Professional Documents
Culture Documents
Checkweigher SSV Series B Type For Type Approval With Metal Detector
Checkweigher SSV Series B Type For Type Approval With Metal Detector
Checkweigher
SSV Series
B Type For Type Approval
with Metal Detector
10th Edition
* Actual products may differ from photographs / pictures / illustrations in this manual.
* Content current as of November 2019.
* All rights reserved. No part of this manual may be reproduced without the prior written permission of
Anritsu Infivis Co., Ltd..
* The contents of this manual may be changed without prior notice.
For safety and warning information, please read this manual before attempting to use the equipment.
Keep this manual with the equipment.
Models Covered by This Manual
This manual is for use with the following models. Please check the model number printed on
the nameplate.
Product Models
SSV-h Series SSV-i Series SSV-f Series
KWS6003BF3D/5D/6D, KWS6265BW3D/5D/6D, KWS5203BF3D/5D/6D,
KWS6003BP3D/5D/6D, KWS6265BW2E/3E/4E, KWS5203BP3D/5D/6D,
KWS6003BF2E/3E/4E, KWS6366BW3D/5D/6D, KWS5203BF2E/3E/4E,
KWS6003BP2E/3E/4E, KWS6366BW2E/3E/5E, KWS5203BP2E/3E/4E,
KWS6005BF3D/5D/6D, KWS6472BW3D/5D/6D, KWS5205BF3D/5D/6D,
KWS6005BP3D/5D/6D, KWS6472BW2E/3E/5E, KWS5205BP3D/5D/6D,
KWS6005BF2E/3E/4E, KWS5265BW3D/5D/6D, KWS5205BF2E/3E/4E,
KWS6005BP2E/3E/4E, KWS5265BW2E/3E/4E, KWS5205BP2E/3E/4E,
KWS6006BF3D/5D/6D, KWS5366BW3D/5D/6D, KWS5206BF3D/5D/6D,
KWS6006BP3D/5D/6D, KWS5366BW2E/3E/5E, KWS5206BP3D/5D/6D,
KWS6006BF2E/3E/4E, KWS5472BW3D/5D/6D, KWS5206BF2E/3E/4E,
KWS6006BP2E/3E/4E, KWS5472BW2E/3E/5E, KWS5206BP2E/3E/4E,
KWS6203BF3D/5D/6D, KWS5476BW4D/5D/6D, KWS5411BF3D/5D/6D,
KWS6203BP3D/5D/6D, KWS5476BW2E/4E/5E, KWS5411BP3D/5D/6D,
KWS6203BF2E/3E/4E, KWS5577BW4D/5D/6D, KWS5411BF2E/3E/5E,
KWS6203BP2E/3E/4E, KWS5577BW2E/4E/5E KWS5411BP2E/3E/5E,
KWS6205BF3D/5D/6D, KWS5412BF3D/5D/6D,
KWS6205BP3D/5D/6D, KWS5412BP3D/5D/6D,
KWS6205BF2E/3E/4E, KWS5412BF2E/3E/5E,
KWS6205BP2E/3E/4E, KWS5412BP2E/3E/5E,
KWS6206BF3D/5D/6D, KWS5414BF3D/5D/6D,
KWS6206BP3D/5D/6D, KWS5414BP3D/5D/6D,
KWS6206BF2E/3E/4E, KWS5414BF2E/3E/5E,
KWS6206BP2E/3E/4E, KWS5414BP2E/3E/5E,
KWS6411BF3D/5D/6D, KWS5416BF4D/5D/6D,
KWS6411BP3D/5D/6D, KWS5416BP4D/5D/6D,
KWS6411BF2E/3E/5E, KWS5416BF2E/4E/5E,
KWS6411BP2E/3E/5E, KWS5416BP2E/4E/5E,
KWS6412BF3D/5D/6D, KWS5417BF4D/5D/6D,
KWS6412BP3D/5D/6D, KWS5417BP4D/5D/6D,
KWS6412BF2E/3E/5E, KWS5417BF2E/4E/5E,
KWS6412BP2E/3E/5E, KWS5417BP2E/4E/5E,
KWS6414BF3D/5D/6D, KWS5522BF4D/5D/6D,
KWS6414BP3D/5D/6D, KWS5522BP4D/5D/6D,
KWS6414BF2E/3E/5E, KWS5522BF2E/4E/5E,
KWS6414BP2E/3E/5E, KWS5522BP2E/4E/5E,
KWS6416BF4D/5D/6D, KWS5524BF4D/5D/6D,
KWS6416BP4D/5D/6D, KWS5524BP4D/5D/6D,
KWS6416BF2E/4E/5E, KWS5524BF2E/4E/5E,
KWS6416BP2E/4E/5E, KWS5524BP2E/4E/5E
KWS6417BF4D/5D/6D,
KWS6417BP4D/5D/6D,
KWS6417BF2E/4E/5E,
KWS6417BP2E/4E/5E
* The suffixes D and E indicate the type of metal detector. D indicates the SSV series with duw type metal
detector, while E indicates SSV series with duw-h type metal detector.
2
Product Models
SSV-h Series SSV-i Series SSV-f Series
KWS6003BF2R/3R/4R/5R/6R, KWS6265BW2R/3R/4R/5R/6R, KWS5203BF2R/3R/4R/5R/6R,
KWS6005BF2R/3R/4R/5R/6R, KWS6366BW2R/3R/4R/5R/6R, KWS5205BF2R/3R/4R/5R/6R,
KWS6006BF2R/3R/4R/5R/6R, KWS6472BW2R/3R/4R/5R/6R, KWS5206BF2R/3R/4R/5R/6R,
KWS6203BF2R/3R/4R/5R/6R, KWS5265BW2R/3R/4R/5R/6R, KWS5411BF2R/3R/4R/5R/6R,
KWS6205BF2R/3R/4R/5R/6R, KWS5366BW2R/3R/4R/5R/6R, KWS5412BF2R/3R/4R/5R/6R,
KWS6206BF2R/3R/4R/5R/6R, KWS5472BW2R/3R/4R/5R/6R, KWS5414BF2R/3R/4R/5R/6R,
KWS6411BF2R/3R/4R/5R/6R, KWS5476BW2R/3R/4R/5R/6R, KWS5416BF2R/3R/4R/5R/6R,
KWS6412BF2R/3R/4R/5R/6R, KWS5577BW2R/3R/4R/5R/6R, KWS5417BF2R/3R/4R/5R/6R,
KWS6414BF2R/3R/4R/5R/6R, KWS6265BW2G/3G/4G, KWS5522BF2R/3R/4R/5R/6R,
KWS6416BF2R/3R/4R/5R/6R, KWS6366BW2G/3G/4G/5G/7G/8G, KWS5524BF2R/3R/4R/5R/6R,
KWS6417BF2R/3R/4R/5R/6R, KWS6472BW2G/3G/4G/5G/7G/8G, KWS5203BP2R/3R/4R/5R/6R,
KWS6003BP2R/3R/4R/5R/6R, KWS5265BW2G/3G/4G, KWS5205BP2R/3R/4R/5R/6R,
KWS6005BP2R/3R/4R/5R/6R, KWS5366BW2G/3G/4G/5G/7G/8G, KWS5206BP2R/3R/4R/5R/6R,
KWS6006BP2R/3R/4R/5R/6R, KWS5472BW2G/3G/4G/5G/7G/8G, KWS5411BP2R/3R/4R/5R/6R,
KWS6203BP2R/3R/4R/5R/6R, KWS5476BW2G/4G/6G/7G/8G, KWS5412BP2R/3R/4R/5R/6R,
KWS6205BP2R/3R/4R/5R/6R, KWS5577BW2G/4G/6G/7G/8G KWS5414BP2R/3R/4R/5R/6R,
KWS6206BP2R/3R/4R/5R/6R, KWS5416BP2R/3R/4R/5R/6R,
KWS6411BP2R/3R/4R/5R/6R, KWS5417BP2R/3R/4R/5R/6R,
KWS6412BP2R/3R/4R/5R/6R, KWS5522BP2R/3R/4R/5R/6R,
KWS6414BP2R/3R/4R/5R/6R, KWS5524BP2R/3R/4R/5R/6R,
KWS6416BP2R/3R/4R/5R/6R, KWS5203BF2G/3G/4G,
KWS6417BP2R/3R/4R/5R/6R, KWS5205BF2G/3G/4G,
KWS6003BF2G/3G/4G, KWS5206BF2G/3G/4G,
KWS6005BF2G/3G/4G, KWS5411BF2G/3G/4G/5G/7G/8G,
KWS6006BF2G/3G/4G, KWS5412BF2G/3G/4G/5G/7G/8G,
KWS6203BF2G/3G/4G, KWS5414BF2G/3G/4G/5G/7G/8G,
KWS6205BF2G/3G/4G, KWS5416BF2G/4G/6G/7G/8G,
KWS6206BF2G/3G/4G, KWS5417BF2G/4G/6G/7G/8G,
KWS6411BF2G/3G/4G/5G/7G/8G, KWS5522BF2G/4G/6G/7G/8G,
KWS6412BF2G/3G/4G/5G/7G/8G, KWS5524BF2G/4G/6G/7G/8G,
KWS6414BF2G/3G/4G/5G/7G/8G, KWS5203BP2G/3G/4G,
KWS6416BF2G/4G/6G/7G/8G, KWS5205BP2G/3G/4G,
KWS6417BF2G/4G/6G/7G/8G, KWS5206BP2G/3G/4G,
KWS6003BP2G/3G/4G, KWS5411BP2G/3G/4G/5G/7G/8G,
KWS6005BP2G/3G/4G, KWS5412BP2G/3G/4G/5G/7G/8G,
KWS6006BP2G/3G/4G, KWS5414BP2G/3G/4G/5G/7G/8G,
KWS6203BP2G/3G/4G, KWS5416BP2G/4G/6G/7G/8G,
KWS6205BP2G/3G/4G, KWS5417BP2G/4G/6G/7G/8G,
KWS6206BP2G/3G/4G, KWS5522BP2G/4G/6G/7G/8G,
KWS6411BP2G/3G/4G/5G/7G/8G, KWS5524BP2G/4G/6G/7G/8G
KWS6412BP2G/3G/4G/5G/7G/8G,
KWS6414BP2G/3G/4G/5G/7G/8G,
KWS6416BP2G/4G/6G/7G/8G,
KWS6417BP2G/4G/6G/7G/8G
* The R at the end indicates the type of metal detector. R is the M5 series with a metal detector, G is the
M6-h series with a metal detector.
3
Introduction
Read the operation manual thoroughly before using the product. Keep the operation manual with the product for
easy reference.
・ Installation
Manager and equipment
Operation Manual (this document) ・ Details on how to operate
maintenance personnel
・ Maintenance
4
(2) Symbols used in the text
In this document, the following symbols are used.
Symbol Description
Indicates the items for KWSXXXXBXXD(SSV series with duw type metal detector).
Indicates the items for KWSXXXXBXXE (SSV series with duw-h type metal detector).
Flat-bladed screwdriver
5
Contents
■ Models Covered by This Manual ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2 ● Fine Adjustment ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 98
with Metal Detector ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 9 ■ Saving, Inputting, and Outputting Data ꞏꞏꞏꞏꞏꞏꞏ 104
■ Checking the Package Contents ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 10 ● Saving Data to the USB Memory ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ104
■ Turning on the System for the First Time ꞏꞏꞏꞏꞏꞏ 29 ● Performing an installation check ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ160
■ Viewing Measurement Data ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 90 ■ Options and Peripheral Devices ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 188
6
● Using Conveyor Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 222 ■ Installing/Removing Components
● Using Multi-Range Function ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 223 (SSV-h/f series) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 287
1 Basic Operations
● Setting Access Level By Function ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 227 ● Installing the Weigh Conveyor Unit ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ289
● Using Check Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 229 ● Removing the Infeed Conveyor Unitꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ291
● Registering Products Using Another Auto Setting ● Installing the Infeed Conveyor Unit ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ293
● Correcting the Phase based on Characteristic ● Installing the Conveyor Belt/Roller ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ296
Change (Product check function) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 235 ● Adjusting Belt Alignment ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ298
● Changing the Metal Detection Sensitivity ꞏꞏꞏꞏꞏꞏꞏꞏ 237 ■ Installing/Removing Components
● Chronologically Viewing the Effect Value of the (SSV-i series) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 300
2 Advanced Operations
Product (Product effect monitor) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 247 ● Removing the Weigh Conveyor Unitꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ300
● Checking the Effects such as External Noise ● Installing the Weigh Conveyor Unit ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ301
(Noise monitor) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 251 ● Removing the Infeed Conveyor Unitꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ303
● Using HIS Setting Function ● Installing the Infeed Conveyor Unit ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ304
ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 254
● Removing the Conveyor Belt ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ306
● Using Auto-Limit-Setting Function ꞏꞏꞏ 259
● Installing the Conveyor Belt ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ307
● Using FOCUS Setting Function ꞏꞏꞏꞏꞏꞏꞏ 262
● Adjusting Belt Alignment ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ308
7
Safety Symbols
To prevent the risk of personal injury or loss related to equipment malfunction, Anritsu Infivis Co., Ltd. (Anritsu
Infivis) uses the following safety symbols to indicate safety-related information. Insure that you clearly understand
the meanings of the symbols BEFORE using the equipment. Some or all of the symbols may not be used on this
equipment. In addition, when drawings are included in this manual, labels on the equipment may not be shown on
them.
This indicates a very dangerous procedure that could result in death or serious
DANGER injury if not performed properly.
This indicates a hazardous procedure that could result in death or serious injury
WARNING if not performed properly.
The following safety symbols are used inside or on the equipment near operation locations, and/or in manual to
provide information about safety items and operation precautions. Insure that you clearly understand the meanings
of the symbols and take the necessary precautions BEFORE using the equipment.
This indicates a warning or caution. The contents are indicated in or near the
triangle.
8
SSV Series Checkweighers with Metal Detector
9
Checking the Package Contents
Make sure that all of the following items are present. If any item is damaged or missing, please contact us.
● SSV-h/f Series
□ Main unit 1 □ Spanner 1
(Double-head wrench with bolt widths 10 mm and 7 mm)
● SSV-i Series
□ Main unit 1 □ Spanner 1
(Double-head wrench with bolt widths 10 mm and 7 mm)
10
Names and Functions
● Main unit
● Indicator
● Conveyor section
11
Names and Functions
■ Weigh conveyor section, Infeed conveyor section
SSV-h/f Series
Weigh conveyor section [Weigh conveyor section]
(KWS6XXX, KWS52XX, KWS54XX type) [1], [5] Weigh conveyor unit
[1] [2], [7] Motor
[3],[6] Belt cover
[4] Catch clip
[6]
[3] [7] [8]
[5]
[4]
Infeed conveyor unit
(Common to SSV-h/f series)
[9]
[10]
[12]
[11]
12
Names and Functions
SSV-i Series
Weigh conveyor section [Weigh conveyor section]
[1] Weigh conveyor unit
[1] [2] Motor
[3],[4] Catch clip
[6]
[7]
[8]
Infeed conveyor section [Infeed conveyor section]
[1] Infeed conveyor section
[2]
[3]
13
Names and Functions
● Operation screen
Push-button switches
[1] [Start] button
[4] [8] [5] [6] [7] [20] [10] Starts the operation of the
checkweigher.
The green lamp around the button
illuminates when the checkweigher is
[11]
operating.
[12]
[2] [Stop] button
[13] Stops the operation of the
checkweigher. The red lamp around
[14] the button illuminates when the
[15] checkweigher is stopped.
[3] [Home] button
Displays the Basic screen.
14
Names and Functions
15
Description of Operation Screen
● Operation screen
The display screen of an SSV series checkweigher with metal detector can be changed according
to purpose.
Each time the [Display] button in the bottom of the screen is pressed, the screen switches to
another screen in the order of: [Basic display] → [General] → [Statistics] → [Histogram] → [Show
X-bar R/s] → [Enlarge bar] → [Zoom Weight Disp.] → [Custom Disp.] → [Individual Disp.] → [Smart
guide].
Basic display
This is the basic screen of the checkweigher.
Regular operations can be performed with one
click.
This screen is displayed when the [Home] button
is pressed.
P. 90 Basic display
General
It collects and displays frequently used information.
P. 90 General
Statistics
This screen is used to see production control
statistics (weighed item count and weight).
ALL data or Pass. data only views are available.
P. 91 Statistics
16
Description of Operation Screen
Histogram
This screen is used to visually check the weight
distribution of weighed products.
ALL data or Pass. Data only views are available.
P. 92 Histogram
X-bar R/s
This screen is used to visually check the trend of
weight changes in weighed products.
The mean value and dispersion of each
aggregate unit (batch) are displayed in
time-series graphs. Quantity or cycle time can be
a factor to formulate a batch.
P. 92 X-bar R/s
Enlarged bar
This screen is used to visually check the real-time
variation of the weight.
An enlarged bar graph is displayed.
P. 93 Enlarged bar
17
Description of Operation Screen
Custom Disp.
This screen is used to display the opted items
only. It helps to see data need to be monitored
specifically.
P. 94 Custom Disp.
Individual Disp.
This screen is used to display the evaluation
results, each weight value and statistics for the
last 31 products checked. By keeping the data
displayed, it helps to adjust or confirm the
operations with ease.
P. 95 Individual Disp.
Smart guide (displays only when the Smart guide function is used)
This screen displays operation instructions for the
operator to prevent operation errors or an
omission of steps.
P. 80 Daily Operation Procedure
18
Description of Operation Screen
(The General screen is used as an example in the description below.)
• Double product indicates that two products exist on the weighcell conveyor unit.
• MDNG indicates that the metal detector detected metal contamination.
19
Description of Operation Screen
● Metal detection level bar and evaluation result icons
The test result for metal contamination is displayed by the metal detection level bar and icons as
shown below.
[For metal contamination checks ( P. 42) ]
Metal detection level bar Icon Detection result
No metal contamination
The metal effect value has not
*
reached the metal contamination
The red light is not turned on. evaluation reference.
Metal-contaminated product
The metal effect value has reached
Red lights (1 to 4 on the right side)
the metal contamination evaluation
turn on.
reference.
Metal evaluation could not be
completed because the product was
not carried properly.
The reason of the conveyor error
(Depending on the metal effect value)
can be checked with the alarm
displayed at the top of the screen.
P. 325 Error Messages and
Solutions
* If the evaluation of the metal contamination (or missing product) check is [OK], the final
evaluation is determined by the weighing result.
20
Description of Operation Screen
● Icon display
At the top of the operation screen, the icons are displayed to show the state of network, USB
memory and code reader.
(QUICCA, USB memory and code reader are optional.)
Disconnected
Network (Other)
Connected correctly
Disconnected
*1 Indicates the connecting status of QUICCA (Quality Management and Control System
Software by Anritsu)
*2 Appears when a USB memory when an optional USB memory is used.
*3 The animation of code reader is displayed while the bar code (Item code etc.) is readable.
21
Description of Operation Screen
● Operation and input method
■ Touch screen buttons
When a button is pressed, the corresponding
function starts.
P. 86 2. Advanced Operations
Example 1 [Menu]
The first layer of the setting menu is called.
When a button is pressed, the detailed
setting menu is displayed.
Example 2 [Others],
When a button is pressed, the submenu is
displayed above the button. When an item
is pressed, the function is called directly
without opening another menu.
22
Description of Operation Screen
■ Setting selection
When a setting is to be selected from the
provided options, a list screen containing the
options is displayed.
Select an option (the selected option is
highlighted) and press the [OK] button to
specify the option.
23
Description of Operation Screen
■ Software keypad
When a numeric value is to be entered, the keypad is displayed.
Enter a number and press the [OK] button to set the value.
BS key
Deletes the last digit.
▲ key
Increases the value by 1.
▼ key
Decreases the value by 1.
C key
Clears the input value to 0.
+/- key
Reverses positive and negative.
24
Description of Operation Screen
■ Software Keyboard
When characters are to be entered, a software keyboard is displayed.
Enter characters and press the [OK] button to set the characters.
Aa key
Swithes upper case
and lower case.
Num key
Switches to input
number.
Space key
Enters one space.
25
Description of Operation Screen
Entering letters
When [A/a] is pressed, input is switched
to lower-case letters.
Korean and Chinese product names do not support output to USB memory, printer, or serial (it is
replaced with "?" when output).
Entering numbers
In addition to numbers, frequently used units
and symbols can be entered.
26
Description of Operation Screen
Entering symbols
Other symbols can be entered.
27
1 Basic Operations
This chapter describes the basic operations.
1 Basic Operations
Basic Usage 32
28
Turning on the System for the First Time
Turning on the System for the First Time
1 Basic Operations
2 When the system is started for the first
time after it has been delivered, the
Confirmation at installation screen, which
provides cautions for using the system
safely, is displayed. Be sure to read the
contents of this screen before using the
system.
2 Advanced Operations
Tap [Yes] to allow the Confirmation at installation screen to be displayed.
Tap [Do not display] to stop the Confirmation at installation screen from being
displayed when the system is started next time.
The Confirmation at installation screen shows safety messages in the following order.
operation
29
Turning on the System for the First Time
4 Select the check box on the screen, and
then tap [Completed].
1 Basic Operations
To open "Maint. and Setting", the access level must be set to 2 (manager level).
4 Maintenance
30
Turning on the System for the First Time
8 Set RJ direction.
Refer to "Setting Rejector".
1 Basic Operations
9 Calibrate the weighcell.
Refer to "Sensitivity correction".
P. 96 Sensitivity Correction
2 Advanced Operations
To connect to a network, refer to "Connecting Ethernet (LAN)".
P. 154 Connecting Ethernet (LAN)
For USB memory, printer, and signal tower settings, refer to the respective sections.
31
Basic Usage
Basic Usage
Power switch ON
OFF
> Warming Up
3 Installation and Connection
32
Basic Usage
> Changing Access Level
The access level can be changed to change the range of operation according to the level
of the operator.
1 Basic Operations
This machine has 4 access levels. Level 3 is only for Anritsu service engineers and not
available for general use. The following 3 levels can be used:
2 Advanced Operations
In addition to the operations permitted by Level 1a, "Operation Check",
"Product Registration", and "Clear Statistics" are allowed.
4 Maintenance
5 Appendix
33
Basic Usage
2 Select the Manager Level radio button and click [OK]. The password input screen is
displayed.
1 Basic Operations
3 Enter the password "7777" and tap [OK] to change the access level to Manager Level.
For instructions on changing or initializing the password, refer to "Changing and
Initializing Password".
When the power is turned off while in Level 2 and turned on again, the level returns to Level 1b.
When the power is turned off while in Level 1a and turned on again, the level is Level 1a.
3 Installation and Connection
To change the level from Level 1a to Level 1b or Level 2, or from Level 1b to Level 2, enter the
password.
The password to Level 1b is "5555".
The password to Level 2 is "7777".
It is also possible to access the "Access Level Change" screen by selecting the "Menu"
screen → "Control Panel" → "Access Level Change".
The access level can also be set by using a function in the "Set Access Authority" screen.
P. 227 Setting Access Level By Function
4 Maintenance
5 Appendix
34
Basic Usage
> Operating and Stopping
1 Basic Operations
For stable metal detecting operation, we recommend that you turn on the power 60 minutes prior
to the start of production. However, turning on the power 90 minutes before performing
automatic settings is recommended if the product to be tested uses evaporated aluminum or is a
food with a high salt content.
For stable metal detecting operation, we recommend that you turn on the power at least 10
minutes before the start of production.
2 Advanced Operations
(The same applies when performing "Register new product." and "Auto-setting".)
Before starting the conveyors, remove products on the infeed, weigh, and downstream
conveyors. If operation is started while products are on the conveyors, weighing and rejection
may not be performed correctly.
■ Operating
■ Stopping
Tap the [Stop] button.
The conveyor stops, and the area around 4 Maintenance
the Stop button illuminates in red.
5 Appendix
35
Basic Usage
> Registering a New Product
In this equipment, parameters of up to 200 products can be registered.
Registering products allows you to perform production control properly and operate the
1 Basic Operations
equipment effectively.
When "Register new product" is tapped in the "Menu" screen, the "Product Registration
Start" screen is displayed.
Input and set a product and its parameters by following the on-screen instructions.
Tap [Next].
5 Appendix
36
Basic Usage
3 Make sure that the cursor is on "Product
Parameter Setting", and tap "Execute".
1 Basic Operations
displayed. Tap [Next].
If "Enter Directly" is selected in the "Prod Para Setting Start" screen, input are made swiftly from
the parameter table.
2 Advanced Operations
4 When the text box area of the "Enter
Product Information" screen is tapped,
the keyboard is displayed. Enter the
product name, and click [OK].
37
Basic Usage
5 In the Product Dimension screen, enter
the Product Length, Width, and Height.
-Limit.
Tap the Reference Value text box, and
use the displayed keypad to enter a
value.
When the master product is placed on the weigh conveyor, the weight value is displayed. Values
4 Maintenance
(2) Subtract the CW rejection accuracy from the determined upper and lower limits.
(3) Set the CW upper and lower limits so they are in the following range:
5 Appendix
38
Basic Usage
The following "Upper limit" and "Lower limit" are the CW upper and lower limit setting
values.
1 Basic Operations
for production for production
Reference
Lower value Upper
limit limit
Rejection Rejection
2 Advanced Operations
accuracy accuracy
Rejection accuracy
The rejection accuracy of this CW is represented as 3. This means that when the theoretical
39
Basic Usage
8 Enter the Main Conveyor Speed.
Set an appropriate conveyor speed for
the production line capacity. When a
speed value (m/min) is entered in "Main
1 Basic Operations
Even the conveyor speed is set at 70m/min. or faster, Metal 1 can be used if the products are tall
enough (tall box, for instance) to block the optical sensors located at the side of metal detection
head sufficiently.
Products which may block the sensors more than twice for each feed (in bags with narrow gaps,
for instance), false detection may be caused.
40
Basic Usage
10 Check if the photocell of the metal
detector detects the product.
▪ Yes
1 Basic Operations
The red lamp of the photocell goes out
(the light is blocked), when place the
product in front of the photocell of the
metal detector.
▪ No
When the red lamp does not go out (the
light is not blocked). If you cannot
determine if the light is blocked.
2 Advanced Operations
A missing product check cannot be performed if the product to be measured is not blocking the
photocell.
After selection, tap [Next].
4 Maintenance
41
Basic Usage
13 Check the evaluation mode of the metal detector and the size of the control sensitivity
test pieces.
▼ Metal 1
1 Basic Operations
▼ Metal 2
▼ Metal 3
42
Basic Usage
▼ Checking for missing products
1 Basic Operations
Tap [Next] to finish setting the product
parameters.
2 Advanced Operations
values for each item.
4 Maintenance
43
Basic Usage
Tap [Next], and press the Start button to
start the conveyor.
If the master product is of a different form from products fed on the line, or if the flow orientation
2 Advanced Operations
is different, there is some risk of reduced accuracy when feeding products during the production
run.
For stable metal detecting operation, we recommend that you turn on the power 60 minutes prior
to the start of production. However, turning on the power 90 minutes before performing
automatic settings is recommended if the product to be tested uses evaporated aluminum or is a
food with a high salt content.
5 Appendix
44
Basic Usage
For stable metal detecting operation, we recommend that you turn on the power at least 10
minutes before the start of production.
1 Basic Operations
(The same applies when performing "Register new product." and "Auto-setting".)
16 Select New/Readjust
Press [Next] if the product number has
not been registered.
2 Advanced Operations
current settings] and press [Next] to
register a new product using the
registered product number.
properties.
45
Basic Usage
18 Check the back and forth movements of
the conveyor.
▪ Yes
1 Basic Operations
▪ No
To allow an operator to feed the master
product when performing the Auto-Set.
However, it is not appropriate to automatically move the following products back and
2 Advanced Operations
▪ A product whose height is 10 mm or less and that does not block the photocell
▪ A long product that could drop from the edge of the conveyor
▪ A product prone to changing its orientation when moved back and forth
3 Installation and Connection
46
Basic Usage
▼ Checking for metal contamination
1 Basic Operations
Feed the master product 5
times.
2 Advanced Operations
Press [Cancel] if you do not want to
have the results of auto-set applied.
The value of the estimated detection sensitivity is a rough indication of the test piece that can be
detected and is not a guaranteed value. Be sure to check the detection sensitivity after
performing the auto settings.
47
Basic Usage
Press [Completed] to terminate
registration of the product.
sensitivity mode.
48
Basic Usage
The setting market by ★ is the highest in detection sensitivity. The sensitivity value in
parenthesis may change when auto-setting is conducted again.
1 Basic Operations
Notes on auto-set
(1) Avoid passing the master product to the next part of the line because the contaminants
contained in the master product are not detected during auto-set. The RJ direction is
not controlled during auto-set. Be especially careful if the rejector is on standby in the
OK direction.
(2) Be careful not to use an inappropriate product during auto-set. You may not be able to
conduct a correct check, resulting in passing a contaminated or missing product.
2 Advanced Operations
(3) Do not feed a product heavier than the weight specified by the checkweigher.
Otherwise, the amount of heat generated by the motor may increase, and this could
lead to motor trouble and burning.
(4) Do not feed a product larger than the opening size of the MD head. The product might
hit the resin cover of the MD head and cause the resin cover to crack or chip.
(5) Feed the master product in the same direction and shape as that of the normal
inspected product fed on the line.
(6) If the master product does not block the photocell, block the light axis with your hand
when the master product is passing the MD head. Do not use the function for moving
the conveyor back and forth.
(10) When auto-set is set, a photocell error occurs when the photocell monitoring time
elapses even for a bulk type product.
(11) For Auto-setting, the number of feeding products may increase in accordance with the
4 Maintenance
product characteristics.
5 Appendix
49
Basic Usage
After product parameter setting, fine
adjustment, and auto-set are performed,
whether the system is running correctly
according to the registered product
1 Basic Operations
P. 52 Checking Operations
▪ The [RJ timing adjustment/setting] button is not displayed if the system is specified to stop
when no rejector is connected or when a product is evaluated as NG.
▪ Usually, the Adjust RJ timing screen is displayed when the [RJ timing adjustment/setting]
button is tapped. Note, however, that the RJ Timing Setting screen (shown on P. 62) might
be displayed instead depending on the rejector type.
3 Installation and Connection
50
Basic Usage
Some types of metal detection heads have the following additional functions
1 Basic Operations
detection probability after performing
auto-setting.
Auto-limit-setting function
2 Advanced Operations
■
4 Maintenance
5 Appendix
51
Basic Usage
> Checking Operations
Operations Check is a function to check if the equipment is operating correctly.
By making sure that the equipment is operating normally at the beginning and end of
1 Basic Operations
production of a day, or at the beginning and end of a lot, operational reliability can be
guaranteed indirectly.
There are two types of operational check functions: "Accuracy Check", which checks the
accuracy of the weighcell, and "Eval./RJ Confirmation", which checks for the correct
evaluation and rejection of products. When performing an Accuracy Check, set
"Permissible Accuracy" and "Accuracy Check Sample Count" in advance.
2 Advanced Operations
Smart Guide can also be used to check operations during the daily operations procedure.
P. 211 Using Smart Guide
Select "Accuracy check settings", set "Permissible Accuracy" and "Accuracy Check
Sample Count", and tap [Back].
Setting
Name Description
(Default: _)
This sets the permissible range for the measurement
accuracy.
When the measurement accuracy calculated from the
4 Maintenance
52
Basic Usage
Select "Common set for Ope. Check" and check the conditions specified.
For the settings at the end of an operation check, see the following table.
Setting
Name Description
1 Basic Operations
(Initial Setting:_)
When an operator feeds a product according to the
Eva/RJ Check Fix Route instructions on the screen, the operator can check
the device operation.
Print at end of
This sets on or off for the function that automatically
operation check
No prints out the operation check results at the end of an
(displayed only when operation check.
Yes
a printer is
* Only when using the printer option
connected)
This sets on or off for the function that automatically
2 Advanced Operations
Print stat data at No prints out the statistics data at the end of production
production end Yes when Smart Guide is used.
* Only when using the printer option
This sets on or off for the function that automatically
Store at end of No saves the operation check results to USB memory at
operation check Yes the end of an operation check.
* Only when using the USB memory option
This sets on or off for the function that automatically
Save stat data at No saves the statistics data to USB memory at the end
production end Yes of production when Smart Guide is used.
* Only when using the USB memory option
Setting
Name Description
(Default: _)
Eval./RJ Sample 2 to 10 Set the number of sample products used for an
Count (Initial value: 3) evaluation/rejection check.
Test Piece Size Φ0.0 Set the size of the Fe test piece used in the pattern
(Fe) (φ0.0 to 20.0) method for the operation check.
Test Piece Size Φ0.0 Set the size of the SUS test piece used in the pattern
4 Maintenance
53
Basic Usage
■ Accuracy check
1 Select "Others" → "Accuracy Check",
check the product number and product
name, and tap [Next].
1 Basic Operations
54
Basic Usage
Feed the master product for the number
of times specified in "Accuracy Check
Sample Count" and make sure that "OK"
is displayed. Tap [Completed] to return to
1 Basic Operations
the "Home" screen.
If "Failed" is displayed, check for any incorrect setting values. Tap the "Details" button
to display a list of information during the accuracy check.
2 Advanced Operations
■ Eva/RJ check
This function is used to check that the checkweigher is performing evaluation and
rejection correctly. For the Eva/RJ check, feed a product that is actually used on the
production line.
4 Maintenance
5 Appendix
55
Basic Usage
3 Follow the on-screen instructions to feed an OK product, +NG product, and -NG
product to the conveyor in this order.
Check that evaluation and rejection are performing correctly by feeding a PASS
1 Basic Operations
56
Basic Usage
> Adjusting Registered Products
This is the procedure for modifying the
specified conditions for registered products.
1 Basic Operations
Detailed information omitted in the Product
Registration Navi can also be entered.
Select the “Menu” screen → “Adjust
registered products” → “Product settings”.
The screen to the right is displayed.
2 Advanced Operations
■ Product information
(Adjust registered products → Product settings → Product information)
Setting
Name Description
(Default: )
Sets the product name. This is the same as Disp
(Max. 14 characters
Type1 in the “Enter Product Information” screen.
in Japanese)
Product Name To register both Product name and Product name2,
(Max. 28 characters
57
Basic Usage
■ Ins. condition set
(Adjust registered products → Product settings → Ins. condition settings)
Setting
Name Description
1 Basic Operations
(Default: )
Reference Value Weight Range Sets the reference value for the product.
+Limit Displays the value set for the product.
-Limit Displays the value set for the product.
Tare Weight Displays the value set for the product.
Test Piece Size Φ0.0
Sets the test piece size Fe.
(Fe) (φ0.0 to 20.0)
Test Piece Size Φ0.0
2 Advanced Operations
58
Basic Usage
Setting
Name Description
(Default: )
Set whether to perform the “Double Product
No Evaluation”. This item is set to “Yes” when checking a
Double product
1 Basic Operations
Yes missing product and you cannot change this setting.
evaluation
ALL When ALL is set, double-OK products are rejected as
Double Product.
If the evaluation value of a product fed through with
the bulk type setting (photocell is not used) is equal
MD Ultra under 0.3
to or lower than this parameter, it is not counted.
limit (0.0 to 10.0)
When data is retrieved in the histogram while the
product is not fed through, set a larger value.
2 Advanced Operations
Parameter to set the algorithm for signal processing.
The variation of work effect value may become larger
Algorithm 1 if 2 is set.
2
1 Set to stabilize the detection sensitivity.
2 Set to enhance the detection sensitivity.
This is the check method being used for the currently
selected product.
If a product is evaluated as NG in a
59
Basic Usage
■ Set main conveyor speed
Set main conveyor speed
(Adjust registered products → Product settings → conveyor speed → Set main
conveyor speed)
1 Basic Operations
Setting
Name Description
(Default: )
Sets the CW Conveyor Speed.
Main Conveyor 50
Unable to change when approved parameter history
Speed (5 to 120 m/min)
reaches to maximum of 3000 items.
Set this parameter when a two speed conveyor
(optional) is used.
2 Advanced Operations
Setting
Name Description
(Default: )
RJ Conveyor 50
Sets the conveyor speed of the rejector.
Speed (5 to 120 m/min)
Auto Sets the RJ Speed automatic calculation to Enabled
Manual or Disabled.
* If RJ Conveyor The RJ Conveyor Speed is automatically calculated
Speed is set when the CW Conveyor Speed or product length is
manually when input while this parameter set to "Auto", or this
RJ conveyor spd. parameter is changed from “Manual" to "Auto".
settings this parameter
is “Auto”, this To perform automatic calculations, it is necessary to
parameter satisfy the following two conditions in addition to
4 Maintenance
60
Basic Usage
■ Measurement timing
Measurement timing set
(Adjust registered products → Product settings → Measurement timing →
Measurement timing set)
1 Basic Operations
Setting
Name Description
(Default: )
T0
Timer to acquire the MDNG signal (optional).
(MDNG valid (0 to 6000) ms
This timer is automatically set (parameter per product).
time)
Displays the time until the product moves onto the
T1 weigh conveyor. The value is calculated
(Measurement (30 to 6500) ms automatically when the product length is input.
2 Advanced Operations
delay time) Unable to change when approved parameter history
reaches to maximum of 3000 items.
Displays the weigh cell stabilization time. The value
T2 is calculated automatically when the product length is
(Stabilization (40 to 6500) ms input.
time) Unable to change when approved parameter history
reaches to maximum of 3000 items.
When this parameter is set to "Auto", (T1), (T2), and
Auto
61
Basic Usage
Setting
Name Description
(Default: )
Sets the EXNG delay time (the shift time until CW
1 accepts the External NG signal). This is set when
EXNG Delay Time
conveyor speed by product and I/O input: EXNG
1 Basic Operations
(0 to 9999) ms
signal are used together.
Sets the EXNG2 delay time (the shift time until the
EXNG2 Delay 1 checkweigher accepts the External NG2 signal). This
Time (0 to 9999) ms is set when conveyor speed by product and I/O input:
EXNG2 signal are used together.
■ RJ timing
RJ timing settings
2 Advanced Operations
Setting
Name Description
(Default: )
T3
Sets the rejector delay time (from the end of weighing
(Rejection delay (1 to 9999) ms
to the start of rejector operation).
time)
T4
Sets the RJ operation time (from start to end of RJ
(RJ operation (45 to 9999) ms
operation).
time)*1
3 Installation and Connection
62
Basic Usage
Setting
Name Description
(Default: )
Set the rejection operation when T4 of the next
product overlaps during T4 (rejection hold time). Set
this item when using a rejector that has a low rejecting
1 Basic Operations
performance such as a shuttle rejector.
Performs the rejection operation after T3
Evaluate
Rejection output Evaluate Priority (Rejection delay time) according to the
control*4 Priority latest evaluation result.
NG Priority
Extends the rejection operation in the NG
NG direction when the first product is
evaluated as NG and the next product is
Priority evaluated as OK. The operation is
extended for T4 of the next product.
2 Advanced Operations
*1
When a product with a large metal effect value such as aluminum tape is fed,
MDNG evaluation is held depending on the conveyor speed set, and no rejection
can be done during the hold time.
Main conveyor speed [m/min] Hold time [sec]
9 or less 10.0
10 to 19 6.5
20 to 38 4.0
4 Maintenance
5 Appendix
63
Basic Usage
■ Detection sensitivity
Adjust detection sensitivity
(Adjust registered products → Product settings → Det. Sens. → Detection sens. settings)
1 Basic Operations
Setting
Name Description
(Default: )
Eval. Limit
Magnification (Fe)
Eval. Limit
Magnification (SUS)
2 Advanced Operations
Eval. Limit
Magnification (ML4)
64
Basic Usage
■ Test piece control sensitivity
(Adjust registered products → Product settings → Set test piece ctl sense)
Setting
Name Description
1 Basic Operations
(Default: )
Φ0.0 Set the size of the Fe test piece for the control
Test Piece Size
sensitivity (the value indicating the size of the test
(Fe) (φ0.0 to 20.0) piece used as the detection reference).
Φ0.0 Set the size of the SUS test piece for the control
Test Piece Size
sensitivity (the value indicating the size of the test
(SUS) (φ0.0 to 20.0) piece used as the detection reference).
Φ0.0 Set the size of the Non-Fe test piece for the control
Test Piece Size
sensitivity (the value indicating the size of the test
(Non-Fe) (φ0.0 to 20.0) piece used as the detection reference).
2 Advanced Operations
■ Statistic product settings
(Adjust registered products → Product settings → Statistic product settings)
Setting
Name Description
(Default: )
Batch Cycle Qty. (1 to 999999) Sets the cycle (count) of the production batch.
Batch time (1 to 14,440 minutes) Sets the cycle (time) of the production batch.
Sets the upper limit of Xbar (mean value) in the "X-R"
65
Basic Usage
Setting
Name Description
(Default: )
(-9999.99 This is the upper limit of s (standard deviation) for the
s +Limit
to +9999.99 g) "X-R" screen and "X-s" screen.
1 Basic Operations
■ Conveyor mode
(Adjust registered products → Product settings → Conveyor Mode)
Setting
Name Description
(Default: )
No Perform weight evaluation.
Yes Set when weight evaluation is not to be performed.
CW Conveyor Set when weight evaluation, MDNG (metal NG)
Mode Yes evaluation, and EXNG (external NG) evaluation are not
(Force Motor ON) to be performed. This setting is also effective when an
extremely long product, etc., is to be forcibly conveyed.
4 Maintenance
66
Basic Usage
■ Metal Detector
(Adjust registered products → Product settings → Metal Detector)
Fe Side setting
1 Basic Operations
Setting
Name Description
(Default: )
Set whether to save the results of tracking the Fe phase
by the auto tracking function.
Clears the tracking phase when the power
Not Save is turned off, the conveyor stops, or the auto
setting is performed.
Save
Fe: Tracking data Save the tracking phase when the conveyor
2 Advanced Operations
Not Save
stops. The auto tracking function starts at
this time.
Save
Note that the auto tracking data is cleared
when the power is turned off or the auto
setting is performed.
Normally, you do not have to change this parameter
50
Fe: S1 because the metal detector automatically sets the
(0 to 250)
optimum value.
4 Maintenance
5 Appendix
67
Basic Usage
SUS Side setting
Setting
Name Description
(Default: )
1 Basic Operations
■ Product check
(Adjust registered products → Product settings → Product check)
Setting
Name Description
(Default: )
Set whether to perform a product check.
No Does not perform a product check.
Performs a product check when the
conveyor starts running first after
4 Maintenance
68
Basic Usage
Setting
Name Description
(Default: )
1 Basic Operations
6.0° Set the range of the phase shifting of master
Default Phase Correction
products fed through during a product check.
Limit (0.1 to 10.0°) Increasing the value reduces the accuracy.
Prod. Detection level (Fe)
2 Advanced Operations
Prod. Detection level (ML2) (0.01 to 1.00) * If a product check does not finish even after a
product has been fed through, specify a
smaller value for this setting.
Prod. Detection level (ML3)
P. 235 Correcting the Phase based on Characteristic Change (Product check function)
Setting
Name Description
(Default: )
Algorithm auto
Yes Sets the algorithm automatically based on the results
selection
No of HIS settings when “Yes” is set.
Setting
Name Description
(Default: )
5 Appendix
69
Basic Usage
■ Tracking conditions
(Adjust registered products → Product settings → Tracking conditions)
Setting
Name Description
1 Basic Operations
(Default: )
This parameter sets parameters related to auto tracking
from the characteristics during the production.
OFF When measuring a product that requires auto-tracking
Standard function, the auto-tracking function is automatically
Temp Chg1 enabled according to the auto-setting. But if the status of
Temp Chg2 the product changes rapidly, the auto-tracking function
Temp Chg3 might not be enabled with the parameters set by the
Var-1 auto-setting. To prevent this problem from occurring, this
parameter can be used to set the tracking parameter for
Var-2 supporting rapid changes. The settings Temp Chg1 to
2 Advanced Operations
Tracking Type Var-3 Temp Chg3 and Var-1 to Var-3 can be set after the
auto-setting is performed without a need of performing
the auto-setting again.
It is also possible to disable the auto-tracking function
forcibly.
Sets how to perform auto-tracking.
OFF
OFF Auto-tracking is not performed.
Standard1
Standard Auto-tracking is performed in accordance
1 with the product characteristics.
Set whether to save the results of tracking the Fe
3 Installation and Connection
70
Basic Usage
■ Full detection
(Adjust registered products → Product settings → Full Detection)
Setting
Name Description
1 Basic Operations
(Default: )
■ NG Rate
(Adjust registered products → Product settings → NG Rate: NG)
2 Advanced Operations
Setting
Name Description
(Default: )
Sets the NG rate batch.
100 When the rate in NG rate batch exceeds the set value
NG Rate Batch
(1 to 100) (NG rate) during NG rate evaluation, the NG Rate alarm
is output.
Sets the rate for NG Rate.
0
NG Rate Alarm When the rate in NG rate batch exceeds the set value,
(1 to 100%)
P. 182 NG rate
■ Counter preset
(Adjust registered products → Product settings → Counter preset)
Setting
Name Description
(Default: )
0
Counter Preset Sets the count for the counter preset.
(0 to 999999) 4 Maintenance
5 Appendix
71
Basic Usage
■ RJ operation adjustment
(Adjust registered products → RJ operation adjustment → RJ Parameter table)
Setting
Name Description
1 Basic Operations
(Default: )
RJ Conveyor
(5 to 120 m/min) Set conveyor speed of rejector.
Speed
Sets the RJ Speed automatic calculation to Enabled or
Auto
Disabled.
manual
The RJ Conveyor Speed is automatically calculated
* If RJ Conveyor
Speed is set when the CW Conveyor Speed or product length is input
manually while this parameter set to "Auto", or this parameter is
RJ conveyor spd.
when this changed from “Manual" to "Auto".
2 Advanced Operations
settings parameter is
“Auto”, this To perform automatic calculations, it is necessary to
parameter satisfy the following two conditions in addition to those
automatically above.
changes to ▪ Either a flipper or dropout rejector is used
“Manual”.
▪ The conveyor speed for each product is used.
T3
Sets the reject delay time (from the end of weighing to
(Rejection delay (1 to 9999 ms)
the start of rejector operation).
time)
3 Installation and Connection
T4
Sets the RJ operation time (from start to end of RJ
(RJ operation (45 to 9999 ms)
operation).
time)
This parameter is automatically set according to the
Auto specified RJ model type. When this is set to "Auto", T3
RJ Timing
manual and T4 are automatically set by inputting the RJ
Conveyor Speed.
This parameter is automatically set according to the
specified RJ model type.
Pulses
RJ Output Type* Pulses The RJ output is kept for T4 time.
Hold
The current RJ output is kept until the next RJ
4 Maintenance
Hold
output.
* The default of RJ Output Type depends on the type of Rejector.
■ Auto-set
(Adjust registered products → Auto-set)
Readjust the sensitivity setting if the sensitivity decreases due to a change in product
properties such as temperature, water content, and shape, which causes a false
detection.
5 Appendix
72
Basic Usage
> Handling Errors and Alarms
When the equipment detects any abnormality, an error or alarm message is displayed on
the screen.
1 Basic Operations
The date and time when the error occurred, model name, serial number, and a detailed
description of an error appears automatically, and tapping the [Help] button while
an alarm message is displayed makes a detailed description appear. If there are multiple
possible measures, they can be viewed sequentially by tapping the [Others] button. When
the buzzer alarm is enabled ( P. 188 Setting Signal Tower and Buzzer), it can be
stopped by tapping the [No sound] button.
Check the description and act according to the description. Tap the [Close] button and tap
2 Advanced Operations
the Reset button to cancel the display.
Operations cannot continue until the system recovers the error.
Operation can continue even when an alarm message is displayed. The equipment can
be stopped when an alarm is displayed by the parameter settings. Perform settings
according to the production line.
Reset button
When the "Contact the SE" message is
4 Maintenance
5 Appendix
73
Basic Usage
■ Checking the error or alarm occurrence status
The types and numbers of errors or alarms that have occurred are listed.
This function is used for a daily check of the production status of device status during or
1 Basic Operations
after production.
Note that you may be asked to describe the message displayed on the screen when
making a customer support inquiry.
1 Select [?] → [Alarm occurrence status].
Tap [Latest date] or [Counts] to sort the
list in the order of date or number of
occurrences.
2 Advanced Operations
74
Basic Usage
> If NG frequently occurs
If the metal detector frequently detects metal incorrectly, you can check what might be
causing the incorrect detection by following the guidance.
1 Basic Operations
1 Select [?] → [If NG frequently occurs...].
2 Advanced Operations
2 Select the NG type and then tap [Next].
3 Tap [Next].
4 Maintenance
4 Check the device or product status
according to the descriptions on the
screen.
Tap [Next].
75
Basic Usage
5 Tap [Next] to check the contents sequentially.
6 Tap [Completed].
1 Basic Operations
If the metal detector frequently detects metal incorrectly, the cause of the incorrect
detections can be narrowed down.
2 Tap [Next].
This function automatically controls the
operation (on/off) of the conveyor. Do not
perform this operation during production
or while products remain on the
4 Maintenance
conveyor.
operating.
76
Basic Usage
4 Display the inspection results.
Tap [Details] to confirm the possible
causes.
1 Basic Operations
If the problem persists or occurs again
later, contact your customer support.
5 Tap [Next].
By saving the data here, you can output
2 Advanced Operations
the inspection results if requested by
your customer support.
6 Tap [Completed].
77
Basic Usage
List of inspection results
or other Separate the power source or change one plug to different nearby
devices outlet.
False detection may occur by electromagnetic noise generated from a
device with an inverter.
Change carrier frequency of an inverter by following the device
operation manual.
Peripheral MD may affect and cause false detection.
Need to arrange peripheral devices around or change frequency.
3 Installation and Connection
Take measure to keep the objects away. If it does not solve a problem,
Call Anritsu or its distributor for service.
5 Appendix
78
Basic Usage
SN-04 False detection may occur due to filthy conveyor belt.
Noise from Clean the conveyor belt. There may be residue left on the belt.
conveyor ( P.283 Cleaning)
movement Any fray or scratch found, the belt should be replaced.
1 Basic Operations
( P.295 Removing the Conveyor Belt/Roller, P.306 Removing the
Conveyor Belt)
When conveyor belt has any contact to MD aperture, it would lead to
possible false detection.
Ensure to keep the conveyor belt not to come in contact with MD
aperture.
( P.298 Adjusting Belt Alignment, P.308 Adjusting Belt Alignment,)
2 Advanced Operations
Roller deformation faulty motor would generate influential noise and
cause false detection.
Check any abnormality on exterior of conveyor unit. Call Anritsu or its
distributor for service.
* The system can easily be influenced by external noise if the evaluation limit
magnification value is too low. If the test piece can be detected with sufficient margin,
increase the evaluation limit magnification value or perform auto-setting again.
79
Daily Operation Procedure
Power switch
If the optional Emergency Stop Switch is Press to stop CW
fitted, press it to stop the checkweigher in an in an emergency
emergency.
An alarm message (A361) is displayed on the
screen.
method
(a) Release Emergency Stop Switch
Turn the head of the switch in the marked
direction.
(b) Use the Reset button to reset the alarm.
Tap the Reset // button displayed on the
screen.
(c) Tap the Stop button to stop the
checkweigher.
Address the cause of the emergency stop,
remove the product on the checkweigher
3 Installation and Connection
operations to prevent incorrect operations or the omission of steps. Smart Guide is set at
factory shipment. You can also perform operations without following the Smart Guide.
80
Daily Operation Procedure
1 Basic Operations
Press the [Zero Set] button when nothing is on the weigh conveyor and make sure
that the weight display is zero. If any tare value is set, the setting value is shown as a
negative number.
(2) Sensitivity check
Place the reference weight on the weigh conveyor and make sure that the correct weight is
displayed.
The following describes the standard flow of operations when using Smart Guide.
2 Advanced Operations
1 Perform an inspection before starting
operations.
■ Checking for contact with other devices
Make sure that the checkweigher is not in contact with the upstream/downstream
conveyors or peripheral devices.
■ Cleaning the conveyor and weigh unit
81
Daily Operation Procedure
3 Perform an inspection and check before
starting production.
Perform the following operations by
following the on-screen instructions.
1 Basic Operations
[Next] is not enabled until the product registration completes (product parameter setting, dynamic
correction, and auto-setting must be finished).
5 Appendix
82
Daily Operation Procedure
■ Adjusting detection sensitivity
To adjust the detection sensitivity of metal detector, press [Adjust detection
sensitivity ].
1 Basic Operations
P. 237 Changing the Metal Detection Sensitivity
2 Advanced Operations
the screen on the right is displayed, and
production can be started.
4 Start production.
For stable metal detecting operation, we recommend that you turn on the power at least 10
minutes before the start of production.
(The same applies when performing "Register new product." and "Auto-setting".)
4 Maintenance
Before starting the conveyors, remove any products that are on the infeed, weigh, or
downstream conveyors. If operation is started while products are on the conveyors, weighing
and rejection may not perform correctly.
83
Daily Operation Procedure
5 Perform a check at production completion.
When 1 of "Display" is selected while
operation is stopped, the screen on the
right is displayed.
1 Basic Operations
again.
84
Daily Operation Procedure
After the inspection is complete, the following screen is displayed. Tap [Complete
current process].
1 Basic Operations
Click [Close] in the page above to finish.
2 Advanced Operations
After turning off the power, be sure to:
■ Clean the weigh unit.
■ Clean the belt top and back surfaces.
■ Clean the checkweigher.
85
2 Advanced Operations
This chapter describes the operations according to the purpose.
Screen Hierarchy 87
Calibrating/Adjusting Equipment 96
2 Advanced Operations
86
Screen Hierarchy
Screen Hierarchy
1 Basic Operations
Evaluation & RJ check settings
Changing Product settings
Adjust registered products Product settings *1
Checking Operations
RJ operation adjustment *2
MD sensitivity adjustment
Fine Adjustment
Auto-set
HIS Setting
Smart guide
Auto Limit Setting
Display product list FOCUS Setting
General
2 Advanced Operations
Display Histogram Key touch operation
Date setting
Show X-bar R/s Menu Regional and Language
Version Information
Enlarge bar Master information **
Home display settings *3
Date Setting
Zoom Weight
Access level change Accuracy Check
Operation Check
?(Help) Evaluation/RJ Confirmation
Custom
Check Mode
Common set for Ope. check
Individual data
Accuracy check settings
87
Screen Hierarchy
*1
Product information
Product settings
Inspection condition set
1 Basic Operations
Conveyor Mode
Tracking conditions
Full detection
NG Rate
3 Installation and Connection
Counter Preset
Multi range
*2 *6
RJ operation adjustment Adjust RJ timing
Functions Photocell monitoring
RJ Parameter table
Smart guide settings
*3 Full detection
Home display settings Home screen disp. sel. NG Rate
Ope. Check menu sel. Counter preset
Prod. Control menu sel. Product check
Set/Adj menu sel Auto Limit Setting
Other Menu sel. Multi range
Custom display screen settings
4 Maintenance
*4 *7
Installation check Confirmation at installation Security and rules Set Access Authority
Set RJ direction Password Change
Register new product. User management settings **
MD Head Inspection Policy setting list
Installation check setting Common/By product
** Not available Caution for handlong
Noise avoidance setting
5 Appendix
88
Screen Hierarchy
*5
Unit/connected device set
Weighcell Sensitivity Correction
Zero-set
Weighcell settings
1 Basic Operations
Conveyor Set main conveyor
RJ conveyor settings
Set other conveyor
2 Advanced Operations
I/O output settings
IO timing adjustment
Noise monitor
IO timing adjustment
*9
*10
89
Viewing Measurement Data
Viewing Measurement Data
> General
2 Advanced Operations
See “Description of Operation screen” (P. 16) for details about the metal detecting level
3 Installation and Connection
90
Viewing Measurement Data
> Statistics
If the target data for statistics is set to [ALL],
the total count and OK, NG products, and
1 Basic Operations
double product count and percentage (%)
are displayed in the left side of the Statis
screen. In the right side of the screen, the
accumulated total weight, mean value
(X-bar), standard deviation (s), randomness
(R), maximum value (Max) and minimum
value (Min) are displayed.
To switch the target data for statistics, press the [ALL] button (all products including NG
2 Advanced Operations
products) and [Pass] button (PASS products only) in the lower right part of the screen.
Item Explanation
Total Current total count of all products since statistics last cleared
Current total count and percentage of all PASS products since statistics last
OK
cleared
-NG Current total count and percentage of all -NG products since statistics last cleared
+NG Current total count and percentage of all +NG products since statistics last cleared
Current total count and percentage of all MDNG products is detected since
MDNG
91
Viewing Measurement Data
> Histogram
The measurement results from the statistics
clear to the present are displayed in the
1 Basic Operations
screen.
92
Viewing Measurement Data
X-bar UCL (Upper Control Limit, X-bar +Limit, yellow line)
Mean upper limit value. It is automatically calculated as the reference value
plus UCL (X-bar +Limit).
It is set in "UCL (X-bar +Limit)" in the "Statistic product settings" screen.
1 Basic Operations
CL (Center Line, blue line)
Mean weight value for the batch.
LCL (Lower Control Limit, X-bar -Limit, red line)
Mean lower limit value. It is automatically calculated as the reference value
minus LCL (X-bar -Limit).
It is set in "LCL (X-bar -Limit)" in the "Statistic product settings" screen.
s UCL (Upper Control Limit, yellow line)
2 Advanced Operations
Upper limit of standard deviation. It is set in "s +Limit" in the "Statistic product
settings" screen.
CL (Center Line, blue line)
Mean standard deviation (or randomness width) of the batch.
R UCL (Upper Control Limit, yellow line)
Upper limit of randomness. It is set in "R +Limit" in the "Statistic product
settings" screen.
CL (Center Line, blue line)
93
Viewing Measurement Data
> Zoom Weight Disp.
The graph is excluded from the weight
display screen, and the measured value is
1 Basic Operations
production data.
In the lower right part of the screen, the production total, OK product count, and NG
product count from the statistics clear up to the present time are displayed.
■ When “No” is selected at “Display area 2”, the lower half part of the display will be
blank.
4 Maintenance
5 Appendix
94
Viewing Measurement Data
> Individual Disp.
The evaluation results and each weight
value of the last 31 products are displayed in
1 Basic Operations
sequence. The weight value surrounded with
a yellow frame is the latest one.
2 Advanced Operations
on the screen only.
When [Stop] at the bottom right of the screen
is pressed, update of display is stopped.
Press [Restart] to resume update.
Press [Clear] to delete the display of data
and statistics.
Update of display is stopped
95
Calibrating/Adjusting Equipment
Calibrating/Adjusting Equipment
correction.
96
Calibrating/Adjusting Equipment
Perform the operations in Step 1 through
Step 3 by following the on-screen
instructions.
1 Basic Operations
When placing the weight on the weigh
conveyor, place it at the center.
"Level" below the weight display indicates the percentage in the weight capture range.
2 Advanced Operations
When sensitivity correction is performed
correctly, the following screen will be
displayed.
4 Maintenance
5 Appendix
97
Calibrating/Adjusting Equipment
> Fine Adjustment
When the weight of the master product and the displayed value during operation are different,
the displayed value needs to be corrected. This correction is called fine adjustment.
1 Basic Operations
When the History of Fine adjsument after machine sealing reaches to maximum number of
recording, it is not able to perform Fine adjustment. In order to use the fine adjustment again, you
need to unseal the machine and clear the history of fine adjustment after sealing.
■ Feed the master product under the same conditions (such as position and flow
orientation) as normal products.
Conveyor belt
Master product
■ Adjust the photocell position so that the master product interrupts the optical axis.
■ If the master product is of a different form from products fed on the actual line, or if the
flow orientation is different, there may be some risk of reduced accuracy when feeding
actual products during the production run.
■ Perform fine adjustment after setting "Conveyor Speed", "Prod Len", or "Ref. Value".
■ The measurement accuracy does not change when fine adjustment is performed.
4 Maintenance
98
Calibrating/Adjusting Equipment
2 Follow the instructions on the "Fine Adjustment" screen and enter the values of the
master product weight and fine adjustment master weight.
1 Basic Operations
3 Feed the master product.
2 Advanced Operations
When feeding the master product, make
sure that the orientation and the position
on the belt are fixed.
When the message "Fine adjustment has finished normally" is displayed, fine
adjustment is complete. Press [Completed].
4 Maintenance
5 Appendix
99
Calibrating/Adjusting Equipment
> Timing Adjustment
The weighing timing, RJ timing, RJ check timing, and NG input delay timing of the target
product can be set to improve overall performance. The checkweigher sets the
1 Basic Operations
measurement timing automatically when the product length is entered. By fine-tuning the
value, higher measurement accuracy can be obtained.
2 In the "Timing Adjustment" screen, press the "Prod Len" area to display the input
screen.
products.
■ For products packaged in a bag, enter the dimensions in the packaged state.
■ For products that flow diagonally, enter a maximum length.
For special product shapes, the timing value must be set manually.
5 Appendix
100
Calibrating/Adjusting Equipment
3 Set the product length. No input is
required if it has been set in the "Basic
Setting" screen.
1 Basic Operations
4 Press the Start button and feed a product to display the product timing and damping
waveform.
2 Advanced Operations
Feed a product several times, and obtain the waveforms. Adjust T2 by finding a point
with minimal randomness (dispersion).
To change the range of the graph vertical axis (weight value), press [Vert. range] in the
upper right part of the screen or slide your finger to the vertical axis direction on the
graph.
To change the range of the horizontal axis (time) of the graph, press [Time] or slide
your finger in the direction of the horizontal axis on the graph.
To restore the timing after changing it, set Measurement timing to "Auto”. T1, T2, and
the filter time will return to the original values.
101
Calibrating/Adjusting Equipment
> Auto Settings (Readjusting registered products)
Readjust the sensitivity setting if the sensitivity decreases due to a change in product
properties such as temperature, water content, and shape, which may cause a false
1 Basic Operations
detection.
▪ Use a master product that has the property (temperature, water content and shape) after the
change.
▪ For M5, the HIS setting can be adjusted when performing the auto setting again for the
product for which the HIS setting is effective.
[Next].
102
Calibrating/Adjusting Equipment
5 Press the [Start] button. When the
conveyor starts running, feed through the
master product according to the
on-screen instructions.
1 Basic Operations
▼ Metal contamination check
2 Advanced Operations
times.
The value of the estimated detection sensitivity is a rough indication of the test piece that can be
detected and not a guaranteed value. Be sure to check the detection sensitivity after performing
the auto setting. 4 Maintenance
Press [Cancel] if you do not want to apply the auto setting results.
103
Saving, Inputting, and Outputting Data
Saving, Inputting, and Outputting Data
■ Measured values
■ History (Operation History, Parameter History, Approved Parameter History, NG
History, Alarm History, Operation Check History, Fine Adj. History, Fine Adj. History
after sealing, Software Update History, Seal History, Time Change History)
■ Parameters set to the checkweigher (product parameters, common parameters)
2 Advanced Operations
The data recorded to the USB memory is in the CSV format and can be edited easily by
using any spreadsheet application such as Microsoft Excel (except for information for
restoration after a failure).
Conversion Tool (A Data Viewer Software) is already included with Checkweigher, which
creates statistical data from measured value.
Item Description
Max Speed Measured value output 600 products/min
When Meas. Value Output is Standard: Approx. 30 million
records (data size: 64 bytes)
Maximum number of records When Meas. Value Output is Detail: Approx. 20 million
records (data size: 92 bytes)
* Calculated for 2 GB USB memory
File system FAT16/FAT32
File name, folder name Up to 255 characters
4 Maintenance
104
Saving, Inputting, and Outputting Data
The number of days to save data in the USB memory for the production volume per day is
shown below.
Production volume/day 10,000 50,000 100,000 200,000 500,000
Standard 8.2 years 1.6 years 300 days 150 days 60 days
1 Basic Operations
Detail 5.5 years 1.1 years 200 days 100 days 40 days
2 Advanced Operations
checkweigher’s ability to record data.
(2) Inserting and removing USB memory
USB memory can be inserted or removed while the power is ON. After completing
the removal command, remove the USB making sure that the writing indication
LED has turned off. If the USB memory is removed while the LED is still blinking (or
if power is suddenly turned off while the LED is still blinking), it may result in
destroying the data and the data may become unreadable. After removing USB
memory, make sure to close the cover. Otherwise, foreign objects or water may
enter during cleaning, resulting in failure of the equipment.
Do not insert the USB memory again immediately after you have removed it. The USB
Open
105
Saving, Inputting, and Outputting Data
3 Close the cover and turn the knob. Knob
Turn
Close
1 Basic Operations
To remove USB memory safely, make sure to perform the "removal" operation in the
checkweigher.
Open
If USB memory is removed during data recording, files may be destroyed and become
unreadable. Before removing USB memory, make sure that data is not being recorded by
4 Maintenance
Turn
Close
106
Saving, Inputting, and Outputting Data
■ File/folder configuration of USB memory
Data recorded by the checkweigher is stored in folders sorted by date. As device
information, folders can optionally be set with a Level 1 and Level 2 "Line Name" and
"Sub-number".
1 Basic Operations
"Record Type" and "Serial number" are automatically added to a file name. The serial
number counts up in the following cases, and a new file is created. When the date
changes, the serial number returns to 00. When the serial number is 00, addition of the
serial number to the file name is omitted.
2 Advanced Operations
■ When the power is turned on again
Level 2 folder
Record type Record data
Header
CW HEADER.csv
Record
107
Saving, Inputting, and Outputting Data
"Level 1”, "Level 2”, "Record Type”, and "Year/Month/Day" folders are created automatically by
this unit.
1 Basic Operations
Name Description
(Default: )
Sets the USB memory folder structure.
USB Memory Level-1 Disable Disable Sets the standard folder structure.
Folder Enable Sets a specified character string to the
Enable
folder name.
Sets folder name for the USB memory folder structure.
USB Memory Level-1 (Up to 4
Do not enter a single-byte space at the beginning of a
Folder Name characters)
folder name.
3 Installation and Connection
108
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: )
Select the details of the measured value to be saved.
* The weights are not saved if “Statistics” is set to
1 Basic Operations
“Only Pass” and “Meas. Value Output” is set to “Only
NG”.
No Does not save the measured values.
No Saves the weights of all products (PASS,
ALL
USB Memory Meas. ALL -NG, +NG).
Value Output Only NG Saves the weights of NG products only.
MDNG Only NG NG products include –NG, +NG, MDNG,
EXTNG, and Dbl Prod.
2 Advanced Operations
Saves the weights and MD evaluation
values of MDNG products only. The MD
MDNG
evaluation values are not printed when the
metal detector is installed separately.
Select the details of the measured value to be output.
Outputs the measured date, option code,
Standard
USB Memory Meas. Standard rank code and measured value.
Out Contents Detail Outputs the product interval and other
109
Saving, Inputting, and Outputting Data
When setting a data expiration date, set the number of days in which recorded data becomes
unnecessary. Auto deletion of data is performed when the power is turned on. Make sure to
insert USB memory before turning on the power.
1 Basic Operations
If no data expiration date is used for operation, save the data in the USB memory to the PC
periodically to make sure the USB memory will have free space.
After machine sealing, “Total statistics data”, “Batch statistics data”, and “Measured value data”
are stored in encrypted file (.CWE file). To read the file, Conversion Tool supplied with your
checkweigher is required.
2 Advanced Operations
Weights are not saved when “Statistics” is set to “Only PASS” and “Meas. Value Output” is set to
“Only NG”.
5 Appendix
110
Saving, Inputting, and Outputting Data
■ Folder and file names
Measured value data is saved as "INDIV_ΔΔ.csv" (ΔΔ indicates a serial number) under
the folder "RECORD".
Data items are recorded to USB memory in the CSV format (comma-delimited) in the
1 Basic Operations
order of the table below.
Item Remarks
ID Code Measured value ID code [ ] (space)
Product No. Product No.
Measured Value Output
Serial number for recording measurement data
No.
Date and Time Measurement date and time YYYY/MM/DD HH:MM:SS
2 Advanced Operations
Normal: Space
MDNG: 0
EXNG: 1
RJ check error (RJNG): 2
Option Code *Only when RJ check option is used and the "Meas. Out Contents"
parameter is set to "Details”.
When evaluations are entered simultaneously, option code is output in
the following order of priority.
E +NG
F +OVERFLOW +OVERFLOW
111
Saving, Inputting, and Outputting Data
Item Remarks
Weight value
Measured Value
*Space code is output for D-Prod., +OVERFLOW.
Detection sensitivity/evaluation limit factor
1 Basic Operations
112
Saving, Inputting, and Outputting Data
Item Remarks
Zeroset state at weighing
Zeroset No zeroset: 0
Zeroset: 1
1 Basic Operations
Zero AD Value Zero value at weighing
Product Length Product length measured at photocell for weighing. Unit is mm.
Product Interval Interval from product fed previously. Unit is ms.
Time from the start of blocking the photocell for weighing by product to
Product Movement
the start of blocking RJ photocell. Unit is ms.
Time
Note: Only when the RJ check option is used
Product Blocking Time Time in which product blocked RJ photocell. Unit is ms.
2 Advanced Operations
(rejector) Note: Only when the RJ check option is used
* Parameters from "Zeroset" to "Product Blocking Time (rejector)" are recorded when "Meas. Out
Contents" parameter is "Details”.
If Microsoft Excel is installed, double-click the file to open Excel and load the CSV file.
113
Saving, Inputting, and Outputting Data
■ Saving batch statistics data
Setting
Name Explanation
(Default: _)
Sets Batch output cycle (MAX 4 digits: 0 to 9999).
1 Basic Operations
▪ When products are measured the number of the batch cycle count (when Batch
Cycle Unit is set to “COUNT”)
For all product statistics, the batch statistics data are saved when the measurement
count reaches the batch count.
For pass product statistics, the batch data statistics are saved when the number of
pass products reaches the batch count.
▪ When the batch cycle time has passed (when Batch Cycle Unit is set to “Time”)
▪ When the total statistics data saving is executed in the middle of a batch
3 Installation and Connection
Forced counting
Normal batch statistics data saving Data to be saved
Batch count
114
Saving, Inputting, and Outputting Data
(1) Folder and file names
Batch statistics are saved as "SBTS_ΔΔ.csv" (ΔΔ indicates a serial number) under the
folder "STATS”.
1 Basic Operations
(2) Record format
Data items are recorded to USB memory in the CSV format (comma-delimited) in the
order of the table below.
Item Description
Standard EEC option Standard EEC option
ID Code Batch statistics data ID code [B]
Product No. Product No.
2 Advanced Operations
Batch Sta. Out No. Number of times batch statistics are output
Compilation Start Batch statistics start date and time YYYY/MM/DD HH:MM:SS
Compilation End Batch statistics end date and time YYYY/MM/DD HH:MM:SS
Statistics Method 0: All products statistics 1: PASS statistics
Product Name Product name
Lot No. Lot No.
Batch Count Batch count
-NG Zone A count -NG count Zone A count
115
Saving, Inputting, and Outputting Data
Item Description
Standard EEC option Standard EEC option
Upper Upper limit
TO1 TO1 Limit setting value
Limit setting value
1 Basic Operations
No/Yes check.
Check End
Ope.Check …(Accuracy Check and Eva/RJ
Confirmation)
To specify whether to save Statistical data
Save stats data at automatically to USB memory at the end of the
No/Yes
the production end production while the Smart Guide function is being
used.
116
Saving, Inputting, and Outputting Data
(2) Record format
Data items are recorded to USB memory in the CSV format (comma-delimited) in the
order of the table below.
1 Basic Operations
■ Accuracy Check
Item Description
ID Code History type "4"
History Type Outputs history type.
Product No. Product No.
Product Name Product name
2 Advanced Operations
History Output No. History serial number
Date and Time YYYY/MM/DD HH:MM:SS
Mode Equipment mode when the event occurred
Event Event occurred
Result Accuracy check result
User Access level at check
PASS Weight PASS product weight
117
Saving, Inputting, and Outputting Data
■ Eva/RJ Check
Item Description
ID Code History type "4"
1 Basic Operations
Evaluation value 3
Evaluation value 3 N
Evaluation value 4
Evaluation value 4 N
Rejection N Rejection
Result N Pass/NG of check result
5 Appendix
118
Saving, Inputting, and Outputting Data
■ Saving total statistics data
Select "Menu" "USB memory/printer"
"Save to USB memory”, select the target
item to save from the list in the left part of the
1 Basic Operations
screen, and press [Save]. The following
screen is for saving "Product statistics”.
To save all registered product data, check
"Save all product data" before saving.
Save data for one product
2 Advanced Operations
Total statistics data is saved as "STTS_ΔΔ.csv" (ΔΔ indicates a serial number) under the
folder "STATS”.
119
Saving, Inputting, and Outputting Data
Item Description
Standard EEC option Standard EEC option
Mean value (except MDNG, EXNG, D-Prod., Not Statistics
Mean Value
Target)
1 Basic Operations
Lower limit
Lower Limit TU1 TU1 Limit setting value
setting value
Upper limit
Upper Limit TO1 TO1 Limit setting value
setting value
TO2 TO2 Limit setting value
Zone B PASS In Zone B, count rejected as PASS because
count within permissible range
Percentage of Zone B PASS count in PASS
Zone B TU1%
count
3 Installation and Connection
* Output all product data during suspension. You cannot output the data during
operation.
5 Appendix
120
Saving, Inputting, and Outputting Data
■ Saving parameter data
Similarly, select [Parameter] and press
[Save].
1 Basic Operations
(1) Folder and file names
Parameter data is saved with the following
file names (ΔΔ indicates a serial number)
under the folder "PARAM”.
PCOM_ΔΔ.csv: common parameter
PP_ΔΔ.csv: Product Parameter
2 Advanced Operations
(2) Record format
Data items are recorded to USB memory in the CSV format (comma-delimited) in the
order of the table below.
Item Description
ID Code Parameter type “P”
System parameter
Parameter Type
Product parameter
Product No. 001 to 200 / -
4 Maintenance
5 Appendix
121
Saving, Inputting, and Outputting Data
■ Saving history data
Similarly, select [History] and press [Save].
Parameter History
Approved Parameter History
NG History
Alarm History
Operation Check History
Fine Adj. History
Fine Adj. History After Seal
2 Advanced Operations
122
Saving, Inputting, and Outputting Data
(2) Record format
Data items are recorded to USB memory in the CSV format (comma-delimited) in the
order of the table below.
1 Basic Operations
Operation History, Parameter History, Approved parameter History, NG History, Alarm
History, Seal History and Time Change History
Item Description
ID Code History type "4"
History Type Outputs history type.
Product No.
Product No.
("-" is the output if product does not exist)
2 Advanced Operations
Product Name Product name
History No. History serial number
Date and Time YYYY/MM/DD HH:MM:SS
Mode Equipment mode when the event occurred
Event Event occurred
Description Description
123
Saving, Inputting, and Outputting Data
Software Update History
Item Description
ID Code History type "4"
History Type Outputs history type.
1 Basic Operations
Product No.
Product No.
("-" is the output if product does not exist)
Product Name Product name
History No. History serial number
Date and Time YYYY/MM/DD HH:MM:SS
Event Event occurred
Result Result from software updating
2 Advanced Operations
For the formats of Operation Check History (Eva/RJ Confirmation and Accuracy Check, refer to
the following;
3 Installation and Connection
memory.
124
Saving, Inputting, and Outputting Data
(2) Format
USB memory can be formatted by pressing the [Format] button.
When data cannot be recorded to the USB memory, format the USB memory. USB
memory can be formatted on the checkweigher or on a PC.
1 Basic Operations
Once USB memory is formatted, all data is erased. Erased data cannot be recovered.
2 Advanced Operations
3 Installation and Connection
2 Right-click the USB memory drive, and select [Format].
4 Maintenance
5 Appendix
125
Saving, Inputting, and Outputting Data
3 Make sure that the file system is "FAT”, and press [Start].
1 Basic Operations
Make sure to format the USB memory as a "FAT" file system. USB memory formatted with a file
system other than "FAT" does not operate on this unit. Leave Volume Label blank. If Volume
Label is used, it may not operate.
126
Saving, Inputting, and Outputting Data
> Setting External I/O Signals
This section describes input and output signals for external control.
To adjust I/O timing, refer to "Adjusting I/O Timing”.
1 Basic Operations
P. 153 Adjusting I/O Timing
2 Advanced Operations
IN2 OUT2
OUTA1, OUTA2, OUTA3,
KCU2504A INA1, INA2, INA3, INA4,
OUTA4, OUTA5, OUTA6,
Expansion I/O (optional) INA5, INA6, INA7, INA8
OUTA7, OUTA8
OUTB1, OUTB2, OUTB3,
For Anritsu Expansion INB1, INB2, INB3, INB4,
OUTB4, OUTB5, OUTB6,
(optional) INB5, INB6, INB7, INB8
OUTB7, OUTB8
Signal tower and buzzer
― OUTP1, OUTP2, OUTP3
(both optional)
4 Maintenance
127
Saving, Inputting, and Outputting Data
Select the target destination and press [Input]. The input screen is displayed. For
descriptions of the items, refer to the table below.
Type Explanation
- No signal input
This is the Operate/Stop switch input.
Switches between operation and stop every time this input is set to
ON. Set the input ON time at 100 ms or faster.
Mot. ON/OFF This signal cannot be used at the same time as “Mot. ON/OFF
(Momentary) (Alternate)” or “Mot. ON/OFF2 (Alternate)”. When both signals are set,
this signal is prioritized.
If this input is switched to stop while the IO output signal “Error” is ON,
2 Advanced Operations
turn it OFF.
This is the Operate/Stop switch input.
The device is in the operating status while this input is ON.
Mot. ON/OFF This input cannot be used at the same time as the “Mot. ON (Pulse
(Alternate) input)” signal. When both signals are set, this signal is prioritized.
If this input is switched to stop while the IO output signal “Error” is ON,
turn it OFF.
Run input. The Checkweigher runs while this input is ON.
However, the Mot. OFF (Par. Priority) input has priority over this input
and this input cannot stop the Checkweigher. Use the Mot. OFF (Par.
3 Installation and Connection
Mot. ON (Pulse input) Priority) input to stop the Checkweigher. The signal ON time must be
at least 100 ms.
In addition, the " Mot. OFF (Par. Priority)" input has priority over this
input.
Mot. OFF The conveyor motor is forcibly stopped while this signal is ON. The
(Par. Priority) conveyor motor cannot be set to ON while this signal is ON.
Input for rejecting weighed products in EXNG direction irrespective of
weight rank. The rejector gate operates at the same timing as at
External NG input weight NG.
(Synchronous) For bulk-type products, use EXNG (Continuous + Synchronous).
P. 391 T iming Chart
Input for rejecting weighed products in EXNG direction irrespective of
4 Maintenance
weight rank. The rejector gate operates in the EXNG direction while
External NG input this signal is ON. However, to avoid the risk of rejector gate jams
(Continuous + Synchronous) during normal rejector gate operation intervals (T4), the gate operates
after the rejector gate operation.
For box-type products, use EXNG (Synchronous).
External zero setting Input for performing external zero setting
Error reset Input for releasing errors and alarms
Stop dividing input (OK1)
Stop dividing input (OK2) Inputs for stopping ranking when using optional PASS Product
Stop dividing input (OK3) Division function. Ranking is not performed while this input is ON.
Stop dividing input (OK4)
5 Appendix
128
Saving, Inputting, and Outputting Data
Type Explanation
Input signal for rejecting Pass products in EXNG direction. Rejection
of NG products is unaffected by whether this signal is ON or OFF and
External NG input for pass
NG products are rejected in the specified NG rank direction. (The
product (Synchronous)
priority rank of the external signal by this input is lower than the weight
1 Basic Operations
evaluation NG.)
Clears stored tare value when using optional Net Weight Calculation
Clear stored tare value
function.
Input for rejecting weighed products in EXNG2 direction irrespective
of weight rank. The rejector gate operates at the same timing as at
weight NG.
External NG input 2
(Synchronous)
P. 391 T iming Chart
This signal can be used with the EXNG: S or EXNG: A.
EXNG2 is normally higher priority evaluation than EXNG.
2 Advanced Operations
For bulk-type products, use EXNG2 (Continuous + Synchronous).
Input for rejecting weighed products in EXNG2 direction irrespective
of the weight rank. The rejector gate operates in the EXNG2 direction
while this signal is ON. However, to avoid the risk of rejector gate jams
External NG input 2 during normal rejector gate operation intervals (T4), the gate operates
(Continuous + Synchronous) after the rejector gate operation.
This signal can be used with the EXNG: S or EXNG: A.
EXNG2 normally has a higher priority evaluation than EXNG.
For box-type products, use EXNG2 (Synchronous).
Input for detecting full rejected-products box.
When this input is continuously ON for more than 5 seconds, the
(Momentary) (Alternate)” or “Mot. ON/OFF2 (Alternate)”. When both signals are set,
this signal is prioritized.
Even if this input is switched to stop, the IO output signal “Error” is not
turned OFF.
129
Saving, Inputting, and Outputting Data
Type Explanation
This is the Operate/Stop switch input.
The device is in the operating status while this input is ON.
Mot. ON/OFF2 This input cannot be used at the same time as the “Mot. ON (Pulse
(Alternate) input)” signal. When both signals are set, this signal is prioritized.
1 Basic Operations
Even if this input is switched to stop, the IO output signal “Error” is not
turned OFF.
The conveyor motor is forcibly stopped while this signal is ON without
releasing error output.
Mot. ON disabled
Use the “Mot. OFF (Par. Priority)” input for releasing error output with
the conveyor-motor stop at the same time.
While the conveyor speed setting is “2 Speed”, the conveyor speed
Conveyor 2 Speed
decreases if this input signal is active and increases if it is inactive.
This is a conveyor error input signal available only for the
2 Advanced Operations
Carrying Unit Error Checkweighers for aerosol cans (which have a model name starting
with KW9627). Error 161 occurs if this signal becomes active.
NGBOX RJ1 These input signals are used to indicate the open states of the
NGBOX RJ2 corresponding NGBoxes with electronic locks (optional).
If one of these signals becomes active, the corresponding NGBox is
NGBOX RJ4 regarded to be open. If the NGBox open state continues for 5 seconds
NGBOX RJ5 or more, alarm A072 occurs.
Input for monitoring the air pressure. Error 061 “Air pressure error” is
Air Pressure Detection
output if this signal is enabled (ON).
The number of counted items is cleared to 0 when counter preset is
Preset count clear
used.
3 Installation and Connection
Output Type
Type Signal Explanation (at standard output type)
4 Maintenance
Setting
- No signal output
Standard
Motor. ON This signal is ON while the Checkweigher conveyor is running.
Pulse
This signal is ON while the Checkweigher is in an abnormal
ABNORMAL
Standard status (EXXX displayed).
Pulse This signal is ON when the Checkweigher is in an abnormal
BUZZER Hold 2 status and when is it stopped by NG products in the NG Stop
mode.
This signal is ON when the following alarm occurrs and product
RJ Alarm
Standard is discharged in alarm direction.
5 Appendix
Direction
Target: A051 to A055, A504
130
Saving, Inputting, and Outputting Data
Output Type
Type Signal Explanation (at standard output type)
Setting
This signal is ON when the operation status is abnormal, or
CONVEYOR Standard when the conveyor is stopped by NG evaluation or when an
STOP Pulse Auto-zeroset alarm (A011) is generated. It is used for stopping
1 Basic Operations
an upstream conveyor.
This signal is ON when the Checkweigher is able to perform
weight measurement.
Measurable Standard This signal is OFF when the Checkweigher is stopping,
performing fine adjustment, adjusting timing, performing
Operation check, performing Auto setting, generating error,
NG Stop, and Conveyor mode.
-NG
OK
2 Advanced Operations
+NG
Pulse
Eval output
Clear the preset count, clear all, change the product switch or
turn off the power switch to clear the preset counter.
131
Saving, Inputting, and Outputting Data
Output Type
Type Signal Explanation (at standard output type)
Setting
Pulse This signal is output when the weighed product is evaluated as
Hold 1 –NG or +NG. It is not output when the products is evaluated as
NG Output
Reject sync MDNG, external NG, external NG2 , Double product alarm or
1 Basic Operations
Standard
Conveyor error
Pulse This goes ON when a conveyor error is generated.
output
Hold 2
3 Installation and Connection
This is enabled when the EEC function (option) is used and the
Standard "EEC (Prod.)” at the “Product Parameter Setting” is set to “Yes”.
Pulse * This is disabled when the “EEC Function (Average)” at the
Reference value
Hold 1 "Product Parameter Setting" is set to “Yes”).
alarm
Reject sync It does not depend on the batch number and outputs when the
Hold 2 mean value is below the reference value. The mean value is
calculated only using PASS product data.
Serial Output signal for optional KW255A and KW2504A/B.
Communication Standard This alarm is output when an error occurs at serial
Alarm communications.
USB Memory
Standard This alarm is output when an USB-related error occurs.
Related Alarm
This is a weigh-cell-ready output signal available only for the
4 Maintenance
Standard
RJ5
132
Saving, Inputting, and Outputting Data
Output Type
Type Signal Explanation (at standard output type)
Setting
This signal goes ON when the metal detector is operating in the
conveyor mode, such as in the cases below. This signal is
available for checkweighers that have a metal detector.
1 Basic Operations
MD conveyor The product parameter “MD Conveyor mode” is set to “Yes”.
Standard
mode output
The metal detector is operating in the forced conveyor mode.
The Forces motor ON signal (Forced ON) is input for the
external control input.
Output OUT1 by reset pulse when the safety relay unit is
mounted
Safety relay reset Pulse Type Pulse
Logic Not Reverse
Latency 300 ms
2 Advanced Operations
Checking This outputs signal while the Checkweigher conveyor is running
Standard
operation when using Eval/RJ Check, Accuracy Check and Check Mode.
Standard This outputs signal when the product blocks the photocell during
Detect product
Pulse running or stopping.
Standard
CW/CCW motor This signal is not available.
Pulse
OptionOutput1
OptionOutput2
― Settings for options
4 Maintenance
5 Appendix
133
Saving, Inputting, and Outputting Data
Logic, Type, Delay Time, and Hold Time settings
Setting
No. Name Description
(Default: )
1 Basic Operations
Pulse
ON only during rejector gate operation time
Hold 1 RJ Sync
(T4 interval)
2 Type RJ Sync
ON continuously until one of
Hold 2 [Recover] /[Stop] button pressed, or until ERR
Standard RES (Error reset) input signal input.
Hold2
“I/O Output signal On” is displayed when the
output signal is ON if the “Hold 2” is set to the
signal.
3 Installation and Connection
For connection terminals, refer to Appendix "External I/O Specifications" and "Timing
Chart”.
P. 381 External I/O Specifications, P. 391 Timing Chart
4 Maintenance
5 Appendix
134
Saving, Inputting, and Outputting Data
Usually use “IO input setting”. Use “IO input setting (Details)” when setting the logical
combination of the signal.
1 Basic Operations
(Maint. And Setting → Unit/connected device set. → Gen. I/O connection → IO input
setting (Details) )
Setting
Name Description
(Default: )
Input Signal ID No Input Displays the signal name.
Selects the input terminal No. of terminal block.
Corresponding numbers are described below: Do
2 Advanced Operations
not change.
Input Terminal
0 to 255 IN1.2 180, 181
No. 1
INA1 to INA8 182 to 189
INB1 to INB8 190 to 197
Not Reverse Specifies the logic of the input signal from the
Input Logic 1
Reverse selected terminal.
Specifies the delay time of the input signal from the
Delay Time 1 0 to 9999
selected terminal.
Not Reverse Specifies the logic of the input signal from the
Input Logic 2
Reverse selected terminal.
Specifies the delay time of the input signal from the
Delay Time 2 0 to 9999
selected terminal.
Delay Time 2 Specifies the delay time of the input signal from the
0 to 9999
(Low) selected terminal.
Signal Specifies the logical connection of the signals input
None/And/Or
Connection 2 from the input terminal No. n and [n+1].
5 Appendix
135
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: )
Selects the input terminal No. of terminal block.
Corresponding numbers are described below: Do
1 Basic Operations
not change.
Input Terminal
0 to 255 IN1.2 180, 181
No. 3
INA1 to INA8 182 to 189
INB1 to INB8 190 to 197
Not Reverse Specifies the logic of the input signal from the
Input Logic 3
Reverse selected terminal.
Specifies the delay time of the input signal from the
Delay Time 3 0 to 9999
2 Advanced Operations
selected terminal.
Delay Time 3 Specifies the delay time of the input signal from the
0 to 9999
(Low) selected terminal.
Signal Specifies the logical connection of the signals input
None/And/Or
Connection 3 from the input terminal No. n and [n+1].
Rejector
Conveyor
Checkweigher
Metal detector
3 Installation and Connection
136
Saving, Inputting, and Outputting Data
Usually use IO output setting. Use “IO output setting (Details)” when setting the
combination of the signal.
1 Basic Operations
(Maint. And Setting → Unit/connected device set. → Gen. I/O connection → IO output
setting (Details) )
Setting
Name Description
(Default: )
Selects the input terminal No. of terminal block.
Corresponding numbers are described below: Do
not change.
Output Terminal
2 Advanced Operations
0 to 255 OUT1.2 80, 81
No.
OUTA1 to OUTA8 82 to 89
OUTB1 to OUTB8 90 to 97
Output Signal
No Output Displays the signal name.
ID1
Pulse
Hold1
Specifies the format of the signal output from the
Output Type 1 RJ Sync.
137
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: )
Specifies the delay time of the signal output from the
Hold Time 2 0 to 9999
output terminal block.
1 Basic Operations
Standard
Not Reverse Specifies the logic of the signal output from the
Output Logic 3
Reverse output terminal block.
Specifies the delay time of the signal output from the
Delay Time 3 0 to 9999
output terminal block.
Specifies the delay time of the signal output from the
Hold Time 3 0 to 9999
output terminal block.
Signal Specifies the logical connection of the signals output
3 Installation and Connection
None/And/Or
Connection 3 from the output terminal No. n and [n+1].
Rejector
Conveyor
Checkweigher
Metal detector
Destination X-ray inspect. system Sets the connection of output signal.
Weigher
Packager
Labeler
Other inspect. system
4 Maintenance
5 Appendix
138
Saving, Inputting, and Outputting Data
Extension I/O connection setting
(Maint. And Setting → Unit/connected device set. → Gen. I/O connection → Extension
I/O connection setting)
1 Basic Operations
Setting
Name Description
(Default: )
Selects the method of treating error occurring upon
abnormal IO-NET connection.
This parameter is set to Yes if the
EXT-I/O (channel A) connection is
detected when the power is turned
Extension I/O Auto Auto
to ON. This parameter is not
(A): Connection No
changed to No when the EXT-I/O
2 Advanced Operations
monitoring Yes (channel A) is not connected.
Restrains the occurrence of the
No
abnormal IO-NET connection.
Generates the occurrence of the
Yes
abnormal IO-NET connection.
Selects the method of treating error occurring upon
abnormal IO-NET connection.
This parameter is set to Yes if the
139
Saving, Inputting, and Outputting Data
Set other conveyor
(Maint. And Setting → Unit/connected device set. → Conveyor →Set other conveyor)
Setting
Name Description
1 Basic Operations
(Default: )
Selects the method of treating error occurring upon
abnormal IO-NET connection.
This parameter is set to Yes if the
MOT-CONT connection is detected
when the power is turned to ON.
Auto Auto
MOT-CONT: This parameter is not changed to No
No
connect check when the MOT-CONT is not
Yes connected.
2 Advanced Operations
140
Saving, Inputting, and Outputting Data
■ Serial connection
When inputting and outputting data in connection with external devices such as code
reader, specify the settings by referring to the table below.
1 Basic Operations
Serial1 Setting
(Maint. and Setting → Unit/connected device set. → Serial connection → Serial1
Setting)
2 Advanced Operations
Setting
Name Description
(Default: _)
Select the connection method of Serial1 I/O.
Does not connect to the external
No No
device.
Yes
Serial1:Connection Yes Connects to the external device.
Labeler
Labeler Connects to the Label printer.
Code Reader
141
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects the serial input/output type.
No Outputs no data.
1 Basic Operations
Serial1:Output 1
Outputs measured value for each
Meas. Value
weighing.
Outputs batch mean value at the end
Mean Value
No of a batch.
Meas. Value Outputs batch statistics data at the
Serial1:Output 2 Stat. Value
Mean Value end of a batch.
Stat. Value Meas. Outputs data with product number
2 Advanced Operations
142
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects the type of measured values output during
operation check in serial 1 I/O.
1 Basic Operations
No No
No Yes Yes
Yes Outputs measured values with product
Serial1:Out when Expansion
Expansion number added. *2
ope check
Expansion 2 The measurement value is output during
an operation check together with
Expansion product No., product effect value and
2 Advanced Operations
2 phase value. This setting is available for
Checkweigher with M6-h series metal
detector. *2
Selects whether statistics data to output in serial I/O or
No not by operating Indicator.
Serial1:Total Stats
Stat. Value No Not output.
Out
Stat. V. 2 Stat. Value Outputs in statistics value format.
Stat. V. 2 Outputs in statistics value 2 format.
143
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Leave it as Old (Default setting).
Serial1:Comm. Old
Old KD80XX series
1 Basic Operations
message New
New KD81XX, KD82XX series
Specifies whether to read the item code in the product
barcode by the barcode reader.
The item code cannot be read by the barcode
No
Serial1:Item code No reader. Enter the item code using the touch
Yes
panel.
The item code can be read by the barcode
Yes
2 Advanced Operations
reader.
Serial1:Item code 2 Specifies the start digit of the item code in the product
(start digit) (1 to 20) barcode.
Specifies the number of digits of the item code in the
Serial1:Item code 6 product barcode.
(digit count) (0 to 20) If “0” is specified, the start digit and the subsequent
digits are regarded as the item code.
Specifies whether to read the user code in the barcode
of the user by the barcode reader.
3 Installation and Connection
144
Saving, Inputting, and Outputting Data
Serial2(A) settings
(Maint. and Setting → Unit/connected device set. → Serial connection → Serial2(A)
settings)
1 Basic Operations
* The items displayed differ depending on the Serial2(A):Connection setting.
*1 Setting for Anritsu optional equipment. Not use for other equipment.
*2 Prod. No. in the message corresponds to 3 digits (up to 200 products).
Setting
Name Description
(Default: _)
Select the connection method of Serial2(A) I/O.
No Does not connect to the external device.
2 Advanced Operations
Connects to the external device (other
No
Yes than Anritsu Product, Labeler or Code
Yes
Serial2(A): Reader).
Anritsu Product
Connection Anritsu
Labeler Connects to the Anritsu device.
Product
Code Reader
Labeler Connects to the Labeler.
Code Makes a connection with a code reader
Reader (optional).
145
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects the serial 2(A) input/output type.
No Output no data.
1 Basic Operations
146
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects the type of measured values output during
operation check in serial 2(A) I/O.
1 Basic Operations
No Does not output measured values.
2 Advanced Operations
phase value. This setting is available for
Checkweigher with M6-h series metal
detector. *2
Selects whether statistics data to output in serial A I/O or
Serial2(A): No not by operating Indicator.
TotalStats Out Yes No Not output.
Yes Outputs in statistics value format.
Selects the type of measured values output during
operation check in serial 2(A) I/O.
147
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Serial2(A): Item
2 Specifies the start digit of the item code in the product
code (start
1 Basic Operations
(1 to18) barcode.
digit)
Specifies the number digits of the item code in of the
Serial2(A): Item
6 product barcode.
code (digit
(0 to 18) If “0” is specified, the start digit and the subsequent digits
count)
are regarded as the item code.
Specifies whether to read the user code in the barcode of
the user by the barcode reader.
Serial2(A): User No
The user code cannot be read by the barcode
2 Advanced Operations
code Yes No
reader. Enter the user code using the touch panel.
Yes The user code can be read by the barcode reader.
Serial2(A): User
1 Specifies the start digit of the user code in the barcode of
code (start
(1 to 10) the user.
digit)
Specifies the number of digits of the user code in the
Serial2(A): User
barcode of the user.
code (digit 0 (0 to 10)
If “0” is specified, the start digit and the subsequent digits
count)
3 Installation and Connection
148
Saving, Inputting, and Outputting Data
Serial3(B) settings
(Maint. and Setting → Unit/connected device set. → Serial connection → Serial3(B)
settings)
1 Basic Operations
* The items displayed differ depending on the Serial3(B):Connection setting.
*1 Setting for Anritsu optional equipment. Not use for other equipment.
*2 Prod. No. in the message corresponds to 3 digits (up to 200 products).
Setting
Name Description
(Default: _)
Select the connection method of Serial3(B) I/O.
Does not connect to the external
2 Advanced Operations
No
device.
No
Connects to the external device (other
Yes
Serial3(B): Yes than Anritsu Product, Labeler or Code
Anritsu Product
Connection Reader).
Labeler
Anritsu Product Connects to the Anritsu device.
Code Reader
Labeler Connects to the Labeler.
Makes a connection with a code
Code Reader
reader (optional).
149
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects the serial 3(B) input/output type.
No Outputs no data.
1 Basic Operations
150
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects the type of measured values output during
operation check in serial 3(B) I/O.
1 Basic Operations
No Does not output measured values.
2 Advanced Operations
value. This setting is available for
Checkweigher with M6-h series metal
detector. *2
Selects whether statistics data to output in serial B I/O or
Serial3(B): No not by operating Indicator.
TotalStats Out Yes No Not output.
Yes Outputs in statistics value format.
Selects the type of product number link in serial 3(B) I/O.
Set this to No.
151
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Serial3(B): Item
2 Specifies the start digit of the item code in the product
code (start
1 Basic Operations
(1 to18) barcode.
digit)
Specifies the number digits of the item code in of the
Serial3(B): Item
6 product barcode.
code (digit
(0 to 18) If “0” is specified, the start digit and the subsequent digits
count)
are regarded as the item code.
Specifies whether to read the user code in the barcode of
the user by the barcode reader.
Serial3(B): No
The user code cannot be read by the barcode
2 Advanced Operations
152
Saving, Inputting, and Outputting Data
> Adjusting I/O Timing
This screen monitors input and output signals for external control. Use this screen for
input and output signals that require a timing adjustment.
1 Basic Operations
In the "Menu" screen, select "Maint. and
Setting" "Unit/connected device set.”
From "Gen. I/O connection”, select "I/O
timing adjustment”.
2 Advanced Operations
The adjustment screen shown on the right is
displayed.
Display
Stationary Displays the signal when an event occurs.
When one of items 1 to 8 in the left side of the screen is tapped while
[Input] is displayed, the settings for the item such as signal type and delay
Input
time can be changed.
Signals must be set in advance.
When one of items 1 to 8 in the left side of the screen is tapped while [Set]
Set
is displayed, the signal to display is selected.
153
Saving, Inputting, and Outputting Data
> Connecting Ethernet (LAN)
When connecting to the network via Ethernet, select "Maint. and Setting"
"Unit/connected device set.” "Network connection" in the "Menu" screen, and specify
1 Basic Operations
Setting
Name Description
(Default: )
2 Advanced Operations
154
Saving, Inputting, and Outputting Data
Comm. content settings
(Maintenance and Setting Unit/connected device set. Network connection
Comm. content settings)
1 Basic Operations
* Prod. No. in the message corresponds to 3 digits (up to 200 products).
Setting
Name Description
(Default: )
Network: No
Sets whether to connect to the network.
Connection Yes
Standard
Network: Applicable
QUICCA Selects the applicable connection.
connection
Mobile monitor
2 Advanced Operations
Outputs measured value for each weighing.
Outputs measured value by
Variable Length adjusting text length according to
weight value.
Outputs weight value in 8-digit
Invld. Fixed length fixed length. (G is included and
Variable Length blank parts are specified as space)
Fixed Length Prod. Outputs measured value with
Prod. (variable (variable length) product number at variable length.
length)
Prod. Outputs measured value with
Network: Mean No
Outputs batch mean value at the end of a batch.
value output Yes
No
Network: Statistics
Stat. Value Outputs batch statistics data at the end of a batch.
output
Stat. V. 2
5 Appendix
155
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: )
Selects the type of measured values output during
operation check in network I/O.
Does not output measured value at
1 Basic Operations
No
operation check.
No Outputs measured value at operation
Yes Yes
check.
Network: Out when
ope check Expansion Outputs measured values with product
Expansion 2 Expansion
number added. *
The measurement value is output during
an operation check together with product
Expansion
No., product effect value and phase value.
2
This setting is available for Checkweigher
with M6-h series metal detector. *
2 Advanced Operations
156
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: )
Sets message format of Ethernet communication. When
connecting to QUICCA, follow the procedures in the
1 Basic Operations
Invld. QUICCA operation manual.
Network:ANP
version Version 1 Used when connected to other than
Invld.
QUICCA
Version 1 Used when connected to QUICCA
Selects operation when a communication alarm occurs
during operation.
When data accumulation function is available,
generates
2 Advanced Operations
Network:Proc. at Alarm alarm when communication is disconnected and
comm. alarm Error accumulation starts. After reaching limit, operates
according to the settings below.
Processes communication alarm as
Alarm
alarm.
Error Processes communication alarm as error.
This parameter specifies how long to wait before
regarding connection as being terminated for periodic
data reception from QUICCA (optional) or the PC, in
157
Saving, Inputting, and Outputting Data
Time synchronization setting
(Maintenance and Setting Unit/connected device set. Network connection
Time synchronization setting)
1 Basic Operations
Setting
Name Description
(Default: _)
Network:SNTP time No Selects whether to perform time synchronization
sync. Yes with external server using NTP.
Network:SNTP
0 to 60 (10) min
connect interval (M)
Specifies interval of NTP synchronization.
Network:SNTP
0 to 59 (0) sec
connect interval (S)
2 Advanced Operations
Network:SNTP
255.255.255.255 Specifies IP address of NTP server.
server
Network:SNTP TD -23 to +23 (+9)
adjustment (H) hour Specifies time difference between installation site
Network:SNTP TD and Greenwich mean time.
0 to 59 (0) min
adjustment (M)
■ Setting on the PC
3 Installation and Connection
Start the "Command Prompt" on a PC connected to a common network, enter the ping
command with the IP address (e.g. ping 192.168.0.1), and press the [Enter] key.
command prompt.
For Windows 10, select "All apps" " Windows System Tool" “Command prompt” to
open the command prompt.
5 Appendix
158
Saving, Inputting, and Outputting Data
• Network status
(Maint. and Setting → Unit/connected
device set. → Network connection →
Network status)
1 Basic Operations
The network connection status is
displayed.
• Version upgrade
(Maint. and Setting → Unit/connected
2 Advanced Operations
device set. → Network connection
→Version upgrade)
This function updates the software of the
device. Use this function only when
requested by your dealer.
When the screen to the right is displayed, C:¥>ping 192.168.0.1 ← Command entered
4 Maintenance
5 Appendix
159
Other Settings and Adjustments
Other Settings and Adjustments
Square
2 Press the square button on the screen. button
3 Installation and Connection
If you choose not to press [YES] before the end of YES YES
countdown, the system returns to Step 2.
5 Appendix
160
Other Settings and Adjustments
> Checking Version Info
Press Help [?] → [Version Info.] to display
the checkweigher model, serial number,
1 Basic Operations
version information of the software, and
details on options.
2 Advanced Operations
The password can be changed or initialized by following the steps below.
161
Other Settings and Adjustments
▼ Changing the password
3 Select the access level.
After selection, tap [Next].
1 Basic Operations
4 Enter "Current password”. When the box is pressed, the keypad will be displayed.
2 Advanced Operations
162
Other Settings and Adjustments
▼ Initializing the password
3 Select "Initialize Password", select the
target access level, and press [Yes].
1 Basic Operations
When the initialization is completed
successfully, the following screen is
displayed. Press [Completed].
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
163
Other Settings and Adjustments
> Setting the Date and Time
1 When top area of the screen with date
and time is pressed, the input screen is
1 Basic Operations
displayed
Upper column:Year/Month/Day
Lower column:Hour:Minute:Second
3 Installation and Connection
Entering “Hour”
Unable to set Date and Time when history reaches to maximum number of recording.
In order to use function again, unseal the machine and clear the history.
4 Maintenance
5 Appendix
164
Other Settings and Adjustments
> Setting the Language
1 Press "Language" in the "Menu" screen.
Or press “?” icon, and select [Language].
1 Basic Operations
2 Select the language and press [OK].
2 Advanced Operations
> Changing the Display Language
By registering the product names and the user names in two languages in advance, the
display language can be switched to suit each operator.
Registering product names in two languages. Displaying in the “Product list” screen.
“Standard language”.
5 Appendix
165
Other Settings and Adjustments
2 Select “Standard language” and press
[OK].
1 Basic Operations
The following table shows an example when specifying Portuguese as [Disp Type1]
and English as [Disp Type2].
Setting of Standard
Auto Portuguese English
language
2 Advanced Operations
▪ When starting up, the display language is the one specified as standard language.When
3 Installation and Connection
specifying the standard language setting to “Auto”, the display language is the one specified
as the display language.
▪ Specify the product name to be displayed in either of the following methods:
(1) Disp Type1 and Disp Type2 in the “Enter Product Information” screen
P. 37 Registering a New product – Step 4
(2) Product Name and Product name2 in the “Product information” screen
P. 57 Product information
* For M5, use method (2) for setting.
4 Maintenance
5 Appendix
166
Other Settings and Adjustments
■ Switching display language on Product list and User list screens
When pressing [Fn] button on the lower right of the screen while the product list is
displayed in the language specified in [Product Name], [Product name change] appears
on top of the submenu list. Press [Product name change] to display the names in the
1 Basic Operations
language specified in [Product name 2]. To display the product names in the language
specified in [Product Name], follow the same procedure to switch the language from
[Product Name] to [Product name 2].
2 Advanced Operations
Switching display language (for product names)
167
Other Settings and Adjustments
> Setting Conveyor Speed
This is to set the conveyor speed of the main unit and rejector to be connected.
It is optional for M5.
1 Basic Operations
Setting
Name Explanation
(Default: _)
Sets the CW conveyor higher speed according to the
Main Conveyor 50 m/min
2 Advanced Operations
product settings.
Speed (High)*1 (0 to 120)
Unable to chang after machine sealing.
Sets the CW conveyor lower speed according to the
Main Conveyor 50 m/min
product settings.
Speed (Low)*2 (0 to 120)
Unable to chang after machine sealing.
Main Conveyor 50 m/min Set the common CW conveyor speed to all products.
Speed*3 (0 to 120) Unable to chang after machine sealing.
*1 and *2 can be set when the conveyor speed is “2 Speed”, and *3 can be set when the
3 Installation and Connection
RJ conveyor settings
(Maintenance and Setting Unit/connected device set. Conveyor RJ conveyor
settings)
Setting
Name Explanation
(Default: _)
RJ Conveyor Speed 50 m/min
Sets RJ conveyor speed to high.
(High)*1 (0 to 120)
RJ Conveyor Speed 50 m/min
4 Maintenance
*1 and *2 can be set when the conveyor speed is “2 Speed”, and *3 can be set when the
conveyor speed is set to “Fixed”.
5 Appendix
168
Other Settings and Adjustments
> Statistics Control
This is to make detailed settings for the statistics.
1 Basic Operations
Basic Statistics Setting
(Stats Control Basic Statistics Setting)
Setting
Name Description
(Default: )
Selects contents of printed/output statistics
Note: Automatically selected as PASS product with
EEC function.
All Prints statistics data for all products
2 Advanced Operations
All Prints and outputs the statistics for
Statistics Only Pass PASS products only (PASS statistics).
Only Pass
This applies to individual printing as
Both
well.
Prints and outputs both the total
statistics and PASS statistics (to serial
Both
I/O and USB memory). For individual
printing, the total statistics are printed.
Pattern B
PASS and +NG counts
169
Other Settings and Adjustments
Setting
Name Description
(Default: )
Selects Batch Cycle units
Unable to chang after machine sealing.
1 Basic Operations
170
Other Settings and Adjustments
Setting
Name Description
(Default: )
Specifies whether to clear the current statistics when
the product is changed.
1 Basic Operations
Product Change No The statistics are not cleared when the
No
Stats Clear Yes product is changed.
The current statistics are cleared when the
Yes
product is changed.
If "Yes" is set, statistics data is saved to USB when
statistics are cleared.
USB Stats Save At No Statistics data is not saved to USB when statistics are
Stats Clear Yes cleared from "Serial", "Ethernet", or "General I/O". It
2 Advanced Operations
cannot be used with "Smart Guide" or "Product
Change Stats Clear".
Zeroset settings
(Maintenance and Setting Unit/connected device set. Weighcell Zeroset
Setting
Name Explanation
(Default: _)
Selects zero-setting operation
Not necessary to change setting in normal use
Automatically set to “Auto” after machine sealing.
Auto Enables auto zero-setting function
Auto-zerosetting
External When the interval between products
Auto
increases during operation, auto 4 Maintenance
zero-setting is performed.
External Performs zero-setting by external input
1% Selects auto-zeroset range for weight range
Auto-zeroset Range
0.1% Select ±1% or ±0.1%.
Sets Zeroset Alarm Time
0 (minute) If auto zero setting cannot be performed for specified
Zero-setting Alarm
(0 to 99) time, “A011 Auto Zeroset Alarm” is displayed and “PRE
STOP” output signal outputs.
Zero-setting Alarm Nonstop
5 Appendix
171
Other Settings and Adjustments
Weighcell settings
(Maintenance and Setting Unit/connected device set. Weighcell Set weighcell)
Setting
Name Explanation
1 Basic Operations
(Default: _)
Sets whether or not to round the weight to the nearest
zero.
No
Zero Rounding When Yes is selected, weights near zero (within ±0.1%
Yes
of weight range) are displayed as 0 g.
Unable to chang after machine sealing.
Inputs Ultra Under Limit.
The Ultra Under Limit is used to exclude products that
are very much lighter than the reference value from the
2 Advanced Operations
Weight Value
Deviation value is displayed at the "Home" screen.
(Deviation weight = Absolute weight - Reference
weight)
4 Maintenance
5 Appendix
172
Other Settings and Adjustments
> Security and Rules
This is to set prohibited items regarding the operation.
1 Basic Operations
Policy settings view
(Maintenance and Setting Security and rules Policy settings list)
Setting
Name Explanation
(Default: _)
Used to disable to change parameters during
Change Parameter Enable operation.
(ope.) Disable Automatically set to “Disable” after a certification seal
is affixed.
2 Advanced Operations
Used to disable to change product during operation.
Enable
Chg. Prod. (ope.) Automatically set to “Disable” after a certification seal
Disable
is affixed.
Selects CW conveyor operation at error
Automatically set to “Stop” after a certification seal is
affixed.
Does not stop conveyor. Products are
rejected in the direction set at the “ALARM
173
Other Settings and Adjustments
Setting
Name Explanation
(Default: _)
Selects checkweigher conveyor operation for NG
products.
1 Basic Operations
174
Other Settings and Adjustments
Setting
Name Explanation
(Default: _)
Does not display the evaluation value in the
No “General” and “Sensitivity Adjustment”
1 Basic Operations
Evaluation value No screens.
display Yes Displays the evaluation value in the
Yes “General” and “Sensitivity Adjustment”
screens.
Sets whether to display the screen for selecting
whether to display the Confirmation at installation
At start/inst check No screen at system startup.
display Yes
No Do not display
2 Advanced Operations
Yes Display
The access level at power-on can be configured.
Auto The access level when the power is next
turned on depends on the access level
when the power was last turned off.
Access level at start Auto
Access level at Access level at
of work 1a power-off next power-on
1a 1a
175
Other Settings and Adjustments
Common/By product
(Maintenance and Setting Security and rules Common/By product)
Setting
Name Description
1 Basic Operations
(Default: _)
Setting related to +NG product processing.
Specifies that +NG product processing be
performed in the same way by all equipment.
Common
Sets +NG product processing in the policy
+NG Product Common setting list to NG or OK.
(operation) By product Specifies +NG product processing by product.
“Menu” → “Adjust registered products” → “RJ
By
2 Advanced Operations
Common/ Common
screen.
By product By product
Specifies on how to process NG (failed)
products by registered product.
By “Menu” → “Adjust registered products” → “RJ
product operation adjustment” → “RJ Parameter list”
→ “NG product process (by prod.)” and then
set.
4 Maintenance
5 Appendix
176
Other Settings and Adjustments
> Specifying the installation check settings
Installation check setting
(Maintenance and Setting Installation check Installation check setting)
1 Basic Operations
Setting
Name Description
(Default: _)
Sets whether to display the screen for selecting
whether to display the Confirmation at installation
At start/inst check No screen at system startup.
display Yes
No Do not display
Yes Display
2 Advanced Operations
This records whether "Cautions for safety" on the
Check cautions for Unfinished
Confirmation at installation screen has been
safety Finished
performed. This parameter cannot be changed.
This records whether "Handling caution 1" on the
Check handling Unfinished
Confirmation at installation screen has been
caution 1 Finished
performed. This parameter cannot be changed.
This records whether "Handling caution 2" on the
Check handling Unfinished
Confirmation at installation screen has been
caution 2 Finished
performed. This parameter cannot be changed.
4 Maintenance
5 Appendix
177
Other Settings and Adjustments
> Other Functions
■ Photocell monitoring
(Maintenance and Setting Functions Photocell monitoring)
1 Basic Operations
Setting
Name Explanation
(Default: _)
Sets error detection operation of photocell for
measurement.
Photocell error occurs when product
ON interrupts photocell for time set at
ON "Photocell Error Time”.
Photocell Error Notify
ON/OFF In addition to the above error detection,
2 Advanced Operations
Clear photo
tran/recverror Manual A photocell error is automatically
released when the cause is improved.
Auto You can release the error manually.
However, the photocell error persists if
the cause of the error is not improved.
When you find a photocell error, clear
Manual the cause and press the [//Reset]
button.
5 Appendix
178
Other Settings and Adjustments
■ Smart Guide setting
(Maintenance and Setting Functions Smart Guide)
Setting
Name Explanation
1 Basic Operations
(Default: _)
Sets ON/OFF of the function that displays operation
instructions to operate the checkweigher properly on
No
Smart guide the screen.
Standard
If the setting value is Standard, operation instructions
are displayed on the screen.
Displays the [Register new product] button in the
“Phase 2” screen when using smart guide.
No
2 Advanced Operations
Does not display the [Register new
1a No
Phase 2: Prod Reg. product] button.
1b
Displays the [Register new product]
2
1a to 2 button when the access level is equal to
or higher than the specified level.
Displays the [Adjust detection sensitivity] button in
the “Phase 2” screen when using smart guide.
No
Does not display the [Adjust detection
Phase 2: Detect. 1a No
sensitivity] button.
179
Other Settings and Adjustments
■ Full detection
(Maintenance and Setting Functions Full detection)
Setting
Name Description
1 Basic Operations
(Default: _)
When using the “Full Detection” function, which
detects the full state at the box for NG products or
pass products, this sets the target for full counting
from input of the box-full signal input until the
conveyor stops.
Pass * This is enabled only when “FULL” is set at “Input
BoxFull Target
NG port” and “Output port” in the “I/O Setting” screen.
Stops conveyor when pass product
2 Advanced Operations
Pass
count reaches set full count.
Stops conveyor when NG product
NG
count reaches set full count.
Set the time from the full detection signal on to the
Box full monitoring 5 seconds occurrence of an alarm. Set the time so that no
time (1 to 10 seconds) product overflows from the NG box before an alarm
occurs.
An alarm occurs at full detection and
3 Installation and Connection
180
Other Settings and Adjustments
Full Detection Input and Output
When boxes are installed at the weighed product classification outlet, products may not
be correctly classified or products may overflow if the boxes become full. Full detection
I/O avoids this problem.
1 Basic Operations
外部(ボックス)
External (box)
① 重量選別機
Checkweigher
② 外部(パトライト)
External
(Warning light)
2 Advanced Operations
満杯検出出力
Full detect output
"A070 Box FULL" display
「A070 ボックス FULL」表示
5s 1s 個数カウントリセット
Count reset alarm
アラーム表示解除
display released
The input signal logic can be reversed by changing the input logic setting.
181
Other Settings and Adjustments
■ NG rate
(Maintenance and Setting Functions NG rate)
Setting
Name Explanation
1 Basic Operations
(Default: _)
Set whether NG rate alarm function available or not.
No The NG rate alarm is output when the NG rate in the
NG Rate
Yes NG rate batch exceeds the set value. Set the NG rate
(%) and NG rate batch at "Product settings”.
NG Rate Alarm Nonstop
Selects NG Alarm stop processing ON/OFF.
Processing Stop
2 Advanced Operations
Example: When the batch quantity for NG rate is 10 and NG rate is 30%.
If 3 (10 x 30%) or more faulty products are included in the latest 10 pieces, an
NG rate alarm occurs.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
OK NG OK OK OK OK OK NG OK OK NG OK NG NG
○ △ ○ ○ ○ ○ ○ △ ○ ○ △ ○ △ △
2 NG products
NG2 個
3 NG products
NG3 個
4 Maintenance
2NG2
NG products
個
3 NG products
NG3 個
4 NG products
NG4 個
不良率 NG
NG Rate 出力 OFF
Alarm
Output ON
If a rate of faulty products exceeds the set NG rate prior to reaching the batch quantity for
NG rate after starting operation, NG rate alarm output turns on. At power-on, or if
operation is suspended, the previous faulty product data is cleared. This function does not
5 Appendix
182
Other Settings and Adjustments
Timing Chart (When
タイムチャート suspended due to an error)
(異常時停止の場合)
・測
■ 定
Measurement
(T1 to evaluation time)
(T1~判定時間) NG Rate Alarm
↓不良率 NG と判断Output
1 Basic Operations
OFF
■ Evaluated as NG
・不良率 NG 出力 ON
Rate Alarm
■ Motor-ON Output
OFF
・モータオン出力 ON
・ブザー出力
■ Buzzer output OFF
ON
Operating Recovery Key
復帰キー操作 CE
2 Advanced Operations
■ Counter preset
(Maintenance and Setting Functions Counter preset)
Setting
Name Description
(Default: _)
Selects the counting target when “Counter preset”
PASS used.
Setting
Name Description
(Default: _)
Enables and disables the product check function.
The product check function is used to correct the
4 Maintenance
183
Other Settings and Adjustments
■ NGBox door monitoring time
(Maintenance and Setting Functions Electronic locked NGBox setting)
Setting
Name Explanation
1 Basic Operations
(Default: _)
This function is used to notify the alarm when the
unacceptable-product box that is installed to the
rejector is opened for the specified time or longer.
Yes
NGBox Lock Alarm can be released by the operation on the
No
screen. In addition, closing all of the
unacceptable-product boxes to be installed
automatically releases alarm.
This parameter is used to set a time for monitoring
2 Advanced Operations
■ Auto-limit setting
(Maintenance and Setting Functions Auto-limit setting)
3 Installation and Connection
Setting
Name Explanation
(Default: _)
Sets the count to feed through products when using
the auto-limit setting while the conveyor is running.
20
Auto-limit count Statistics are counted because this operation is
(5 to 99)
performed while in the normal production state.
If a product is evaluated as NG, it is not counted.
4 Maintenance
5 Appendix
184
Other Settings and Adjustments
■ RJ check (optional)
(Maintenance and Setting Functions RJ Check Setting)
Setting
Name Description
1 Basic Operations
(Default: _)
Set how to generate the following RJ check error.
▪ Rejector operation error E015, A015
▪ OK not passed E031, A031
▪ NG product passed E032, A032
▪ NG product rejection error E033, A033
▪ OK product rejected E034, A034
▪ NG product rejection error E035, A035
2 Advanced Operations
▪ Non-evaluation rejecting E036, A036
▪ RJ3 acceptance path conveyance fail E081, A081
▪ RJ3 acceptance path conveyance fail E082, A082
▪ Detection of uninspected prod. in RJ3 accept. path
E083, A083
▪ RJ1 reject path sort failure E084, A084
▪ RJ1 reject path sort failure E085, A085
▪ Detection of uninspected prod. in RJ1 reject path
E086, A086
185
Other Settings and Adjustments
> User Information
This is to specify the user information.
1 Basic Operations
User
(Maint. and Setting Maintenance Information User Information User)
Setting
Name Explanation
(Default: _)
Display settings
(Control Panel Display settings)
Setting
Name Explanation
(Default: _)
3 Installation and Connection
Setting
Name Description
(Default: )
4 Maintenance
186
Other Settings and Adjustments
1 Basic Operations
QWERTY screen ABCDEF screen
2 Advanced Operations
Device Information settings
(Maint. and Setting Device Information Device Information settings)
Setting
Name Explanation
(Default: _)
0000
Line Name Sets "Line Name" to identify the checkweigher.
(up to 4 characters)
4 Maintenance
5 Appendix
187
Options and Peripheral Devices
Options and Peripheral Devices
1 Select the "Menu" screen "Maint. and Setting" "Unit/connected device set."
"Signal tower" "Signal tower common Set."
2 Advanced Operations
Setting
Name Explanation
(Default: _)
No Sets the presence of the signal tower or
Signal Tower
Yes buzzer.
3 Sets the number of lamps to 3.
Number of Lights
(0 to 3) For the buzzer, set Number of Lamps to 3.
Sets the color of the 1st lamp of the signal
One Red/Yellow/Green/Blue/White
tower.
4 Maintenance
Disabling buzzer sound and lamps Press the [//] button at the top of the screen.
188
Options and Peripheral Devices
3 Select the item to set in the "Sig. tower
settings" screen and press [Input]. Set
the Op method and Op Time by referring
to the table below.
1 Basic Operations
Event
When the "Event" box is pressed, the input screen is displayed.
2 Advanced Operations
Stop Conveyor stopped Disable Disable Disable Enable
Operation Conveyor ON Disable Disable Disable Enable
Ope.Check Operation check Disable Disable Disable Enable
Error Error occurred Disable Disable Disable Enable
Alarm occurrs and product is
Alarm Disable Disable Disable Enable
discharged in alarm direction.
OK OK evaluation Enable Enable Enable Disable
are used.
189
Options and Peripheral Devices
The settings specified in OUTP1 to OUTP3 of general I/O output can be used as a signal
tower event. OUTP1 to OUTP3 can be set in the I/O Output screen
Available events are shown in the table below.
1 Basic Operations
USB Memory-Related
Alarm
READY
NGBOX OPEN RJ1
NGBOX OPEN RJ2
NGBOX OPEN RJ4
NGBOX OPEN RJ5
MD Conveyor Mode
Output
4 Maintenance
Op method
When the "Op method" box is pressed, the input screen is displayed.
Op method Operation
Standard Operates as described in the event.
Pulse Operates during the Op Time.
Hold 1 Operates until the end of evaluation of the next product.
Hold 2 Operates until the Reset button on the screen is pressed to reset.
5 Appendix
190
Options and Peripheral Devices
Illumination method
When the level box of the tower is pressed, the input screen is displayed.
1 Basic Operations
Off Turns it off.
No change Does not affect the light.
On Turns it on.
Blink 1 Repeats short blinks.
Blink 2 Repeats long blinks.
Blink 3 Repeats short blinks with a break in between sets.
2 Advanced Operations
Beep method
When the top level box of the tower is pressed, the input screen is displayed.
191
Options and Peripheral Devices
■ Sequence change
Sets the lamp to highlight (give preference) at the upper tier.
1 Basic Operations
■ Delete event
Select the event and press the [Delete] button at the bottom of the screen.
4 Maintenance
5 Appendix
192
Options and Peripheral Devices
> Setting a Printer
This section describes the printer settings when the optional printer is installed.
1 Basic Operations
■ Setting a printer to use
Printer settings
(Menu → Maint. and Setting Unit/connected device set. Printer Printer
settings)
Setting
Name Description
(Default: _)
Sets printer disable or enable Data printer or
2 Advanced Operations
commercially used printer.
Disable Disable Not used
Excl. Use
Printer Excl. Use Optional Data printer used
General 1
General 2 Commercially manufactured printer
General 1,
used. For the model that can be used,
General 2
consult Anritsu Infivis.
Output all product data during suspension. You cannot output the data during operation.
193
Options and Peripheral Devices
■ Settings for products other than print target products
Printer output settings
(Menu → Maint. and Setting Unit/connected device set. Printer Printer output
settings)
1 Basic Operations
Setting
Name Description
(Default: )
Normal
Print Direction Sets the print direction.
Reverse
No Sets whether or not to print a histogram.
Histogram Print
Yes A histogram is printed at batch statistics printing.
No Sets whether or not to print time. Individual printing
Time Print
Yes contents depend on the setting of “Individual Print”.
2 Advanced Operations
194
Options and Peripheral Devices
Setting
Name Description
(Default: )
Print stats at No Specifys whether to print statistical data at the end of
production end Yes production when smart guide is being used.
1 Basic Operations
No Selects whether to print the evaluation result of the
Check Mode Print
Yes product fed in the check mode.
2 Advanced Operations
3 Installation and Connection
Normal Reverse
4 Maintenance
5 Appendix
195
Options and Peripheral Devices
■ Print contents and format
The checkweigher can print the following data with the optional printer installed.
196
Options and Peripheral Devices
(All products statistics)
Statistics start time
(Time when the first product
was measured after the P001=== G.TOTAL ==== ALL
statistics data was cleared.) Start 2011-11-01 15:30 Statistics end time
End 2011-11-01 18:30
1 Basic Operations
Type approval
VERSION ---- 1.10.0001 Software version
Indicates how many times a P.Name -- Candy
batch measurement has been Lot No. ----- ABCD1234
performed since the start of
BATCH 2 Any products other than the
statistics.
-NG 4.9% 2 pass products are not printed
OK 87.8% 36 when pass product statistics
Metal NG count +NG 7.3% 3 is set.
MDNG 0.0% 0
MDNG, EXNG, EXNG2, and
External NG count EXNG 0.0% 0
D-Prod. are not printed if they
EXNG2 0.0% 0 are excluded from statistics.
Dbl. Prod 0.0% 0
2 Advanced Operations
TOTAL COUNT 41
Total count includes the
Indicates the number of number of D-Prod. products
products subject to statistics.
COUNT 41
TOTAL. W 1.79716 kg when double product print is
MEAN 43.8332 g set.
Only the pass products are STANDARD. D 9.3374 g
subject to statistics for pass The statistic contents to be
product statistics. printed can be selected by
Range 46.40 g Statistics Print Select on the
External NG products are
excluded from statistics even
Max 49.78 g Basic Statistics Setting screen,
for all product statistics. Min 3.38 g which is displayed by selecting
“Menu” “Stats Control”
REF.VALUE --- 46.00 g “Basic Statistics Setting”.
-LIMIT ------ -4.00 g All Data: Dispersion range,
Serial No.
197
Options and Peripheral Devices
Batch Statistics Printing
Printing of statistics results at every predetermined number of products or every
predetermined time is called batch statistics printing.
The printed contents vary by the parameter settings on the Printer output setting screen,
1 Basic Operations
statistics data was cleared.) Start 2011-11-01 15:30 Statistics end time
End 2011-11-01 18:30 Prints when batch printing is
---- Batch aborted ----- executed by forced
VERSION ---- 1.10.0001
Indicates the number of batch counting.
measurements since the
P.Name -- Candy
start of statistics. Lot No. ----- ABCD1234 Type approval
BATCH 3 Software version
-NG 9.1% 2 Any products other than the
OK 90.0% 20 pass products are not printed
Metal NG count +NG 0.0% 0 when pass product statistics
MDNG 0.0% 0 is set.
External NG count EXNG 0.0% 0
3 Installation and Connection
Serial No.
5 Appendix
198
Options and Peripheral Devices
The batch statistics are printed at the following timing.
▪ When products are measured the number of the batch cycle count
(when Batch Cycle Unit is set to “COUNT”)
For all product statistics, the batch statistics are printed when the measurement
1 Basic Operations
count reaches the batch count.
For pass product statistics, the batch statistics are printed when the number of pass
products reaches the batch count.
▪ When the batch cycle time has passed (when Batch Cycle Unit is set to “Time”)
▪ When the total statistics printing is executed in the middle of a batch measurement
Individual Print
2 Advanced Operations
Individual Print is used to print individual data of product.
In the example below, “46.05” next to “1” at the top left indicates the first data item of the
batch, followed by odd numbers (3, 5, 7,…). “46.08” to the right is the second data item,
followed by even numbers (4, 6, 8,…).
(All)
The measurement time is printed
Data of odd-numbered when Time Print is set to “Yes”.
products The measurement time is not
2011-05-17 16:43:34
The meanings of the characters and symbols printed to the right of the numeric data are
as shown below.
199
Options and Peripheral Devices
(Only NG)
The time when an NG
Product No. 2011-11-17 13:44:44 product is measured is
P001 Snacks printed when Time Print is
Serial number (1 to 9999) 1 43.11-* set to “Yes”.
1 Basic Operations
(Only MDNG)
2 Advanced Operations
Product No.
2011-11-17 13:44:44
P099 Snacks
Product
Serial number (1 to 9999) 1 MDNG 58.725g
The number restarts from
1 when it exceeds 9999 ML1 4.86/ 5.0 Indicates the effect value measured
ML2 2.87/ 5.0 by the metal detector. The numeric
value on the right of the slash (/) is
ML3 2.87/ 5.0 the metal evaluation limit.
ML4 2.87/ 5.0 Check metal contamination
ML1: Evaluation value
for ML1 side
ML2: Evaluation value
4 Maintenance
200
Options and Peripheral Devices
Operation Check Print
(Eva.RJ Confirmation/Procedure Fixed)
Product No.
===== EVAL/RJ Chk. ===== Product
1 Basic Operations
Access level of the user No.001 Candy
who performed the 2011-11-01 11:30:21 Time when the Eval/RJ
Eval/RJ check Access Level 1b check was performed
Individual data Res. OK
Indicates the evaluation 1 [ OK] OK 29.59 g Pass/fail result of the
reference value and result for Eval/RJ check
each evaluation.
The evaluation reference can
2 [MDNG]MDNG
be set by selecting “Menu”
“Operation Check” “Eval. & 3 [MDNG]MDNG
RJ check settings”.
2 Advanced Operations
Characters in [ ] indicates REF.VALUE --- 46.00 g
evaluation reference while -LIMIT ------ 49.00 g
those out of [ ] indicates +LIMIT ------ 43.00 g
evaluation result.
========================
201
Options and Peripheral Devices
(Accuracy Check)
Product No.
===== Accu. Check ====== Product
Access level of the No.001 Candy
user who performed 2011-11-01 11:30:21
1 Basic Operations
1 46.30 g
2 46.38 g
3 46.34 g
4 46.32 g
Measured data of 5 46.36 g
products for the number of 6 46.34 g
times of measurement
7 46.26 g
8 46.32 g
9 46.32 g
10 46.26 g
========================
3 Installation and Connection
4 Maintenance
5 Appendix
202
Options and Peripheral Devices
Check Mode Print
1 Basic Operations
Product No.
Product
P001 Check Mode
Start 2013-08-12 11:05:51 Time when shifting to the check
Evaluation result
[OK ] 1234.56 g mode screen.
Fe ( 4.86/ 5.0)
SUS ( 2.87/ 5.0) Indicates the effect value measured
by the metal detector. The printed
Individual data [MDNG ] 1234.56 g contents depend on the evaluation
Indicates the evaluation Fe ( 5.17/ 5.0) mode selected.
reference value and result for SUS ( 2.08/ 5.0) The numeric value on the right of the
each evaluation. [MDNG ] 1234.56 g slash (/) is the metal evaluation limit.
2 Advanced Operations
Fe (11.25/ 5.0)
SUS ( 9.95/ 5.0)
End 2013-08-12 11:07:25
Time when exiting the check
mode screen.
203
Options and Peripheral Devices
> Using Smart Measurement Function (SMF)
■ SMF (optional)
If the intervals between fed products are small as in a high-speed line, a product may be
1 Basic Operations
put on the weigh conveyor before the previous measurement is completed. In this case, a
conventional checkweigher cannot measure the weight of each product correctly, so both
products are rejected as products unable to be measured.
This function improves the yield by automatically adjusting measurement conditions so
that the weight of each product can be measured when two products are put on the weigh
conveyor.
When two products are put on the weigh conveyor, the weight of each product can be
2 Advanced Operations
■ Using SMF
204
Options and Peripheral Devices
■ SMF Info screen
This screen displays the improvements in productivity caused by SMF.
The displayed improvement of the yield is based on a comparison with the values when
this function is not used.
1 Basic Operations
In the "Menu" screen, select "Stats Control" "SMF info screen" to display this screen.
2 Advanced Operations
Percentage of double products reduced compared to the value when
Dbl. Cnt reduction
SMF is not used.
205
Options and Peripheral Devices
> Setting Rejector
This is to make detailed settings for the rejector.
1 Basic Operations
Common set of RJ
(Maintenance and Setting Unit/connected device set. Rejector Common set
of RJ)
Setting
Name Description
(Default: )
39 m/min
RJ Conveyor Speed Sets the conveyor speed of the rejector.
(5 to 120)
2 Advanced Operations
206
Options and Peripheral Devices
RJ Direction Settings
(Maintenance and Setting Unit/connected device set. Rejector RJ Direction
Settings)
1 Basic Operations
Setting
Name Explanation
(Default: _)
Automatically set by RJ model.
This sets the gate standby position during operation
to PASS or NG.
* This function is enabled when the RJ output type
OK is "Pulse" and it is ignored when the RJ output
No Prod. Dir. type is "Hold”.
NG
2 Advanced Operations
OK Set gate to RJ3 direction after T4 termination.
Set gate to RJ1 or RJ5 direction after T4
NG termination depending on gate standby
position parameter.
Stop, RJ1, RJ2,
-NG Sets -NG rejection direction.
RJ3, RJ4, RJ5
Stop, RJ1, RJ2,
OK Sets OK rejection direction.
RJ3, RJ4, RJ5
Stop, RJ1, RJ2,
D-Prod.
RJ3, RJ4, RJ5 Length Exceeded) rejection direction.
Rejects the products forcibly in the specified
direction under the following conditions.
▪ Before the start of rejection of correctly evaluated
products since the machine starts running
RJ1,
▪ During auto-setting
Forced RJ2, RJ3,
▪ During HIS settings
RJ4, RJ5
▪ During the auto-limit (from the stop of running to
the start of rejection
5 Appendix
207
Options and Peripheral Devices
▪ The initial setting of the rejection direction varies depending on the connected rejector.
▪ When the rejection direction is set to Stop, the product may flow on the conveyor to the
downstream without stopping.
1 Basic Operations
▪ D-Prod is the status in which the next product is placed on the weighing conveyor while the
weight of the previous product is being measured during rejection by weight.
■ Rejection direction
RJ3 RJ3
Flow RJ1 RJ5 Flow
5-way classification (option) (Top view)
RJ direction RJ direction
RJ5 RJ1
RJ4 RJ2
RJ3 RJ3
Flow Flow
3 Installation and Connection
RJ2 RJ4
RJ1 RJ5
RJ direction
RJ3
Flow
Set directions for each of the following: –NG, OK, +NG, ALARM, MDNG, EXNG, EXNG2,
DBL P.
5 Appendix
208
Options and Peripheral Devices
■ RJ test mode
The operations of the rejector can be checked.
1 Basic Operations
▪ In this mode, evaluation and rejection are not performed when a normal product is fed through.
▪ Be sure to stop the operation before using this feature.
2 Advanced Operations
2 Select the "Above content
acknowledged" check box and then tap
[Operate].
4 Maintenance
209
Options and Peripheral Devices
5 Tap the [Stop] button to exit RJ test
mode.
1 Basic Operations
■ Evaluation Priority
When several NG statuses occur simultaneously, the priority rank is as follows:
2 Advanced Operations
優先順位
Rank
優先度が高い
Priority High 1 At アラーム判定(異常発生時)
error occurrence (ALARM)
2 金属 NG 判定
2 MDNG
3 外部 NG2
3 External 判定
NG2 (EXNG2)
4 外部 NG
4 External 判定
NG (EXNG)
5 2 個乗り判定
5 Double product (DBL P.)
6 アラーム判定(アラーム発生時)
6 Alarm evaluation (at alarm)
7 質量判定(軽量・過量)
7 Weight evaluation (-NG, +NG)
優先度が低い
Priority Low 8
8 Pass product in EXNGNG
良品振分用外部 判定SPS)
(EXNG:
3 Installation and Connection
9 質量判定(正量)
9 Weight evaluation (PASS)
210
Other Useful Functions
Other Useful Functions
1 Basic Operations
For equipment with the standard specifications, Smart Guide is set by default. To enable
Smart Guide after disabling it, follow the instructions below.
2 Advanced Operations
2 Select "Standard", and press [OK].
After the setting is changed from "No" to "Standard" as shown above, press the [Home]
button to display the Smart Guide initial screen. Follow the on-screen instructions to
specify the settings.
211
Other Useful Functions
■ Displaying a daily report
Information about production performed by using the Smart Guide can be displayed on
the Smart Guide in the form of a daily report.
The screen can be switched to the daily report screen by tapping the [Display Daily
1 Basic Operations
completed successfully.
■ If production was not performed even
after the product type was changed, that
product type is not recorded in the daily
report.
(Example) No. 5 on the screen on the right
Symbols Description
O Operation check successful
X Operation check failed
Blank Not implemented
- Canceled (stopped)
* Forcibly terminated
5 Appendix
212
Other Useful Functions
■ Selecting the daily report to display
The daily report to display on the daily report screen can be selected by tapping the
[Select Daily Report] button at the bottom of the daily report screen.
Changing the daily report to display on the
1 Basic Operations
daily report selection screen does not change
the manufacture date or manufacture unit
selected on the "Phase 1" screen of the
Smart Guide.
The latest 200 daily reports can be displayed.
2 Advanced Operations
The data of the daily report showing the information of the selected manufacture date and
manufacture unit can be saved to a USB flash drive by tapping the [Save to USB] button
on the bottom of the daily report screen. The daily report data is recorded in a file called
"HDR_△△.csv" in the HIST folder.
Data is recorded to the USB flash drive in CSV format in the following order, with each
item delimited by a comma.
Item Remarks
ID Code History Type [4]
213
Other Useful Functions
Item Remarks
Pre-production The name of the user who performed the pre-production operation
Operation Check User check (only available when the optional user management feature is
Name used)
1 Basic Operations
214
Other Useful Functions
▪ The forcible termination can be performed by the authorized users assigned in the “Set Access
Authority” setting.
1 Basic Operations
▪ The forcible termination can be performed any time during smart guide operation. However,
when the conveyor is running, the display screen does not change and only the message is
displayed to indicate that the forcible termination is executed once the conveyor stops.
▪ Statistics from the start of work to forcible termination are cleared once the screen is moved to
[1. Work before commencing operations] in the Smart Guide and the manufacture date and
manufacture unit are selected.
2 Advanced Operations
When "Display product list" is pressed in the "Menu" screen, a list of the product names
and reference weight values of registered products are displayed.
▪ The following marks are displayed to indicate the setting status of each product.
Mark Description
The inspection can be performed.
The minimum settings required for the inspection are completed.
Not registered.
For the products with “” or “?” displayed, perform inspection after product registration.
4 Maintenance
215
Other Useful Functions
■ By switching between 1 and 2 in [Display], the number of items displayed on a screen
can be changed (5 or 8 products).
1 Basic Operations
5 products/screen 8 products/screen
2 Advanced Operations
■ To change the product for production, select the product to change and press [Prod.
Chg.].
■ The "Show product list" is also displayed when the "Product" area is pressed in the
"General" screen.
216
Other Useful Functions
> Clearing Statistics
1 Select "Others" "Clear Stats”.
1 Basic Operations
2 When [Yes] is pressed, only the statistics
related to the currently selected product
2 Advanced Operations
are cleared.
▪ When clearing statistics is performed, total statistics data are saved to an USB memory stick or
printed.
▪ When “Clear all product Stats.” is checked, all products having total statistics data are saved to
an USB memory stick or printed.
4 Maintenance
▪ When an USB memory stick is not inserted, or there is no printer available, clearing statistics
cannot be executed.
5 Appendix
217
Other Useful Functions
> Setting All Products
This feature is used when specifying parameters of all products at once.
This feature improves the parameter setting efficiency when there are a lot of registered
1 Basic Operations
products.
settings.
218
Other Useful Functions
4 Press [//] (End) button on the top of the
screen.
1 Basic Operations
box appears to notify the completion of
all product setting.
2 Advanced Operations
5 The main screen is displayed when the
all product setting completes.
4 Maintenance
219
Other Useful Functions
1 Select “Menu”, “Control Panel”, and then
“Home display settings”, and then select
the screen or menu to be customized.
1 Basic Operations
220
Other Useful Functions
■ Showing the hidden items
To show the hidden submenu items, select
the blank field and then press [Enter]. When
the menu selection screen is displayed,
1 Basic Operations
select items to be shown, and then press
[OK].
2 Advanced Operations
image is displayed when selecting [Enter].
The screen image can be switched using
the [<] and [>] buttons.
4 Maintenance
5 Appendix
221
Other Useful Functions
> Using Conveyor Mode
If you do not perform weight measurement by product, set “CW Conveyor mode” to “Yes”.
If you do not perform metal detection by product, set “MD Conveyor mode” to “Yes”.
1 Basic Operations
When the conveyor mode is set to [Yes], the status of the equipment is as follows:
In CW conveyor mode (only the metal detector is used):
■ The Start button blinks during operation.
■ "-" will be shown in all the weight display and "OK" (green) will be shown in evaluation.
Product counting and weight data capture will not be performed.
■ For serial measured output and individual print, "0 g" will be output.
■ Products on the conveyor are not counted.
2 Advanced Operations
press [Input].
222
Other Useful Functions
■ Do not feed a product that has a weight exceeding the upper limit of the weighing range if you
set the CW conveyor mode. The weighing unit might be broken due to overload.
■ The conveyor belt speed does not change when the conveyor mode is changed from Yes to
1 Basic Operations
No.
■ In the MD conveyor mode, be careful that products are fed through downstream without
checking metal contamination and missing products.
■ When the conveyor mode is set to [Yes (Force Motor ON)], serial measured value output and
individual printing are not performed. Counting and RJ of MDNG, EXNG, EXNG2, MD Prod.
Length Alarm, and MD Dbl.Prod are also not performed.
2 Advanced Operations
Multi-range function breaks up resolution to improve the accuracy of the checkweigher.
Compatible models and selectable weight range are as follows.
Range capacity varies from models.
Checkweigher accuracy is affected by external disturbances (drafts, vibrations, etc.) and error
caused by dynamic measurement. Consequently, if the error due to these effects exceeds the
The SSV series of checkweighers display +Overflow and –Overflow alarms when external
disturbances such as vibration and mechanical shock are too large and prevent correct
measurement. When these alarms are displayed, change the weight range to the upper range (for
example, set a range of 3000 g for a model with a weight range of ~3000g). This may prevent the
alarm and reduce the effects of external disturbance. If the above alarms are generated even
when the maximum weight range is set, take vibration countermeasures.
4 Maintenance
When you use Multi-range function, perform sensitivity correction in all weight range before
machine sealing.
5 Appendix
223
Other Useful Functions
■ Setting multirange
From the Main screen, select “Adjust
registered products” → ”Product settings”
→ ”Multi range”.
1 Basic Operations
When "History" is pressed in the "Menu" screen, past equipment state and production
state are displayed.
Past events can be recorded, such as occurrences of NG products and operation
histories.
also be checked.
The number displayed on this screen is the result of counting the events in the operating
history.
Please note that this number might differ from the number recorded in the alarm history.
■ Ope. history
The operation history is displayed chronologically. The events shown in the operation
history include power-on, access level change, alarm occurrence and clearance, product
change, and other items. Select one of the events and tap [Info] to display a narrowed
5 Appendix
down history.
Tap [Expanded] to cancel the narrowed-down display.
224
Other Useful Functions
■ Param. History
The target product No., parameter type, and details of change appear chronologically
every time a parameter is changed.
1 Basic Operations
■ NG history
NG histories are displayed in chronological order with the product name and description
of NG. Among NG products, only MDNG and EXNG products are displayed.
+NG and –NG products are not covered.To save data to the USB memory, press [Save].
■ Alarm History
Histories of error and alarm occurrences are displayed in chronological order. “No.” shows
2 Advanced Operations
the target product number, and “Details” shows the error code and error details. Tap the
[Info] button to show details of any errors. Note that some errors or alarms are not
recorded on this screen, such as a double product.
■ Saving history
To save data, press [Save], select the data
(Operation History / Parameter History /
Approved Parameter History / NG History/
Alarm History / Operation Check History /
Fine Adj. History / Fine Adj. History After
Seal / Software Update History / Seal History
/ Time Change History), products (all or one
5 Appendix
product) to save, and output range (all data Saving operation check history to USB
or past 24 hours), and press "Save”.
225
Other Useful Functions
■ Fine Adj. History
It will indicate only the latest data of [Fine adjustment] for each product before machine
sealing. No history will be recorded if you cancel the fine adjustment.
If you wish to save them into USB, select [Save to USB]
1 Basic Operations
■ Seal History
It will indicate the history of machine sealing in chronological order.
If you wish to save them into USB, select [Save to USB]
Recordable
History
Number
Operation history 1000
4 Maintenance
226
Other Useful Functions
■ Clearing history
For "NG History" and "Operation Check History”, all data can be cleared by pressing the
[Fn] button on the button right of the screen.
1 Basic Operations
> Setting Access Level By Function
Unexpected parameter changes can be prevented by setting an access level for each
function.
2 Advanced Operations
screen.
When "1b" is set, operators of Level 1b and Level 2 will be allowed to access.
5 Appendix
227
Other Useful Functions
The table below shows the operational limitations that can be specified for each item.
Item Description
Operate/Stop Limits the operation to operate/stop the equipment.
Chg Prod Limits the operation to change the product.
1 Basic Operations
Detect-lvl Chg. Limits the operation to change the detection limit parameters.
Limits the operation for performance check.
Ope. Check
Target: Eva/RJ confirmation
Limits the operations to register the products and to change
Prod Reg.
parameters of the products.
Clear Statistics Limits the operation to clear the statistics.
Limits the operation to change the parameters related to basic
2 Advanced Operations
Maintenance
operations of the equipment.
NG stop authority Limits the operation to release the NG stop state.
Forcible Limits the operation to stop the operation according to the smart
termination guide halfway through.
Limits the operation for lot number change.
It is enabled only on the following screens.
Lot No. Change • "Parameter adjustment screen" that can be selected from the
General screen
3 Installation and Connection
• Statis screen
Limits the operation for tare weight change.
Tare weight It is enabled only on the following screens.
Change • "Parameter adjustment screen" that can be selected from the
General screen
Fine Adjustment Execution authority for Fine Adjustment
Timing Adjust Execution authority for Timing Adjustment
4 Maintenance
5 Appendix
228
Other Useful Functions
> Using Check Mode
By using Check Mode, weight measurement or metal contamination/missing detection
can be done separately from nomal operation. This is used to check the accuracy of
1 Basic Operations
weighcell or recheck NG products.
▪ Can be used whenever needed, irrespective of steps set by Smart Guide.
▪ The confirmed results are not included in the statistics or history.
▪ The rejection directions are same as set for normal operation.
2 Advanced Operations
configuring the following settings.
4 Maintenance
5 Appendix
229
Other Useful Functions
> Registering Products Using Another Auto Setting Method
Use this when measuring a product to which auto settings have been applied (the
1 Basic Operations
properties are already known) or when changing a sensitivity mode determined by the full
automatic method.
230
Other Useful Functions
■ Specify Sens. Mode
A sensitivity mode can be automatically set by selecting “Specify Sens. Mode”.
Use this only when you have automatically set the same product with another product
number or another device that is the same model, and you know the sensitivity mode.
1 Basic Operations
1 Select “Specify Sens. Mode.” on the
Auto-setting method selection screen
and press [Next].
2 Advanced Operations
2 Select a sensitivity mode to be specified
on the Select Sens Mode (Fe-SUS)
screen.
4 Maintenance
For unregistered products, select the same setting as that of the sensitivity mode
determined by the other product number or other device that is the same model.
For registered products, the current setting is already selected.
5 Appendix
231
Other Useful Functions
3 Perform auto setting.
P. 46 Registering a New Product - step 18
1 Basic Operations
The value of the estimated detection sensitivity is a rough indication of the test piece that can be
detected and is not a guaranteed value. Be sure to check the detection sensitivity after
performing the auto settings.
3 Installation and Connection
When auto setting finishes, the determined sensitivity mode and the estimated
detecting sensitivity are displayed. Press [Completed] to apply the new settings. Press
[Cancel] if you do not want to apply the results of auto setting.
The selection criteria for the sensitivity mode are complex, and specialized knowledge is
required for determining the sensitivity mode of products to which auto setting has not been
performed and changing the sensitivity mode determined by auto setting. Perform the normal
auto setting in [Full-auto (recommended)].
5 Appendix
Contact an Anritsu or its distributor for service if you need to manually specify the sensitivity
mode to adjust the detection sensitivity, and do not perform the specification by yourself.
232
Other Useful Functions
■ Specify prod. Type
The product properties can be automatically set by selecting [Specify prod. Type] if the
product properties are those shown in the following table.
However, this method cannot be used to check missing products.
1 Basic Operations
Property Example products
Dry Rice crackers, rice, flour, frozen foods, etc.
Wet Meat, cheese, sausage, salted fish products, etc.
Aluminum-evaporated Potato chips, products wrapped by metalized film
2 Advanced Operations
Auto-setting method selection screen
and press [Next].
4 Maintenance
5 Appendix
233
Other Useful Functions
3 Perform auto setting.
P. 46 Registering a New Product - step 18
1 Basic Operations
The value of the estimated detection sensitivity is a rough indication of the test piece that can be
detected and is not a guaranteed value. Be sure to check the detection sensitivity after
performing the auto settings.
2 Advanced Operations
setting.
4 Maintenance
5 Appendix
234
Other Useful Functions
> Correcting the Phase based on Characteristic Change (Product check function)
The product check function corrects the phase of the metal detector immediately before
starting operation. This function is used only if the type of product is wet.
1 Basic Operations
If the phase of the metal detector deviates from the optimum setting value due to a reason
such as changes in the product or device temperature, the metal detection signal
fluctuates greatly and may lead to metal NG evaluation even if the product contains no
metal contamination. Use this function to suppress a false detection due to phase
dispersion by feeding the master product at the start of operation to correct the phase of
the metal detector.
2 Advanced Operations
▪ As a missing product check is not affected by temperature changes, the product check
function is not required.
▪ As dry products ( P. 233) are not prone to phase shifting, the product check function is not
required.
▪ The number of master products fed through during a product check is excluded from the
statistics.
P. 68 Product check
5 Appendix
235
Other Useful Functions
■ How to use a product check
1 If a product matches the product check
conditions, press the [Start] button to
display the data collection screen shown
1 Basic Operations
to the right.
236
Other Useful Functions
If "Bulk" is specified and the processing does not advance from the Data collection screen even
after a product is fed through several times, specify a smaller value for the settings below. The
effective value of a product that is fed through for a product check might be smaller than the value
1 Basic Operations
specified by auto-setting.
▪ Prod. Detection level (Fe), Prod. Detection level (SUS)
▪ Prod. Detection level (ML1), Prod. Detection level (ML2), Prod. Detection level (ML3), Prod.
Detection level (ML4)
P. 68 Product check
* The default value is 0.8. Do not specify a smaller value. Adjust the setting value so that
detection is performed only when a product is fed through.
If the problem is not resolved even after performing the adjustment described above, perform
auto-setting using the procedure below and then perform a product check again.
2 Advanced Operations
(1) Select "Menu", "Adjust registered products", and "Auto-set" to open the Auto-set screen.
(2) Select "Make auto setting by using current settings" to perform auto-setting.
After you have changed the metal detection sensitivity, be sure to check the detection
performance of the control sensitivity reference test piece (or the reference contaminants).
4 Maintenance
5 Appendix
237
Other Useful Functions
■ How to call the Sensitivity Adjustment screen
Touch the metal detection level bar on the Basic display or press [Set/Adj] button and
select [MD sensitivity adjustment].
1 Basic Operations
You can restrict the access level. The access level is set to 1b or higher at factory shipment.
P. 227 Setting Access Level By Function
By tapping the [Display] button, the screens to adjust the detection sensitivity can be
switched.
1: Sensitivity Adjustment screen
2: Sensitivity Adjustment 2 screen
3 Installation and Connection
There are two sensitivity adjustment screens: the "Sensitivity Adjustment" screen and the
"Sensitivity Adjustment 2" screen.
4 Maintenance
5 Appendix
238
Other Useful Functions
■ Sensitivity Adjustment screen (for a metal contamination check)
You can adjust the detection limit by checking the metal effect value on the bar graph. At
the same time, you can check the estimated detection sensitivity after changing the
setting.
1 Basic Operations
< button > button
Press to decrease the detection Press to increase the detection Evaluation limit magnification
sensitivity (the evaluation limit sensitivity (the evaluation limit Press here to enter a numeric
magnification increases). magnification decreases). value directly.
Upper:
2 Advanced Operations
Fe detection sensitivity*
Sens mode
Shows the determined
mode by Auto-set.
Lower:
SUS detection sensitivity* Effect value display bar
Shows the effect value
in real-time.
* Ext (Effect value display bar intended contaminants other than Fe and SUS) may be
displayed. Ext is detected by either the circuit of Fe or SUS.
5 Appendix
239
Other Useful Functions
[P]: Displayed for products for which the Indicates the real-time Estimat detection
product check function is used. effect values. sensitivity
Sensitivity mode
(Displays the
predetermined
auto-setting values.) Inverted triangle
(▽)
2 Advanced Operations
240
Other Useful Functions
■ Changing the detection sensitivity (for a metal contamination check)
▪ To decrease the detection sensitivity
Increase the evaluation limit magnification if the effect of a product that has no metal
contaminant exceeds the evaluation limit due to a wide variety of effect of the product
1 Basic Operations
or the effect value is increased due to changes in the components of the product.
▪ To increase the detection sensitivity
Decrease the evaluation limit magnification if the effect of a product that has no metal
contaminant has a sufficient margin for the evaluation limit due to a small variety of
effect of the product or the effect value is decreased due to changes in the
components of the product.
Example: Product effect value (reference) for stably use
2 Advanced Operations
Decrease the evaluation limit magnification so that the average of the product
effect value will be a third of the evaluation limit and may not exceed a half of
the maximum evaluation limit.
1 Feed master products several times and check the maximum deflection of the
detection sensitivity.
If the deflection is 3 scales or more, increase the value of the evaluation limit
magnification and repeat steps 1 and 2 until the deflection falls within 2 scales.
4 Maintenance
Increasing the deflection of the detection sensitivity display increases the detection sensitivity.
However, this increases the possibility of false detection due to the shape of the product and the
differences in components.
3 Attach a test piece (or contaminant) to the master product, feed it through several
times, and adjust the evaluation limit magnification to ensure NG detections.
4 Attach a test piece (or contaminant) to different positions on the product and adjust the
evaluation limit magnification to ensure NG detections for any position.
5 Feed master products several times and make sure that NG is not detected. If the
5 Appendix
241
Other Useful Functions
If a false detection occurs when you feed only the master product, Fe and SUS test pieces as
well as contaminants such as rust cannot be detected.
1 Basic Operations
Stabilization index R
(fixed value)
Stabilization index R
(fixed value)
Sens mode
Shows the determined
4 Maintenance
mode by Auto-set.
242
Other Useful Functions
1 Feed master products several times and check the maximum deflection of the
detection sensitivity.
1 Basic Operations
If the deflection is within 2 red scales, decrease the value of the evaluation limit
magnification and repeat it until the deflection reaches 3 red scales or more.
4 Change the orientation to feed the missing product (NG sample) and adjust the
evaluation limit magnification to ensure NG detections at any orientation.
2 Advanced Operations
If there is a problem with NG detection at a certain orientation, feed a missing product
(NG sample) at that orientation and adjust the evaluation limit magnification again
according to step 3.
5 Feed the master product several times and make sure that NG is not detected.
If the master product is evaluated as NG, return to step 2 and make adjustments.
4 Maintenance
5 Appendix
243
Other Useful Functions
■ Sensitivity Adjustment 2 screen (for a metal contamination check)
values.
relative
evaluation limit ˅ button
position. Lowers the evaluation limit
If this line is magnification value (the
exceeded, the detection sensitivity
product is increases).
evaluated as NG.
The screen is switched Indicates the effect value of the last-inspected product.
Latest/Latest 10 tab. The maximum value every 10 seconds is indicated by the white part, and
the changing value updated in real time is indicated by the green part.
Performs auto-setting.
Packaged type products:
Indicates the effect values of the latest 10 products.
Bulk type products:
The maximum values of the previous 9 products every 10 seconds
and the maximum value of the latest product every 10 seconds are
indicated by the white frame, and the changing values updated in
real time are indicated by the green part.
5 Appendix
* Ext (effect value display bar for metal contaminant other than Fe and SUS) may be
displayed. Ext can be detected by the Fe or SUS circuit.
244
Other Useful Functions
1 Basic Operations
and ML2.
ML3/ML4 tab: Displays the detection sensitivity for ML3
and ML4. ˄ button
Increases the evaluation limit
Evaluation limit
Indicates the
2 Advanced Operations
magnification value
relative Tap this to directly input
evaluation limit values.
position.
If this line is ˅ button
exceeded, the Lowers the evaluation
product is limit magnification value
evaluated as (the detection sensitivity
NG. increases).
4 Maintenance
245
Other Useful Functions
■ Sensitivity Adjustment 2 screen (for a missing product check)
Latest: Displays the latest item only. Stabilization index R Increases the evaluation limit
Latest 10: Displays latest 10 items. (fixed value) magnification value (the detection
sensitivity increases).
Evaluation limit
Indicates the magnification value
relative Tap this to directly input
evaluation limit values.
2 Advanced Operations
position.
If the value falls ˅ button
below the line, Lowers the evaluation limit
the product is magnification value (the
evaluated as detection sensitivity
NG. decreases).
by tapping the
Latest/Latest 10 tab.
Performs auto-setting.
Indicates the effect values of the latest 10 products.
5 Appendix
246
Other Useful Functions
˄ button
Increases the evaluation limit
magnification value (the detection Stabilization index R
1 Basic Operations
sensitivity increases). (fixed value)
Evaluation limit
magnification value
Indicates the
Tap this to directly input
relative
values.
evaluation limit
position.
If the value falls ˅ button
below the line, Lowers the evaluation
2 Advanced Operations
the product is limit magnification value
evaluated as (the detection sensitivity
NG. decreases).
The value of effect from products and metal contaminants can be checked by viewing the
effect value history of the last 100 weighed products on the Product effect monitor screen.
The detection sensitivity can also be changed from this screen.
However, the screen displays the value affected during measurement when metal 3 (for a
product that does not block the photocell) is selected.
Tap the [Adjust sensitivity.] button on the "Basic display" screen and then select 3 of
“Display”.
You can also directly tap the metal detection level bar and then select 3 of “Display”.
* Access level 2 or higher (not changeable) is required to use this function.
5 Appendix
247
Other Useful Functions
■ Description of the Product effect monitor screen
(for a metal contamination check)
1 Basic Operations
* Ext (Effect value display bar intended contaminants other than Fe and SUS) may be
displayed. Ext is detected by either the circuit of Fe or SUS.
5 Appendix
248
Other Useful Functions
1 Basic Operations
for ML1 and ML2.
ML3/ML4 tab: Displays the detection sensitivity Estimated detection magnification (the detection
White horizontal
line
Indicates the
Evaluation limit
relative position
magnification
of the evaluation
Press here to enter a
2 Advanced Operations
limit.
numeric value directly.
v button
Decreases the
White vertical dotted line evaluation limit
Indicates the point where the magnification (the
[Clear] button
detection sensitivity (detection detection sensitivity
Clears the display of
limit magnification) is changed. increases).
all effect values.
4 Maintenance
5 Appendix
249
Other Useful Functions
■ Description of the Product effect monitor screen (for a missing product check)
^ button v button
1 Basic Operations
Increase the evaluation limit magnification Decrease the evaluation limit magnification
(the detection sensitivity increases). (the detection sensitivity decreases).
^ button
Stabilization index R Increase the evaluation limit magnification
(fixed value) (the detection sensitivity increases).
250
Other Useful Functions
> Checking the Effects such as External Noise (Noise monitor)
You can view metal detecting signals in real-time on the Noise monitor screen to check
whether disturbance noise is present and the value of effect from products and metal
1 Basic Operations
contaminants. The detection sensitivity can also be changed from this screen.
■ Differences between the Noise monitor screen and the Product effect monitor
screen
The Noise monitor screen displays the effect value from the metal detected by the metal
detector head even when the system is paused or when products are not being fed. This
function is useful to monitor the noise level from the surrounding area, which might cause
a false detection, and check the value of effect from a product that does not block the
2 Advanced Operations
photocell.
251
Other Useful Functions
■ Description of the Noise monitor screen
Although the figure below shows a screen for a metal contamination check, the screen
display for a missing product check is the same except that a common bar graph to adjust
1 Basic Operations
White horizontal line Evaluation limit magnification and evaluation limit adjust buttons
Indicates the relative position * Same function as that on the Product effect monitor screen
of the evaluation limit. ( P. 248).
2 Advanced Operations
[Stop] button
Temporary stops updating of effect value history display and fixes the display. Press this
button again to release stopping of the effect value display update (the effect values of the
products that have been fed while updating is stopped are displayed at once).
* Ext (Effect value display bar intended contaminants other than Fe and SUS) may be
displayed. Ext is detected by either the circuit of Fe or SUS.
4 Maintenance
5 Appendix
252
Other Useful Functions
1 Basic Operations
for ML1 and ML2.
Estimated detection magnification (the detection
ML3/ML4 tab: Displays the detection sensitivity
sensitivity sensitivity decreases).
for ML3 and ML4.
2 Advanced Operations
relative numeric value directly.
position of the
evaluation
v button
limit.
Decreases the
evaluation limit
Effect value display [Clear] button magnification (the
The effect values are displayed Clears the display of all detection sensitivity
chronologically in the cycle of 0.1 second. effect values. increases).
T he latest value is on the rightmost.
Although the figure below shows a screen for a metal contamination check, the screen
display for a missing product check is the same except that a common bar graph to adjust
(ML1) is displayed.
4 Maintenance
5 Appendix
253
Other Useful Functions
> Using HIS Setting Function
The HIS setting function increases the detection probability by registering the properties
of OK products and NG products into the metal detector and automatically specifying the
1 Basic Operations
settings suited for the test pieces to be detected. The target metal can be detected with
higher probability by performing the HIS setting function after auto-setting.
Be sure to prepare the following before executing the HIS setting function.
If an inspection product does not interrupt the photocell axis, interrupt it by hand when
the product reaches the detector head.
Usually, place NG products so that the test piece passes around the center of detector
head, where the detection probability becomes lowest, in order to increase the
2 Advanced Operations
The detection sensitivity can be increased by performing the HIS setting several times.
The HIS setting function might not always increase the detection probability for any metal.
The detection results might be the same as those after auto-setting, depending on the type of
the inspection products (dimensions, shape, conductivity, etc.), metal type (material, shape,
etc.), and the installation environment of the system.
Estimated improvement rate after performing the HIS setting varies depending on type of test
3 Installation and Connection
by using the product causing the false detection. If "H2" is displayed on the detection
sensitivity adjustment screen, perform the following procedures for the related product.
(1) Adjust the flow direction and angle of the product causing a false detection, and execute
the HIS setting again.
(2) Select [Restore the default algorithm] on the HIS setting execution method selection
screen, and execute the HIS setting again.
(3) Set “Algorithm auto selection” to "No", and execute the HIS setting again.
5 Appendix
254
Other Useful Functions
1 Basic Operations
materials or has a high salt concentration, warm up the system for at
least 90 minutes.
For M5, turn the power on, and wait for 10 minutes or longer before
executing the HIS setting.
The rejector does not operate during HIS setting. Do not feed OK or
Caution NG product to the downstream.
2 Advanced Operations
■ Items to be prepared for HIS setting
Use the metal contaminant to be used as the metal-control criteria (the material
Test piece
provided by Anritsu is included).
Indicates average characteristics (dimension, weight, component, and package
state) of the products to be fed through on the normal line. If the characteristics
OK product
differ, prepare the multiple number of products. The results obtained after an
OK product is fed through 5 times will be taken as the measurement data.
OK
product
OK
product
4 Maintenance
If the OK product is taller than the vertical If the OK product is shorter in height than
center of detector head opening the vertical center of detector head opening
5 Appendix
255
Other Useful Functions
■ Setting
1 Press [Others] when the operation
stopped and press [HIS Setting] on the
right screen.
1 Basic Operations
screen
press [Next].
256
Other Useful Functions
5 Press the [Start] button to feed the OK
product.
1 Basic Operations
6 Feed the OK product 5 times.
If multiple OK products are prepared,
feed them all.
2 Advanced Operations
Do not feed a product while ‘Wait for a
while.’ is displayed.
4 Maintenance
257
Other Useful Functions
▼ When the message “The effect from the
NG product is too small” appears
The estimated improvement rate of the detection sensitivity is not a guaranteed value but an
indication. Always check the detection sensitivity after executing the HIS setting function.
4 Maintenance
5 Appendix
258
Other Useful Functions
> Using Auto-Limit-Setting Function
The auto-limit-setting function automatically sets the optimum evaluation limit based on
randomness in inspected products and test piece effects. This function reduces
1 Basic Operations
misdetection and assures stable inspection.
If performing the HIS setting and auto-limit-setting functions at the sametime, perform the
HIS setting function first.
2 Advanced Operations
OK product package state) of the products to be fed through to the normal line. If the
characteristics differ, prepare the multiple number of products.
An NG product is made by attaching a test piece to an OK product. To set
NG product
appropriate detection sensitivity, use all the prepared NG products.
products.
If the difference between evaluation values of OK and NG products is small, incorrect
detection frequently occurs. In such case, select method (1) to set the function.
5 Appendix
259
Other Useful Functions
If a product is evaluated as NG during setting, the data of the product is not reflected on the
setting, and the product is rejected as an NG product.
Set the count to feed an OK product during operation in [Auto-limit count] in advance.
P. 184 Auto-limit setting
If the inspected product is bulk type, the parameter [MD Ultra under limit] must be set.
P. 58 Ins. condition set
■ Setting
1 Press [Others] with the operation
2 Advanced Operations
260
Other Useful Functions
4 Prepare OK or NG product according to
the instructions on the screen.
1 Basic Operations
5 If the product feeding orientation is
unstable during production, feed the
product appropriately to the possible
situation to obtain the correct settings.
2 Advanced Operations
6 Press the [Start] button.
4 Maintenance
261
Other Useful Functions
> Using FOCUS Setting Function
The FOCUS setting is the function to attempt an enhancement of the detection sensitivity
for metallic foreign materials such as metallic wire that are not different from Fe- or SUS-
1 Basic Operations
* The FOCUS setting overwrites the setting details determined by Auto-setting. The
FOCUS setting corresponds to the characteristics of metallic foreign materials.
Therefore, the sensitivity for test pieces that can be detected in accordance with
Auto-setting may decrease. After setting, check the detection sensitivity using a test
piece. If Auto-setting is required again, do not use the current settings but configure
Auto-setting.
Be sure to prepare the following before executing the FOCUS setting function.
■ Performs auto-setting before the FOCUS setting function.
■ If an inspection product does not interrupt the photocell axis, interrupt it by hand when
the product reaches the detector head.
■ Usually, place NG products so that the t metallic contaminant passes around the
center of detector head, where the detection probability becomes lowest, in order to
increase the detection probability for metal contaminants at any position in inspected
products.
4 Maintenance
5 Appendix
262
Other Useful Functions
■ The detection sensitivity can be increased by performing the FOCUS setting several times.
■ Estimated improvement rate after performing the FOCUS setting varies depending on type of
metallic contaminant or inspected products.
1 Basic Operations
■ If evaluation mode is “Check missing product”, FOCUS setting function is not available.
■ If an NG product that has been used in the FOCUS setting cannot be set, the FOCUS setting
is not available.
■ By newly performing the auto-setting ( P. 39 Registering a New Products – step 7),
FOCUS setting is restored to the default value.
■ The FOCUS setting can be adjusted when performing the auto setting again.
P. 102 Auto Settings (Readjusting registered products)
■ In the case of a false detection after executing the FOCUS setting, perform the auto setting
again by using the product causing the false detection.
2 Advanced Operations
To assure stable metal detection, warm up the system after power-on
Caution for at least 10 minutes before performing the FOCUS setting function.
263
Other Useful Functions
Center width of metal Center height of metal
detector head opening Attach here detector head opening Attach here
OK OK
product product
1 Basic Operations
OK product height > Center height of metal OK product height ≦ Center head of metal
detector head opening detector head opening
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
264
Other Useful Functions
■ Setting
1 Press [Others] when the operation
stopped and press [FOCUS Setting] on
the right screen.
1 Basic Operations
The [FOCUS Setting] menu can be
displayed by pressing [Menu] → [Control
Panel] → [Home Screen Setting] →
[Other Menu] and adding “FOCUS
Setting”.
2 Advanced Operations
2 Press [Next] on the “Start of FOCUS
Setting” screen
4 Maintenance
265
Other Useful Functions
5 Feed the OK product 5 times.
If multiple OK products are prepared,
feed them all.
1 Basic Operations
▼ When the message “The effect from the NG product is too small” appears
266
Other Useful Functions
▼ When the message “The effect from the NG product is too large” appears
1 Basic Operations
there are several types of metallic
contaminants, attach a smaller metallic
contaminant to a product and feed it.
2 Advanced Operations
completed. Press [Completed].
Always check the detection sensitivity after executing the FOCUS setting function.
■ If an impact of the NG product is poorly checked, the detection sensitivity may decrease.
4 Maintenance
5 Appendix
267
3 Installation and Connection
This chapter describes the installation method of the checkweigher
and the connection method with external equipment.
Installation 270
268
Selecting Installation Location and Transportation
Selecting Installation Location and Transportation
■ Installation location
Install the Checkweigher in a location meeting the following conditions.
1 Basic Operations
• Where the relative humidity is within 30% to 85% with no condensation.
• Where it will not be exposed to direct sunlight or radiant heat from a stove or heater.
• Where the power supply voltage does not fluctuate more than +10%, -15%.
2 Advanced Operations
500 mm
• Where there are no flammable, active gases or salt sprays. Back
side
• Where it will not be exposed to drafts from an air
conditioner, etc.
Checkweigher
• Where the location will not be affected by
noise from the checkweigher.
500 mm
Front
(The noise level of the checkweigher side
■ Transportation
Correct
places of fork
269
Installation
Installation
If excessive force is applied, the equipment may tip over and cause
Warning personal injury. Use the optional anchors to secure the equipment to
the floor.
1 Basic Operations
Before installation, make sure that all four rubber feet protectors have been removed.
▼ KWS6XXX type
2 Advanced Operations
270
Installation
▼ KWS5XXX type
1 Basic Operations
(1) Remove the screw in the LOCK part.
Loosen the lock nut with the spanner, LOCK part ← part
and remove the screw with a Phillips
screwdriver.
Lock nut
(2) Remove the screw in the ← part with a Long screw
Phillips screwdriver.
Sealing washer
2 Advanced Operations
(3) Replace the LOCK part screw and the Short screw
← part screw.
Make sure to attach the sealing
washers.
In use
2 Installing
Do not set any one of the 4 foot bolts too high or too low. It may cause
Warning the checkweigher to topple.
4 Maintenance
■ When adjusting foot bolts, do not hold the thread part by hand. Your
Caution hand may be injured by the edges of the thread.
■ When adjusting the height of the carrying belt surface, be careful so
that your finger does not get caught between the checkweigher and
upstream/downstream conveyors.
5 Appendix
271
Installation
(1) Loosen the lock nut of the foot bolts with Foot bolt adjustment
Lock nut
a spanner. Raise bolt Lower belt
surface surface
1 Basic Operations
(2) Adjust the foot bolts to align the conveyor belt heights with the production line.
• Place a level on the weighcell conveyor section to make sure it is level.
• Make sure that the checkweigher does not come into contact with the
upstream/downstream devices.
Downstream conveyor
You may need to lower the carrying belt surface of the downstream conveyor by 0 to 2
mm, depending on the product being measured.
(3) Tighten the lock nut of the foot bolts with a spanner.
4 Maintenance
5 Appendix
272
Connecting External Equipment
Connecting External Equipment
1 Basic Operations
To connect the Anritsu rejector, refer to the operation manual of the rejector.
Do not connect the power plug to the socket until the connection is
Warning complete. If you connect the cables while the power is connected,
there is a risk of receiving an electric shock, or of damage to the
electronic components. Connect the devices and cables correctly,
following the descriptions below. Connection errors may result in
2 Advanced Operations
losing the waterproof and dustproof properties of the equipment.
After connecting the equipment, turn on the power and set the I/O signals.
P. 127 Setting External I/O Signals
(5) Close the cable cover, and tighten the Cable cover
Cable inlet
screw with a hex key wrench.
273
Connecting External Equipment
Punch out
274
Connecting External Equipment
1 Basic Operations
not come off.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
275
How to Seal
How to Seal
[1]
2 Advanced Operations
Seal
Weighcell
[2]
Weighcell
Weighcell Screw
3 Installation and Connection
[3]
Seal
[7]
[6]
MPU board
screw
Compact Flash
5 Appendix
276
How to Seal
1 Basic Operations
1 Change access level
Change access level to [3: Service engineer level]
2 Go to [Menu] → [Maintenance/Setting] →
[Maker Setting] → [Machine sealing]
2 Advanced Operations
3 Select the content.
Select [Seals the machine] and press
[Next]
4 Set [upper limit of the main conveyor speed] and [upper limit of the weight range].
Enter the certified value into [upper limit of the main conveyor speed] and [upper limit
of the weight range]. You will not be able to enter setting above those values.
4 Maintenance
5 Appendix
277
How to Seal
278
Connecting Power Supply and Grounding, Turning On the Power
Connecting Power Supply and Grounding, Turning On the Power
1 Basic Operations
■ Make sure that the power supply voltage is within the specified
range. Running the checkweigher while the power supply voltage is
out of the specified range might cause failure or fire.
1 Check the specified power supply voltage range indicated on the checkweigher
nameplate.
2 Advanced Operations
2 Connect the power supply and grounding.
Make sure to ground the earth terminal.
▼ 100V specification
Standard power supply plug
▼ 200V specification
Brown
Connect the power supply cable. Blue Power supply
OFF
5 Appendix
279
4 Maintenance
This chapter describes the maintenance of the checkweigher and
troubleshooting.
Cleaning 283
280
Daily Maintenance
Daily Maintenance
1 Basic Operations
Do not operate the conveyor if the conveyor belt is misaligned. If the
Caution conveyor belt is misaligned, correct the alignment before starting
operation. The end face of the conveyor belt may touch the drive belt
and generate wear debris, which may contaminate the product.
2 Advanced Operations
(1) Before operation
Check the following items before starting operation.
■ Touching parts
Check that the checkweigher and upstream/downstream conveyors are not touching
with each other.
■ Misalignment of the conveyor belt
Make sure that the belt is not misaligned.
281
Daily Maintenance
If products cannot properly be rejected by the rejector, check the following points. After the
check and the adjustment, operate the rejector to check if products are properly rejected.
– Checkweigher and rejector –
1 Basic Operations
Conveyor
▪ The transfer timing for products is not deviated due the transfer error.
▪ The belt tension for conveyor belt and drive belt are strong enough.
▪ The timing belt and roller are not abraded.
▪ The transfer speed for products is not temporarily slowed down due to the collision between
the gate and the warpage or the ravel of the belt.
▪ The air cylinder or the actuator operates properly at the first run after non-working day.
– Rejector –
Drive unit
2 Advanced Operations
Detach the conveyor belt and check that there is no fraying on the edges.
4 Maintenance
282
Cleaning
Cleaning
1 Basic Operations
> SSV-h/f Series
Do not wash the checkweigher with water. Make sure to turn off the
Warning power switch before cleaning.
2 Advanced Operations
■
283
Cleaning
(2) Conveyor belt
After operation, remove the conveyor belt and wash it thoroughly. Mold
Caution might grow if you continue using the conveyor belt with remnants from
1 Basic Operations
Clean the conveyor belt thoroughly and dry it. If you cannot reserve
Caution enough drying time, keep a spare belt. Never use a dryer.
Remove the conveyor belt from the conveyor unit and clean it.
2 Advanced Operations
■ When using neutral detergent or a solution of hypochlorous acid, always rinse the belt with
water, otherwise mold may grow and packings may deteriorate in early stages to disturb
operation.
■ Do not use a soft plastic brush to clean the conveyor surface. It may accelerate wear of the
belt surface. If you continue using a worn roller for a long period, the metal detection unit
might yield false detections due to the influence of wear debris. Thoroughly clean and remove
the wear debris on the conveyor belt.
■ Never use a dryer to dry the belt.
(3) Roller
4 Maintenance
The alumite-treated roller surface improves corrosion resistance. If the treated surface is
damaged due to a scratch on the roller, corrosion may occur from the damaged area.
Accordingly, take care not to scratch the roller.
Additionally, the alumite-treated surface may corrode if not cleaned properly. Clean the
roller according to the instructions in the table below.
If the roller is badly stained, remove and clean it. Do not soak or boil the roller when
cleaning.
5 Appendix
284
Cleaning
Cleaning methods
Alkaline detergent ×
Organic solvent such as thinner or toluene ×
Solution of hypochlorous acid (*1) △
1 Basic Operations
Neutral detergent (*2) ○
* ○: Can use, △: Can use but corrosion resistance lowered, ×: Cannot use
*1 Clean the parts with a 200 ppm or lower hypochlorous acid solution, and fully wash
it off after cleaning.
*2 Use of neutral detergent for cleaning is recommended.
2 Advanced Operations
Clean the areas around the detector head periodically. Mold might
Caution grow if you continue operating with residues from previous operations
left on that area. In addition, the metal detector may detect residues as
contaminants.
Resin or packing in the area around the detection head opening deteriorates earlier in
accordance with how to wash it. Wash it in accordance with the following table.
The main unit is rated IP66 using the Ingress Protection Rating.
What is IP66?
The main unit is protected against intrusions of dust and water to the interior.
It can withstand water projected in powerful jets (12.5mm nozzle) at 100 liters per minute from all
5 Appendix
285
Cleaning
■ Clean the checkweigher using water that is up to 60°C. Clean the metal detector with
water that is 40°C or lower.
■ Before cleaning with water, check that the indicator cover, cover of optional printer etc.,
1 Basic Operations
Wash the checkweigher gently by running water from a hose. Do not apply water
2 Advanced Operations
pressure from a horizontal direction on the side plate of the weigh conveyor section.
Doing so may cause a weighcell failure.
■ The tube under the weighcell is an air breather; take care not to allow water to enter
the end of the tube.
■ The signal tower (optional) mounted on the side of the indicator is equivalent to IP54
and has a splash-proof structure. Do not to spray it with water.
3 Installation and Connection
286
Installing/Removing Components (SSV-h/f series)
Installing/Removing Components (SSV-h/f series)
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
is turned to the OFF position.
When removing the catch clip, be careful so that your finger does not
Caution get caught.
Caution Be sure not to drop the conveyor removed from the equipment.
2 Advanced Operations
■ KWS6XXX, KWS52XX, and KWS54XX types
Remove the product guide or optional cross plate in advance if they are being used.
Belt cover
4 Maintenance
Catch clip
287
Installing/Removing Components (SSV-h/f series)
■ KWS55XX type
Remove the product guide or optional cross plate in advance if they are being used.
1 Basic Operations
Belt cover
cover.
Screw
3 Installation and Connection
Drive belt
4 Maintenance
Pull toward
you to
remove
5 Appendix
288
Installing/Removing Components (SSV-h/f series)
> Installing the Weigh Conveyor Unit
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
is turned to the OFF position. For your safety, make sure to install the
belt cover and roller cover before operation. Contact Anritsu if any of
these components are broken.
Make sure that all catch clips are firmly locked before starting
Warning operation.
2 Advanced Operations
Caution Be careful of your fingers when locking the catch clip.
4 Maintenance
Catch clip
Knurled screw
5 Appendix
289
Installing/Removing Components (SSV-h/f series)
■ KWS55XX type
1 Install the weight conveyor to the weigh Weigh conveyor unit
conveyor section.
1 Basic Operations
Lower
(1) Mount the weigh conveyor unit and
install the drive belt.
Drive belt
(2) Lower the weigh conveyor unit slowly to
fit it onto the weigh conveyor section.
2 Advanced Operations
Screw
4 Make sure that the screws in Steps 2 and 3 have been tightened.
4 Maintenance
If you are using a product guide or optional cross plate, install it at the end.
5 Appendix
290
Installing/Removing Components (SSV-h/f series)
> Removing the Infeed Conveyor Unit
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
is in the OFF position.
Caution Be sure not to drop the conveyor removed from the equipment.
2 Advanced Operations
Remove the product guide and optional cross plate in advance if they are used.
Catch clip
Belt cover
Belt cover
Catch clip
291
Installing/Removing Components (SSV-h/f series)
2 Remove the infeed conveyor unit from the
weigh infeed section.
Lift
2 Advanced Operations
Drive belt
Pull toward
you to
remove
3 Installation and Connection
4 Maintenance
5 Appendix
292
Installing/Removing Components (SSV-h/f series)
> Installing the Infeed Conveyor Unit
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
is in the OFF position. For your safety, make sure to install the belt
cover before starting operation. Contact Anritsu if any of these
components are broken.
Before starting operation, make sure that all the catch clips are fixed
Warning securely.
2 Advanced Operations
Caution Be careful of your fingers when locking the catch clips.
Lower
slowly
Drive belt
4 Maintenance
5 Appendix
293
Installing/Removing Components (SSV-h/f series)
2 Install the belt cover and lock the catch clip.
Catch clip
2 Advanced Operations
Belt cover
Knurled screw
side).
Belt cover
Catch clip
4 Maintenance
If you are using a product guide or optional cross plate, install it at the end.
5 Appendix
294
Installing/Removing Components (SSV-h/f series)
> Removing the Conveyor Belt/Roller
The removal procedure is the same for both the weigh conveyor and the infeed conveyor.
1 Basic Operations
For your safety, remove the conveyor belt on a workbench with
Caution sufficient space. Be careful not to drop the rollers.
2 Advanced Operations
2 Loosen the two adjusters by hand.
Adjuster
Loosen Tighten
Carrying
belt
Drive roller
Driven roller
Drive belt 4 Maintenance
Carrying belt
2 Pull out the conveyor belt and remove it.
Be careful not to drop the rollers. Drive roller
5 Appendix
Driven roller
Drive belt
295
Installing/Removing Components (SSV-h/f series)
> Installing the Conveyor Belt/Roller
Install
Adjuster
Loosen Tighten
3 Install the weigh conveyor unit to the weigh
conveyor section.
296
Installing/Removing Components (SSV-h/f series)
■ Infeed conveyor unit
1 Install the conveyor belt and rollers. Carrying belt
1 Basic Operations
(2) Install the drive roller and driven roller
onto the conveyor surface.
Install
2 Advanced Operations
2 Install the infeed conveyor unit to the infeed
conveyor section.
297
Installing/Removing Components (SSV-h/f series)
> Adjusting Belt Alignment
Check the conveyor belt for belt misalignment after the conveyor belt is removed from the
conveyor unit and installed again or is replaced with a new belt.
1 Basic Operations
The procedure for adjusting belt misalignment is the same for both the weigh conveyor
and the infeed conveyor.
Adjuster 2
Misalignment state
Adjustment
(conveyor viewed from above)
Flow
The gap on the adjuster 2 side is Tighten adjuster 1 or
wide. loosen adjuster 2. Adjuster 1
Adjuster 1 Adjuster 2
Loosen
Flow
Gap
3 Installation and Connection
Tighten
Carrying belt
4 Maintenance
2 Feed a product with a weight approximately 2 times the maximum weight range.
If it cannot be carried, adjust the tension of the conveyor belt with the two adjusters.
3 Operate the checkweigher for 2 to 3 minutes and then check the conveyor belt for belt
misalignment.
5 Appendix
Be careful not to put too much tension on the conveyor belt. It may damage the roller or cause
uneven rotation.
298
Installing/Removing Components (SSV-h/f series)
■ Infeed conveyor section
1 Operate the conveyor and check the belt misalignment state of the conveyor belt.
If the belt is misaligned, adjust the tension of the conveyor belt with the two adjusters.
Adjust them so that gaps on the roller ends are equal.
1 Basic Operations
Misalignment state
Adjustment
(conveyor viewed from above)
The gap on the knob 2 side is Tighten knob 1 or
wide. loosen knob 2.
Loosen
Flow
Gap
2 Advanced Operations
Knob 1 Knob 2
Flow
Gap
3 Operate the checkweigher for 2 to 3 minutes and then check for belt misalignment.
Be careful not to put too much tension on the conveyor belt. It may damage the roller or cause
uneven rotation.
5 Appendix
299
Installing/Removing Components (SSV-i series)
Installing/Removing Components (SSV-i series)
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
When removing the optional product guide or pulling out the motor, be
Caution careful that your finger does not get caught by the catch clip.
When pulling out the motor, be careful that your fingers do not caught
Caution between the motor and the indicator.
2 Advanced Operations
Caution Be sure not to drop the conveyor removed from the equipment.
300
Installing/Removing Components (SSV-i series)
> Installing the Weigh Conveyor Unit
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
is in the OFF position.
Before starting operation, make sure that all the catch clips are fixed
Warning securely.
2 Advanced Operations
1 Install the weigh conveyor unit to the Weigh conveyor unit
weigh conveyor section.
Mount the weigh conveyor unit, and lower Lower
slowly
it slowly to fit it onto the weigh conveyor
section.
Drive roller
5 Appendix
301
Installing/Removing Components (SSV-i series)
(2) Lock the two catch clips on the motor by
holding the motor by hand.
Remove the gap between the motor and
drive roller, and lock the catch clips.
1 Basic Operations
302
Installing/Removing Components (SSV-i series)
> Removing the Infeed Conveyor Unit
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
is turned to the OFF position
When removing the optional product guide or pulling out the motor, be
Caution careful that your finger does not get caught by the catch clip.
Caution Be sure not to drop the conveyor removed from the equipment.
2 Advanced Operations
1 Remove the motor. Motor
Catch clip
(1) Remove the two catch clips on the motor
Pull out
while holding it by hand.
Lift
Hook
5 Appendix
Remove
303
Installing/Removing Components (SSV-i series)
> Installing the Infeed Conveyor Unit
Before following these procedures, make sure that the power switch
Warning
1 Basic Operations
Before starting operation, make sure that all the catch clips are fixed
Warning securely.
Lower
slowly
Hook
lock
Catch clip
5 Appendix
304
Installing/Removing Components (SSV-i series)
3 Install the motor. Motor
Catch clip
(1) Insert the coupling into the drive roller.
If it is hard to insert, push and rotate the Insert
1 Basic Operations
conveyor belt while inserting it.
(2) Lock the two catch clips on the motor by Drive roller
holding the motor by hand.
Remove the gap between the motor and
drive roller, and lock the catch clips.
2 Advanced Operations
When installing the motor, make sure there is no No gap
gap, as shown in the figure. If any gap exists, install
it again. A motor that is not installed correctly may
cause the coupling to wear quickly or poor weighing
accuracy.
305
Installing/Removing Components (SSV-i series)
> Removing the Conveyor Belt
The removal procedure is the same for both the weigh conveyor section and the infeed
conveyor section.
1 Basic Operations
Knob
Pull out
Pull out
Carrying
belt
4 Maintenance
5 Appendix
306
Installing/Removing Components (SSV-i series)
> Installing the Conveyor Belt
The installation procedure is the same for both the weigh conveyor section and the infeed
conveyor section.
1 Basic Operations
1 Align the protruding profile inside the belt
Carrying belt
to the groove of the roller, and install the
conveyor belt.
Profile inside
carrying belt
2 Advanced Operations
Conveyor groove
Knob
Driven roller
307
Installing/Removing Components (SSV-i series)
> Adjusting Belt Alignment
Check the conveyor belt for belt misalignment after the conveyor belt is removed from the
conveyor unit and installed again or is replaced with a new belt.
1 Basic Operations
The procedure for adjusting belt misalignment is the same for both the weigh conveyor
section and the infeed conveyor section.
■ The water-proof conveyor normally does not require belt alignment adjustments because the
profile attached to the conveyor belt serves as a mechanism that prevents belt misalignments.
■ The belt might become misaligned if the checkweigher is used with foreign material
2 Advanced Operations
accumulated on the back of the conveyor belt. Using a misaligned belt for a long time may
shorten the lifespan of the profile. Clean the front and back surfaces of the conveyor belt and
roller periodically.
Tension bolt
3 Operate it for 2 to 3 minutes and then check the conveyor belt for belt misalignment.
5 Appendix
Be careful not to put too much tension on the conveyor belt. It may damage the roller or
cause uneven rotation.
308
Check Items for Failure
Check Items for Failure
1 Basic Operations
■ Are the codes disconnected, and is the wiring short-circuited?
■ Check that all screws and parts are secured tightly.
■ Is any part of the checkweigher damaged?
■ Is any part of the checkweigher rusty or dirty?
(2) Refit removed connectors and parts at their original locations after check.
2 Advanced Operations
(3) If sudden environmental changes, lightning, power failure due to abnormal voltage,
mechanical shock, or unusual usage are the direct causes of the fault, overall
inspection is necessary.
(4) If the operation unit or controller is faulty, use this belt as a conveyor for forced
operation.
NO
Voltage is supplied to the power
Check the power source.
receptacle.
YES
Turn off the power and turn it on again. If the power turns off immediately after it is
turned on, request a repair.
5 Appendix
309
Check Items for Failure
■ The Screen Becomes Blank
YES
Tap the touch screen. Does the The blank screen was caused by a
screen return to the original state? function that turns off the back light
1 Basic Operations
Turn off the power and turn it on again. If the screen is not displayed, request a repair.
The Stop button was pressed after NO After an error occurs, press the Stop button
2 Advanced Operations
the error message occurred. once before starting the checkweigher. This is
not a failure.
YES
NO
The conveyor belt can be moved Check the installation of the conveyor unit,
smoothly by hand. conveyor belt, and rollers. Clean the conveyor if
it is soiled, and operate it again.
YES
Both the Start button and Stop Internal system error. Turn off the power and
YES
button lamps light. turn it on again. If the problem persists, ask us
for a repair.
NO
4 Maintenance
Turn off the power and turn it on again. If the problem persists, request a repair.
5 Appendix
310
Check Items for Failure
■ NG Products Not Rejected
1 Basic Operations
YES
YES
There is a stain or foreign object on Clean the rejector and make sure it
the rejector. moves smoothly.
NO
NO
2 Advanced Operations
Operation timing of the rejector is in Adjust the conveyor system to obtain
sync with the passing of products. a stable conveyor state, or adjust the
RJ timing manually ( P. 101).
YES
Turn off the power and turn it on again. If the problem persists, request a repair.
Products are transferred smoothly NO Adjust the height and gap of the
from/to the upstream/downstream
upstream/downstream equipment.
equipment.
YES
YES 4 Maintenance
Turn off the power and turn it on again. If the problem persists, request a repair.
5 Appendix
311
Check Items for Failure
■ Product Length Exceeded (A039)/Dbl. Product Alarm (A001)/CW Capacity
Exceeded (A012) Occurs
Photocell Error (E011) Occurs
NO
Product length is set correctly. Set the product length correctly in
1 Basic Operations
Products slip or jump while being YES Adjust the conveyor speed to obtain
carried. obtain a stable conveyor state.
NO
NO
completely. detection state ( P. 356), or use
the optional sensor for transparent
YES products.
Turn off the power and turn it on again. If the problem persists, request a repair.
3 Installation and Connection
4 Maintenance
5 Appendix
312
Check Items for Failure
■ Manual Zero-set Error (E008) / External Zero-set Error (E009) Occurs
Zero-setting Error (E040) / W. cell contact detection (E049) / -OVF occurrence
(E116) Occurs
1 Basic Operations
NO
Weighcell lock is released. Release weighcell lock.
YES
Adjust the installation location so that
The checkweigher is in contact with the YES
the checkweigher does not come into
upstream/downstream equipment.
contact with the upstream/downstream
NO equipment, and operate it again.
2 Advanced Operations
There is a stain or foreign object on YES
Clean the equipment.
the weighcell or weigh conveyor.
NO
Change the direction of the air
Wind or vibration is affecting the YES
conditioner.
checkweigher.
Install the checkweigher away from the
NO machine generating vibrations.
Turn off the power and turn it on again. If the problem persists, request a repair.
4 Maintenance
5 Appendix
313
Check Items for Failure
■ Operation Check Fails
on-screen instructions.
YES
Turn off the power and turn it on again. If the problem persists, request a repair.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
314
Check Items for Failure
■ General check items about troubles in relation to metal detection
The metal detector is susceptible to electromagnetic waves and vibrations from the
surrounding area and metal. Install the equipment in a place that is subject to as little of
these external influences as possible. Contact Anritsu for a consultation on specific
1 Basic Operations
measures.
Major items to be checked
Item Effect on the metal detector Example actions
The power system used is the Electromagnetic noise
same as that of another piece of enters through the power Use another power system.
equipment. line.
The element responds to
A device equipped with an Change the carrier frequency
the electromagnetic noise
2 Advanced Operations
inverter is placed nearby. of the inverter.
of the inverter.
The magnetic fields
Multiple metal detectors (or Change the sensitivity mode *.
generated by the metal
checkweighers with a metal Change the installation
detector interfere with each
detector) are used nearby. location.
other.
The element responds to Change the sensitivity mode *.
High-voltage wire and railroad
the electromagnetic noise Change the installation
lines are nearby.
issued from the wire. location.
315
Check Items for Failure
The detection performance becomes YES Use a different power system from
stable if an upstream, downstream, that for the peripheral devices, or
or peripheral device is stopped (or install the equipment away from the
turned off).
1 Basic Operations
peripheral devices.
NO
NO
2 Advanced Operations
NO
4 Maintenance
The detection sensitivity is not YES Perform “Make auto setting newly”.
improved even after performing The current setting might not be
“Make auto setting by using current optimum if the characteristics of the
settings”. inspected product have changed.
NO
The position of the products and NO Adjust the carrying unit so that the
product feeding interval are stable. product conveyance status is stable.
YES
5 Appendix
Turn off the power and turn it on again. If the problem persists, request a repair.
316
Check Items for Failure
■ The bar graph reaches red, but the product is not evaluated as MDNG.
1 Basic Operations
the metal detector are correct.
YES
Note: When measuring a product that does not block the photocell
on the metal detector, select “No” when you are asked
whether to block the photocell during product registration.
Use under the mode of [Metal 3] ( P. 42).
Turn off the power and turn it on again. If the problem persists, request a repair.
2 Advanced Operations
■ The number of products rejected as MDNG is not the same as the MDNG
quantity displayed in the statistics.
A double product is detected when products are fed through at an interval of less
than 280 mm.
When a double product is detected, two products might be rejected for each D-Prod.
NG detection.
If the rejection performance is not high, two products might be rejected with one
rejecting operation.
4 Maintenance
5 Appendix
317
Check Items for Failure
■ One of the following metal detector errors has occurred: Dbl. product (A501),
Capacity exceeded (A504), Defective MD product length (A505), or Photocell
error (E511).
NO
1 Basic Operations
The set product length is correct. Set the correct product length at
product registration.
YES
The product slips or bounces while YES Adjust the conveyor speed so as to
it is being conveyed. make the conveyance status
stabilized.
NO
2 Advanced Operations
The product consistently blocks the NO Make sure that the position and
photocell on the metal detector. detecting status of the photocell on
the metal detector are correct (
YES
P. 356).
Or, use a transparent sensor
(optional).
Turn off the power and turn it on again. If the problem persists, request a repair.
■ Auto balance adjustment amount error (E543) or balance error (E544) has
occurred.
There is a large metal object near YES Remove the metal object near the
the metal detector. metal detector.
4 Maintenance
NO
NO
Turn off the power and turn it on again. If the problem persists, request a repair.
5 Appendix
318
Check Items for Failure
■ Other Unexpected Problems Occur
Is there any wind or vibration YES Change the direction of the air conditioner.
1 Basic Operations
machine generating vibrations.
NO
YES
The products are electrically charged. Install a static eliminator.
NO
Turn off the power and turn it on again. If the problem persists, request a repair.
2 Advanced Operations
> Outputting support data
If a problem occurs in the system, support data for recovery can be output.
If an Anritsu sales engineer requests you to submit support data, output it to a USB
memory and send the USB memory to the sales engineer at Anritsu.
Problem occurred
↓ ←If the problem is not resolved even after troubleshooting
319
Check Items for Failure
3 Tap [Yes]. If [No] is tapped, the support data will be saved but a status check will not
be performed.
1 Basic Operations
If [No] is selected
2 Advanced Operations
SUPPORT_Model_SN_Software version_YYYYMMDDHHMMSS.pwy
(Example: SUPPORT_KWS6001AF04_4600000001_V01010001_20121108122346.pwy)
5 Appendix
320
Check Items for Failure
7 Compress the output file for submission.
File compression method
Example: Windows 7
1 Basic Operations
Right-click the file to be output. From the drop-down menu, select "Send to" and then
"Compressed (zipped) folder". A zip-format file is saved in the same folder, with the
same name as the original file.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
321
Check Items for Failure
> Forced Operation
power switch off and lock it. This prevents the power switch from
being operated by mistake.
<How to lock the power switch>
Turn the power switch to the off position, pull out
the yellow knob at the top edge of the handle, and
then lock it using a commercially available
padlock.
4 Maintenance
Evaluation (OK/NG) and rejection are not performed during the forced operation.
322
Check Items for Failure
3 Set the dip switches S3-1 and S3-2 of the MPU2010 unit to ON.
1 Basic Operations
Dip switch S3
X9 S3
Printer
X17
S3-1
1:MANU
PAT 2:SELF
S3-2
MPU2010A UNIT
2 Advanced Operations
4 Install the rear cover.
P. 273 Connecting External Equipment
Make sure that there is no person around the conveyor. The conveyor
Caution starts running when the following procedure is performed.
If the conveyor does not start running by turning on the power switch,
Caution the motor control unit is faulty. Turn off the power switch immediately. 4 Maintenance
(2) Stopping
1 Turn off the power switch.
5 Appendix
323
Check Items for Failure
■ Releasing forced operation
3 Set the dip switches S3-1 and S3-2 of the MPU2010 unit to OFF.
2 Advanced Operations
Dip switch S3
X9 S3
Printer
S3-1
X17 1:MANU
PAT 2:SELF S3-2
MPU2010A UNIT
3 Installation and Connection
324
Error Messages and Solutions
Error Messages and Solutions
For information on how to reset errors and alarms, refer to "Handling Errors and Alarms".
P. 73 Handling Errors and Alarms
E: Error, A: Alarm
1 Basic Operations
Code Screen message Details
Controller FLASH Turn the main power on again. If this error occurs again,
E001 ROM Error the parts must be replaced. Call Anritsu or its distributor
for service
Backup Battery Error Turn the main power supply on again. If this error occurs
Detected again, the parts must be replaced. Request repair.
* The set values disappear a few hours after turning the
E003
2 Advanced Operations
power supply off. To continue production, press the
error release key, set the relevant values, and use the
equipment without turning the power supply off.
Controller RAM Error Turn the main power on again. If this error occurs again,
E004 the parts must be replaced. Call Anritsu or its distributor
for service
Controller EEP ROM Turn the main power on again. If this error occurs again,
E005 Error the parts must be replaced. Call Anritsu or its distributor
for service
325
Error Messages and Solutions
Code Screen message Details
A zero-set error has Zero-setting might have been performed from the
occurred due to external device while a product was placed on the weigh
external device conveyor.
1 Basic Operations
326
Error Messages and Solutions
Code Screen message Details
A mass was detected A product might have been fed through on the weigh
without the photocell conveyor without interrupting the photocell. Adjust the
being interrupted. photocell so that the following is observed.
1 Basic Operations
* If using a custom-made photocell, check the
documentation for that product before making
adjustments.
▪ When a product is fed;
LED (Gr): On
LED (Or): Off
▪ When no product is fed;
LED (Gr): On
2 Advanced Operations
LED (Or): On
Did your body or clothes come into contact with the
weigh conveyor? Be careful not to touch the weigh
conveyor when operating the equipment.
Are the in-feed, weigh, and RJ conveyor belts warped or
frayed? If so, replace the belt or cut the fraying so that
the frayed part of the belt does not interrupt the weigh
E013
conveyor photocell.
A015
operating correctly. If this alarm occurs again, contact
your dealer's customer support.
327
Error Messages and Solutions
Code Screen message Details
RJ Error Detected Check the connection with the rejector. After checking
the connection, turn the motor on and then off again or
E016 turn the main power supply on again. If this error occurs
1 Basic Operations
RJ Motor Speed Error Check that the conveyor is not overloaded. After
Detected checking this, turn the motor on and then off again or
E019
turn the main power supply on again. If this error occurs
again, contact your dealer's customer support.
RJ Error Detected An error has occurred in either the gate drive solenoid,
control board or connection cable of the rejector. Turn
E020 the motor on and then off again or turn the main power
supply on again. If this error occurs again, contact your
dealer's customer support.
RJ Air Pressure Error Check the air pressure by using the rejector manometer,
Detected and adjust it to the normal value. After adjusting it, turn
4 Maintenance
E021 the motor on and then off again or turn the main power
supply on again. If this error occurs again, contact your
dealer's customer support.
RJ DC Power Voltage Turn the motor on and then off again or turn the main
E022 Error Detected power supply on again. If this error occurs again, the
parts must be replaced. Request repair.
RJ Gate Operation Check whether the gate is overloaded or the power
Error Detected supply of the rejector is on. After checking this, turn the
motor on and then off again or turn the main power
E024
5 Appendix
328
Error Messages and Solutions
Code Screen message Details
RJ CPU Error Turn the main power on again. If this error occurs again,
E025
Detected call Anritsu or its distributor for service
1 Basic Operations
Rejector Setting Error Re-adjustment of the rejector is required. Call Anritsu or
E026
its distributor for service
RJ Gate Actuator Turn off the main power supply and wait at least 15
Overheating Error minutes then turn it on again. If the RJ Gate does not
Detected work after power-on, contact your dealer's customer
support.
E027 * This error occurs when the gate is opened and closed
too frequently. The frequency of opening and closing
can be decreased by changing the rejection method
2 Advanced Operations
from Pulse to Hold or by lowering the production
capacity.
Overcurrent Error RJ is emergency stop mode. The parts in the controller
Detected at RJ Output unit must be replaced. Contact your dealer's customer
E028 Contact support.
* This error occurs when the fuse for the rejector output
contact blows.
+/- Limit Setting Error The current product setting is incorrect.
329
Error Messages and Solutions
Code Screen message Details
330
Error Messages and Solutions
Code Screen message Details
Fine Adjust. Error Check that the measurement timing is correct, the
master product weight matches the setting value, and
the measured value is within the range in which
1 Basic Operations
E041
adjustment can be performed.
* The range in which adjustment can be performed is
usually 3%, or 30% if product weight is 50g or less.
Tare Overflow Remove the product and clear the tare storage count.
Check that the product blocks the photocell and product
E042 interval is kept.
If the problem is not resolved even after checking the
above, call Anritsu or its distributor for service.
2 Advanced Operations
Tare Underflow Remove the product and clear the tare storage count.
Check that the product blocks the photocell and product
E043 interval is kept.
If the problem is not resolved even after checking the
above, call Anritsu or its distributor for service.
The zero-point Is the weigh conveyor touching the photocell cables or
deviates widely. motor cables?
Remove the weigh conveyor to check the cable
powered down without error/alarm. Click the reset button [//] on the top right of
E053
resetting the the screen and enter the password.
error/alarm.
331
Error Messages and Solutions
Code Screen message Details
Air Pressure Error Check the air pressure by using the manometer, and
Detected adjust it to the normal value. After adjusting it, turn the
E061 motor on and then off again or turn the main power
1 Basic Operations
332
Error Messages and Solutions
Code Screen message Details
1 Basic Operations
A087 back to the beginning for re-inspection.
* Appears when the RJ5 path light receiver did not
detect a product that should not be on the RJ5 path.
Detection of product in Product may have been incorrectly sent onto the RJ5
the RJ5 reject path path. Stop the conveyor and move the product sent onto
E088
the RJ5 path back to the beginning for re-inspection.
A088
* Appears when the RJ5 path light receiver detects a
product that should not be on the RJ5 path.
2 Advanced Operations
Detection of prod. in Product not inspected may have been sent onto the RJ5
the RJ5 acceptance path. Stop the conveyor and move the product back to
E089
path for prod. not the beginning for inspection.
A089
inspected * Appears when the RJ5 path light receiver detects a
product not yet inspected on the RJ5 path.
Weighcell Error Check connectors and cables between weighcell and
indicator. After checking, turn the main power on again.
E101
If this error occurs again, call Anritsu or its distributor for
E103
If this error occurs again, call Anritsu or its distributor for
service
Auto-sensitivity Turn the main power on again. If this error occurs again,
E107
Correction Error call Anritsu or its distributor for service
Weighcell Connection Check connectors and cables between weighcell and
Error indicator. After checking, turn the main power on again.
E108
If this error occurs again, call Anritsu or its distributor for
service
5 Appendix
333
Error Messages and Solutions
Code Screen message Details
service
The zero-point The weighcell might be locked. Check that the lock is
deviates widely in the released.
negative direction. For how to release the lock, see the instruction manual.
After checking, perform zero-setting.
Is the weigh conveyor touching the photocell cables or
motor cables?
Remove the weigh conveyor to check the cable
2 Advanced Operations
334
Error Messages and Solutions
Code Screen message Details
Carrying UNIT Error Carrying unit error. Remove all products from the
carrying unit, and check if there is a problem.
E161
1 Basic Operations
After checking, turn the main power on again. If this
error occurs again, call Anritsu or its distributor for
service
No detection of Product may be stuck in select area, or may have been
product in the RJ3 incorrectly sent onto other than the RJ3 path. Stop the
E281 reject path conveyor and move the product sent onto the RJ3 path
A281 back to the beginning for re-inspection.
* Appears when the RJ3 path light receiver did not
detect a product that should not be on the RJ3 path.
2 Advanced Operations
Detection of product in Product may have been incorrectly sent onto the RJ3
the RJ3 reject path path. Stop the conveyor and move the product sent onto
E282
the RJ3 path back to the beginning for re-inspection.
A282
* Appears when the RJ3 path light receiver detects a
product that should not be on the RJ3 path.
Detection of product in Product not inspected may have been sent onto the RJ3
the RJ3 reject path for path. Stop the conveyor and move the product back to
E283
product not inspected the beginning for inspection.
A283
335
Error Messages and Solutions
Code Screen message Details
Detection of prod. in Product not inspected may have been sent onto the RJ5
the RJ5 acceptance path. Stop the conveyor and move the product back to
E289
path for prod. not the beginning for inspection.
A289
inspected * Appears when the RJ5 path light receiver detects a
product not yet inspected on the RJ5 path.
Product length was Sorter detected a product length longer than the result
not correctly detected of multiplying the product length by the maximum
E290 by the sorter product length detection ratio. Multiple products may be
3 Installation and Connection
A290 sent onto the conveyor without any gap between them.
Make sure products are separated when placed on the
conveyor.
4 Maintenance
5 Appendix
336
Error Messages and Solutions
Code Screen message Details
1 Basic Operations
If there is, remove it.
Are the photocell and reflection plate clean?
If they are dirty, clean them.
Is the green LED on the photocell on?
If it is not on, the photocell may be faulty or a cable may
be disconnected. Request repair.
* If using a custom-made photocell, check the
documentation for the photocell before performing
2 Advanced Operations
adjustment.
Does only the green LED on the photocell turn on when
a product is being fed through? Adjust the photocell,
E352 checking the following.
A352 * If using a custom-made photocell, check the
documentation for the photocell before performing
adjustment.
▪ When a product is fed;
LED (Gr): On
337
Error Messages and Solutions
Code Screen message Details
adjustment.
E511
Does only the green LED on the photocell turn on when
a product is being fed through? Adjust the photocell,
checking the following.
* If using a custom-made photocell, check the
documentation for the photocell before performing
adjustment.
Are the installation angle brackets of the photocell and
reflection plate stable?
3 Installation and Connection
MD Send Coil Current Turn the main power supply on again. If this error occurs
E542
Error again, contact your dealer's customer support.
5 Appendix
338
Error Messages and Solutions
Code Screen message Details
1 Basic Operations
MD Head Sys. Error If there is, remove it.
This error may also occur when doing the following.
Check the situation.
E543 ▪ Inserting the product guide in and removing it from the
metal detector head
▪ Removing the conveyor part for cleaning, etc.
After checking this, turn the main power supply on
again. If the problem is not resolved even after checking
2 Advanced Operations
the above, contact your dealer's customer support.
MD TRX Unit Tuning Is there a large metallic object near the metal detector
Reg. Error head?
If there is, remove it.
This error may also occur when doing the following.
Check the situation.
E544 ▪ Inserting the product guide in and removing it from the
metal detector head
▪ Removing the conveyor part for cleaning, etc.
339
Error Messages and Solutions
Code Screen message Details
No Communication Turn the main power supply on again. If this error occurs
E551
with MD Head again, contact your dealer's customer support.
No Communication The connection with the detector head is incorrect. The
with MD Head connection cable and connector may not be connected.
E552
Turn the main power supply on again. If this error occurs
again, contact your dealer's customer support.
No Sync. with MD Turn the main power supply on again. If this error occurs
E553
Head again, contact your dealer's customer support.
3 Installation and Connection
No Sync. with MD Turn the main power supply on again. If this error occurs
E554
Head again, contact your dealer's customer support.
No Sync. with MD Turn the main power supply on again. If this error occurs
E555
Head again, contact your dealer's customer support.
No Sync. with MD Turn the main power supply on again. If this error occurs
E556
Head again, contact your dealer's customer support.
No Communication Turn the main power supply on again. If this error occurs
E557
with MD Head again, contact your dealer's customer support.
No Communication Turn the main power supply on again. If this error occurs
E558
with MD Head again, contact your dealer's customer support.
4 Maintenance
340
Error Messages and Solutions
Code Screen message Details
MD Head Temp. Error The metal detector head temperature exceeds the
permitted limit. Inspection cannot continue.
If this equipment is used in an environment in which the
1 Basic Operations
temperature exceeds the upper limit (40ºC), lower the
E571 operating environment temperature or move the
equipment to another location. Turn the power supply
off, cool down the equipment sufficiently, and then start
using it again. If this error occurs again, contact your
dealer's customer support.
MD Head Power Turn the main power supply on again. If this error occurs
Voltage Error again, the parts must be replaced. Request repair.
2 Advanced Operations
E572
* This error occurs due to a failure in the main power
supply.
MD Head Power Turn the main power supply on again. If this error occurs
Voltage Error again, the parts must be replaced. Request repair.
E573
* This error occurs due to a failure in the power supply
to the board (PRE, POW).
MD Head Power Turn the main power supply on again. If this error occurs
Voltage Error again, the parts must be replaced. Request repair.
E574
No Communication Turn the main power supply on again. If this error occurs
E580 with MD Head again, contact your dealer's customer support.
No Sync. with MD Turn the main power supply on again. If this error occurs
Head again, contact your dealer's customer support.
E581
* This error occurs when missing metal detector head
transmission data is detected.
this device.
Check whether the model name of the metal detector
head is correct.
(Check the type of MD head and confirm that the
E590 MD-SIG02 is set below.
▪ M5 S1:2, S2:6
▪ M6 S1:2, S2:4
If the setting is also correctly recurs when this error
occurs again, there is a possibility that the model of the
5 Appendix
341
Error Messages and Solutions
Code Screen message Details
EXT-I/O(A) unit Check connectors and cables between EXT-I/O unit and
connection error. the indicator. After checking, turn the main power on
again. If this error occurs again, the unit might have
E621
failed. Call Anritsu or its distributor for service.
* If "EXT-I/O(A):connect check" is "No", the machine
regards the unit as an unused one.
EXT-I/O(B) unit Check connectors and cables between EXT-I/O unit and
connection error. the indicator. After checking, turn the main power on
3 Installation and Connection
MOT-CONT unit Ext conveyor does not work. Turn the main power on
connection error. again. If this error occurs again, the unit might have
E625 failed. Call Anritsu or its distributor for service.
* If "MOT-CONT:connect check" is "No", the machine
regards the unit as an unused one.
Network Connection Data accumulates until reconnection because the
Disconnected network is disconnected. Check whether the power
supplies of the PC and hub are on, the network cable is
E930
connected, and the network settings are correct. If this
error occurs again after checking the above, contact
5 Appendix
342
Error Messages and Solutions
Code Screen message Details
Dbl. Product Alarm The next product moved into the weighcell before the
product weight was measured.
A001
1 Basic Operations
The alarm is canceled automatically when the product
interval becomes normal.
RJ Capacity The interval between products exceeds the rejection
Exceeded. capacity. The alarm is released automatically when the
A002 interval is adjusted to the correct value. If this alarm
occurs frequently, expand the interval between
products.
Average(+) Alarm The average value exceeds the batch + limit.
A003 The alarm is canceled automatically when the average
2 Advanced Operations
value falls within the range.
Average(-) Alarm The average value is less than the batch - limit.
A004 The alarm is canceled automatically when the average
value falls within the range.
Mean weight of pass The mean weight of pass products is less than the
product is less than reference weight.
A005
ref. Value. This alarm is released automatically when the mean
weight becomes the reference weight or more.
343
Error Messages and Solutions
Code Screen message Details
Controller Comm. Turn the main power on again. If this alarm occurs
A023
Timeout again, call Anritsu or its distributor for service
The product length is A product that is shorter than "Product Length x
short. P.Len.Detection Multi.(-Lim)" is detected. The number of
product packs might not match the specified number.
(For example, 2-pack products are fed while the setting
is 3.) Check the packing machine.
The products might have become misaligned while
2 Advanced Operations
▪ Product length
▪ Prd.Det.Multi.(-Lim)
▪ Prd.Det.Multi.(+Lim)
5 Appendix
344
Error Messages and Solutions
Code Screen message Details
Can not recognize the The products might have been conveyed too close
product Length together. Keep sufficient gaps between products when
conveying them.
1 Basic Operations
The product length setting might be too long. Check if
the length is proper.
▪ Product length
A039
If the stop measurement option is used, the product
length setting might be too short. Check if the length is
proper. If the specified product length is too short, the
measurement stop timing becomes too fast to be
performed correctly.
2 Advanced Operations
▪ Product length
CW Capacity Turn the main power supply on again. If this alarm
Exceeded occurs again, contact your dealer's customer support.
A051 * This alarm occurs if 50 or more products have been
fed through during the time between T2 (Scale
balance time) and T3 (Rejector delay time).
CW Capacity If this alarm occurs frequently, expand the interval
Exceeded between products.
345
Error Messages and Solutions
Code Screen message Details
for service
A104
A105
CW Capacity Turn the main power on again. If this alarm occurs
A106
Exceeded again, call Anritsu or its distributor for service
CW Capacity Turn the main power on again. If this alarm occurs
A107
Exceeded again, call Anritsu or its distributor for service
A111 Weighcell Alarm Check connectors and cables between weighcell and
3 Installation and Connection
A153 turn the main power on again. If this alarm occurs again,
call Anritsu or its distributor for service
346
Error Messages and Solutions
Code Screen message Details
1 Basic Operations
A154 ▪ Printing may have been attempted while there was no
paper.
If the problem is not resolved even after checking the
above, contact your dealer's customer support.
Printer Performance ▪ The printer performance may have been exceeded.
Capacity Exceeded Increase the print interval by increasing the statistics
batch size, etc.
A155 ▪ Printing may have been attempted while there was no
2 Advanced Operations
paper.
If the problem is not resolved even after checking the
above, contact your dealer's customer support.
Printer Error (Paper Check that no paper jam occurred and paper is in place.
Out) After checking, turn the main power on again. If this
A156
alarm occurs again, call Anritsu or its distributor for
service
Printer Connection Check that the printer is connected. After checking this,
347
Error Messages and Solutions
Code Screen message Details
Serial A, B Comm. Check that all serial cables and connectors are
Alarm connected correctly. After checking this, turn the main
power supply on again. If this alarm occurs again,
1 Basic Operations
A306
contact your dealer's customer support.
* The transmission capacity was exceeded during
response.
Serial A, B Comm. Check that all serial cables and connectors are
Alarm connected correctly. After checking this, turn the main
power supply on again. If this alarm occurs again,
A307
contact your dealer's customer support.
* This alarm occurs if the flow control is RTS, and CTS
2 Advanced Operations
is inactive.
Barcode Data Error Reading barcode data failed or unregistered barcode
A308
data was read. Check the barcode data.
Barcode Data Error Reading barcode data failed or unregistered barcode
A309
data was read. Check the barcode data.
Serial 2 (A) Comm. Check that the serial 2 (A) connection cables and
Alarm connectors are connected correctly. After checking this,
turn the main power supply on again. If this alarm occurs
A311
3 Installation and Connection
A315 turn the main power supply on again. If this alarm occurs
again, contact your dealer's customer support.
* The serial I/O unit is disconnected.
Serial 3 (B) Comm. Check that the serial 3 (B) connection cables and
Alarm connectors are connected correctly. After checking this,
turn the main power supply on again. If this alarm occurs
A321
again, contact your dealer's customer support.
* The transmission capacity was exceeded during
spontaneous output.
5 Appendix
348
Error Messages and Solutions
Code Screen message Details
Serial 3 (B) Comm. Check that the serial 3 (B) connection cables and
Alarm connectors are connected correctly. After checking this,
turn the main power supply on again. If this alarm occurs
1 Basic Operations
A324
again, contact your dealer's customer support.
* This alarm occurs if the flow control is RTS, and CTS
is inactive.
Serial 3 (B) Comm. Check that the serial 3 (B) connection cables and
Alarm connectors are connected correctly. After checking this,
A325 turn the main power supply on again. If this alarm occurs
again, contact your dealer's customer support.
* The serial I/O unit is disconnected.
2 Advanced Operations
Serial 2 (A)/3 (B) Check the connection of the KWU2507A. After checking
A332 Connection Error this, turn the main power supply on again. If this alarm
occurs again, contact your dealer's customer support.
Serial Comm. Send The data cannot be sent due to a send buffer overflow.
Error Check that all serial cables and connectors connecting
the KWU2507 and external devices are connected
A333
correctly. After checking this, turn the main power supply
on again. If this alarm occurs again, contact your
dealer's customer support.
349
Error Messages and Solutions
Code Screen message Details
No USB Memory Free There is no free space for writing data to a file in the
Space USB memory. Increase the free space of the USB
A375
memory by taking measures such as transferring the
1 Basic Operations
USB Memory Full Transfer data while there is still free space in the USB
A381
memory.
USB Memory Format Check that the USB memory is securely inserted and
Error that it is not faulty. If this alarm occurs again after
A382
checking the above, contact your dealer's customer
support.
No USB Memory The operation stopped because a USB memory is not
A383 Inserted inserted. Insert a USB memory, and then restart the
3 Installation and Connection
operation.
No USB Memory Free The operation stopped because there is not enough free
Space space on the USB memory to write a file. Increase the
A384 free space of the USB memory by taking measures such
as transferring the data on the USB memory to another
location, and then restart the operation.
Ethernet Comm. Check that all cables and connectors are connected
Alarm correctly. After checking this, turn the main power supply
A403
on again. If this alarm occurs again, contact your
dealer's customer support.
Ethernet Comm. Check that all cables and connectors are connected
4 Maintenance
Alarm correctly. After checking this, turn the main power supply
on again. If this alarm occurs again, contact your
A404 dealer's customer support.
* This alarm occurs if the received data is incorrect or if
the data is received at a time when the device cannot
handle the data.
Ethernet Comm. Check that all cables and connectors are connected
Alarm correctly. After checking this, turn the main power supply
on again. If this alarm occurs again, contact your
A405
5 Appendix
350
Error Messages and Solutions
Code Screen message Details
Ethernet Comm. Check that all cables and connectors are connected
Alarm correctly. After checking this, turn the main power supply
on again. If this alarm occurs again, contact your
1 Basic Operations
A406
dealer's customer support.
* The transmission capacity was exceeded during
response.
Ethernet Comm. Check that all cables and connectors are connected
Alarm correctly. After checking this, turn the main power supply
on again. If this alarm occurs again, contact your
A407
dealer's customer support.
* This alarm occurs if Ethernet connections are not
2 Advanced Operations
established at transmission.
Network Connection Functions such as data recording cannot be performed
Disconnected during production. Check whether the power supplies of
the PC and hub are on, the network cable is connected,
A411
and the network settings are correct. If this alarm occurs
again after checking the above, contact your dealer's
customer support.
NTP Time Sync Error A time lag may have occurred between the main unit
and PC, adversely affecting functions such as data
351
Error Messages and Solutions
Code Screen message Details
352
Error Messages and Solutions
Code Screen message Details
Prod. Eval. Error Products might have been fed through immediately after
the start of operation. Take measures to prevent
products from being fed through for about 1 second after
1 Basic Operations
A606 the start of operation (noise masking time), and then
restart production.
* This error occurs if the photocell is blocked during the
noise masking time.
RJ Interlock Error The side cover or an optional safety device such as the
conveyor cover may be open. Check that the covers are
A906 in their proper positions. After checking this, turn the
motor on and then off again or turn the main power
2 Advanced Operations
supply on again.
Network Connection Check whether the power supplies of the PC and hub
Disconnected are on, the network cable is connected, and the network
A930 settings are correct. If this alarm occurs again after
checking the above, contact your dealer's customer
support.
Data Accum. Start at Data accumulates until reconnection because the
Network Disconnect network is disconnected. Check whether the power
supplies of the PC and hub are on, the network cable is
4 Maintenance
5 Appendix
353
Error Messages and Solutions
■ Using the E017 RJ Output Overcurrent Error
(When RJ-I/F unit option is used)
When overcurrent flows at the RJ Output Contact, the circuit protector is actuated and
E017 error is display. Restore status the circuit protector by the following steps.
1 Basic Operations
Before following these procedures, make sure that the power switch
Warning is turned to the OFF position.
2 Check the connection of rejector, confirm that the load at RJ Output is within the rated
current.
Rectify the causes if any faulty connection or overload at contact point is observed.
RJ-I/F unit
⇒ Restored from overcurrent trip 1234 Q1
status.
RJ-I/F
Button
Q1 Q1
Pushed
Overcurrent Normal
trip status status
354
Error Messages and Solutions
■ Handling of the E003, A014
The life of the memory backup battery of this checkweigher is approximately 5 years.
When “E003 Backup Battery Error” or "A014 Backup Battery Alarm" is displayed, the
1 Basic Operations
memory backup battery needs to be replaced. Contact Anritsu Infivis promptly for a
replacement.
■ If the checkweigher is operated continually with a low memory backup battery, the memory
may get lost.
■ A graphite fluoride lithium battery is used as a memory backup battery. For replacement,
contact Anritsu Infivis.
■ The memory backup battery is a recyclable resource. After use, please return to Anritsu
2 Advanced Operations
representative.
Warning Before removing the battery, make sure to turn the power off.
MPU2010 unit.
X1 Connector
one immediately. Otherwise, the memory may get lost. Battery holder
355
Adjusting Photocell
Adjusting Photocell
The photocell does not need to be adjusted because it is adjusted to the appropriate
position when shipped.
Its response when a product is detected and when it is not detected are as follows:
1 Basic Operations
align the phototransmitter and reflection plate so that they are parallel to each other.
■ If both the stability indicator lamp (green) and operation indicator lamp (orange) are off while
there are no product on the conveyor, the photocell may be defective, or the photocell cable
connector may be disconnected. Contact Anritsu Infivis.
5 Appendix
356
Adjusting Photocell
■ Adjustments When the Photocell Does Not Operate
1 Initialize the photocell.
Press the operation button, and hold it until the stability
indicator lamp (green) starts to blink.
1 Basic Operations
Operation button
Green
⇒ The settings have been initialized. lamp
Orange blinks
lamp
blinks
2 Set the output state of the signal.
Press the operation button 5 times; the orange
operation indicator lamp will start blinking.
Orange
2 Advanced Operations
lamp
Photocell state Setting
blinks
357
Adjusting Photocell
■ Advanced Adjustments
For shiny or highly transparent products, or when detection is unstable, make
adjustments based on the characteristics of the products being measured.
1 Basic Operations
Operation button
1 Perform the settings.
(1) Press the operation button, and hold it until the operation Orange lamp
blinks
indicator lamp (orange) starts to blink.
Green lamp
(2) Press the operation button, and hold it until both the operation blinks
indicator lamp (orange) and stability indicator lamp (green) start Orange
lamp blinks
to blink.
2 Advanced Operations
(3) Block the photocell with the products, and press the operation Off
Off
button.
⇒ The operation indicator lamp (orange) and stability indicator lamp (green) turn off.
Confirm that the photocell operates correctly when the product is at the front, center,
and back of the conveyor.
If the operation indicator lamp (orange) is blinking after the adjustment, perform the adjustment
again as the detection is still unstable. If the situation cannot be improved by the adjustment, use
of an area sensor or transparent body sensor (optional) is recommended. Contact Anritsu Infivis.
4 Maintenance
5 Appendix
358
1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix
359
Memo
5 Appendix
Consumables 361
Connecting the Terminal Block Connector and Push-Type Terminal Block 380
Specifications 392
360
Consumables
Consumables
■ SSV-h series
Model Product name Product number Remarks
1 Basic Operations
KWS6003BF3D/5D/6D, Conveyor belt 84G176741
KWS6003BP3D/5D/6D, (infeed conveyor section)
KWS6203BF3D/5D/6D, Conveyor belt 84G176739B
KWS6203BP3D/5D/6D, (weigh conveyor section)
KWS6003BF2R/3R/4R/5R/6R, Drive belt 84G123704F
KWS6003BP2R/3R/4R/5R/6R, (infeed conveyor section)
KWS6203BF2R/3R/4R/5R/6R, Drive belt 84G880590
KWS6203BP2R/3R/4R/5R/6R (weigh conveyor section)
2 Advanced Operations
KWS6005BF3D/5D/6D, Conveyor belt 84G176741
KWS6005BP3D/5D/6D, (infeed conveyor section)
KWS6205BF3D/5D/6D, Conveyor belt 84G176739D
KWS6205BP3D/5D/6D, (weigh conveyor section)
KWS6005BF2R/3R/4R/5R/6R, Drive belt 84G123704F
KWS6005BP2R/3R/4R/5R/6R, (infeed conveyor section)
KWS6205BF2R/3R/4R/5R/6R, Drive belt 84G880590
KWS6205BP2R/3R/4R/5R/6R (weigh conveyor section)
KWS6006BF3D/5D/6D, Conveyor belt 84G176741
361
Consumables
362
Consumables
1 Basic Operations
KWS6205BP2E/3E/4E, (weigh conveyor section)
KWS6005BF2G/3G/4G, Drive belt 84G123704F
KWS6005BP2G/3G/4G, (infeed conveyor section)
KWS6205BF2G/3G/4G, Drive belt 84G880590
KWS6205BP2G/3G/4G (weigh conveyor section)
Conveyor belt 84G176741H
(infeed conveyor section)
KWS6006BF2E/3E/4E, Conveyor belt 84G176739E
KWS6006BP2E/3E/4E, (weigh conveyor section)
2 Advanced Operations
KWS6206BF2E/3E/4E, Drive belt 84G123704F
KWS6206BP2E/3E/4E (infeed conveyor section)
Drive belt 84G880590
(weigh conveyor section)
363
Consumables
■ SSV-i series
Model Product name Product number Remarks
KWS5265BW3D/5D/6D, Conveyor belt 84G901061R
KWS6265BW3D/5D/6D, (infeed conveyor section)
1 Basic Operations
KWS6366BW2G/3G/4G/5G/7G/8G
KWS5472BW3D/5D/6D, Conveyor belt 84G901061R
KWS6472BW3D/5D/6D, (infeed conveyor section)
KWS5472BW2E/3E/5E, Conveyor belt 84G901127K
KWS6472BW2E/3E/5E, (weigh conveyor section)
KWS5472BW2R/3R/4R/5R/6R,
KWS6472BW2R/3R/4R/5R/6R,
KWS5472BW2G/3G/4G/5G/5G/8G,
KWS6472BW2G/3G/4G/5G/5G/8G
3 Installation and Connection
KWS6265BW2G/3G/4G
5 Appendix
364
Consumables
■ SSV-f series
Model Product name Product number Remarks
Conveyor belt 84G176741
(infeed conveyor section)
1 Basic Operations
KWS5203BF3D/5D/6D, Conveyor belt 84G176739B
KWS5203BP3D/5D/6D, (weigh conveyor section)
KWS5203BF2R/3R/4R/5R/6R, Drive belt 84G123704F
KWS5203BP2R/3R/4R/5R/6R (infeed conveyor section)
Drive belt 84G880590
(weigh conveyor section)
Conveyor belt 84G176741
(infeed conveyor section)
KWS5205BF3D/5D/6D, Conveyor belt
2 Advanced Operations
84G176739D
KWS5205BP3D/5D/6D, (weigh conveyor section)
KWS5205BF2R/3R/4R/5R/6R, Drive belt 84G123704F
KWS5205BP2R/3R/4R/5R/6R (infeed conveyor section)
Drive belt 84G880590
(weigh conveyor section)
Conveyor belt 84G176741
(infeed conveyor section)
KWS5206BF3D/5D/6D, Conveyor belt 84G176739E
KWS5206BP3D/5D/6D, (weigh conveyor section)
365
Consumables
366
Consumables
1 Basic Operations
KWS5203BP2E/3E/4E, (weigh conveyor section)
KWS5203BF2G/3G/4G, Drive belt 84G123704F
KWS5203BP2G/3G/4G (infeed conveyor section)
Drive belt 84G880590
(weigh conveyor section)
Conveyor belt 84G176741H
(infeed conveyor section)
KWS5205BF2E/3E/4E, Conveyor belt 84G176739D
KWS5205BP2E/3E/4E, (weigh conveyor section)
2 Advanced Operations
KWS5205BF2G/3G/4G, Drive belt 84G123704F
KWS5205BP2G/3G/4G (infeed conveyor section)
Drive belt 84G880590
(weigh conveyor section)
Conveyor belt 84G176741H
(infeed conveyor section)
KWS5206BF2E/3E/4E, Conveyor belt 84G176739E
KWS5206BP2E/3E/4E, (weigh conveyor section)
KWS5206BF2G/3G/4G, Drive belt 84G123704F
4 Maintenance
5 Appendix
367
Spare Parts
Spare Parts
■ SSV-h series
Model Product name Product number Remarks
Drive roller 839H176806
(infeed conveyor section)
1 Basic Operations
Motor 839H176750
(weigh conveyor section)
Tension roller 833H151805
(infeed conveyor section)
Drive roller 839H176806
(infeed conveyor section)
Drive roller 839H176780C
KWS6005BF3D/5D/6D, (weigh conveyor section)
KWS6005BP3D/5D/6D, Driven roller 839H176807
KWS6006BF3D/5D/6D, (infeed conveyor section)
3 Installation and Connection
368
Spare Parts
1 Basic Operations
KWS6417BP4D/5D/6D, (weigh conveyor section)
KWS6416BF2E/4E/5E, Driven roller 839H149530F
KWS6416BP2E/4E/5E, (infeed conveyor section)
KWS6417BF2E/4E/5E, Driven roller 839H176795E
KWS6417BP2E/4E/5E, (weigh conveyor section)
KWS6416BF2R/3R/4R/5R/6R, Motor 83G901478
KWS6416BP2R/3R/4R/5R/6R, (infeed conveyor section)
KWS6417BF2R/3R/4R/5R/6R, Motor 839H176755
KWS6417BP2R/3R/4R/5R/6R, (weigh conveyor section)
2 Advanced Operations
KWS6416BF2G/4G/6G/7G/8G, Tension roller 839H167733B
KWS6416BP2G/4G/6G/7G/8G, (infeed conveyor section)
KWS6417BF2G/4G/6G/7G/8G, Gear head 83G901129
KWS6417BP2G/4G/6G/7G/8G (infeed conveyor section)
Drive roller 839H228310
(infeed conveyor section)
Drive roller 839H176780
KWS6003BF2E/3E/4E, (weigh conveyor section)
KWS6003BP2E/3E/4E, Driven roller 839H228311
833H151805F
KWS6205BP2G/3G/4G, (infeed conveyor section)
KWS6206BF2G/3G/4G,
KWS6206BP2G/3G/4G
369
Spare Parts
370
Spare Parts
1 Basic Operations
(weigh conveyor section)
KWS6005BF2R/3R/4R/5R/6R,
KWS6005BP2R/3R/4R/5R/6R, Driven roller 839H176807
KWS6006BF2R/3R/4R/5R/6R, (infeed conveyor section)
KWS6006BP2R/3R/4R/5R/6R, Driven roller 839H176785C
KWS6205BF2R/3R/4R/5R/6R, (weigh conveyor section)
KWS6205BP2R/3R/4R/5R/6R, Motor 839H176755D
KWS6206BF2R/3R/4R/5R/6R, (infeed conveyor section)
KWS6206BP2R/3R/4R/5R/6R
2 Advanced Operations
Motor 839H176750
(weigh conveyor section)
Tension roller 833H151805
(infeed conveyor section)
371
Spare Parts
■ SSV-i series
Model Product name Product number Remarks
Drive roller 839H185550D
(infeed conveyor section)
1 Basic Operations
839H185610
(weigh conveyor section)
Tension roller 839H167675C
(infeed conveyor section)
Disk 84Y170100B
Drive roller 839H185550D
(infeed conveyor section)
Drive roller 84Y185932C
(weigh conveyor section)
3 Installation and Connection
372
Spare Parts
1 Basic Operations
(weigh conveyor section)
Driven roller 839H185555D
(infeed conveyor section)
KWS5472BW3D/5D/6D, Driven roller 839H185555C
KWS6472BW3D/5D/6D (weigh conveyor section)
Motor 839H185610C
(infeed/weigh conveyor
section)
Tension roller 839H167675C
2 Advanced Operations
(infeed conveyor section)
Disk 84Y170100B
Drive roller 839H185550F
(infeed conveyor section)
Drive roller 839H185550E
(weigh conveyor section)
Driven roller 839H185555F
(infeed conveyor section)
Driven roller 839H185555E
373
Spare Parts
374
Spare Parts
1 Basic Operations
(weigh conveyor section)
Driven roller 839H279306C
(infeed conveyor section)
KWS5476BW2E/4E/5E,
Driven roller 839H185555E
KWS5476BW2R/3R/4R/5R/6R, (weigh conveyor section)
KWS5476BW2G/4G/6G/7G/8G
Motor 839H185610C
(infeed/weigh conveyor
section)
Tension roller 839H167675B
2 Advanced Operations
(infeed conveyor section)
Disk 84Y170100B
Drive roller 839H279305K
(infeed conveyor section)
Drive roller 839H185550E
(weigh conveyor section)
Driven roller 839H279306C
(infeed conveyor section)
KWS5577BW2E/4E/5E,
Driven roller 839H185555E
375
Spare Parts
■ SSV-f series
Model Product name Product number Remarks
Drive roller 839H176806
(infeed conveyor section)
1 Basic Operations
839H176750B
(weigh conveyor section)
Tension roller 833H151805
(infeed conveyor section)
Drive roller 839H176806
(infeed conveyor section)
Drive roller 839H176780D
(weigh conveyor section)
Driven roller 839H176807
KWS5205BF3D/5D/6D, (infeed conveyor section)
3 Installation and Connection
376
Spare Parts
1 Basic Operations
KWS5417BP4D/5D/6D, (weigh conveyor section)
KWS5416BF2E/4E/5E, Driven roller 839H149530F
KWS5416BP2E/4E/5E, (infeed conveyor section)
KWS5417BF2E/4E/5E, Driven roller 839H176795F
KWS5417BP2E/4E/5E, (weigh conveyor section)
KWS5416BF2R/3R/4R/5R/6R, Motor 83G901478
KWS5416BP2R/3R/4R/5R/6R, (infeed conveyor section)
KWS5417BF2R/3R/4R/5R/6R, Motor 839H176755B
KWS5417BP2R/3R/4R/5R/6R, (weigh conveyor section)
2 Advanced Operations
KWS5416BF2G/4G/6G/7G/8G, Tension roller 839H167733B
KWS5416BP2G/4G/6G/7G/8G, (infeed conveyor section)
KWS5417BF2G/4G/6G/7G/8G, Gear head 83G901129
KWS5417BP2G/4G/6G/7G/8G (infeed conveyor section)
Drive roller 839H149527F
KWS5522BF4D/5D/6D, (infeed conveyor section)
KWS5522BP4D/5D/6D, Drive roller 839H185880
KWS5524BF4D/5D/6D, (weigh conveyor section)
KWS5524BP4D/5D/6D, Driven roller 839H149530F
377
Spare Parts
KWS5412BP2G/3G/4G/5G/7G/8G,
KWS5414BF2G/3G/4G/5G/7G/8G,
KWS5414BP2G/3G/4G/5G/7G/8G
378
Spare Parts
1 Basic Operations
(weigh conveyor section)
Driven roller 839H176807
(infeed conveyor section)
KWS5203BF2R/3R/4R/5R/6R, Driven roller 839H176785B
KWS5203BP2R/3R/4R/5R/6R (weigh conveyor section)
Motor 839H176755D
(infeed conveyor section)
2 Advanced Operations
Motor 839H176750B
(weigh conveyor section)
Tension roller 833H151805
(infeed conveyor section)
Drive roller 839H176806
(infeed conveyor section)
Drive roller 839H176780D
(weigh conveyor section)
Driven roller 839H176807
379
Connecting the Terminal Block Connector and Push-Type Terminal Block
Connecting the Terminal Block Connector and Push-Type Terminal Block
When connecting the checkweigher to an external device or rejector, connect the cables
to the terminal block connector and push-type terminal block as described below.
it is secure.
Terminal block
1 Press the tip of the square button of the
terminal block with the tip of a tool.
Square button
3 Remove the tip of the tool from the square (for tool) Round hole
button. (for cable)
380
External I/O Specifications
External I/O Specifications
1. I/O Points
The checkweigher can use external I/O control.
Standard + KCU2504A expansion I/O
Standard
(optional)
1 Basic Operations
Input
2 10
terminal
Output
2 10
terminal
2. I/O Specifications
Applicable Terminal block connector (Phoenix Contact MSTBT 2,
2 Advanced Operations
connector 5/8-ST-5, 08)
Conductor cross-sectional area of 0.2 to 2.5 mm2
Applicable (AWG24 to 12)
cable Remove 7 mm of the cable covering material when
connecting to the terminal block connector.
For the procedure to connect to the X53 (terminal block connector), refer to "Connecting
the Terminal Block Connector and Push-Type Terminal Block".
1 1
Output terminal
V63 2 2 OUT1 Relay contact ratings
3 3 250 Vac, 1A max.
30 Vdc, 1A max.
V64 4 4 OUT2
+24 V
V65
6 6
IN1
Input terminal
Use a contact with rated
V66 voltage of 30 Vdc and
7 7
IN 2 a rated load of 5 mA or
8 8 more.
IN-COMMON
G(S)
For the input part, using in the fail safe
side is recommended so that breaks can
5 Appendix
be detected.
381
External I/O Specifications
2. Usage range V1
Voltage: V1 DC 5 to 30 V
Current: I1 0.01 to 1 A
■ Input (IN1/IN2)
1. Reference circuit
Relay contact
X53
Photocoupler
+24V 5 mA Input switch
IN1 6
4 Maintenance
5 mA Input switch
IN2 7
G (S)
Wiring must be 30 m or less
MPU2010 UNIT
5 Appendix
382
External I/O Specifications
X53
4.7 K
1 Basic Operations
Internal circuit
+24V
5 mA
6 or 7 NPN transistor
2 Advanced Operations
NPN transistor output photocell (three-wire) connection
2. Precautions
Use the input switch and contact whose rated voltage is 30 VDC or higher and current
is 5 mA or more.
5 Appendix
383
External I/O Specifications
+24 V
EMEG.SW
2 Advanced Operations
X29
1
For emergency stop; normally short-circuited.
Internal 2 Cannot be used when CE marking is supported.
circuit
When used as emergency stop input, use 1b contact, a
contact rating of 30 VDC or more, and rated load of 0.1 A
3 or more.
Cannot be used when an emergency stop switch is
3 Installation and Connection
Checkweigher
MPU2010 unit
+24 V
EMEG.SW
X29
Internal 2
circuit
5 Appendix
384
RJ Output Specification
RJ Output Specification
■ Output Specifications
Hirose Electric DF1B-20DS-2.5RC
1 Basic Operations
Applicable
connector (not provided with this checkweigher)
MPU2010 UNIT
RJ X45
RJ output
FET 3
V58 RJ1
4
V59 RJ2 FET contact rating
30 VDC,1 A or less
2 Advanced Operations
5
V61 RJ4
6
V62 RJ5
For Anritsu rejectors.
G(S)
Do not use for other
Photocoupler +5 V
7 purposes.
MOTOR ON Photocoupler
Emergency stop relay
contact rating
1
G(+24 V) +24 V
24 VC OUT
2
G(S)
4 Maintenance
5 Appendix
385
RJ-I/F Unit (Optional) RJ I/O Specifications
RJ-I/F Unit (Optional) RJ I/O Specifications
■ Output Specifications
1 Basic Operations
UNIT
REJECTOR X2
RJ X45 X1 TO MPU
1
FG
1 1 Rejector output
Photo MOS relay
2 2 3
V2 RJ1 Photo MOS Relay
Contact
4 110 Vac, 0.7 A max.
V3 RJ5
30 Vdc, 0.7 A max.
3 Installation and Connection
16
V5 RJ2 Photo MOS Relay Contact
110 Vac, 0.7 A max.
17 30 Vdc, 0.7 A max.
V6 RJ4
for 5-way rejection option
*: Only the K4 and K5 sockets
are mounted.
Q1 5 COMMON
Circuit protector
6
Relay Contact Rating
7
MOTOR ON 110 Vac, 2.5 A max.
8 30 Vdc, 2.5 A max.
19 19
Emergency stop relay
4 Maintenance
20 20 9
+24V Only for Anritsu Infivis
10 rejector
11 DO NOT use for other
purposes.
G(S)
5 Appendix
386
RJ-I/F Unit (Optional) RJ I/O Specifications
RJ-I/F unit
1 Basic Operations
K4
K5
REJECTOR
X2
2 Advanced Operations
■ Rejector output (RJ1 to RJ5)
1. Reference circuit
2. Usage range Photo MOS Relay I1
Voltage: V1 AC110 V
Current: I1 0.7 A (peak 1 A) V1
3. Precautions Load
■ Mot. ON Output
1. Reference circuit
2. Usage range I1
Voltage: V1 AC110 V
Current: I1 2.5 A 120 Ω Leak current
V1 IL is 5 mA or
0.1 μF
Leak current: IL 5 mA Load less
4 Maintenance
387
RJ-I/F Unit (Optional) RJ I/O Specifications
Voltage: V1 DC30 V I1 V1
Current: I1 0.7 A (peak 1 A)
3. Precautions Checkweigher
Install the diode for surge absorber.
■ Mot. ON Output
2 Advanced Operations
1. Reference circuit
2. Usage range Load
120 Ω
Voltage: V1 DC30 V I1 V1
0.1 μF
Current: I1 2.5 A
3. Precautions Checkweigher
Install the diode for surge absorber.
3 Installation and Connection
4 Maintenance
5 Appendix
388
Ethernet Connection
Ethernet Connection
The standard specifications for this checkweigher include Ethernet (LAN) connection to
QUICCA.
■ Communication Specifications
1 Basic Operations
Item Description
10BASE-T (IEEE 802.3)
Applicable standard
100BASE-TX (IEEE 802.3u)
10 Mbps/100 Mbps auto switching
Bit rate
(100 Mbps preferred)
Communication method Full duplex
Manchester code (10BASE-T)
2 Advanced Operations
Coding method
4B5B/MLT-3 (100BASE-TX)
Access method CSMA/CD
Applicable protocol TCP, IP, ICMP, ARP, RARP
Connector shape RJ-45 (8P8C)
Pin number Signal name Name
1 TXD+ Transmitted data (+)
2 TXD- Transmitted data ()
V36
SPD
V36 (Speed ON (orange): 100 Mbps
LED) OFF: 10 Mbps
389
Ethernet Connection
■ Text Specifications
CD-ROM : Click on the link below to see.
Text Specifications
Booklet : You are liable for cost. Please contact Anritsu Infivis or its distributor for
1 Basic Operations
service.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
390
Timing Chart
Timing Chart
Weight signal
1 Basic Operations
Detection signal
(Photocell)
T1 30~6500ms
(Measurement delay)
10ms
Photocell-off delay
2 Advanced Operations
T8
10~12500ms
(Dbl. Prod Timer)
Evaluation time
20ms
T3 1~9999ms
(Rejectingdelay)
Auto zero-setting
operation
T5
(Auto zero-setting 0~60000ms
prohibition)
4 Maintenance
External NG input
(EXNG/EXNG2)
Evaluation output
(external IO control output) 0~9999ms
5 Appendix
391
Specifications
Specifications
■ SSV-h series
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
392
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
393
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
394
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape).Note also that some of the indicated detection sensitivities are based on calculated values
and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
395
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:108 kg 3G:108 kg 4G:109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
396
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
397
Specifications
1 Basic Operations
2 Advanced Operations
398
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
399
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
400
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
401
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:108 kg 3G:108 kg 4G:109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
402
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
403
Specifications
1 Basic Operations
2 Advanced Operations
404
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
405
Specifications
1 Basic Operations
2 Advanced Operations
KWS6006BF2R,KWS6006BF3R,KWS6006BF4R,KWS6006BF5R,
KWS6006BF6R
Model KWS6006BP2R,KWS6006BP3R,KWS6006BP4R,KWS6006BP5R,
KWS6006BP6R
Weighing range 3 to 100 g
3 Installation and Connection
Others The noise level of the Checkweighers does not exceed 70 dB(A).
406
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
407
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:108 kg 3G:108 kg 4G:109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
408
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
409
Specifications
1 Basic Operations
2 Advanced Operations
410
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
411
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
412
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
413
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:108 kg 3G:108 kg 4G:109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
414
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
415
Specifications
1 Basic Operations
2 Advanced Operations
416
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
417
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
418
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
419
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:108 kg 3G:108 kg 4G:109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
420
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
421
Specifications
1 Basic Operations
2 Advanced Operations
422
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape).Note also that some of the indicated detection sensitivities are based on calculated values
and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
423
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
424
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
425
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:108 kg 3G:108 kg 4G:109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
426
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
427
Specifications
1 Basic Operations
2 Advanced Operations
428
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
429
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
430
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
431
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
432
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
433
Specifications
1 Basic Operations
2 Advanced Operations
434
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
435
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
436
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
437
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
438
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
439
Specifications
1 Basic Operations
2 Advanced Operations
440
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape).。Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
441
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
442
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
443
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
444
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
445
Specifications
1 Basic Operations
2 Advanced Operations
446
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
447
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
448
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
449
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
450
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
451
Specifications
1 Basic Operations
2 Advanced Operations
452
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
453
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
454
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
455
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
456
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
457
Specifications
■ SSV-i series
1 Basic Operations
2 Advanced Operations
Fe
Detection 6D: φ0.6 mm 4E: φ0.4 mm
sensitivity*4 3D: φ0.8 mm 5D: φ1.1 mm 2E: φ0.65 mm 3E: φ0.7 mm
SUS304
6D: φ1.1 mm 4E: φ0.8 mm
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 3D: 106 kg 5D: 108 kg 6D: 109 kg 2E: 116 kg 3E: 116 kg 4E: 117 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
458
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
459
Specifications
1 Basic Operations
2 Advanced Operations
460
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
461
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:116 kg 3G:116 kg 4G:117 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
462
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
463
Specifications
1 Basic Operations
2 Advanced Operations
464
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape).Note also that some of the indicated detection sensitivities are based on calculated values
and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
465
Specifications
1 Basic Operations
2 Advanced Operations
466
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
467
Specifications
1 Basic Operations
2 Advanced Operations
Detection
sensitivity*3 2G: φ0.7 mm 3G: φ0.7 mm 4G: φ0.8 mm
SUS304 5G: φ0.8 mm 7G: φ0.85 mm 8G: φ0.9 mm
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:121 kg 3G:121 kg 4G:122 kg 5G:123 kg 7G:125 kg 8G:126 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
468
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
469
Specifications
1 Basic Operations
2 Advanced Operations
470
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
*5: [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
471
Specifications
1 Basic Operations
2 Advanced Operations
472
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
*5: [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
473
Specifications
1 Basic Operations
2 Advanced Operations
Detection
sensitivity*3 2G: φ0.7 mm 3G: φ0.7 mm 4G: φ0.8 mm
SUS304 5G: φ0.8 mm 7G: φ0.85 mm 8G: φ0.9 mm
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 200 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G:122 kg 3G:122 kg 4G:123 kg 5G:124 kg 7G:126 kg 8G:127 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior F type: painted, P type: stainless steel (SUS304) (excluding some parts)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
474
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
*4 [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
475
Specifications
1 Basic Operations
2 Advanced Operations
476
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
477
Specifications
1 Basic Operations
2 Advanced Operations
478
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
479
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G: 115kg 3G: 115 kg 4G: 116 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
480
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
481
Specifications
1 Basic Operations
2 Advanced Operations
482
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
483
Specifications
1 Basic Operations
2 Advanced Operations
484
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
485
Specifications
1 Basic Operations
2 Advanced Operations
486
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
487
Specifications
1 Basic Operations
2 Advanced Operations
488
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
*5: [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
489
Specifications
1 Basic Operations
2 Advanced Operations
490
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
*5: [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
491
Specifications
1 Basic Operations
2 Advanced Operations
Detection
sensitivity*3 2G: φ0.7 mm 3G: φ0.7 mm 4G: φ0.8 mm
SUS304 5G: φ0.8 mm 7G: φ0.85 mm 7G: φ0.9 mm
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G: 121 kg 3G: 121 kg 4G: 122 kg 5G: 123 kg 7G: 125 kg 8G: 126 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
492
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
*4 [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
493
Specifications
1 Basic Operations
2 Advanced Operations
494
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
*5: [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
495
Specifications
1 Basic Operations
2 Advanced Operations
496
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
*5: [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
497
Specifications
1 Basic Operations
2 Advanced Operations
Detection
sensitivity*3 2G: φ0.75 mm 4G: φ0.85 mm 6G: φ0.9 mm
SUS304 7G: φ0.9 mm 8G: φ1.0 mm
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G: 153 kg 4G: 155 kg 6G: 159 kg 7G: 161 kg 8G: 163 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
498
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
*4 [ ] are optional. The maximum weighing range varies according to the operating environment.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
499
Specifications
1 Basic Operations
2 Advanced Operations
500
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
501
Specifications
1 Basic Operations
2 Advanced Operations
502
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
503
Specifications
1 Basic Operations
2 Advanced Operations
Detection
sensitivity*3 2G: φ0.75 mm 4G: φ0.85 mm 6G: φ0.9 mm
SUS304 7G: φ0.9 mm 8G: φ1.0 mm
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G: 153 kg 4G: 155 kg 6G: 159 kg 7G: 161 kg 8G: 163 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP66 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
504
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
505
Specifications
■ SSV-f series
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
506
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
507
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
508
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
509
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G: 108 kg 3G: 108 kg 4G: 109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
510
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
511
Specifications
1 Basic Operations
2 Advanced Operations
512
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape).Note also that some of the indicated detection sensitivities are based on calculated values
and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
513
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
514
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape).Note also that some of the indicated detection sensitivities are based on calculated values
and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
515
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G: 108 kg 3G: 108 kg 4G: 109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
516
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
517
Specifications
1 Basic Operations
2 Advanced Operations
518
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
519
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
520
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape).Note also that some of the indicated detection sensitivities are based on calculated values
and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
521
Specifications
1 Basic Operations
2 Advanced Operations
100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%,
Power requirements
single phase, 50/60 Hz, 300 VA, rush current 30 A (typ.) (20 ms or less)
Mass 2G: 108 kg 3G: 108 kg 4G: 109 kg
0° to 40°C (variation not to exceed 5°C/h to maintain accuracy),
Environmental conditions
relative humidity 30% to 85%, non-condensing
Protection class IP30 compliance
Exterior Stainless steel (SUS304)
Others The noise level of the Checkweighers does not exceed 70 dB(A).
5 Appendix
522
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
523
Specifications
1 Basic Operations
2 Advanced Operations
524
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
525
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
526
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
527
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
528
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
529
Specifications
1 Basic Operations
2 Advanced Operations
530
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
531
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
532
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
533
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
534
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
535
Specifications
1 Basic Operations
2 Advanced Operations
536
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
537
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
538
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
539
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
540
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
541
Specifications
1 Basic Operations
2 Advanced Operations
542
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
543
Specifications
KWS5416BF□R H
KWS5416BP□R 50 KWS5416B △ 2R
100 KWS5416B △ 3R
345 Belt width
130 KWS5416B △ 4R
820
1 Basic Operations
350
150 KWS5416B △ 5R
180 KWS5416B △ 6R
1205
Tower Light (Option)
Printer
(Option)
185
300 153
Indicator
236
Metal Detector
400
Flow direction
670
900
Roller
25 dia.
1370 to 1520
Roller
H
Line heights
700 to 850
2 Advanced Operations
405
M20
Leg spacing
60 dia. 645 50
685
280 820 105
Leg spacing
Units: mm
Others The noise level of the Checkweighers does not exceed 70 dB(A).
544
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
545
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
546
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
547
Specifications
1 Basic Operations
2 Advanced Operations
548
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
549
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
550
Specifications
1 Basic Operations
*4: It is the maximum detection sensitivity in the test area and differs depending on the place and
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
551
Specifications
1 Basic Operations
2 Advanced Operations
Others The noise level of the Checkweighers does not exceed 70 dB(A).
552
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
553
Specifications
1 Basic Operations
2 Advanced Operations
554
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
555
Specifications
1 Basic Operations
2 Advanced Operations
Scale interval 2g
Maximum speed *1 130 products/min
Maximum accuracy (3σ) *1 Meets OIML-R51 requirements
Display 8.5-inch color TFT LCD
Operation method Touch panel (Start, Stop, and Home are direct push buttons)
Indication range 6018 g
Preset memory Maximum 200
Classification 2 or 3
Width W 20 to 350 mm
Product Length L 79 to 350 mm
size *2 2R: 5 to 50 mm 3R: 5 to 100 mm 4R: 5 to 130 mm
Height H
5R: 5 to 150 mm 6R: 5 to 180 mm
4 Maintenance
Others The noise level of the Checkweighers does not exceed 70 dB(A).
556
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
557
Specifications
1 Basic Operations
2 Advanced Operations
Scale interval 2g
Maximum speed *1 130 products/min
Maximum accuracy (3σ) *1 Meets OIML-R51 requirements
Display 8.5-inch color TFT LCD
Operation method Touch panel (Start, Stop, and Home are direct push buttons)
Indication range 6018 g
Preset memory Maximum 200
Classification 2 or 3
Width W 20 to 350 mm
Product Length L 79 to 350 mm
size *2 2G: 5 to 50 mm6 4G: 5 to 100 mm 6G: 5 to 130 mm
Height H 7G: 5 to 150 mm6 8G: 5 to 180 mm
Belt speed 5 to 56 m/min
4 Maintenance
Others The noise level of the Checkweighers does not exceed 70 dB(A).
558
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
559
Specifications
1 Basic Operations
2 Advanced Operations
560
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
561
Specifications
1 Basic Operations
2 Advanced Operations
Scale interval 2g
Maximum speed *1 110 products/min
Maximum accuracy (3σ) *1 Meets OIML-R51 requirements
Display 8.5-inch color TFT LCD
Operation method Touch panel (Start, Stop, and Home are direct push buttons)
Indication range 6018 g
Preset memory Maximum 200
Classification 2 or 3
Width W 20 to 350 mm
Product Length L 79 to 450 mm
size *2 2R: 5 to 50 mm 3R: 5 to 100 mm 4R: 5 to 130 mm
Height H
5R: 5 to 150 mm 6R: 5 to 180 mm
4 Maintenance
Others The noise level of the Checkweighers does not exceed 70 dB(A).
562
Specifications
*1: The speed and accuracy vary according to the products to be weighed and the rejector.
*2: The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3: It is the maximum detection sensitivity in the test area and differs depending on the place and
1 Basic Operations
type of foreign matter and the physical property of the specimen (the temperature, the content
and the shape). Note also that some of the indicated detection sensitivities are based on calculated
values and test pieces may not actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
563
Specifications
1 Basic Operations
2 Advanced Operations
Scale interval 2g
Maximum speed *1 110 products/min
Maximum accuracy (3σ) *1 Meets OIML-R51 requirements
Display 8.5-inch color TFT LCD
Operation method Touch panel (Start, Stop, and Home are direct push buttons)
Indication range 6018 g
Preset memory Maximum 200
Classification 2 or 3
Width W 20 to 350 mm
Product Length L 79 to 450 mm
size *2 2G: 5 to 50 mm6 4G: 5 to 100 mm 6G: 5 to 130 mm
Height H 7G: 5 to 150 mm6 8G: 5 to 180 mm
Belt speed 5 to 60 m/min
4 Maintenance
Others The noise level of the Checkweighers does not exceed 70 dB(A).
564
Specifications
*1 The speed and accuracy vary according to the products to be weighed and the rejector.
*2 The size of products to be weighed depends on the rejector; select a checkweigher together with a rejector.
Consult us about semi-transparent and transparent products.
*3 It is the maximum detection sensitivity in the test area and differs depending on the place and type of foreign
1 Basic Operations
matter and the physical property of the specimen (the temperature, the content and the shape). Note also
that some of the indicated detection sensitivities are based on calculated values and test pieces may not
actually be detected at these levels.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
565
Copyright, etc.
Copyright, etc.
566
CE Conformity Marking
CE Conformity Marking
CE Conformity Marking
The CE conformity marking is affixed to Anritsu Infivis products to indicate that they
conform to the MD, LVD, and EMC directives of the European Union (EU).
1 Basic Operations
CE marking
Check the following to see whether your equipment meets the Council Directive or not.
- The CE conformity marking on the product
- Attached ‘CE Declaration of Conformity’
2 Advanced Operations
The following directives are applied:
Directive 2006/42/EC Machinery Directive (MD)
Directive 2006/95/EC Low Voltage Directive (LVD)
Directive 2004/108/EC EMC Directive (EMC)
4 Maintenance
5 Appendix
567
Document No.:
84W246219-09
November 2019 10th Edition
Inner Pages Printed on Recycled Paper.
Printed in Japan
Operation Manual Checkweigher SSV Series B Type For Type Approval with Metal Detector