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Bolarinwa1
REFERENCE: Olatunbosun, O. A., Bolarinwa, O., “FE Simulation of the Effect of Tire
Design Parameters on Lateral Forces and Moments,” Tire Science and Technology, TSTCA,
Vol. 32, No. 3, July-September 2004, pp. 146-163.
ABSTRACT: Finite Element (FE) tire models are increasingly being used for tire design, vehi-
cle design studies and dynamic investigations. Such tire models have the inherent advantage of
being able to cover a wide range of tire design variables (such as detailed tire geometry and
material composition), in addition to an extensive coverage of operational conditions (such as
tire load, inflation pressure and driving speed). A variety of road input disturbances can also be
considered.
This paper presents a three-dimensional (3D) Finite Element tire model developed using
ABAQUS, a commercial finite element code for use in the development of new tire designs and
simulation of vehicle dynamics. Of particular interest are rolling tire output responses, such as
lateral forces and self-aligning moment generated due to steering input during vehicle maneu-
vering and vibration responses to road disturbances. The model will also be applicable in inves-
tigating other tire design issues, such as the heat generated in the carcass of the rolling tire. This
can present particular problems in heavily loaded tires, for example aircraft tires during take-
off. This model should enable the rapid development of new tire designs to satisfy specific
requirements.
KEY WORDS: finite element, tire model, steady state rolling, simulation, tire design
Introduction
For more than two decades, the Finite Element Method has been widely used
for the investigation of tire-pavement interaction behavior — static (inflation and
footprint loading) and dynamic rolling behavior. It is also being used as a viable
alternative to some tire tests (e.g. burst test) and also in tire design and behavior
studies [1].
This is a result of the inability of existing analytical models to incorporate,
in their formulation, vital structural details of the tire which affect its behavior.
Although these models may be suitable for application in vehicle simulation
models because they are less computationally expensive, they are less suitable
146
OLATUNBOSUN ET AL. ON FE SIMULATION 147
Apart from supporting the vehicle and cushioning it against the influence of
road irregularities, the pneumatic tire serves as a means of generating the neces-
sary forces and moments at the tire road interface for the vehicle’s translational,
braking and lateral motion. Of particular interest in this present work is the
response of a rolling tire when subjected to a steering input (Fig. 1). In this state,
the dynamic characteristics of the tire are mainly specified in terms of the later-
148 TIRE SCIENCE & TECHNOLOGY
al force and aligning moments generated, which respectively affect the control
and directional stability of the vehicle during cornering.
The 3D FE analysis of the passenger car tire (P195/65R15) used for the pres-
ent work is modelled with the commercial FE code ABAQUS. This FE code with
its extensive suite of recent developments such as the result transfer capability
(2D axisymmetric to symmetric 3D model), steady state rolling capability based
on the Langrangian/Eulerean formulation, finite sliding contact algorithm, geo-
metric and material non–linearity procedures etc., provides a robust platform for
tire design and is used to assess the validity of the material modelling algorithm
presented herein.
The material properties used in the model had to be determined experimen-
tally as the tire manufacturer did not provide them. The technique used is simi-
lar to that adopted by Burke and Olatunbosun [12], which involves cutting sam-
ples from the tire to be modelled for experimental testing of sections of the tire.
A major difference is that while the previous method modelled the composite as
shell elements, solid elements are used in the present work with parallel layers of
unidirectional rebars having isotropic properties to model the reinforcements. It
is therefore necessary to determine the properties of the rubber, the steel and cord
reinforcements for input into the model.
The tire’s 2D profile was obtained by first measuring its external profile
when mounted on a rim (at 0 psi) using a Coordinate Measuring Machine
(CMM), and then matching the profile of the tire’s cut section with the external
profile data points.
Due to the complexities of the tire structure and behavior during service,
such as the large displacement behavior, material incompressibility and vis-
coelasticity, rolling contact, etc., some simplifying assumptions were made to
reduce the problem scope, i.e.:
1. Slick tire representation – this implies that detail pattern on the tread
region is not included,
2. Negligible rim compliance,
3. Negligible viscoelastic property,
4. Homogeneous rubber material,
5. Shear forces at the contact patch are modelled with coulomb friction.
The tire sidewall is modelled using solid elements of hyperelastic rubber
material exhibiting non-linear stress behavior represented with Mooney Rivlin
material model [13,14] plus reinforcements modelled with parallel layers of uni-
directional rebars having isotropic properties. The belt region in the circumfer-
ential direction is modelled with two layers of steel reinforcement at ± 20° crown
angle, as well as two other layers of rebar reinforcements representing the twist-
ed nylon (0° – parallel to the circumferential direction) and twisted polyester (90°
– perpendicular to the circumferential direction) cords in this section. This is in
addition to the solid elements of hyperelastic rubber material representing the
tread. The material properties are then ‘tuned’ by comparing the results of sim-
ple tensile specimen models with corresponding tensile test (with sample fixed at
150 TIRE SCIENCE & TECHNOLOGY
one end and load applied at the free end) on representative samples in these local
sections. Parametric runs of this model were carried out to determine the opti-
mum material properties that match experimental test results, as shown in Fig. 3.
Some of the material and geometric details specified in the belt local section
for the foregoing analysis are presented as:
Model Validation
The 2D geometrical profile is meshed with 62 quad hybrid elements and two
triangular elements at the transitional zones with a total of 173 nodes. This dis-
cretization represents the essential features of the complex tire structure to be
modelled. Then, the material properties obtained from the above local sections
material model are specified in the belt and sidewall regions of the 2D axisym-
metric model shown in Fig. 2. Using the developed model, the tire inflation, stat-
ic deflection and steady state rolling analyses were simulated and the results
compared with experimental predictions.
Inflation Analysis
The 2D model (Fig. 2) was used for the inflation analysis due to the axisym-
metric nature of the tire geometry and the computational savings it offered in
comparison with a full 3D model. The boundary condition is prescribed by fix-
ing the nodes at the tire–rim interface, and a pressure load is specified to simu-
late the cold inflation of the tire.
Experimentally, a coordinate measuring machine (CMM) was used to meas-
ure the nodal coordinates across a section of the tire at different levels of infla-
tion pressure. The extensions at the crown and shoulder positions were then com-
puted from the profiles of the tire in its un-inflated and inflated states.
The average nodal deformation at the shoulder and crown positions due to
the pressure inflation load is summarized in Table 2. Comparison of the FE
analysis results with the experimental results shows good agreement indicating
that the material properties used in the model are valid.
The 3D symmetric model (with 2361 elements and 6073 nodes) of the tire
is obtained by revolving the 2D axisymmetric model in the 3D space about the
axis of revolution using the symmetric result transfer feature in ABAQUS.
152 TIRE SCIENCE & TECHNOLOGY
with a transient analysis, with fine mesh defined along the entire surface of the
deformable tire.
Restarting from the solution of the static deflection analysis, earlier dis-
cussed, the steady state transport option is first used to obtain the straight line
steady state rolling solutions between the full-braking and full-traction condi-
tions while varying the tire angular spinning velocities at the desired constant
road speed (10 km/hr was used in this study). With the straight line free rolling
solution obtained, the steady state simulation of the tire when subjected to a pre-
scribed slip angle is then implemented and the tire’s dynamic response in terms
of the lateral forces and aligning moments is obtained.
Simulation results were verified using results obtained from the AEC tire
test rig, mentioned earlier. For this study, the rig was reconfigured to enable the
application of steering input and provide a means for measuring the resultant
transverse forces.
For the rolling test, preloads of 250, 350 and 450 kgf were applied, while
maintaining a drum-road speed of 10 km/hr for each run. Sufficient time was
allowed for the tire to warm up and attain steady state condition before the appli-
cation of steering input. The tire was then steered progressively from 1° through
7° to simulate the application of side-slip angle on a rotating tire, while acquir-
ing force data over a period of time. The average transverse force measured dur-
ing the experiment is compared with the corresponding model prediction as
shown in Fig. 5.
The generated lateral force for various slip angles are shown in Fig. 5 along
with those measured experimentally. Also, Fig. 6 shows the models prediction of
the aligning moment compared with the available empirical data for a similar
size of tire but of unknown constructional details. Given the variation in the
experimental radial load, due to the circumferential non-uniformity of the tire,
the plot in Fig. 5 shows a reasonable match between the simulation and experi-
mental results of the lateral forces obtained at a road speed of 10 km/hr and vary-
ing slip angles. Also, the ply steer effect is quite visible in this result due to the
asymmetry of the belt reinforcement. A similar effect applies to the aligning
moment profile shown in Fig. 6.
The predicted aligning moment (Mz) shows a similar level to the measured
data from a similar sized tire, but with the peak Mz occurring at a lower slip
angle.
Parametric Studies
In order to explore the capability of the FE model as a tire design tool, the
effect of variation of the reinforcement material and geometric properties on tire
handling behavior was simulated using the FE model.
From the results of the parametric studies on the carcass strength shown in
Table 4, it is evident that altering the Young’s Modulus of the cord reinforcements
in the carcass had virtually no effect on the cornering stiffness of the tire although
there was some effect on the radial stiffness.
156 TIRE SCIENCE & TECHNOLOGY
However, changing the crown angles of the steel belt plies (see Table 5) has
an effect on both the radial stiffness and the cornering stiffness. Increasing the
crown angle results in an increase in the cornering stiffness, accompanied by a
decrease in the radial stiffness. Decreasing the crown angle has exactly the oppo-
site effect. Likewise, the aligning moment increases with the crown angle, with
a 4% change in the peak aligning moment when the crown angle is changed by
25%.
Next, the impact of the tire constructional details were also investigated by
changing the numbers of belt and carcass plies in the tire model. The sensitivity
studies on the steel belt ply, as shown in Table 6, revealed a slight (~ 5%) increase
in the cornering stiffness when the belt layers are increased beyond two. On the
other hand, increasing the number of plies in the carcass (simulated by increase
in the carcass reinforcement volume fraction) resulted in a noticeable increase
(28%) in the cornering stiffness, with a corresponding decrease of 27% in the
peak aligning moment, as shown in Table 7.
Figures 7 and 8, respectively, show a comparison of the lateral force and
aligning moment generated by the original model and the modified design with
2, 3, and 4 plies in the sidewall instead of a single ply.
Also, the model was used to investigate the effect of changes in tire opera-
tional conditions such as preload, inflation pressure and speed on tire cornering
behavior.
As can be seen in Figs. 9 and 10, respectively, the lateral force and the align-
ing moment showed marked sensitivity to increase in preload due to increase in
the area of the contact patch. On the other hand, increasing the inflation pressure
produced a lateral force at elevated slip angles (see Fig.11), and decrease in the
OLATUNBOSUN ET AL. ON FE SIMULATION 159
peak aligning moment as shown in Fig.12. These contrasting responses of the lat-
eral force and aligning moment stand to reason, since by increasing the pressure,
the carcass stiffness tends to increase while the length of the contact patch
decreases. Thus, the slight increase in the predicted lateral force can be attributed
to the increase in the carcass lateral stiffness; while the associated decrease in the
peak aligning moment is caused by the decrease in the area of the contact patch.
Finally, the model was used to investigate the impact of speed increase on
tire cornering behavior. Contrary to the experimental results (not shown), the pre-
dicted steady state lateral forces and aligning moment showed no sensitivity to
speed. This is thought to be due to the kinematics nature of the numerical tech-
nique used to obtain the reaction forces and moments at the tire-road contact
patch. Thus, it becomes important to model the effect of warming up of the tire
involving the possible introduction of temperature dependent tire material prop-
erties.
The model developed here, therefore, provides a means for investigating the
effects of various design changes on the performance characteristics of the tire
and for predicting the behavior of a tire under different operating conditions. The
model is also computationally efficient in comparison with other models, (as
shown in Table 8), which use time domain analysis for the simulation of similar
analysis. Typically, a Lateral Force vs. Slip Angle curve (0° to 7°) can be
obtained in about 133 minutes of CPU time on an DEC AlphaServer 8200 for one
set of operating conditions. This compares with 889 minutes for a time domain
simulation of a single cleat traverse reported by Olatunbosun and Burke [17] on
a similar machine.
Conclusion
into the application of the model in areas such as heat generated in the carcass of
the rolling tire and tire vibration responses to road input.
Acknowledgement
The authors wish to express their appreciation to Dr. M. V. Blundell, School
of Engineering, Coventry University, UK, for providing some of the experimen-
tal data presented in this paper.
References
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OLATUNBOSUN ET AL. ON FE SIMULATION 163
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