Professional Documents
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UNDER PRESSURE
SEMPERIT Hydraulic and Pressure Washer Hoses
SEMPERIT AT A GLANCE
Almost two centuries of experience, a worldwide presence, and a leading
role in the rubber industry make Semperit your reliable partner.
S
emperit AG Holding has been a worldwide Our strategy in a word: growth.
leading supplier of natural and synthetic
rubber products for more than 190 years. Targeting above average growth and a leading
We have achieved and maintained this position global market position for our products is our
by focusing on high quality and reliability. Our goal. To achieve this we will strengthen our
partners appreciate these strengths, which have core competencies, promote internationally,
made Semperit a global player today. and develop cost leadership in order to become
and remain the leader in our target markets.
Semperit products and services capitalise on In both, the industrial and medical sectors, the
global trends such as increasing health and signs point toward growth. Our goal will be to
hygiene requirements, and increasing industri- average double-digit volume growth by 2020.
alisation in emerging markets, supporting our This growth rate is to be achieved through the
continuous and sustainable growth. Over 7.000 expansion of production capacity at existing
people are employed in our industrial and locations and strategic acquisitions of other
medical sectors worldwide. With 22 produc- companies.
The business
activities of tion plants and numerous subsidiaries and
Semperit are sales offices, the Semperit Group has a pres- A true global player. Semperit is already an
divided into ence in Europe, Asia, America and Australia, international company and further globalisa-
two sectors:
Industrial and with a diverse product portfolio that is equipped tion of the group will be driven by the contin-
Medical. for the constant changes in these markets. ued expansion of existing sales channels, and
by consistently opening new markets.
We think ahead and act sustainably. Customer oriented. Uncompromising quality, fair pricing,
close-to-market products, and a global presence are ex-
Sustainable corporate management has been a top pri- pressions of the strong customer orientation at Semperit.
ority at Semperit since it was founded nearly two centuries We are also distinguished by our level of high reliability
ago. Through this, we have created an economic, ecolog- and customers from around the world can rely on our top
ical, and social balance for our long-term success. quality and the best service.
Innovation with tradition. The on-going development of Sustainably responsible. Sustainable actions and envi-
products and the continuing optimisation of production ronmental management are part of the Semperit tradi-
are of central importance for Semperit. The research and tion and are deeply rooted in our strategy. We place
development centre in Wimpassing (Austria) acts as a great importance on fair working conditions, employee
think-tank for processes in all product areas, encouraging benefits, and promotion of the local economy. However,
the constant exchange of experiences and ideas, which corporate responsibility goes far beyond direct business
gives feedback directly to our production areas as well as activities, and Semperit supports a range of social pro-
to the market. Through the innovations of today, Semperit jects in the locations where we are based, as well as a
is creating the foundation for tomorrow’s success. number of global aid agencies.
PAGE 4
SEMPERFLEX –
TOP PERFORMANCE
UNDER PRESSURE
Semperflex Hydraulics –
Top performance, meter by meter
CONTENT
General Information..................................23
A network of application specialists completes our service
with expert consulting and advisory services for fittings,
crimping, assemblies, and testing.
SEMPERPAC 2 SN-K
DN
SUPERPAC SPC 2
SUPERPAC SPC 3
DIN EN 856 4 SH
DIN EN 857 1 SC
DIN EN 857 2 SC
DIN EN 856 4 SP
FLEXLINE 4000
FLEXLINE 5000
FLEXLINE 6000
SAE 100 R 16-S
SEMPER PILOT
SAE 100 R 17
SAE 100 R 15
AGROFLEX
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6 1/4 -4 225 225 210 400 400 400 290 450 400 225 125 210
8 5/16 -5 215 215 210 350 350 350 250 420 375 215 125 210
10 3/8 -6 180 180 210 330 330 330 230 385 350 180 125 210 500 445 280 420 280 380 420
12 1/2 -8 160 160 210 275 275 275 200 345 300 160 125 210 380 470 425 280 420 280 380 420
16 5/8 -10 130 130 210 250 250 250 150 290 275 130 350 410 350 420 280 420 280 380 420
19 3/4 -12 105 105 210 215 215 215 125 280 235 105 375 350 420 280 350 420 280 380 420
25 1 -16 88 88 210 165 165 165 110 200 185 88 230 310 320 380 280 350 420 280 350 420
31 1-1/4 -20 63 125 100 175 63 210 350 210 350 420 350
38 1-1/2 -24 50 90 50 185 290 175 350 420
51 2 -32 40 80 40 165 250 175 350 420
One Wire Braid Hydraulic Hoses Standard Semperit Cover Embossed Branding
• Improved wear and abrasion resistance Standard for Wire Braid Hoses
Two Wire Braid Hydraulic Hoses compared to EN/ISO requirements (Except Sempershield cover),
• Improved ozone resistance Pressure Washer Hoses,
Semperit Specialities Wire Braid compared to EN/ISO requirements Spiral Hoses with FLH/DSK Cover
Hydraulic Hoses MSHA Cover Mylar Tape Branding
• Mine Safety and Health Administration
Standard for Spiral hoses (except
Multispiral Hydraulic Hoses •S tandard Cover for Spiral Hoses FLH Cover), Wire Braid Hoses with
• Flame retardant Sempershield Cover
Semperit Specialities Multispiral FLH Cover Inkjet Branding
Hydraulic Hoses • Mining cover
• DSK and Loba approved Standard for 1SN EHT, Agroflex,
Semperpilot
• Flame retardant
• MSHA approved
SEMPERROCK Cover
• Very high wear and abrasion resistance
•V ery high ozone resistance
• Very high weather and salt water
resistance
• Flame retardant
• MSHA approved
SEMPERSHIELD Cover
Double layer construction –
rubber cover with UHMPE foil
• Outstanding wear and abrasion
resistance
• Outstanding ozone and UV resistance
• MSHA approved
ABRASION VALUES ACC. TO EN 853 (25N/2000 cycles) OZONE RESISTANCE ACC. TO ISO 7326
EN 853 ISO 7326 72
0.50
S-Standard 0.20 S-Standard 400
MSHA / FLH 0.20 MSHA / FLH 400
SEMPERROCK 0.05 SEMPERROCK 2000*
SEMPERSHIELD 0.00 SEMPERSHIELD 3500*
Abrasion [g] Ozone resistance [h]
* Extrapolated Values
Singular test result
PAGE 8
Nominal Inside Spiral Outside Working Test Burst Bend Weight FLEXLINE 5000
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
10 3/8 9.9 17.7 20.2 380 5510 760 1520 65 0.67
Synthetic rubber, suitable for hydraulic
fluids
12 1/2 13.0 20.6 22.9 380 5510 760 1520 90 0.78
16 5/8 16.4 24.2 26.5 380 5510 760 1520 100 1.03 Reinforcement:
Four high tensile steel wire spiral layers
19 3/4 19.5 27.9 30.5 380 5510 760 1520 120 1.33
25 1 26.0 35.1 37.9 350 5075 700 1400 150 1.94 Cover:
32 1-1/4 32.5 42.3 45.9 350 5075 700 1400 280 2.55
Abrasion and ozone resistant synthetic
rubber – MSHA approved. Note: various
Impulse tested up to 500.000 cycles according to ISO 6803! covers available
Temperature range (medium):
-40°C to 121°C
Nominal Inside Spiral Outside Working Test Burst Bend Weight FLEXLINE 6000
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
10 3/8 9.9 17.7 20.2 420 6090 840 1680 65 0.69
Synthetic rubber, suitable for hydraulic
fluids
12 1/2 13.0 20.6 22.9 420 6090 840 1680 90 0.79
16 5/8 16.4 24.2 26.5 420 6090 840 1680 100 1.05 Reinforcement:
Four high tensile steel wire spiral layers
19 3/4 19.5 28.2 30.7 420 6090 840 1680 240 1.46
25 1 26.0 35.4 37.5 420 6090 840 1680 270 1.94 Cover:
Abrasion and ozone resistant synthetic
Impulse tested up to 500.000 cycles according to ISO 6803! rubber – MSHA approved. Note: various
covers available
Temperature range (medium):
-40°C to 121°C
PAGE 16
STANDARDS
Our pressure washer hoses comply to EN ISO 7751,
EN1829-2 and EN 60335-2-79.
SEMPERJET LONGLIFE 400
DN DN
SEMPERJET 1 SN
SEMPERJET 2 SN
SEMPERJET 1 SN
SEMPERJET 2 SN
SEMPERJET 210
SEMPERJET 250
SEMPERJET 210
SEMPERJET 250
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6 1/4 -4 250 400 210 250 400 500 210 276 350 414 6 1/4 -4 100 100 35 35 75 55 35 35 75 75
8 5/16 -5 220 400 250 400 500 210 276 350 414 8 5/16 -5 115 115 65 85 60 65 65 85 85
10 3/8 -6 220 400 250 400 500 210 276 350 414 10 3/8 -6 125 125 75 90 70 75 75 90 90
12 1/2 -8 220 400 250 400 500 210 276 350 414 12 1/2 -8 180 180 100 130 90 100 100 130 130
16 5/8 -10 130 16 5/8 -10 200
PAGE 18
SEMPERJET
SEMPERJET
Nominal Inside Braid Outside Working Test Burst Bend Weight SEMPERJET 250
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
6 1/4 6.6 10.0 11.8 250 3625 500 1000 35 0.16 Synthetic rubber, suitable for cold and hot
8 5/16 8.3 11.7 13.7 250 3625 500 1000 65 0.21 water with usual cleaning agents
10 3/8 9.9 13.5 16.5 250 3625 475 950 75 0.29 Reinforcement:
12 1/2 13.0 17.1 19.6 250 3625 420 840 100 0.39 One braid of high tensile steel wire
Cover:
Abrasion and ozone resistant synthetic
rubber. Note: black, blue or grey cover
available
Temperature range (medium):
-10 °C to 155 °C
Nominal Inside Braid Outside Working Test Burst Bend Weight SEMPERJET LONGLIFE 500
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
6 1/4 6.6 11.5 13.1 500 7250 800 1500 55 0.28 Synthetic rubber, suitable for cold and hot
8 5/16 8.3 12.8 14.5 500 7250 800 1600 60 0.31 water with usual cleaning agents
10 3/8 9.9 15.0 17.1 500 7250 770 1540 70 0.39 Reinforcement:
12 1/2 13.0 18.7 20.7 500 7250 690 1380 90 0.54 Two braids of high tensile steel wire
Cover:
Abrasion and ozone resistant synthetic
rubber. Note: black, blue or grey cover
available
Temperature range (medium):
-10 °C to 155 °C
PAGE 20
SEMPERJET ECO
Nominal Inside Braid Outside Working Test Burst Bend Weight SEMPERJET ECO 3000
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
6 1/4 6.6 10.4 12.0 210 3000 315 630 35 0.18 Synthetic rubber, suitable for cold and hot
8 5/16 8.3 11.9 13.6 210 3000 315 630 65 0.20 water with usual cleaning agents
10 3/8 9.9 13.9 16.0 210 3000 315 630 75 0.26 Reinforcement:
12 1/2 13.0 17.6 19.6 210 3000 315 630 100 0.37 One braid of high tensile steel wire
Cover:
Abrasion and ozone resistant synthetic
rubber. Note: black, blue or grey cover
available
Temperature range (medium):
-10 °C to 155 °C
Nominal Inside Braid Outside Working Test Burst Bend Weight SEMPERJET ECO 4000
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
6 1/4 6.6 10.4 12.0 276 4000 414 828 35 0.18 Synthetic rubber, suitable for cold and hot
8 5/16 8.3 11.9 13.7 276 4000 414 828 65 0.20 water with usual cleaning agents
10 3/8 9.9 13.9 16.0 276 4000 414 828 75 0.26 Reinforcement:
12 1/2 13.0 17.6 19.6 276 4000 414 828 100 0.37 One braid of high tensile steel wire
Cover:
Abrasion and ozone resistant synthetic
rubber. Note: black, blue or grey cover
available
Temperature range (medium):
-10 °C to 155 °C
PAGE 21
SEMPERJET ECO
Nominal Inside Braid Outside Working Test Burst Bend Weight SEMPERJET ECO 5000
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
6 1/4 6.6 11.7 13.6 350 5000 525 1050 75 0.30 Synthetic rubber, suitable for cold and hot
8 5/16 8.3 13.1 15.3 350 5000 525 1050 85 0.34 water with usual cleaning agents
10 3/8 9.9 15.2 17.4 350 5000 525 1050 90 0.41 Reinforcement:
12 1/2 13.0 18.8 21.0 350 5000 525 1050 130 0.59 Two braids of high tensile steel wire
Cover:
Abrasion and ozone resistant synthetic
rubber. Note: black, blue or grey cover
available
Temperature range (medium):
-10 °C to 155 °C
Nominal Inside Braid Outside Working Test Burst Bend Weight SEMPERJET ECO 6000
Ø Ø Ø Ø pressure pressure pressure radius
mm inch mm mm mm bar psi bar bar mm kg / m Tube:
6 1/4 6.6 11.7 13.6 414 6000 621 1242 75 0.30 Synthetic rubber, suitable for cold and hot
8 5/16 8.3 13.1 15.3 414 6000 621 1242 85 0.34 water with usual cleaning agents
10 3/8 9.9 15.2 17.4 414 6000 621 1242 90 0.41 Reinforcement:
12 1/2 13.0 18.8 21.0 414 6000 621 1242 130 0.59 Two braids of high tensile steel wire
Cover:
Abrasion and ozone resistant synthetic
rubber. Note: black, blue or grey cover
available
Temperature range (medium):
-10 °C to 155 °C
PAGE 22
Off-shore
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SPECIFICATION OF HYDRAULIC
HOSE LENGTH IN ONE SHIPMENT
If no specific hose lengths have been agreed on, the
percentage of different lengths in any given delivery
shall be as follows:
GENERAL INFORMATION
ON THE USE OF OUR PRODUCTS
The choice of the correct type of hose is very important Please consult our home page www.semperflex.com for
for proper and safe use in service. further information in detail. This brief overview does not
replace specific advice in individual cases.
Please check the suitability of the chosen product for the Please obtain specific advice in the event of any
customer’s specific applications, and instruct your uncertainty!
customers accurately about the functional range of our
products and their limitations. The number of potential operating hours decreases if the
hose is used under unfavourable operating conditions.
Please note that the suitability of a chosen product for the These include maximum operational pressure, maximum
customer’s specific application can only be determined in temperature, and minimum bending radius. When
individual cases and is dependent on the specific several of these factors coincide, the product deteriorates
installation situation (especially the hose curvature), the more rapidly and therefore must be replaced sooner.
combination with a coupling, and the compatibility of the
medium with the inner surface of the hose (inner liner). Therefore please verify operating conditions regularly,
and adapt your replacement cycle to them.
Please note: Before using our products with new or untested media, or for applications that are not clearly indicated in the product information, written advice
must be obtained from a specialist dealer or a Semperit application engineer. For safety reasons, all products must be inspected regularly for operational safe-
ty and replaced in the event of any damage (especially of the cover) or unusual signs of wear and tear. All products must be stored, handled and maintained in
accordance with all our respective instructions and DIN 7716:1982. The information in our catalogue as well as each individual datasheet is subject to change
at any time without notice since we are constantly developing and improving our products and due to constant technical developments after the latest release
date of the catalogue and/or individual datasheets. In order to always have the latest product and safety information make sure you visit our website (www.sem-
perflex.com) regularly or contact one of our specialist dealers or a Semperit application engineer. All contracts with Semperflex are exclusively subject to our
general terms and conditions (available at www.semperitgroup.com).
Important notice: Our catalogue and any individual datasheet have been prepared with great care in order to provide you with all the information you need.
The information contained therein is based on the state-of-the-art industrial technology and many years of experience and testing; whenever indicated for a
certain product, we also confirm conformity with the resistance requirements of the media indicated in the product catalogue. However, the individual condi-
tions of storage, maintenance and use decisively affect the safe and durable use of each product. The quality and safety of our products as indicated in the cat-
alogue or individual datasheets are therefore strictly subject to the continuous observance of all specifications and restrictions in our written product informa-
tion, applicable laws and standards. We reject any liability for safety issues or other consequences due to improper product choice, maintenance or handling
(e.g. squashing, rupturing, stretching or filling with non-approved media). Our products must not be used in airplanes or other aerial vehicles under any circum-
stance. Unless specified otherwise, all hoses are manufactured according to EN853, 856, 857 and SAE J 517.
IMPORTANT INFORMATION:
Incorrect product selection or improper installation of hoses can result in damage to or failure of the hose, (often
serious) material damage, and personal injury. Particularly in applications with high operational pressures,
non-compliance with specifications can result in a serious risk of injury! Therefore, in case of doubt, please seek
specific advice!
WWW.SEMPERITGROUP.COM
France India
SEMPERIT FRANCE S.A.R.L. SEMPERTRANS INDIA PRIVATE LIMITED
1 bis rue Collange, CS 20001, 92593 Levallois-Perret Cedex SEGMENT SEMPERFLEX
Tel. +33 / 1 55 90 56 20 119, DLF Towers B
Fax +33 / 1 55 90 56 34 Jasola, New Delhi 110025
semperit.ventes@semperitgroup.com Tel. +91 11 6566 1268 / 7700 917611
semperflex.india@semperitgroup.com
Germany
SEMPERFLEX RIVALIT GMBH
Steinhardter Straße 32 A, D-55596 Waldböckelheim
Tel. +49 / 6758 92 92 0
Fax +49 / 6758 92 92 21
rivalit@semperitgroup.com
www.semperflex.com