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SCREW COMPRESSOR

Energy-Saving and Easy Maintenance

55 -160kW
Multi-Unit Control
Panel
Outdoor Type

Variable Speed
Control

Multi-Unit Control

Separate Installation

Pressure Boost
Pressure Boost

Motor Output
(kW) 55 75 100 110 132 160
Model
Air-Cooled ○ ○ ○
VSD
(Vtype) Water-Cooled ○
Air-Cooled ○ ○ ○ ○ ○
Fixed Water-Cooled ○ ○ ○
Speed
Type Air-Cooled ○ ○ ○ ○ ○
Water-Cooled ○ ○ ○

1 2
(55/ 75/132/160kW)
New Air End Cooling Fan (Air-cooled Type)

Power Consumption on Cooling Fan (kW)


3.0 3.0 More 60% of power is
saved by inverter control.
2.5 More 60% of power is 2.5
saved by inverter control.
2.0 2.0
1.5 1.5
2.2
Conventional 2000 Series kW
1.0 1.5 1.0
kW
0.6 0.9
55kW 9.5 10.0 9.8 0.5
0
kW
0.5
0
kW

Max.5%up (55kW) (55kW) (75kW) (75kW)

75kW 12.6 13.2 13.0 100% Rotation Speed 70% Rotation Speed 100% Rotation Speed 70% Rotation Speed

Max.5%up (m /min)
3

Instrumental Panel
LCD Monitor Monitor Switch Menu Switch Digital Monitor
Oil Separator

Start Switch Stop Switch


: Applicable in HG option

Suction Filter

Oil Change Every 2 years

Schedule Operation with 2 Pressure Settings (Day & Night)

Pressure under 1st


Pressure Setting
Pressure under 2nd
Pressure Setting Effect of Energy-Saving
Cut-Out Pressure1
[0.69MPa]

Cut-In Pressure1
[0.59MPa] Cut-Out Pressure 2
[0.57MPa]

Cut-In Pressure 2
[0.47MPa]

(Day Time) (Night Time) Time


Time of Change

Note: 1. 2nd Pressure Setting is available as standard.


2. Switch between 2 pressure settings is possible by installing an external switch (option).
3 4
(Fixed Speed Type)
Variable Speed Control
High reliability, energy-saving, easy maintenance

Fixed Speed Model Model (75kW)

Constant Pressure Control

ECOMODE
Pressure (MPa)

0.65

0.6 Cut-out Pressure is Automatically Lowered.


Constant Pressure Cut-out Pressure
Control Area
Normal VSD Type → (Start Unloading)
Decline of Pressure

Pressure
Cut-in Pressure
Energy-Saving Effect
(Start Loading) Load Unload Time→

0.69
Energy-Saving Max. 3%
Pressure (MPa)

0.59

±0.01MPa
(Constant Pressure Control)

Time

PQ WIDE MODE

Pressure Increase
0.9
Air Capacity Increase

Unit:m3/min 0.7
Pressure (MPa)

55-75kW
Discharge Pressure
0.6 Conventional VSD
MPa 0.45 0.50 0.60 0.70 0.85
Model
0.5
55kW 10.5 10.5 10.5 10.0 9.0
0.45
75kW 13.9 13.9 13.9 13.2 11.9 Pressure Decline
100kW 0
Discharge Pressure
100 105(%)
MPa 0.49 0.59 0.69 0.83 0.88 Air Consumption Rate
Model
Conventional
100kW 19.0 19.0 18.1 16.7 - VSD

5 6
System
Example of Compressed Air System Energy-Saving by System Structure

1 2
Filtration /1μm
(Dew Point under
Pressure/10℃ or below)
Example of Daily Air Demand
100%

Air Receiver Air Filter 75%


Tank Air Dryer

50%

Oil Concentration/
0.01wtppm 25%

(Dew Point under


Pressure/10℃ or below)
0%

0:00
1:00

2:00

3:00

4:00

5:00

6:00

7:00

8:00
9:00

10:00

11:00

12:00

13:00

14:00

15:00

16:00

17:00

18:00

19:00

20:00

21:00

22:00

23:00

0:00
Air Filter Micro-Mist
Filter
3 4 5

Oil Concentration/
0.003wtppm
1
  V-M Combination
(Dew Point under
Pressure/10℃ or below)
2 Units 2-12 Units 1-4 Units

Air Filter Micro-Mist Activated


Filter Carbon   Multi-Unit
2 Control with Single VSD unit
Filter , Multi Roller EX

  Multi-Unit
3 Control with Multi VSD unit
Multi Roller EX
2

Power Consumption Rate(%)


200
3 Explanation

100 All-time operation, all-time capacity adjustment, responding


to the air consumption at all area for power reduction

4
2 0 100 200
Full load or automatic stop
Air Consumption Rate(%)

Power Consumption Rate(%)


5
400

V
Explanation
300
3 V S
200 All-time operation, all-time capacity adjustment, responding to
V S S air consumption at all area for power reduction
100
S S S
, or
V
Full load or automatic stop
0 100 200 300 400
Air Consumption Rate(%)

7 8
Flow Charts
VSD: Fixed Speed :
55 -110kW
Exhaust Air 1 Air Intake Filter
Model OSP-55M5AN OSP-75M5AN OSP-110M5ALI OSP-110M5WLI
2 Suction Throttle Valve
10 11 Compressed 3 Air End OSP-55S5AN OSP-75S5AN OSP-110S5ALI OSP-110S5WLI
Air Discharge Item・Unit
4 Main Motor Cooling Method - Air Cooled Water Cooled
12 5 Motor Nominal Output kW 55 75 110
Oil Separator Tank
Discharge Pressure MPa 0.7 [0.85]〈1.0〉 0.75 [0.85]
6 Rated
13 Oil Separator Discharge Capacity m3/min 9.8 [8.8]〈8.1〉 13.0 [11.7]〈10.7〉 20.0 [18.0]
7 Suction Pressure - Atmospheric Pressure
Oil Temperature Control Valve
Cooling Water Temperature
8 Temperature of Discharge Air ℃ Ambient Temperature + 15 or below
1
Oil Filter + 13 or below
6 Starter Type - Star − Delta (3 Contactor)
9 9 Minimum Pressure/Check Valve
Cooling Air
Driving System - 2-Pole TEFC Motor Gear Drive
Intake 10 After-cooler
Lubricating Oil - NEW HISCREW OIL 2000
11 Oil Cooler Lubricating Oil Filling Amount L 27 38 53
2 Output of Cooling Fan kW
8
Air into Air 1.5 (Inverter Control) 2.2 (Inverter Control) 3.0 (1.5×2) 0.1 (0.05×2)
5 12 Fan Motor
End Cooling Temperature ℃ 32 or below
-
13 Cooling Fan Water Quantity L/min 180
3 4 Discharge Air Pipe Diameter - Rc 2 Rc 2・1/2 [Flange]
7 External Dimension (W×D×H) mm 2,000×1,200×1,800 2,050×1,365×1,870
Oil Weight kg 1,420 1,720 2,360 2,260
Discharge Noise Level dB [A] 65 67 75 72
Cooling Air Flow Compressed Air Flow Lubricant Flow Note:
1. Capacity is the converted value at its inlet condition. For guaranteed values, contact 6. Compressor will be running at the ambient temperature of 45 deg. C. If the ambient
TH1: Thermistor (discharge air temp. 1) P: Pressure Gauge (for displaying oil separator tank internal pressure) your nearest dealer or HITACHI local representative offices. temperature is high, the maintenance period should be shortened.
TH2: Thermistor (discharge air temp. 2) 63E: Pressure Switch 2. Pressure is indicated as the gauge pressure. (ONLY applicable for 55/75kW)
PS: Pressure Sensor (for capacity control) 63SV: Pressure Differential Sensor of Air Intake Filter 3. Motor output values are indicated as motor nominal outputs. 7. Temperature of discharge air may vary from different environments.
4. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, 8. Modulation control is available as option on both M type and S type (0.7/0.85MPa).
Above flow chart is for OSP-75M5AN as an example. under full load operation. It may vary in different operation conditions or Fixed modulation control operation is not possible on M type model. Make sure to
environments. install a properly sized air receiver tank.
5. Use the air compressor at a place where ambient temperature is between 0 and However, modulation control is NOT available on either M type or S type (1.0MPa) model.
40 deg C. 9. Earth leakage circuit breaker is NOT attached. Prepare it in advance.

Specifications 10. Specifications and outside view are subject to change without notice.

55 -100kW 132 /160kW


Model
OSP-132M5AN OSP-160M5AN OSP-132M5WN OSP-160M5WN
Model
Item・Unit
OSP-55VAN OSP-75VAN OSP-100V5ALI OSP-100VWLI OSP-132S5AN OSP-160S5AN OSP-132S5WN OSP-160S5WN
Item・Unit
Cooling Method - Air Cooled Water Cooled Cooling Method - Air Cooled Water Cooled
Motor Nominal Output kW 55 75 100 Motor Nominal Output kW 132 160 160
132
Discharge Pressure MPa 0.7 Discharge Pressure 0.75 [0.85]〈1.0〉
Rated MPa
Discharge Capacity m3/min 10.0 13.2 18.1 Rated
Discharge Capacity m3/min 25.5 [23.3]〈21.0〉 29.5 [27.2]〈24.5〉 25.5 [23.3]〈21.0〉 29.5 [27.2]〈24.5〉
PQ WIDE Discharge Pressure MPa 0.6 0.85 0.6 0.85 0.6 0.85 0.6 0.85 Suction Pressure - Atmospheric Pressure
MODE Discharge Capacity m3/min 10.5 9.0 13.9 11.9 19.0 16.7 19.0 16.7 Temperature of Discharge Air Temperature of Cooling Water + 13 or below
℃ Ambient Temperature + 15 or below
Working Range of PQ WIDE MODE MPa 0.6−0.85 Starter Type - Star − Delta (3 Contactor)
Suction Pressure - Atmospheric Pressure Lubricating Oil - NEW HISCREW OIL 2000
Cooling Water Temperature Lubricating Oil Filling Amount L 105 115 65 70
Temperature of Discharge Air ℃ Ambient Temperature +15 or below
+ 13 or below Output of Cooling Fan kW 7.4 (3.7×2) with Inverter Control 0.2
Starter Type - Soft Start Inverter Cooling Water - - Water Temperature 32℃ or below / Volume of 180L/min
Driving System - DCBL Direct Driving 2-Pole TEFC Motor Gear Drive Discharge Air Pipe Diameter - 3B (JIS 10K Flange)
Lubricating Oil - New HISCREW OIL 2000 External Dimension (W×D×H) mm 2,700×1,800×1,890
Lubricating Oil Filling Amount L 26 36 53 Weight kg 3,450 3,600 3,300 3,420
Output of Cooling Fan kW 1.5 (Inverter Control) 2.2 (Inverter Control) 3.0 (1.5×2) 0.1 (0.05×2) Noise Level dB [A] 77 79 72
Cooling Temperature ℃ 32 or below
- Note:
Water Quantity L/min 180
1. Capacity is the converted value at its inlet condition. Capacity is measured at 6. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,
Discharge Air Pipe Diameter - Rc 2 Rc 2・1/2 [Flange]
following pressures. under full load operation. It may vary in different operation conditions or
External Dimension (W×D×H) mm 2,000×1,200×1,800 2,050×1,365×1,870 0.75MPa models : 0.7MPa, 0.85MPa models: 0.8MPa, 1.0MPa models: 0.95MPa environments.
Weight kg 1,220 1,390 2,460 2,360 For guaranteed values, contact your nearest dealer or HITACHI local representative 7. Modulation control is available as option on both M type and S type (0.7/0.85MPa).
Noise Level dB [A] 64 66 75 72 offices. Fixed modulation control operation is not possible on M type model. Make sure to
2. Pressure is indicated as the gauge pressure. install a properly sized air receiver tank.
Note:
3. Motor output values are indicated as motor nominal outputs. However, modulation control is NOT available on either M type or S type (1.0MPa)
1. Capacity is the converted value at its inlet condition. For guaranteed values, contact 6. Compressor will be running at the ambient temperature of 45 deg. C. If the ambient 4. Use the air compressor at a place where ambient temperature is between 0 and model.
your nearest dealer or HITACHI local representative offices. temperature is high, the maintenance period should be shortened. 40 deg C. 8. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
2. Pressure is indicated as the gauge pressure. (ONLY applicable for 55/75kW) 5. Temperature of discharge air may vary from different environments. 9. Specifications and outside view are subject to change without notice.
3. Motor output values are indicated as motor nominal outputs. 7. Temperature of discharge air may vary from different environments.
4. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, 8. It is necessary to install a properly sized air receiver tank.
under full load operation. It may vary in different operation conditions or 9. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
environments. For Vplus, 3 dB[A] is increased when PQ WIDEMODE is ON. 10. Specifications and outside view are subject to change without notice.
5. Use the air compressor at a place where ambient temperature is between 0 and
40 deg C.
9 10
Russian Federation Canada
Germany
Korea U.S.A.
China Japan
India
Mexico
Thailand Philippines
Philippine
Viet Nam
Malaysia
Singapore
Indonesia

Australia

Asia & Oceania India Singapore Europe


Australia Hitachi India Pvt. Ltd. Hitachi Asia Ltd. Germany
Hitachi Australia Pty Ltd. Units 304-306, 3rd Floor, ABW Elegance (Industrial Components & Equipment Hitachi Europe GmbH
Level 8, 123 Epping Road, Macquarie Tower, Jasola District Centre, New Delhi Group) (Industrial Components & Equipment
Park NSW 2113 110 025, India 24 Jurong Port Road Group)
TEL : +61 (2) 9888-4100 TEL : +91 (11) 4060-5252 #03-05 CWT Distripark Am Seestern 18 (Euro Center)
FAX : +61 (2) 9888-4188 FAX : +91 (11) 4060-5253 Office Block D-40547 Düsseldorf
Singapore 619097 TEL : +49 (211) 5283 0
China Indonesia TEL : +65-6305-7400 FAX : +49 (211) 5283 649
Hitachi (China) Ltd. (Beijing office) Hitachi Asia Ltd. (Jakarta Office) FAX : +65-6305-7401
18th Floor Beijing Fortune Building Menara BCA 38th Floor Suite #3804 & Russian Federation
5 Dong San Huan Bei Lu Chao Yang 3805 JI.M.H Thamrin No.1 Jakarta 10310 Thailand Hitachi, Ltd. (Moscow Office)
District, Beijing 100004 TEL : +62 (21) 2358-6757 Hitachi Asia (Thailand) Co., Ltd. Millenium House, 12, Trubnaya, Moscow
TEL : +86 (10) 6590-8111 FAX : +62 (21) 2358-6755 18th Floor, Ramaland Building, 952 103045
FAX : +86 (10) 6590-8110 Rama IV Road Bangrak, Bangkok 10500 TEL : +7 (095) 787-4022, -4020
(Shanghai Office) Malaysia TEL : +66 (2) 632-9292 FAX : +7 (095) 787-4021
(Hitachi (Shanghai) Trading Co., Ltd.) Hitachi Asia (Malaysia) Sdn. Bhd. FAX : +66 (2) 632-9299
(Industrial Equipment Systems Division) Suite 17.3, Level 17, Menara IMC Latin America
12th Floor, Rui Jin Building No. 205, (Letter Box No.5) No. 8 Jalan Sultan Viet Nam Mexico
Maoming Road (S) Shanghai, 200020 Ismail, 50250, Kuala Lumpur Hitachi Asia Ltd. Hitachi Mexico, S.A. de C.V.
TEL : +86 (21) 6472-1002 TEL : +60 (3) 2031-8751 (Ho Chi Minh City Office) Andres Bello No.10 Piso 10
FAX : +86 (21) 6472-4990 FAX : +60 (3) 2031-8758 4th Floor, The Landmark, 5B Ton Duc Col. Chapultepec Polanco
(Guangzhou Office) Thang Street District 1, Ho Chi Minh City 11560, Mexico, D.F.
3406, Office Tower, CITIC Plaza 233 Philippines TEL : +84 (8) 829-9725 TEL : +52 (55) 5282-9040
TianHe North Road, Guangzhou 510613 Hitachi Asia Ltd. (Philippines Office) FAX : +84 (8) 829-9729 FAX : +52 (55) 5282-9042
TEL : +86 (20) 3891-2737 17th Floor Oledan Square (Ha Noi Office)
FAX : +86 (20) 8752-1301 6788 Ayala Avenue, Sun Red River Bldg., 5th Floor, North America
Makati City, Philippines 1226 23 Phan Chu Trinh Street U.S.A.
Hitachi East Asia Ltd.(Hong Kong Office) TEL : +63 (2) 886-9018 Hoan Kiem District, Hanoi Hitachi America, Ltd.
4th Floor, North Tower World Finance FAX : +63 (2) 887-3794 TEL : +84 (4) 933-3123 (Industrial Components & Equipment
Centre, Harbour City, Canton Road, Tsim FAX : +84 (4) 933-3125 Division)
Sha Tsui, Kowloon Hong Kong. 50 Prospect Avenue, Tarrytown,
TEL : +852 2735-9218 New York, 10591-4698
FAX : +852 2735-6793 TEL : +1(914) 332-5800
FAX : +1(914) 332-5555
Taiwan Hitachi Asia Pacific Co., Ltd (Charlotte Office)
3rd Floor, Hung Kuo Building No. 167 (Industrial Components & Equipment
Tun-Hwa North Road, Taipei (105) Division)
Taiwan 6901 Northpark Blvd., Charlotte, NC 28216
TEL : +886 (2) 2718-3666 TEL : +1(704) 494-3008
FAX : +886 (2) 2718-8180 FAX : +1(704) 494-3809

Products described in this catalog may differ from different countries or regions. Contact your nearest Hitachi representative office for details.
Product appearances and specifications in this catalog are subject to change with or without notice, as Hitachi continues to develop the latest technologies and products for its customers.

Printed in Thailand(H) HC-E155P 0413

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