnel shield: EPB
SR150M SR200M SR250M SR280M Total thrust：38500KN
Max. Drilling Depth: 17m Max. Drilling Depth: 20m Max. Drilling Depth: 23m Max. Drilling Depth: 24m Tunneling performance：8cm/min
Max.Drilling Dia.:750mm Max.Drilling Dia.:800mm Max.Drilling Dia.:800mm Max.Drilling Dia.:800mm Driving power：1700KVA

Hydraulic Diaphragm Wall Grab

SH350A SH400C(CAT336D) SH400E(SY460R) SH520

Max.Excavation Depth: 60m Max.Excavation Depth: 70m Max.Excavation Depth: 70m Max.Excavation Depth: 85m
Max.Excavation Thickness: 1000mm Max.Excavation Thickness: 1500mm Max.Excavation Thickness: 1500mm Max.Excavation Thickness: 1500mm

20