Report No.

BW 67-2

Volume ;!
PRELIMINARY DESIGN REPORT of 2 Volumes
FULL SIZE STEAM GENERATOR
Vol. 2 - Stress analysis
to

U.S. Atomic Energy Commission

Chicago Operations Office
Lemont, Illinois . ^ C T

July 1, 1964

SODIUM-HEATED STEAM GENERATOR

DEVELOPMENT

AEC CONTRACT NO. AT (11-1) - 1280

B&W CONTRACT NO. 610 - 0067

THE BABCOCK & WILCOX CO.

BOILER DIVISION

Barberton, Ohio

This r e p o r t has not been cleared for publication.

I t i s s e n t t o the r e c i p i e n t for o f f i c i a l govern-
mental purposes only and should not be published
or further disseminated \ i n t i l o f f i c i a l l y reviewed
and released for publication.
 DISCLAIMER

Portions of this document may be illegible in

electronic image products. Images are produced
from the best available original document.
 Report No. BW 67-2

PRELIMINARY DESIGN REPORT Volume 2

FULL SIZE STEAM GENERATOR of 2 Volxmes
Vol. 2 - St:^^ss Analysis

U.S. Atomic Energy Commission

Chicago Operations Office
Lemont, I l l i n o i s

J u l y 1, 1964

AEC .Contract No. AT (11-1) ~ 1280

B&W Contract No. 610-0067

SODIUM-HEATED STEAM GENERATOR

DEVEIX)PMENT

LEGAL NOTICE
This report was prepared as an account o( Govenitneat sponsored work Nei^ier the United
States, nor the ComEQission, nor any person acting on behalf of the Commission
A, Makes any warranty or representation, expressed or implied, with respect to the accu-
racy, completeness, or usefulness of the information contained in this report, or that the use
of any information, apparatus, method, or process disclosed in this report may not infringe
privately owned rights, or
B. Assumes any liabilities with respect to the use of, or for damages resulting from the
use of any information, apparatus, method, or process disclosed in this report.
As used in the above, "person acting on behaif of the Commission" includes any em-
ployee or contractor of the Commission, or employee of such contractor, to the exi«nt that
such employee or contractor of the Commission, or employee of such contractor prepares,
disseminates, or provides access to, any information pursuant to his employment or contract
with the Commission, or his employment with such contractor.

THE BABCOCK & WILCQX CO.

BOILER DIVISION
BARBERTON, OHIO
 VOLUME - 2 - STRESS ANALYSIS

Table of Contents
Pages
1

0 Sunimary, Steam Generator — • — • — — 1 thru 37

2.1 AoS.MoE. Code Calculations —• — — - 1,2

2.2 Weights —• __________—. __. ^-. 2,3
2.3 Inner Liner — — — — — . —•—• 3,
2.4- Supports — •—•——— ———— 3,U

2o5 Vibration - — — - — . — — — _ _ „ _ _ _ _ _ , — , . — . — U,5

2.6 Piping Flexibility — — — . . 5

2.7 Allowable Forces & Moments — — — — 5,6

2.8 Stresses in Tubes Due to Thermal Growth

and Dead Weight ———-.—.—„„__.—__. _ $
2.9 Stresses in Boiler & Superheater Helical

Coils Due to Dead Load — ~ - — — — — — - 6

2.10 Stresses in the Superheater Outer

2.11 Sodium By-Pass System — — — — — — — — 6,7

2^12 Support Skirt ——.—________________ 7

2ol3 Steady State Calculations — — — — — 8 thru 22

Sodium Inlet Nozzle — — — — — _ _ _ _ _ 9

Superheater Inlet Tube Sheet — — — 9 thru 19

Boiler Outlet Tube Sheet -—.—.—-—- 20

Boiler Inlet Tube Sheet — — — — — 22

Superheater Outlet Tube Sheet — — 22

Support Skirt - _ — — — — — _ _ _ 20

Sodiiom Outlet Nozzle - . — — — — — — 20,21

 2,14- Thermal Transients > • —-— 23 thru 36

2.15 Tube Analysis at the Sodium Level — 37

3^0 Conclusions ~ —~—• — 38
4..0 Index to Calculations Performed — — —— 39 thru 43
5.0 Materials • • •————— a, 45, 46, 47
6.0 SuBjmation of Stresses Obtained in the Various

Components of Steam Generator 4B thru 89

Shells •> —•— ^-~-. .— 49

Sodium Outlet Nozzles — • 50, 51
Boiler Outlet Header -•— —— 52,53, 54

Boiler I n l e t Header ————•—-————^_— 55, 56, 57

Superheater I n l e t Header — • ~—-—•- 58, 59, 60
Superheater Outlet Header -• —— •— 61, 62
63 thru 66
By-Pass Opening in Upper Head — —-—••—- 67
Sodium I n l e t , Nozzle and Distribution System 68, 69
Boiler Support System — •—• — 70
Superheater Support System ——•• 71
Vibration of Tubes — — — ——,——^—_ 72, 73
Boiler and Superheater (Downcomer and Riser

Tubes), Expansion, Dead Loadj & Pressure

Boiler and Superheater Tubes in the Coil

75
Boiler Shroud ~ — •—• •—• 76, 77
Superheater Inner Shroud — • — 78, 79
Superheater Outer Shroud — -• 80, 81
Inner Pipe — ____ _—.—-.^ _»..__ 82, 83
By-Pass Valves — - - . — . _ _ „ _ _ — _ , _—. __ 84, 85
 Support Skirt ——• — • •— 86, 87

Miscellaneous ~ 88, 89

0 Basis for Allowable Stress Levels 90 thru 101

Main Containment Shells and Heads • • 90

Drum Liner and Head Liner • 90

Flange Bolts • • 91

Headers 91

Boiler Bundle Hanger Bars and Pins 91

Coil Support Bars —•—• 92

Boiler Bundle Support Beams, Pins, Rods, etc. 92

Superheater Bxmdle Support Beams, Hanger, Bars

Coil Support, etc, 93

Allowable Steady State Primary & Secondary

Stress Intensities 93,94,95

Superheater Inner and Outer Shroud 96

Support Skirt 96,97

Shell, Pressure and External Loadings — 97

Boiler Inlet and Outlet, Superheater Inlet and

Outlet Leg Tubes — — — 97,98

Superheater Helical Coil Tubes —'——•— 98

Boiler Helical Coil Tubes — — — 98

Handhole Fittings — — • ~—• • 99,100,101

0 Re heater, Sumnary • • 102,103

0 Summation of Stresses Obtained in the Various

Components of Beheater • • 104

Shells — 105

Reheater Headers —• —— —— — 106,107

Flanges • —•———•—• 108

Sodium Inlet — • •———~ 112

Coil Bundle Supports — — • 114

Vibration of Tubes -^ 115

Expansion and Dead Load Stresses — — • — - — 117

Miscellaneous — — ~ 119
 Vol. 2

This preliminary design report will summarize the latest

analytical results of a design study of a 1000 MWT sodium cooled

steam generator. This particular portion of the design study con-

cerns itself with the structural integrity of the unit; functional

considerations are not included in this section of the report.

The report is basically narrative in accordance with Paragraph

6.1.2.1 of contract #AT(11-1)-1280, Appendix C. Pg. 5, between the

Babcock & Wilcox Co, and the A.E.G. The report includes index pages

of the detailed calculations prepared by the B&W Co, The bulk of the

detailed calculations have been omitted but concise summaries of the

analytical conclusions reached to date, including pertinent assiimp-

tions and methods of solution will be given. Those portions of the

analysis that are presently not completed will be mentioned.

A Syip^yy of the Aiialytic_a..L...Res.TAl.ts.f Steam Generator

2.1 A.S.M.E, Code Calculations

All the pressure parts, including heads, shells, and flanges were

sized using the rules set forth in Section VIII of the A.S.M.E. Code,

with the following exceptions'.

a) Reinforcement of openings in the circumferential plane -

The area of reinforcement supplied in the shell is figured

using Para, N. 452 (b) of Section III of the A.S.M.E. Code.

This requires us to replace only 50^ of the area removed in

the circumferential plane, predicated on the fact that the

longitudinal pressure stress is only 50^ of the

1
 Vol, 2

circumferential pressure stress. This is common practice for

large vessels with imny penetrations around the circumference.

b) Flapge Bolts - The bolts were sized using code case 1273N-7 of

the A.S.M.E. Nuclear Code Cases. This allows us to go to I/3

yield at temperature of 800F for the bolt stress,

c) Tubesheets - There is no provision in Section VIII of the

A.S.M.E. Code for the design of tubesheets. The tubesheets were

sized by the methods outlined in "Standards of Tubular Exchanger

Manufacturers Association," better known as "TEMA." This is

standard practice.

d) Allocable Stresses - The main containment shells and heads for

the sodium-heated steam generator are designed to meet the

following conditions.

1. For the sodium environment and possible sodium-water reaction

the outer shells are designed for:

1. Pressure 200 psi

2, Temperature 900°F

Since this pressure is for an emergency short time condition

creep will not be considered as a factor. The allowable stress

is from A.S.M.E. Sect, VIII at temperature.

2, The shells were also reviewed for the operating condition and

for the effects of creep for a 30 year life and sodium

environment. For this the allowable is 10% of Sect. VIII

allowable at the greatest temperature in the area under

consideration,

2.2 Weights

2
 Vol, 2

The weight of the unit dry, no podium is 1,064,391#, The weight

of the unit wet and with sodium to the normal operating level is

1,300,000# and the weight of the sodium itself when the unit is

at normal operating .level is 235,609#o

2.3 Inner Liner

The inner liner was sized using Section VIII of the A.S.M.E,

Code wi,th the pressure equal to 20 psi @ 650°F, the static head

of sodium, the operating pressure being equalized across both

sides of the liner.

2.4 Sjism^;is

a) Boiler Supports - Boiler supports are composed ofs

1) The coil support bars with a maximum stress of 4850 psi

vs. an allowable stress of 5068 psi @ 1014°F. (2-1/4

Croloy)

2) The hanger bars with a maximum stress of 2512 psi vs.

an allowable stress of 3240 psi @ 1050°F, (2-1/4 Croloy)

3) The main boiler support beams with a maximum stress of

5153 psi vs. an allowable stress of 8540 psi @ 1050°F,

(Type 316 stainless steel).

4) The boiler support shroud with a maximum stress of 469I

psi vso an allowable stress of 9800 psi @ 1000°F. (Type

316 stainless steel).

5) The boiler support rings with a maximum stress of 4216 psi

vs. an allowable stress of 5460 psi @ lOOO^F. (Type 316

stainless steel).

3
 Vol, 2

b) Superheater supports - The Type 316 stainless steel superheater

supports are composed of:

1) The coil support bars with a maximum stress of 3809 _psi vs.

an allowable stress of 6216 psi @ 1140''F.

2) The hanger bars with a maximum stress of 1395 psi vs. an

allowable stress of 6216 psi @ 1140°F,

3) The main superheater support Ipeams with a maximum stress

of 1806 psi vs, an allowable stress of 6216 psi ® 1140*'F.

4) The superheater support shroud with a maximum stress of

3484 psi vs. an allowable stress of 4760 psi @ 1200°F.

5) The superheater support rings with a maximum stress of

550 psi vs. an allowable stress of 5460 psi @ 1000°F,

2.5 Vibration

a) Tubes - The general operation of this unit in conjunction

with the turbines, piimps and other accessories could produce

vibrations throughout the system. The characteristics of this

system could produce vibrations of 30 or 60 cycles or some

multiple of these amounts. Every attempt was made to keep

the tube natural frequencies away from these excitation

frequencies. In general this was done with the use of

vibration snubbers or tie offs.

In the case of the helical wound portions of the tube

banks, concern was given for the effect of the NA flow velocity

over the tubes. Eddy frequencies based on the NA velocity

were computed and care was taken to assure that the tube

natural frequencies differed by at least 50% from the forcing

4
 Vol, 2
eddy frequencies.

It is also necessary to protect the generator from

resonant frequencies during shipping (should the tubular

components be shipped by rail). The inherent natural

frequency of a rail system is considered to be from 3 to

5 cycles per second. If the natural frequency of the tubes

should fall in this range and the travel distance is great,

there is a possibility of fatigue damage to the tubes. To

avoid these limitations, all the natural frequencies of the

tubes were kept above 34 C.P.S.

b) The same considerations given to the design of the tubes was

exercised on any other components for which vibration could

possibly pose a problem.

2.6 Piping Flexibility

The stresses in the external piping from the boiler tube-

sheets to the superheater tubesheets has been computed using the

B&W Company's "Piping Flexibility Program." This is a sophisti-

cated program that, given the piping size, configuration, material,

temperature growth, degree of fixity, etc., will compute stresses

at all pertinent points in the system. Using this program, the

maximum stress obtained was 7474 psi vs. an allowable stress of

15,000 psi @ 750°F for the 2-1/4 Croloy section and 7400 psi vs.

an allowable stress of 16,900 psi @ 750°F for Type 316 SS,

2.7 Alj,owable Forces & Moments

The sodium inlets and outlets were checked for the maximum

forces and moments which could be applied through the connecting

piping to see if the heads to which the inlets and outlets are

5
 Vol, 2

connected are satisfactory stresswise. The stress levels are

satisfactory.

2.8 Stresses in tubes di^e to thermal growth and dead weight

Again the B&W Co. "Piping Flexibility Program" is utilized to

obtain stresses due to thermal growth restraint. Allowable

stresses were evaluated by the stress range value S A for

expansion stresses from the American Standard Code for

Pressure Piping Section 6. Para. 622, Stresses due to dead

weight and pressure were evaluated fnom simple state equations

and the stresses were evaluated by the allowable stress S H

(allowable stress in hot position) from the above mentioned

code. Some sample stresses are given on page 74 and 75.

2.9 Stresses in boilerand superheater helioa.1 coils due to deadload

The helical coils are free to grow radially and longitudi-

nally, thereby not inducing significant restraint due to thermal

growth. However, they must span between supports and support

their own weight. Calculations are available on the stresses

due to dead weight & pressure and for the boiler, the maximum

dead weight & pressure stress is 3351 psi vs. an allowable of

9170 psi @ gOCF. For the stiperheater coils, the maximum dead

weight & pressure stress is 3869 psi vs, an allowable of 7280 psi

@ 1100°F.

2.10 Stresses in the Superheater Outer Shroud

Shroud stresses are computed using elementary statics for this

particular shroud, the maximum stress is 1077 psi @ 1200OF.

vs, an allowable of 4760 psi.
2.11 Sodixim By-Pass System

Calculations were made on the sodiijim by-pass pipe to insure t h a t

 Vol, 2

buckling under 200 p.s.i, external pressure would not take place

in the event of a sodium-water reaction. The critical buckling

pressure is 308 p.s.i, @ 12Q0°F which is well above 200 p.s.i.

The support skirt was examined for dead load, wind load, and

seismic load. Due to the large diameter and cross sectional

area of the support skirt, the section modulus and compressive

area available in the skirt resulted in very low stress levels.

7
 Vol. 2

2,13 Steady State Primary Plus Secondary Stress Calculations

The items listed below (items 6a thru 6h) have been examined for

steady state stresses. All the items, except for the flanges and

the sodium outlet nozzle have been examined using classical

discontinuity methods, A discontinuity analysis of a particular

configuration such as the sodium inlet nozzle consists of the follow-

ing general steps:

1. Describe the configuration in terms of a finite difference

gridwork,

2. Expose the configuration to thermal heating identical to what

would be expected during normal operation of the unit, using

the B&W Company's temperature program. Run this program

until a "steady state" thermal condition has been reached.

3. "Break" the configuration up into elementary shapes such as

cylinders, rings, etc, and allow these shapes to deform freely

under the action of the previously determined temperatures.

4. Describe the physical characteristics of each of the above

elements (including their free thermal motions computed in

the above step and the pressure loads on each element) to the

B&W Company Interaction Program. Run this program and determine

the redundant forces and moments necessary for compatibility

between each of the elements. This program also computes the

stresses due to the redundants.

5. For each element, combine the redundant stresses with the static

membrane stresses and any previously determined stresses exist-

ing in the free body.

8
 Vol, 2
6. Compare these stresses to the allowable steady state stresses.

The status of the steady state calculations for the following

items is given below!

6a. Sodium Inlet Nozzle

The steady state analysis has been completed for this

nozzle. The design of this nozzle has proven most difficult

due to the temperatures involved (l,140°F inlet sodium) and

the dissimilar weld (2-1/4 Croloy to Type 316 S,S.) in the

thermal sleeves. The design goal for acceptable steady state

stress intensity is 3 X Sa (See Item 12 Allowable Stress

Intensities) Basis for Allowable Stresses,

The worst stress intensity is 31,109 psi at the inside

surface of the dissimilar weld area (Croloy Side) in the

thermal sleeve (or attachment of header to shell). The

allowable stress for this area is 29,000 psi. However, this

allowable stress is a primary plus secondary stress intensity

and our stress intensity is completely secondary. Therefore,

with the small primary pressure acting, B&W feels justified

in exceeding the allowable by the small {l%) amount.

6b. Superheater Inl^et Tubesheet

The four tjrpes of Tubesheets and Headers are calculated

in the same manner, A calculation showing this method for the

steady state condition on tne superheater inlet header and

tubesheet follows. All other tubesheets and headers will be

done in like manner and only the results or conclusion will be

stated.

9
Discussion of Problem:

This tubesheet was run on the B&W Company "Temperature

Distribution Program #030" u n t i l a steady s t a t e condition

was reached for the normal operating cc?ndition of 750 F

steam temperature in the header, A p l o t of the temperature

pattern obtained is shown on Page 13 of the analysis. Having

obtained the temperature p a t t e r n , the tubesheet-header-skirt-

s h e l l complex i s then "broken up" into a s e r i e s of elemental

shapes ( r i n g s , short cylinders, e t c . ) as shown on Page 1^.

These elements are then allowed to deform freely under the

action of temperature. The "free body" motions are obtained

from e i t h e r well-known c l a s s i c a l formulas for those elements

with simple temperature gradients ( i . e . : r a d i a l or longitudinal

temperature gradients) or through the use of a series of

programs available to the B&W Company which can calculate

these motions in elements with complex temperature p a t t e r n s .

The next step i s to describe each element's geometrical

c h a r a c t e r i s t i c s , (radius, thickness, e t c . ) , material,

free body temperature motions and pressure loading to the

BW Company's interaction Program #90060. This program

t i e s a l l the elements together in sequential order and solves

for redundant moments and forces necessary to insure

compatibility between adjacent elements throughout the

complex. From these redundant forces and moments, the

program goes on to calculate the redundant s t r e s s e s at

various pertinent l o c a t i o n s .

10
 Now these redundant stresses do not include the

basic membrane stresses due to pressure (membrane stresses

being the axial and circumferential pressure stresses

computed by ES & ES respectively). The redundant stresses

2t t
are set up by those forces and moments necessary to insure

compatibility within the complex. The membrane stresses

are known as primary stresses and the redundant stresses

are known as secondary stresses. On Pages 15 through 19-2

are printouts of Program #90060 showing the redtmdant

stresses at the inside and outside of each element (Page 12

shows these locations pictorially), Penciled in on these

printouts are the membrane stresses at these same locations.

They are then combined algebraically to obtain the maximum

stress intensities given on Page } ^ of this report. The

worst steady state primary and secondary stress Intensity

of the superheater inlet header is 40,537 psi which is

below the allowable value of 47,000 psi @ 760 F.

iSiJ^
 (?)

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 S.H. INLET ST. ST. INTERACTION ANALYSIS OUIPUT DATA JUL 21 6^

JUNCTURE NO. 1

MOMENT PER RADIAN -33892^AlO IN-LB

SHEAR FORCE PER RADIAN 2788.035 LBS.
THE ABO¥E ¥ALUES MAY BE DI?. BY THE MEAN RAD. R, TO OBTAIN PER IN. CIRC. LOADS.
JUNCTURE MEAN RADIUS^ R 15.875 IN.
BENDING CONG. FACTOR SCF. 1.000 IN
BENDING CONG. FACTOR SCF. 1.561 OUT
YOUNGS MODULUS 2^-550000.000
MOTIONS FOR THICK ELMBNT
TOTAL RADIAL DISPLACEMENT .109932215 00 IN,
TOTAL ANGULR DISPLAC5MENT . .13713^90s-02 RAD.
MOTIONS FOR THIN ELEMENT
TOTAL RADIAL DISPLACEMENT - . 1 0 9 9 3 2 2 2 , 00 IN.
TOTAL ANGULR DISPLACEMENT -.13713531j-02 RAD.
INTERACTION STRESSES^ BASED ON SMALLER JUNCTURE THICKNESS
INSIDE SURFACE
MEMBRANE STRESS REDUNDANT STRESS TOTAL S1BESS
MERIDIONAL STRESS BASIC 5M5 ^ 3 == -lOi|-56.93l
-2685 -5,052
CIRC. STRESS BASIC 10.810
OUKIDE SURFACE - 9 9 l 8 . 6 l O 892
MERIDIONAL SHJESS W/S.C.F ^ 1 = -10^56.931
CIRC. STRESS
MERIDIONAL WITH S
STRESS .C.P,
BASIC 5|^5 ^2 = -99l8.6iO
I0if56.93l 155862
CIRC. STRESS BASIC I0j8l0 ^ -2297.76^ 8,512
MERIDIONAL STRESS W/S.C.F <M ~ 16323.269
CIRC. STRESS WITH S . C . F . ^2 = -537.863
ALLOW. ?ALUE OP PRIM. &, SEC. STRESS INTENSITIES FOR 316 S . S . MAT'L AT 752QF i s ^-71000 PSI
 S«rl» I N L L f oT 8 ol « INI L-XHCTIU,. ,i./i..Y_I. „„]fjT L/lA JwL 21 64

JUIMCIUAL I W « C

MOMENT PtR RADIAN -i8644i»690 Ik-L.t3

SHEAR FORCt PLR RADIAN 151632.780 LB3.
THL ABOVL VALUcS MAY bL ulV. bY Inc MLAN KAU. K» fO ObTAIiv PER IK« CIKC* WOADO»

JUNCTURc MtAN RADIUS* R 13.87s IN.

BLNDlNb COuC» FACTOR SCF» 1*000 IN
btNDlNti CO(\C« FACTOR SCF, 1.970 OUT
YOUN05 MODULUS 24520000.UOO

f'tOTiONS FOR THICK LLcMLNT

TOTAL RADIAL DI SPLAC£,MtNT -.1156324-0, uu IN.
TOTAL ANGULR DISPLACtMcRT -.1371349u»-02 RAD.
MuTiONS FOR in IN fcLcMtNl
TOTAL RADIAL Di CSPUACCMCNT -.11583240» 00 IN.
TOTAL ANGULR DISPLAChhtNT -.1371349US--&2 RAD.

INTtkACTION STKL^SES* tJAStD ON SHALLLR JUNCTUkc THICKNCSS

iNSIuc SUKFACI-
MERIDICNAL STRESS bASic S.-'^OS ~ -2250.966
CIRC. SlRLoo bASiC \0,e>\0 -3260.3U1 1, S^O
MtRiDIOiMAL CilRfcoS ft/S.L.F ^ , » - 2 2 5 u . 96d
CIRC. SlRccS Wirn S.C.t. ^ ^ * -3260.;)0l

OuTSlDL S U K F A C C
MERIDIONAL STRESS BASIC 2250.968
C I R C . STRESS BAoIC ?0,8tO ^ -1131.623 %47 8
MERIDIONAL ::ilRLoo A / O . V . . ! ^ s 'fHi-t.nOd
CIRC. SlRcSS w l l n S . C . f .
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9_,^7g Psj
 S . H . l N L t l O i e ' i l . iiil4_,\f-^CIiWi«/iwHuf^i^ Uwj'i-'U UH i f U w i . Z i 6 4

HUIMCHT HCR RADIAI^J D/97P.'^6'# IN-L.O

SHEAR FURCE P t R RADIAN ' 4207.038 LoS.

IFIE ABOv't VALULO h.^i DC D1V« bY Irtc ML/VN KAD. Rt 10 w o l A l i V ^"LK li<» CIKc. LoAu^«

JUNCTURE MEAN R A D I U S * R 15.Id? In*

B E N D l N o CONC. FACTOR S'>-^. 1.490 IN

BENtJiNu CONv.. F A C I O R S>~r , l.uOO OUT
YOUNwo MODULUS 24460000,000

iHUTiONS r u R Ir1i..k CLCHLNC

TOTAL K A D I A L DISPLAV.CMC.M - . 1 3 6 7 1 2 4 0 * 00 IN.
TOTAL ANUULR u l S P L A C c i ^ i t N T ~. i324ol90»-U^ RAD.

M MOTIONS FOR Inlti ELcMcNT

^ TOTAL RADIAL D I S P L A C L I M L N T . 1 3 8 7 1 2 4 0 * 00 IN.
TOTAL ANGULR DI iPLACEHEiMT - . 13248229*-02 T?AD.

INTtRACTIwN SiKtSSES* BAScD ON S.-IALLER JUNClURt TriICi<.NESS

NOTE.* LOCAL F L c X i b l L l T Y iNCLyOcD

INSIDE SURrACt
iHtRIUluiVAu S T t t c S S BASii^ x^:>^H» sioO
CiRC. S I R L S S BASIC A^JO&.CSVC?
MCRIUIU.HAL. STRCSS W/S.^*'- <^,» <i i ^ ^ 3 . ^ 2 0
CiRC. S T R E S S WITH S . C . F . C s 14412.580
. o.o
OUTSIDE SURFACE
MERIDIONAL S T R E S S BASIC -14324.380
CIRC. SlRcSS BASIC 3256.026
/ I E K I D I O N A ^ - SlKEiSS . ' . ' / ^ . ^ . . f ^,» - j . ~ . i-^s re v>

g^* &'0
 MOMENT PER RADIAN 615409.200 IN"LB
SfiLAK r u A C a P Z K lAMUiMH -22105/.340 LBS.

i.;::; MLJWVC V*^L.JCO ,'IM (..C. ui/« BY i rii. I»1CMN KAI--. *< * 10 O B T A i n r LK III. Cii^^« LUAUS.

U-^l.t. I U i ^ - i .i_/'\N KrtUiUii* K ..JalOl i N .

Oi_i,_iNu ^..j\_» ^rtC^O^ S c r , i.OOO iM

f
^-N-'iNo C u N c . FA'.fuR S^r , i.jOu uul
IOUIMOS MODULUS 244ou000.000

M O r i u N S (-UR T h K i ^ DULrtcNl
TOTAL RADIAL DI S h - u A C c . c N T - . i O V / 1 9 / 2 j OO I N .
TOTAL A H G U L R D I o f L A C c m t N T . / 9 4 4 / ' u O u *~uj5 RAD*

M v l I O N S FOR I n IN ELEMENT
TOTAL RADIAL DISPLACEMENT -.109/1972* 00 IN.
TOTAL ANGULR DISPLACEMLNT . /944/0C0*-03 RAD.

INTcRACTiON STRcSSESs BAScD ON ociALucR UUnCTURt THiCK.NES5

iNcslDc; SURF ACt &T%,^-^S . STS.g&& &TRg& S

/icRlDIvNAL STitESS BASIC ^ Smiles' i^73J.^>62 Zf^!33
CIRv.. S T R t S S BASiC 10^8 » 0 1/588.984 ^8,S-5f
rtcRIDIOlMAL STRtoo rt/cs.C.F «7 - 1 9 / 3 3 . 9 8 2
C I R C . S T \ c S S WITH S . C . F . g^-, 17588.984

OUTSIDE SURFACE
MERIDIONAL STRESS BASIC ^5,^OS ^-19733.982 -^^,32^
CIRC. S.RcSi BAiiC tOjStO j J i i . l j / H ^ \ 4 i

„ i \ . 8 ^ 1 ' . - D J . ^ • . » l «

^LL^ui, VAI-OS OP P^J^^ -i. Sec. Srpjs.gs SE^ref^SiTms Fc& 3 / & SS MAT'L fi.7- 760'^f^ t% i-2~^^~/s;s.
 J U I M C f U'\L. i^v « 3

MOMENT i-'cR RAOIIM^ 100610^.600 IN-LB

SHEAR FORCE PER RADIAN 260629.080 L3S.
THc AD'-'VC V'tLUcS MAY be uiv» or I nc nuHfi RAu« R* TO uBTAlf^ Ftf^. lf»» CIRC. cuAw^o.

JuNCiUKc i^iEAN K M D I U S * '\ 13.18 7 IN.

BtNDlN^ CONC. FACTOR SCf-, 1.^60 IN
BENuiNu CONC. FACTOR Swr, i.OOu OUI
YOUNGS MODULUS 244l0u00.000

M O T I O N O fuR ThiCk LUCMLIMI

TOTAL RADIAL DISPLACtMcNT •10907019* UO in.
TOTAL ANUULR D I S P L A C C M C N T -.288&54u0»-u4 RA^.

^ MOTIONS F U R Jhli\ ELcMt.vl

<» TOTAL RADIAL DISPLACEMENT -.10907013* 00 IN.
TOTAL ANGULR O I S P L A C E M E K T .26620000*-04 RAD,

INIcRACllON SIRcioES* BAoLO ON Si4ALLER UUuCluRc THICKNESS

INSIuc OUr.f ACC ,. ^ STRg^-£» Stft.eS'^ STPvg^S

MCRIDIUHAL STRtSS bhSlC S^^oS :>dh-^'o»ax I 3~l,dSZ.
CIRC, ojRcSS B A O I C lO,SSO -:>94^..->'r 6,968
MERIDIONAL STRESS W/i>,C,F ^, bObli»Oj^
CIRC, STRESS WITH S.C.F, . g', ipOo,//!

OUTolUC SURFACc
MERIDIONAL STRESS bASiC S'/HO'?^ ^ _ -:32446.817 _ -ZlfOHl-
CIRC, STRcSS BASIC lO,9lO -20564.277 - ^,774"
MERIDI>^.NI,AL ST-<CSS A/C:.,v.,F .T,---Jin'+u. u i 7
 MOiMLNT PtK RADIAN 158 2A-«816 IN"LB
SHEAR FORCc PER R M O I M N * 21816.653. LBS»
fht ADUVt. Vat-UcS i^Ai' DC uiv* DY Tnc r!t_A|-\i .%AD« i\ j i«j uBTAIN PE.R IN« CIi\C« LOAuS*

jL-NCfwKC Mt/iAN RADIUS* k i9«i8y IN«

dtNuINu COIMC* F A C T O R S*-r , i»UOO IN
DtNOiNu CONC. FACTOR SOr, 1*000 OUT
YOUIMGJ H O O U L U O 24340000.000
MOTIONS FOR THICfC ELEHEN T
rOTAL R A U I A L U I S P L A C E M C N T • -.14281871» 00 IN.
TOTAL A N G U L R DiSPLACcMENr -«23223668t-02 RAD.
HOT IONS FOR THIN ELEMENT
TOTAL RADIAL 01 SPLAChi4tNT .142&1870t 00 IN.
TOTAL A N G U L R DISPLACEMENT .23223671»-02 RAO.

li^TcRACTiuN STREooES* bAScO ON SinAuLER JONCTORE THICfCNESS

INSIDE SURFACE
MEKlDIui^Ac SIKESS dASiC 3909.907
CIRC. STRESS BASIC ' 7193.859
MERIDIONAL STRcSS W/S.C.F «T = 3909«907
CIRC. STRESS ,vlTH S.C.F. ^ = 7193.859
€^ - o.o

OUTSIDE SURFACE
MERIDIONAL STRESS BASK -3909,907
C i R C . ST.<c53 BASIC 450^.932
iVic.\i'-'iCs*Au ^ r R c > w i . / o e i ^ . r ^ - -390y»90/

ffi^Wi^^\/aLOB or M'r^c. ^ Se-c.S-^s.t Z^r^^^.T.B% Pc^ 3/4 5 . S , / ^ ^ r l 47- ISQ^P \% JM^^S^LM^

o»n» ii"*! I oi» ol« I 1 I w W \ I- MiNiAcf^lO _ . , " J 1 ^ \ l A •J •^L. ^ I Kj<

.. /

f-'iOMENT PER RADIAN -75367.583 IN-LB

SricAR r O h C c F t ^ R A C I A N -20715.307 LBS.

iHE ABOVE VML-VJ„J .'i\{ jw ui^« ot i r c i UM.M I \ A U . KI fu ucsiAlN t-ER IN. Cli^'-. LUAUSI

^L.,^uii,.^ <wU./C» fMCfuk S^r » i.UOO Hi

DCi^Uil.U COHC. 4-MI.I^K S^f » i.iOO uUf
lrOLi\ao lODULUS ^5100000.OOu

K U l i O N S ^ OR THICK ELL.vlENT
TwTAL R A D I A L U I S P L A C L I V I C H T .151i59iO» 00 IN.
fOTAL ANGULR DI S K L A C E F I E U f .OCOOOOOOs 00 RAD.

f 4 0 T I 0 N S FOR THIN EL£HENT

TOTAL RADIAL DISPLACcMcNT - . 1 5 1 1 5 9 1 0 , 00 IN.
TOTAL ANGULR DISPLACEMENT •.10000000»-09 RAO.

INTERACTION STRESSES* BASED uN SI^*ALc£R J U N C T u K t THiCi<.NESS

NOTE.. LOCAL F , . E X I d l L i r Y iNCcUu'cD

INSIDE SUKl-ACC
iXERIDIuaAL STKESS BASIC ~ioo21.403
CIRC. s F R c s s BASIC -5b/5.143
McRiuiUHAL ofKLoS rt/i)«w»r < - -i862x.403
»_ 1K u . 511< c S i, .V1 i n C5 e C » t » <r^c -5073.143

OUTSIDE SURFACE
..EKIOKIVAU ST«tSS dASi^ 18621.4U3
l w i . v v . s O • A l. 3 S i^'^'^i'^
<• - <-'-/0/'#Oi:3
 Vol. 2
6c. Bpiler Outlet Tubesheet

The boiler outlet tubesheet and headers are practically

isothermal at steady state and there are no significant thermal

stresses in this system.

No steady state discontinuity has been perfdrmed on the

flanges since they are basically Isothermal at steady state and

a discontinuity analysis would not give stresses as severe as a

Standard ASME Section VIII Flange Analysis. This analysis gives

us a maximum stress of 13^839 psi vs. this allowable stress of

U,000 psi @ 900°F,

6e. Support Skirt

The maximum stress Intensity obtained for steady state

calculation on this item was 6,254 psi vs. an allowable of

3(13,000) 39,000 psi <i a temperature of 4.83°F. This stress

occiors at the inside surface 1.5625" below the ring on the skirt,

at the weld.

6f. Sodium Outlet Nozzle

Due to a unique feature of design of the sodium outlet

nozzle, both a steady state and a transient discontinuity

analysis of this nozzle is completely unnecessary. The design

of this nozzle calls for the inner sodium by-pass tube to extend

into and past this nozzle. There is an annulus between the

outside of the tube and the inside of the nozzle which allows

a constant stream of cool (650°F) sodium to flow past the

nozzle during all steady state and transient operations. By

using the most conservative methods of analysis, our calculations

20
 Vol. 2

show that the flowing sodium in the annulus transports the

heat from the tube past the nozzle, thereby leaving the nozzle

nearly isothermal while the unit is operating, and removing the

necessity for a discontinuity analysis.

21
 Vol. 2

Boiler I n l e t Tubesheet
The maximum primary plus secondary steady-state s t r e s s i n t e n s i t y
is 40,357 psi vs. an allowable s t r e s s of 68,000 psi @ 540''F.
S.H. Outlet Header
The maximum primary plus secondary steady-state s t r e s s i n t e n s i t y
is 37,138 psi vs. an allowable of 43,000 p s i .

At juncture 6 in the thermal sleeve the maximum primary and

secondary s t r e s s i s 29,272 psi vs. an allowable of 27,500 p s i .
This s t r e s s is basically secondary in nature since the i n t e r n a l
operating pressure is very low (approx, 20 psi) a t this point.
Therefore with t h i s small primary the majority of the s t r e s s i s
secondary in nature and we f e e l j u s t i f i e d in exceeding the allowable
by this small amount.

- 22 ~
 Vol. 2
2.14 Thermal Transients

Thermal transient discontinuity analyses basically follow the rules

for steady state discontinuities outlined in steps 1 thru 6 of

Section 2.13 of this report. The differences are that for a

transient analysis, the whole procedure is followed for a sequence

of times during the transient. Using sound engineering judgment,

it is possible to pick the times during the transient when the

stress intensities at certain critical locations are either at a

maximum or at a minimum. Once these maximum and minimum stress

intensities are found, we can obtain the alternating components

of stress which contribute to fatigue damage. The cumulative

damage from all the transients are combined using Miner's Hypothesis.

Now if a component is exposed to little or no temperature excursions

during the various operating and emergency transients, or if the

temperature excursion is border line significant but the number of

cycles of the transient is less than 100, it is obvious that a

transient evaluation is unnecessary. Based on this statement, we

can conclude that the flanges. support skirt, and sodium outlet

nozzle do not require any transient evaluation.

The following items do require some transient evaluation:

a. Superheater Outlet Header.

b. Superheater Inlet Header.

c. Boiler Outlet Header.

d. Boiler Inlet Header.

e. Sodium Inlet Nozzle.

f. Sodium Outlet Nozzle.

^J)
 Volo 2

An evaluation has been made as to the transients and the

work required for each of the above items, this breakdown of the

necessary items has been shown on pages 25 thru 36o

A tabulation of the transients and the usage factors for

each item is shown on page 24-1= This shows that the cumulative

usage factors are either zero or below 1.0„ The various components

subjected to stress cycling conditions are satisfactory»

*™ 24 —
 Transient iocatioB of Usage factor for these Total
Item Evaluatei points having -poiot Usage Commenta
tisas. 3SML O.F. Factor
a)
S.H.
Outlet #7 0,0 |lQ.-Slsage factor a t a l l .

h) i!4!x..^_|^
#7
Inlet #8 030 No usage f a c t o r a t a l l .
#9

H'd'r.
u
Boiler §7
Outlet #9 Ha lisage f a c t o r a t a l l .
0,0

V
0 #3 41r^ #10 1 0.60 0,60
Boiler 10 2 0.20 0.20 All usage factors are below
rH <n
iBlet 10 3 0.33 0.33 1.0. Therefore the design
#8 «A 10 4 0.50 0.50 is acceptable.
#10 3&4 5 0.10 0.10
D
. ^ j i #7 3 0.024 0.048 111 usage factors are below
M #7 8 3 0.024
Inlet m 3.0. Therefore t h e desigg
«*Y^ 7 4 0.017 i s acceptable.
lozzle 8 4 0.017 0,048

I]
f)
M:^^
No usage factor at all.
M
Outlet 0.0
'( Nozzle : : ^

The t r a n s i e a t evaluation r e s u l t s on Items a thru f are as followst

 Vol. 2
TEMPERATURE TRANSIENTS

The steam generator being designed under this Contract will be

subjected to transient conditions. These conditions exist in both the

sodium side and the water side of this unit.

The following is a list of transients to be analyzed. On the attached

sheets are temperature vs. time plots for various transients. On each

plot is a temperature history for the sodium, inlet and outlet, and the

boiler and superheater inlets and outlets.

Transient No. 1. - Cold Start-up - Number of Cycles - 100

Cold Condition Temperature - 350F

Final Sodium Inlet Temperature - II40F

Final Superheater Outlet Temperature - IO5OF

Time Required - 48 hours

The reverse of this transient will also exist, that is a normal

shut-down for 1000 cycles.

Transient No. 2 - Normal Sodium Temperatxxre Fluctuations - Number of Cycles

The inlet sodium temperature varies between 1135F and II40F, a 5F

difference. This small fluctuation is too small to prevent any serious

temperature effects on the boiler. No sketch is attached.

Transient No. 3 - Normal Power Increase - Number of Cycles - 1000

Sodium Inlet - 1070F to II40F in 15 minutes

Sodium Outlet - 494F to 644F in 15 minutes

Feedwater Inlet 370F to 530F in 15 minutes

Superheater Outlet ~ Temperature fluctuates + 30F around a constant

superheat temperature of IO5OF.

25
 Vol. 2

Transient No. 4 - Normal Power Decrease ~ Number of Cycles - 1000

Sodium Inlet ~ 1140F to 1070F in 15 minutes

Sodium Outlet - 644F to 494? in 15 minutes

Feedwater Inlet - 530F to 370F in 15 minutes

Superheater Outlet ~ Temperature fluctuates + 30F around a constant

superheat temperature of 1050F.

Transient No. 5 - Fast Power Change - Number of Cycles - 25

This transient as shown on the attached sketch starts at any operating

point from 20^ to 100^ load. A + 20/^ of full load/minute in one minute

transient is imposed on the boiler. The plot shows the temperature changes

at 80^ load. The changes in fluid temperatures will be the same for any

load, but the beginning and ending temperatixres will vary.

Transient No. 6 - Step Change in Power Level - Number of Cycles - 25

This transient can start at any operating point and consists of a + 10^

of full load change in the fluids.

Change in Sodium Inlet Temperature - ± 9F

Change in Sodium Outlet Temperature - + 15F

Change in Feedwater Inlet - + 16F

Chage in Superheater Outlet - + 15F

No sketch for this transient is attached.

Transient No. 7 - Primary Sodium Pump Stops - Secondary sodium flow to generator

continues - Number of Cycles - 2 5

The water will continue to flow and remove heat from the sodium until

an equilibrium temperature of 650F is reached. All temperatures, except

the boiler inlet temperature will approach 650F, The boiler inlet tempera-

ture will level off at 370F.

26
 Vol. 2
Transient Np. 8 - Sodium Flow Stops - Feedwater flow continues. Number of

Cycles - 25

This transient is similar to Transient Number 7 as far as temperature

transients are concerned.

Transient No. 9 - Feedwater Flow Stops - Sodixm flow continues - Number of

Cycles - 25

The boiler fluid temperatures will approach the 1140F equilibrium

temperature. This is based on the assumption that the sodium by-pass fails

to operate and all flow goes over the boiler tubes. Therefore, the steam

and water temperatures approach 1140F at a faster rate than normal. The

feedwater temperature goes from 530F to 1140F in one hour.

Transient No. 10 - Sodium Excursion - Number of Cycles - 10,000

The boiler load will drop from full load to zero load in 15 minutes.

Boiler will be held at zero load temperatures until it can either be

returned to full power or taken off the line.

27
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 Vol. 2

2.15 Tube Analysis at the Sodium Level

When a tube passes from an exterior argon atmosphere into a

liquid sodium atmosphere, there is a sharp "Line of Demarcation"

where the heat transfer coefficients go from a low value for argon

to a high value for sodium. This sets up discontinuity stresses

at this line. Furthermore, the liquid sodium level will constant-

ly be changing by some small amount, resulting in an alternating

stress in the tubes at this level. Although the stresses at this

level are not particularly severe, it must be assumed that the

number of cycles of this stress to which the tube will be exposed

will be large. An analysis for this condition has been prepared

and the results show that the tube stresses are acceptable.

37
 Vol. 2

3.0 Conclusions

Stresses have consistently been held at levels acceptable to

the B&W Company for the steady-state and transient analysis as

covered in the body of the report. Natural frequencies are within

bounds set up as acceptable. Conaiderable attention has been given

to the selection of allowable working stresses. As of this report,

the B&W Company feels that the structural integrity of the unit

has been confirmed and the design goal of a 30 year life will be

met by the unit.

_ ^A -
 Vol. 2

INDEX TO CALCULATIONS PERFORMED

A.^.M.E. God^ CaJ-gqlations

a. Top Head, Pressure Thick

b. Shell, Pressure Thickness

c. Bottom Head, Pressure Thickness

d. Sodj.um Oqt3.et Nozzle

1. Nozzle Press-ore Thickness

2. Reinf. Req'd. for Nozzles

e. Sqdium Drain Nozzle

1. Nozzle, Pressure Thickness

2. Reinf. Req'd. for Nozzle

f. Reinf. Req'd. in Shell for Blr, Inlet Penetration

g. Reinf. Req'd. in Shell for Blr. Outlet Penetration

h* Reinf. Req'd. in Shell for Boiler S.H. Inlet Penetration

i. Reinf. Req'd. in Shell for Boiler S.H. Outlet Penetration

j. Boiler Outlet Header

1. Shell, Pressure Thickness

2. Hemi. Head, Pressure Thick

3. Tube Sheet Thickness

4. Nozzle Connection to Outlet Pipe, Press, Thk.

5. Thermal Sleeve, Pressure Thickness

6. Handhole Fittings

7. Reinf. Req'd. for H.H. Fittings Penetration

8. Allowable Forces and Moments

k. Boiler Inlet Header

1. Shell, Pressure Thick.

39
 Vol. 2

2. Hemi. Head, Pressure Thick.

3. Tube Sheet Thickness,

4. Nozzle Connection to Inlet Pipe, Press. Thick.

5. Thermal Sleeve, Pressure Thickness

6. Handhole Fittings

7. Reirif. Req'd. for H.H. Fittings Penetration

& Nozzle.

8. Allowable Forces & Moments

!• S.H. IniLet Header

1. Shell, Pressure Thick

2. Hemi. Head, Pressure Thick

3. Tube Sheet Thickness

4. Nozzle Conn, to Inlet Pipe, Press. Thick

5. Thermal Sleeve, Pressure Thick

6. H.H. Fittings

7. Reinf. Req'd, for H.H, Fittings Penetration

8. Allowable Forces & Moments

m. S.H. Outlet Header

1. Shell, Pressure Thick

2, Hemi. Head, Pressure Thick

34 Tube Sheet Thickness

4. Nozzle Conn, to Outlet Pipe, Press. Thick

5. Thermal Sleeve, Pressure Thick

6. H.H. Fittings

7. Reinf, Req'd. for H.H. Fittings Penetration

8. Allowable Forces & Moments

40
 Vol. 2
n. Flanges

1. Top Shell Flange

2. Top Spool Flange

3. Lower Spool Flange

4. Shell Flange

0. Rp.pture Disk

p. By-Pass Access Openj.ng in Upper Head

1. Cover Plate

2. Thickness Req'd. for Access Opening

q. Sodium Inlet Nozzle

1. Pressure Thick Req'd. for Pipe Conn.

2. Pressure Thick Req'd. for Nozzle.

3. Pressure Thick Req'd. for Thermal Sleeve.

4. Reinf. Req'd. for Penetration.

5. Attenuation length for Dissimilar Weld.

r. Top Head Stresses Dqe to Dead Load

s. Safety Nozzle

4.2 Weights
a) Shell Section c) Superheater Section

b) Boiler Section d) Weight of Sodium

4.3 Inner Liner

a) Thickness of Head b) Thickness of Shell

4.4 Sq.pports
a) Boiler Supports c) Boiler Downcomer Supports

b) S.H. Supports d) S.H. Downcomer Supports

41
 Vol. 2

4..5 Vibration

a) Boiler Inlet Tubes (Downcomers)

b) Boiler Outlet Tubes (Risers)

c) S.H. Inlet Tubes (Downcomers)

d) S.H. Outlet Tubes (Risers)

e) Sodi-um Distribution System

f) Boiler Helical Coils Due to Sodium Plow

g) S.H. Helical Coils Due to Sodium Flow

4-.6 Piping Flexibility BoiJ^er Outlet to S.H. Inlet

4.7 Allow F&M

a) Sodium Inlet

b) Sodium Outlet

4.8 Stresses in Tubes due to Flexibility and Dead Load

a) Boiler Downcomer

b) Boiler Outlet

c) S.H. Downcomer

d) S.H. Outlet

e) Horizontal Downcomer Tubes Below Boiler Bundle

4.9 Stresses in Helical Coils Due to Dead Load & Long,. Press.

a) Boiler

1" OD X .165" Thick.

1" OD X .145" "

1" OD X .120" "

b) Superheater

4.10 Shrouds

a) Boiler Support Shroud

b) Superheater Inner Shroud

42
 Vol. 2
c) Superheater Outer Shroud

4.11 .SoM^io^MzMma-^MiiSE
a) Buckling due to External Pressure

4.12 §]ffifi2Li-S^i£i
a) Dead Load Stress

b) Stresses due to Wind Load

c) Stresses due to Seismic Load

d) Bearing Plate

4.13 Steag,y;^S,t^§t9, CalgMXatl-Pm

a) Sodium Inlet

b) Boiler Inlet

c) Boiler Outlet

d) S.H. Inlet

e) S.H. Outlet

f) Flanges

g) Support Skirt
h) Sodium Outlet

4.14 Tber2mi...Ssflai§ai
a) Sodium Inlet

b) Boiler Inlet

c) Boiler Outlet

d) S.H. Inlet
e) S.H. Outlet

f) Flanges

g) Support Skirt
h) Sodium Outlet

43
 Vol. 2

5M MAIERIALSl.

To achieve the objective of economical nuclear power the

designer of any steam generator must select and utilize the

materials of construction as economically as possible. This

means using the materials to as close to the safe use limits

as possible.

It is very important to know the effect of the sodium

environment and 30 year design life on the mechanical properties

to set allowable stresses for the steam generator. Because of

the change in material properties the allowable stresses listed

in the ASME Code, Section VIII are not necessarily conservative.

A study was begun on the effect of the 30 year design life

and sodium environment on the mechanical properties and the

allowable stresses for Groloy 2 T and Type 316 Stainless Steel.

The design work on the Full Size Steam Generator was begun

concurrently with the above study, so tentative design stresses,

equal to 70^ of the ASME Code values were assumed^

Groloy 2i material was selected for the lower temperature

portion of the steam generator because of its superior strength

properties up to lOSOF^ its resistance to gross corrosion in both

sodium and water, and its low cost. At temperatures above the

use limit for Groloy 24, Type 316 Stainless Steel was selected

because of its superior strength at elevated temperatures«

4A
 Vol. 2

From the literature and current test programs data was

collected, analyzed and plotted to determine the design allowable

stress curves shown on Figures 5-1 and 5-2, Figure 5-1 for Type 316

stainless steel shows three c-urvess

1. The 1962 ASME Boiler Code, Section VIII allowable stresses

2. Developed allowable stresses (these include only the extend

life criteria. The effect of sodium environment on the

mechanical properties have not been determined.)

3. 10% of the 1962 ASME Boiler Code, Section VIII allowable

stresses.

Figure 5-2 for 2-1/4 Cr~lMo alloy steel shows three curvess

1. The 1962 ASME Boiler Code, Section VIII allowable stresses.

2. Developed allowable stresses for extended life and a sodium

environment.

3. 10% of the 1962 ASME Boiler Code, Section VIII allowable

stresses.

A full explanation of the effect of sodium environment and

extended life on the mechanical properties and how these effect

the design allowable stresses is contained in a topical report,

B&W 67-3.

45
 r

Vol, 2

6,0 g3j^a^^a§,-Q£.lt£smag,Jbta1,n^d tnJMJjsfism-Q^si^m^

o£._^e.Jtgaffi.^§aeEai2£.

The following pa^es cover individual stresses In tl^e

various components giving the required thicknesses, allowable

stresses, the basis for the allowables, eto.

4S
 Shells.
;• , •" '• Thickness Thickness Allowable Baals for lllowabJs
Mat^l Temp. F^ Press, ml Rea'«d (in.) Actual (in.) Stress psi Stress level

(Itesign) ; ^ ' ^' '^^1 ""-'• •^ ' ;

H a® 0.6585 3 131C»v
Top Head SI 387-feD 9£»- • 200
1.264^- :.i3it»' —^—"3_--
Top SheU Dnim ' '^r^-^- ] ^ ^ .1,.--:
8 1,2645 3 13100 ^ ! 1 .
Spool I^im. • «" ^ L ^b 200
1.2645. 13100. - .; . - 1 - ^.
Shell D u a ^ ^ . " , ^ : - 900 \ 2M VT'-
Bottom ffiad T^ '^ -vi,^-'_--- 90O "^ ' 232" 0.7545: If 131W

(Operatlag)", .-,-7'! I - ,-;-

Top'fead • .':..^- 900 20- 0,1475 3 (13100){.7}=9170 .2
Top S h e l l Drum' "900" 20 0,«g5 " 3'""""
Spool Ikvm 9W 20 0,2Bgf 3 •; 9170 J- :2
SheU Drum - ^. ' 600 20 0«2|g5 "15000i 2

I? Bottom l^ad "" 600 32' 0.1975 15000-f '^2~

v^':;>^

(Operating) / ' " " - j V

tkvM JAxmr P i s t e ft'oloj , £.'
-. ^ . . - .,i
2 i (Min. Tensile a t ambient temp, i
60,000 p s l ) 659 ^ 16«5 O.C»7'' 15000- "3:
Head l i n e r 69i 20 0,049 15000 3
a: © >
m 03
m mH (Eiser^ney) .,4
Dram Maer ^ ----"«—n -.^-.--^^-.-^-----.-.-j^--^:-- ^-..--...Q^^^.-.,^-^ -- - ^ . -- ^3240)C,71«2268'"^^~-""""'""^ :4 '
Head Liner " » « ' ' lUO 17,5 0.287 . •'. ^ , i ^ ^ ^- «2^i ' ; 4 .
. «• The notation ''l*'^ "2"^ "3'*,^ e t c . , in t h i s eoluian r e f e r i to the explanation-establishing the
o
•n. .
criteria"'for the allowable s t r e s s e s . " For these 'itesis see Pages 69 thru 79* •1her®f®r'
possible the explanation i s given In tt© e©lu:ma»
 //0AO //A/£^^''

4-

/^'C /^^PS" Ca^Aj,

BABCOCK &, WfLCOX COMPANY

DEPARTMENT DATE.
-BY.
So£> /U'^ OiJT'^if-r' /i/o' ^-Z/L^ JOB NO
SHEET ^^^ -OF.
 3>
CO
O SodiusLOutlet.'
o Temp. Press. Thick. Thick. Allow. Basis f o r
o
Item Mat'l. F psl Req!d.in. Actual i n . Stress psi S t r e s s Levels^

O
>-t
(Design,
Outlet SA 182 F22 900 200 0.2935 14,000 A.S.M.E. S e c t i o n
\^
o
8 Nozzle V I I I Code Allowable
% X a t Temperatures.
o
M
O
o
2: Drain Bar 2 i 900' 200
-o 0.074. 14,000
3> Nozzle Groloy
CD
01
Min. T e n s i l e
M
C»
* 70,000 p s i .
ca
Pipe Conn, Type 316 1140 200 .501 3/4" 8880(,7) A.S.M.E. Sect.VIII
Extension St. Stl. =6216 Code Allowable at
Min. T e n s i l e temperature reduced
* 75^000 p s i . by 30^ for environ-
ment and creep
cons iderations.

(OEeratiag)
CB
01
Outlet
cs
Nozzle SA 182 F22 600 , 20 0.0809 17,500 A.S.M.E. S e c t , V I I I
m
Code Allowable a t
tempera txire.

Drain Bar 2 i 600 20 0.0634 17,500

Nozzle Groloy
Min. T e n s i l e
* 70,000 p s l
q ^
0

-!3

* Min. T e a s i l e i Ainbient Temp.

0 1
-n
 r* ^\

i /

35t
4|" MASTER
HAND MGLB PLU^
If
17 . ^

4 HANCf HoL.e PUVGf

BABCOCK & WILCOX COMPANY

DEPARTMENT DATE.
.BY.

.fimj*£fi_^UIX£XJi£MlEB. JOB NO
SHEET. sz .0F_
 \ -i

r-, ' ^ Boiler Outlet Header

A. Design Conditions
73 Q Temp. Press. Thick. Thick. Allow.
d O Item Ifet'l. F psi Req'd. in Actual in. Stress psi Basis
to
P3 5^
01
«: Shell SA 182-F22 800 2725 2.306 3.0 17,500 7
H) r-
O O Hemi Head "" II
" 1.096 3.0 " 7
^1 O
Tube Sheet " " ti
l-> o
a) Bending 4.191 5.0 17,500 ' 7
i o
3>
b) Shear 4.666 5.0 17,500 7
cr
CD
-< Thermal Sleeve "" 900 200 0.3084 3/4 14,000 7
CB
Cfl
Handhole Plugs "" 800 Safe to 4180 17,500 21
CO
CB
ca

B. Ooeratin? Conditions
tfex. Stress Allow. Stress
Item Steady State Press* Intens ity Location (Prl plus Sec)
Temp. °F psl P.S.I. P.S.I. Basis
CO 5 Juncture of
CO Shall of 23,993 Shell and 37,200 12
ca Hemi Head 750 2725 (Discontinuity) Tube Sheet Ring
05
w
CD
Tube Sheet 750 2725 24,671 Center of 37,200 12
(Average Ligamen t) Tube Sheet
SHEET
JOB N

> * Design pressure was used in calculations to be conservative.

m
J
-
-
Li

o
 7

-Cp, _

1BABCOCK & WILCOX COMPANY

1 D-°ARTMENT _.__ RY _
. DATE
' ROiLFR INLET H E A D F R . JOB NO.
S^ ntr
 <^

05 BolJer_InletJfeader
3>
OO A. Design,Conditions
o Temp, Press, Thick. Thick.- Allow.
o Item Mat'l. F psi Req'd. in. Actual i n . Stress Basis
o -'....
7K
m
ca Shell SA 182-F22 530 2825 1.861 2-1/8 17,500 7
O o Hemi Head !l I! II It
0.8980 2-1/8 7
o
X
II W
o Tube S h e e t
o o a ) Bending 530 2825 3.299 3-1/2 17,500 7
s 2:
-o b) Shear 2.748 3-1/2 17,500 7
a' 2>
CB

m Thermal Sleeve 900 200 0,2525 3/4 14,000 7

CD
Handhole Plugs II II 17,500 21
03
Cfl
530 Safe t o 4180
CD
Cfl

B. QperaMjig^Piiditions

Item Steady S t a t e Press* Max.' S t r e s s Location Allow. Stress

Temp. F psi Intensity • (Pri plus Sec) Basis
CO P.S.I.
-<
M Juncture of Shell
cl-
•i Shell of 27,582 and Tube Sheet
CD
ca Hemi Head 540, 2825 - (Discontinuity) Ring 67,000 12
ca
CD
M
Tube Sheet 530 2825 27,654 Center of 67,000 12
(Average Ligament) Tube Sheet

w c- o
I o >
m CO
* Design pressure was used in calculations to be conservative
m
-i Z
o
 CD
3>
CB
O
o 300 -.
CD o
H CO

<D
o
o 253 -•
X
^§
o
O o
o >• Limit of Axial Force For 6" Sch 160 Pipe
CD
m -<
200 ..

150 ..
m Circumferential
(Shell)
(i.
?
w
3 100
s^
g
50 -.
>
m CO
m

t U
4 X 10

o Moment (in-lb)
 '•l/,

t ~^7§
4 ^ " MA sr£R
— SS'-—"^ H/\tsit>\-iOLB t^L^C

4 MAN&HOt-H Pt-WQ,

3g"4''l"5V ^

BABCOCK & WILCOX COMPANY

DEPARTMENT DATE.
.BY_

.MlM£:BLJ±^AJl£.BuJj£L£XJdMAUKB- JOB NO.

SHEET 58 OF
 03 SucCTllieai?x_ilO^^JilJeT
I- ^er
3> A. OMJ^II_Conditlons
03
o Allow.
o Item Mat'l. Temp, Press,
o Thick, Thick. Stress Basis
txi
F psi Req'd. in. Actual in. psi
ca

Shell SK 182--F316 800 2675 2.765 3-1/2 15,650 7

o o
o L'emi Head " " It
X 1.2964 3-1/2 7
O
o
Tube Sheet ""
o a) Bending 11 7-
a- -Q 4.819 5-1/2
b) Shear 5.136 5-1/2 If 7
m
Thermal Sleeve
CD
ca a ) Croloy S e c t .
ca
CB SA 182-F22 900 200 0.3315 1-1/8 14,000 7
01
b) S t . S t l . S e c t .
SA 182-F316 900 200 0.252 1-1/8 14,950 7
Handhole
Fittings SA 182-F316 760 Safe to 3300 15,650 21

CD

CQ < B. QEerating-Sond itions

CD
ca Item Steady State Press* Max. Stress Allow. Stress
ca
CO Temp. °F psi Intensity Location (Pri plus Sec) Basis
ca
P.S.I. P.S.I.

Juncture of
Shell and 22,118 Shell and Tube-
Heai Head . 760 2675 (Discontinuity) Sheet Ring 47,300 12
M C C!
X O >
Tube Sheet 760 2675 24,810 Center of 47,300 12
m CD -!
(Average Liga'-^ent) Tube Sheet
o

* Design -L sxire was used in calculations to be conservative.

 CD
3>
03
o
o
o 600 -.
CO :x

tr
CD
(s
c+
(0 o
i-i
o 500 -.
X
M o
CD
€+ o
IS Limit of Axial Force For 12" Sch 160 Pipe
-o
H- 3>
•g 400
!-^
o
CD
ca

i S 300
a Arbitrarily Chosen to Follow Differential
3 Between Circumferential And Allowable
Pi
P Loading Established in the Boiler
CD -Inlet and Boiler Outlet.
-< O
f-5
03 200
C-4
CD

Circumferential
g (Shell)

100 -f
X o >
m ca
m
H Z
1 o

I
1 X 10 2 X 106 3 X lO'' 4 X 10- 5 X 10 6 X 10
Moment (in-lb)
 CO
O J \ ^' <hUetJk3^M.
m A« C> i.i_£n l-onfizij
TJ
> o
3J o
w o Item tfat^l. Temp. Press, Thick. Thick. Allow.
ca
s
H ©»
F psi Req'd. i n . Actual i n . Stress Basis

O
4 Shell SA 1B2-F316 1090 2625 4.117 4-1/4 10,760 7
o
o
X Hemi Head " " 1.836 4-1/4 10,760 7
o
cr o Tube S h e e t " "
M
CD -o A) Bending 5.735 6 10,760 7
3>
CO
b) Shear 4.245 6 10,760 7
CO
ca
Thermal Sleeve
c»
M
a ) Groloy S e c t .
SA ia2-F22 950 200 0.420 1-1/8 11,000 7
b) S t . S t l . S e c t .
SA 182-F316 1050 200 0.322 1-1/3 12,200 7
Handhole Plugs
SA 182-F316 1050 Safe t o 3007 10,760 21

CD
-< B. O^rating-Csnditioaa
CO
Allow Stress
Cfl Item Steady S t a t e Press* Max. Stress, (Pri plus Sec) '
oa Temp, °F psi Intensity Location P.S.I. Basis

Juncture of
Shell and 17,216 Shell and Tube
Heni Head 1040 2625 (Discont'iiuity) Sheet Ring 41,200 12

o > Tube Sheet 1040 2625 20^292

w (Average Ligament) Center of "Mbe 41I200 12
oz Sheet

* Design pt assure was used in calcuLations to be conservative.

 seAL^

To/> Jp&aC /^d/*fM^-

BABCOCK & WILCOX Z^W^km

DEPARTMENT .BY. dM^ DATE.
^/r.^S^ ^/^^.xi^Ji^CS JOB NO
SHEET O .0F„
L&tAye^ Spool /^'^//<^<£"
 Long.
Stress Fm FLG or Allow
13 Oof Temp. Press. -S||. SR ST .5(SH+ST) Stress Basis for
Item Mat'l F psi psl psi psl psi psl Allowable Stress

Top Shell
Flange SA182-F22 900 200 12,843 5,606 11,393 12,121 Sjj=21,000
Others ~
8 14,000

a' o Top Spool

I-* o Flange " * 15|013 6,352 12,860 13,986 Sip21,000 5
CB
-a Others =
CO 14,000 3

Lower
Spool
Flange 13,175 6,560 13,839 13,507 8^=21,000
Others =
14,000

Shell
Flange 12,403 - 6,408 12,209 12,306 SH=21,000
Others =
14,000
m 5
Press. Temp. Hydrostatic Bolt Area Acttml Bolt Stress Allow Basis for
_£si„_JL. End Force Req'd In^ Bolt Area Spacing in. psi Stress Allowable Stress
Flange 200 800 4,328,500 156,g-'i 162.9 4.56i 26,572 27,700
Bolts
Jis-iixsrao
Root Area = 1.405 in^
Min. Spcg. = 3i
r o mx. " = 5i
lat^l -
SA-193-B14

n
o•n
 03
o •3>
m 03
T3
O Flanges (continued)
w > o
33 o Req'd Actual Actual Allow. -Allow. Basis for
g g Temp. Press, Thick Thick Stress Stress Press. Allowable
Item Mat'l F psi In. in. P.S.I. P^S.I. Pressure
O
•i
g Flange Joint SA 213 T22 800 200 0.03 0.165 800 FIG. UG 31 -
Seal Tubes under
2" O.D. Tube External
cr
c»
Pressure
2
02
A.S.M.E. Sect.
VIII.
If
OS
a
8 Guide Pins Bar, Groloy 2i
Min. Tens. 60,000 psl
Guide Pin Plate, Croloy 2i
Blocks Min. Tens. 60,000 psi

02

CD
m ?

o >
?1
 CO
3>
03 By-Pass Opening In Upper Head.
o
o
o Temp. Press, Thickness Thickness Allowable Basis for Allow,
7s
m s Item Mat'l, F psi Req'd (in.) Actual (in.) Stress psl Stress Level
o
Cover Plate SA 387 - GrD 950 200 2.88 5.0 11,000 A.S.M.E. Sect.¥1X1
Code allowables at
temperatixre.
a* o
o
to Uozzle SA 387 - GrD 900 200 0.298 4.9375 13s100
m
Cover Joint
u Seal
m
Guide Fin Plate
& Jack Screw 2i Groloy
Support Plate Mia. Tensile
= 60^000 *

Ghide Pins Bar 2i

Croloj
03 Min. Tensile
= 60,000 *
^
Basis for
Press. Teiap. Load Bolt Area Actual Bolt' Stress Allow. Allowable
psi-. . F. LBS, Req'd (in^) Bolt Area (in2) Spacing psi Stress psl Stress

Studs, Cover Plate

24-1" Dla. 200 900 206,411 12.397 13.224 5.039 15,609 16,650 A.S.M.E. Sect.
-8thd, ¥111 Code Alto-
E O > Root Area = 0.551 in^ a t Temperature
Min. Spcq. = 2 |
Mat'l SA 193 B14

Jack Screws
Si 193 - ^'' ^

IILi. Tensile § Ambient Temp.

 SS!==i5S=3B
M
M
8H >
.
45
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BABCOCK I WILCOX COMPANT
DEPARTMENT .BY, DATE*
Basis for Allowable Stresses Stresses JOB NO...
 o5 Sodium I n l e t , Nozzle and D i s t r i b u t i o n System (Cont)
td
m Item Mat'l, Temp, Press. Thick. Thick, Allow, Basis for Allow,
m
F psi Req'd in. Actual in. stress psi stress Level

O
Do\mcom8r P l a t e Type 316
8 End Plate St. S t l .
Min. Tensile
O X
% o 60,000 p s i *
cr o
3>
Deflector
C5 Plate

CB
m
m
o (Operating)
m
Nozzle SA 182 F316 1140 20 0.039 6216 A.S.M.E. Sect. ¥111
Code @ •femp.
reduced by 30^ for
environment.
CQ
Thermal
f
m
^ i.e#ve-
(a) St. Stl.
ta
Sect. SA 182 F3l6 1140 20 0.056 2 6216
(b) 2i Cr.
Sect, SA 182 F22 idoo 20 0.102 2 7700

O >

« Min. Tensile & Ambient Temp,

 03 3oil§IL_SuDEC|iLSystem.
o Actual Allowable Basis f o r
o
o Temp Press, Type Stress S t r e s s Level Allowable S t r e s s
Item Mat' 1 P psl Stress psi (psi) Level

O
Hange'^ Bars Plate Groloy
> 2-1/4 Min.
1=: Tensile Bending 2512 3240
O
60,000 psi 1050 Shear 694 1620
o
Coil Support P l a t e Groloy
w 3>
Bars & Clamping 2 - 1 / 4 Min.
c+
n Bars Tensile
m
* 60,000 p s i 1014 Tensile 4850 5068

< Boiler Bundle P l a t e Type 316

Support Beam SS Min. Tens. Bending 5153 8540
* 75,000 p s l 1050 Shear 785 4270 10

5/8 Dia. Pin Bar Groloy

(Hanger Bar 2 - 1 / 4 Min.
to Coil Support Tens l i e
Bar) "^ 60,000 SS
®
as
1050 Shear 1467 1/2(3240)=1620 8
oa
1-3/4" Dia. Bar Type 316SS
Pin (Hanger- . ^ Min. Tensile
Bar to Clevis) 75,000 1050 Shear 2414 4270 10
2" Dia. Support Bar Type 316SS
Rods Min. Tensile
75,000 1050 Tensile 5059 8540 10
2 ^ §
m tu -4
m w Clevis Forging Type
316SS Min.
Tensile 70,000
^ Spherical 3ar Tyre 316SS
Washers Min. Ten.-:lie
* 75,000 -- Mi
I'lm. T e n s i l e & Ambi< n t Te.np.
 en
OS
o SuPglMatgi' Support System.
o Actual Allow. Basis for Allowable
o
?; Temp. Press, Type Stress Stress Stress
Item Mat'l. F psi Stress psi psi Level
o

Hanger Bars P l a t e Type 3 I 6 1140 Bending 1395 6216

8 St. Stl. 11
X
Min. T e n s i l e Shear 461 3108
o
o » = 75,000 p s i
2:
Coil Support 1140 Tensile 3809 6216 11
Bars & Clamping
Bars

S.H- Bundle " " 1140 Bending 1806 6216

Support Bars Shear 526 3108 11

i " D i a . Pin
(Hanger Bar Bar Type 316 1140 Shear 988 3108 11
to Coil St. Stl.
Support Bar) Min. T e n s i l e
CO
» = 75,000 p s i
CD
ca CO
OJ
CD
< l|-" Dia.Pin
09 (Hanger Bar to I! n 1140 Shear 1156 3108 11
Clevis)

l|^' D l a . S u p t .
Rod lUO Tensile 2175 6216 11
Clevis Forging
Type 316 S t . S t l .
M t_ O Min. T e n s i l e
X o >
•tl CB Ti - ~ » = 70,000 p s l

Spherical B a r . Type 316

Washers St. Stl.
Min. Tensile,-
* = 75,000 psi.
^ Min. T' asile © Ambient Temp.
 libratipn of Tubga
^8 Basts for
Temp Length Between Frequency Setting Lengths
CO
Item F Supports (in.) cps Between Supports
o
Boiler Inlet 530 28 70 20
o 32 54
O
X 34 48
o 36 43
33 38
o 39 36
3s.
40 34

Boiler Outlet 750 36 66

40 54
44 44
46 41
48 37

S.H. Inlet 750 32 70.5

38 50. if
5 40 45
*' 42 . 41
44 35 •

S.H. Outlet 1050 36 .. 53

• 40 • 43 u
42 39
O >
.
i Sodium Distribution 1200 105 104
Pipes -

.^

o
 o5 Vibration Due to Forced Vibration of Tubes due to Fluid Flow
58 Max. Natiiral Min. Nat. Freq. Soditutt Eddy Natural freq. Basis
m ^ o Freq. (inner (Outer Coil) Flow Freq. must exceed for
w Item Tube Size Temp. F ^'^\l ^^P^ _x ^^^^ FT/Sec. 1.5 X f2 Des ign
O

Boiler 1" 0.D.X.120MW 700 " I 510^: 3i:^ 2.81? 7.42 12 20

O 8 Tube
s X
o
Coils
cr- o
i~> 1" 0.D.X.145MW 800 525 32 2.81 7.42 12 20
a»
CO

0)
1" O.D.X.165W 900 530 32.3 2.81 7.42 12 20
CO
m 20
S.H. 7/8" 0.D.X.120 989 410 49. 6.7 20.2 30,3
Tube
Colls

<
-J.

3
3

w
X c o
o
m m
>
m

y
 Boiler & Superheater (Downcomers & Risers Tubes) Exi»nsion Stresses, Dead Load & Pressure Stresses
58
^ o
Tube NO, & Expansion Allowable Stress , Sim of Dead I• Allow. Basis for.
O Description Stresses (psi) Range Si (psl) Load «• Press, Stress Stress in Allowable
(psi) Hot Cond. Sg Stress
o
o _™mi___
o X
# 67 S.H. Riser 12,551 25,838 9,597 9,600
s o
o
17
a- 2:
-o 652 n It 6,312 8,696
>>
n
m
m
a
a # 226 - S.H. Down-
eomer 7,536 27,563 11,283 16,500 17
JB3 - " •» 7,777 5,487

# 158 - Boiler Risers 10,894 22,250 10,301 14,000 17

ca 431 - 6,916 33,779

<
335 10,234 U,642

I 5 - Boiler
22,500 12,849 15,000 17
Downcomer 20,23 5
11,683
53 «- O 38 « •• 8,528
I o >
m (B H M,986
m m
81 «- « 9,949
Boiler & S.H. Tubes in the Coll Bundle
Dead Load Long Press. Stress Allow. Basis for
Item Tube Temp. Stress (psi) Stress (psi) psi Stress psi Allow. Stres^

Boiler Sect. l" O.D. 60Q 606 4409 5015 15000 19(b)
X .120 MW

1" O.D. 750 597 3410 4007 15000 19 Cb)

X .145 Mtf

1" O.D. 900 599 2752 3351 13100(.7)

X ,165 MM = 9170 19(a)

S.H. Sect. V 8 " O.D. 1100 350 3519 3869 (10400(.7)

X .120 MW = 7280 18
 S//^eos^£> 7o^ /^6A^if£

/z- i/e^r osr^^/^f

^ ^ a^£AJ/AffJ ^«?/^

So/ce^ /jjcer Tbaef

SfA0iji>

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\/

I
lABCOCrTlmxM~COMPANY'
DEPARTMENT .BY. DATE.
3ofl£^ S¥^^ €JJ^ JOB NO.
SHEET_ V€ .0F_
 Boiler Shroud.
Max. Location
Temp, Stress or Allowable Basis for Allowable
Item ffet'l. F psl Type Stress Stress Level Stress Level

Shroud Plate 1000 4,691 A -A (14000)(.7) A.S.M.E. Sect. VIII Code

Type 316 S.S. Tensile = 9800 Allowable reduced by 30%
Min. Tensile for environment & service
* ^ 75,000 psi

Shroud Support SA 182-F22 1000 4126 Bending (78001(.7)

Ring = 5460

Shroud Top Plate 1000 1323 Bending 14000(.7)

Flange Type 316 S.S. = 9800
Min. Tensile 528 Shear 4900
= 75,000 psi

Beam Seat, Forging

Type 316 S.S. 1050 4017 Bending 8540 10
Min. Tensile 2511 Shear 4270
= 70,000 p s i

Strap Type Plate

Vibration Type 316 S.S.
Supports Min. Tensile
75,000

Plate Type Plate

Vibration Type 316 S.S.
Supports Min. Tensile
75,000

» Min, Tensile ^ Ambient Temp,

 '^^a^SMiAj^ / ^ < X/. £/mgSj
'^S&pMm /AfCeTS,

S^^&u^

lABCOMTl?iT50F'COMPAlf
DEPARTMENT .BY. OATE.
Su^^n^^^r^ /My^< s^^&cto JOB NO.
SHEET_ 7/ _0F-
Sut>erheater Inner Shroud, Suot>t. Ring, Bolts, Et^-
Max, Location Allowable
Temp. Stress or Type Stress Basis for Allowable
Item Mat'l« F psi Stress LereX Stress Level

Shroud Plate Type 316 1200

S.S. Min Tensile
2,420 C - C (6000)(.7)
= 4760
u
(See Sketch)
f 75,000 psi

Shroud Bar 2^ Croloy 1000 550 Tensile (7800)(.7)

Hanger Ring Min. fens 11® - _. -, = 5460 ^ ^ U ^ ^
» - 60,000

1-1/8" Dia. SA~193-B8M 1050 3,266 Shear 3675

Bolts Attach. . . ""
Shroud t©
Hanger ling —- ---— - - - •i • i ^ "^^ ' '^
— - — ~ -
1

Shroud at Plate Type 316 1200 3,484 Tensile (6800)(.7)

location of-S.S. Min. Tensile ~ 4760
1-1/8" Dia. = 75*000 «
Bolt Holes t '

Beam Seat Forging 1050 1^6^ "T Bending 6216/- «

Type 316 S.S, .2,841 Shear
»' Min. Tens lie 60,000
St^ap Type Plat®
Vibration Supports Type 316 S.S. .

Plate Type Min. Teasll®

Vibration Supports 75,000 psi »

* Mia. Tensile J Ambieat Tes^, ^

 c
^ S0cn
4-

Sj^^emiS

U" ._U ,'

a 313

DEPARTMENT .BY. DATE.

Sef^^ss,^£^rec Ot^rmt S¥^^t^ JOB NO.
^O
SHEET_ .OF.
Superheater Outer Shroud.
Location
Temp. Ifax. or lllow. Basis for Allow.
Item Jfat'l. F Stress ^ i Type Stress Stress Load psl Stress Level

Shroud Plate 1203 680 A -A 6800 (.7)=4760 U

Type 316 S.S. Tensile
Min. Tensile
* = 75,000 psi

Shroud Hanger
Ring Bar 1000 73 Tensile 7800 (.7)=5460 U
2i Groloy
Min. Tens lies-'-
* 60,000 pal

3/4" Dia. Bolts SA 193-B8M 1050 2,623 Shear 3675-

(Attachment > I- ^ u
Shroud to Hanger
Ring)

Shroud at
location of 3/4" Plate 1200 1077 Tensile 4760 14 - -
Dia Bolts type 316 S.S.
Min. Tensil©==
* 75,000 psl

* Min. Tensile ^ Ambient Temp.

 CS7
4^. C^l/£/^ a^^^^Af&S

1/41 y^ OfienfMCf

^a

P^Mi^^ ^/<5n;/A/fx
D ^^
'/.

MBCOarr¥TLCOX~COMPANY"
DEPARTMENT .BY. DATE.
.iMiZ^^^ ^/P^ JOB NO.
SHEET ' ^ ^ .0F_
 as
> •

O Iimer.JiSt'
o Maximum Location
o Allowable
Temp. Stress or Stress Basis for
Iteni Mat«l. F psi Type Stress psi Allowable Stress

o Pipe Pipe, 1200 3,600 A - A (6800) (.7) = A.S.M.E. Sect. VIII

o
Type 316 S . S , Tensile 4760 Code Allowable
o Min. T e n s i l e reduced by 30$ for
o n ^ 75,000 p s i environment & service
-o
3s»
1,142 B - B
>! !l
Tensile

523 G - C
Tensile m ts

Ring Support P l a t e Type 3 l 6 !f ft

1200 1,684 Bending
(Top of Pipe) S.S, 2,380 Shear •k (4760) = u
Min. T e n s i l e - 2380 ,
» 75,000

c o
o >
CO H
^ Min. T e n s i l e @ Ambient Temp.
o
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iMcocrrwr^TcoMPANr
DEPARTMENT DATE
Basis for Allowable Stress Levels Stresses
JOB NO.
SHEET_ d4~
 C0

By-Pass Val¥@
Actual Allowable
s Item Ifat'l
Stress
psl
Stress
psi
Basis for Allowable
Stress

18" Pipe Type 316SS

8 Min. Tens.
» 75,000 psi 1200 503 4760 A.S.M.E. Section ¥111
reduced hj 30$ for •
environment and service.

Upper falve Ribs Type 316SS

Mis. Tens.
» 75,000 psl 1200 633 .7 (6800)
Bending - 4?60

Lower falve Ellw 1200 367 • »

Bending . "

ConnectloB
18** Pip©
to 3" Pipe Ribs 1200 1479
03 Bending

n
IS
m

i fe
m
§
S! -J » Min. Tensile @ Ambient Tea^*
immmr^mot COHP AW
DEPARTMENT -BY» DATE-

JOB NO..

»EET™. P^ .OF,
 • -^ »
S4 ®
O H
Kg
g^-
if < m

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"BABCOCTT^ILCOX COMPANY
DEPARTMENT .BY- DATE.
Basis for Allowable Stress 'Stresses.' JOB MO..
SHEET :«7 .OF.
 '"S

Mise^Uaneous.
^xiffluai Allowable
Temp. Stress Stress Basis for
Item Mat«l, P psi psi Allowable Stress

S. H. Downcomer Support Bar 1200 3,354 6800 (.7) A.S.M.E. Sect. YIII
Support Rod Type 316 S.S, = 4760 Code allow, at
Min. Tensile temperature reduced
* 75,000 ^ 1 by 30^ for environ-
ment and service.

Support . Plate 1000 3,333 7800 (,7)

Plate Type 316 S.S« = 5460 .
Min. Tensil®
^ 60,000 p s l

Boiler Downcomer Support Bar 1000 2,593 CU,000){,7)

Support Eod Type 316 S . S . = 9800 .
Min. Tensile
» 75,000 p s l

Sodium Dlst. Support Bar 1200 4,370 (6800)(.7)

System Rod Type 316 S.S» = 4760
Min. Tensile
* 15*000 psi

Support Plate 1000 610 2Soo.,L,2i

Plat© (Rod 2i Croloy Shear = 2
t o Head) Min. Tensil® 2730 '
* 60,000 psi
Pin Bar 1200 1,166
Type 316 S.S»
Min. Tensile " I380
» 75,000 psl
Clevis Forging 1200 1,956 6800 (.7)
Type 316 S.S. = 4760
Min. Tensile
* 70,000 psi

» Min. Tensile @ Ambient T e ^ .

Misoellanec^u^.
MaxlmuiB Allowable
Temp. Stress Stress Basis for
Item lfet«l/ F psl psi Alloimble Streps

Sodium Dist. Lug Plate 1200 2,132 4,760 A.S.M.E. Sect. ¥111
System (Cont) (attachioent Type 316 S.S. Code allowable at
to Dist. Ring) Min. Tensile temperatiare reduced
#75,000 ^ i by 30^ for environment
and sertice.

Sodium Inlet* Pipe 1200 2,350 4,760 m

s.
Conn. Type 316 S.S,
Min, Tensile
«75,000 i^i
1

I >
#
, '»

* Mia. Tensile a Aabient Temp,

 Vol. 2

Allowable Stress Levels.

Main Containment Shells and Heads (Design)

Designed for sodixun environment and possible sodium~water

reaction fori

a) Pressure = 200 psi

b) Temperature = 900 F.

This pressiire is for an emergency short time condition;

therefore creep and longevity factors are not considered. The

allowable stress is from A.S.M.E. Section VIII, Unfired Pressure

Vessels at temperatxire.

Maj,n Containment Shei^ls and Heads (Oj^ratlng)

Designed for sodium environment and for the effects of creep

for a 30 year life. For this the allowable is 70?^ of the Section

VIII allowable for temperat\ires above 800°F. for the 2-1/4 Croloy

material. Operating pressure is 20 psi. The additional pressure

on the bottom head is due to the sodium weight.

Drum Liner and Head Liner (Operating)

Designed for the operating temperature and a pressure due to

the static head of sodium. The operating and emergency pressure is

balanced across the inside and outside with only the sodium weight

affecting the plate. Section VIII Code allowable at temperature.

Drum Liner and Head Liner (Design)

Designed to the emergency condition where the sodium temperature

might increase to 1140°F. For this the allowable is 70^ of Section

VIII code allowable at temperature. The pressure decreases due to

density change in sodium.

90
 Vol. 2

Designed by A.S.M.E, Rules for Bolted Flange Connections as

calculated by the Taylor—Forge Analysis. A.S.M.E. Section VIII

Code Allowables.

6. Flange Bolts.

The flanges are to be uninsulated or partially insulated

to maintain the operating temperature of the bolts at 800°F or

less.

The allowable stress in the bolts is then based on the Nuclear

Code Case Interpretation 1273 N-7. These stresses must not exceed

1/3 of yield strength at temperature.

Yield for SA 193 B 14 material is 105,000 psi.

Allowable stress at 800F = 27,700 psi.

'7» Headers. Boiler Inlet, Boiler Outlet, S.H. Inlet & S.H. Outlet.

a) The shells, hemispherical heads and thermal sleeves are

designed in accordance with Section VIII, for code

allowable at temperature.

b) The tube sheets are designed by methods outlined in

"Standards for Tubular Exchanger Manufacturers

Association (TEMA)".

8. Boiler Bundle Hanger Bars & Pins.

The design allowable stress for the 2^ material is 3,240 psi.

The basis for choosing 3,240 psi is in consideration of long time

creep and short time emergency conditions.

The long time operation is based on a temperature of 1050°F.

The allowable stress from the A.S.M.E. Section VIII is 5,900 psi.

91
 Vol. 2

This is reduced, for the environment and extended operation, by 30%

which gives 4-, 060 psi.

The short time (say 6 hours) emergency is based on 114.0F. The

allowable stress for this is 324-0 psi.

S
Allowable, Bending = 3240 psi
S S

Allowable, Shear = 1620, Based on •§• Bending

Oojl STOpoyt Bar.

The allowable stress in the 2^ Croloy Coil Support Bars in

tension will be based on the operating temperature of 1014.°F, which

from the A.S.M.E. Section VIII, gives an allowable stress of 7,240

psi. In considering the long time effect of creep and decarburization

of the 2-i- Croloy in a sodiiom environment it was decided to reduce the

code value by 30^ which then gives a design allowable stress of

5068 psi.

Boiler Bundle Support Beams. Pins. Rods, Etc.

The design stress will be 8540 psi. The basis for choosing

8540 psi is creep and service. The creep consideration is based on

the operating temperature of 1050°F. The allowable stress value

taken from the A.S.M.E, Section VIII is 12,200 psi. Because of the

sodium environment during creep the 12,200 is reduced by 30^, which

gives the value of 8540 psi.

The short time (say 6 hours) emergency condition is based on

a temperature of 1140°F. For this temperat-ure the Section VIII Code

gives an allowable stress of 8880 psi.

Since the short time emergency condition yields a higher stress

value than the normal operation, we will use the lower value, or

8540 psi as a design criteria.

92
 Vol, 2

Bending = 8$40 psi

^Shear = 4270 psi

Superheater Bundle Support Beams. Hanger, Bars, Coil Support,

Pins, Rod, Etc.

The design stress for the stainless steel in the superheater

section will be 6,216 psi. The basis for this stress is as follows;

The A.S.M.E. Section VIII, Unfired Pressure Vessels, allows 8880 psi

for a temperatxrre of 1140°F. Because of increased creep and carburi-

zation of the stainless steel in a sodium environment plus extended

service life, we will reduce the code allowable by 30^. This gives

a -value of (8800) (0.70) = 6,216 psi.

S
Allowable Stress B = 6,216 psi

Allowable Stress Shear = i ^B = 3,108 psi

Allowable Steady State Primary & Secondary Stress Intensities

The allowable values of steady state primary and secondary stress

intensities for Croloy 2-1/4 up to 700°F and Type 316 stainless steel

up to 800°F will be limited to 3 x Sm per the rules set forth in

Section III of the A.S.M.E. Boiler and Pressure Vessel Code.

The allowable value of steady state primary and secondary stress

intensities for Croloy 2-1/4 beyond 700°F and Type 316 stainless steel

beyond 800°F will be based on a Code case (see appendix "C" of the

minutes of a meeting on I/6/64 by the A.S.M.E. Subcommittee on

Nuclear Power) ruling made by the A.S.M.E. Subcommittee on Nuclear

Vessels.

The Code case inquiry states "Under what rules shall nuclear

vessels be constructed whose design temperatures exceed those for

which allowable stress values are given in Section III." Paragraphs

(5) and (7) of this Code case state ti->e following!

93
 Type SIG STAi!4i,e&$ ^lesL

THIS CUA.VW y o r o s e o s^
TH»S ANAV.VSI&,

T Y P E -g^ifo S.S. C U R ^ e
U S e D IN TH^S A H A U V 5 I 5 *

coo cAk-^e*
RULgS
OF S6CT. m
io,oso A.s.M.e.
COOe &EV.OW s o o * r AB.OVS @<X>®i»

-_| : J ^ }_ J_ — » — 1-^ 1 i i 1 1™™.-™4

200 loo 4-00 ^^® ^O© ?<>0 ffOO '90O too© jio© igQQ

-TEHPCRATOeC "F
BABCOCrFYriCOrcOMPANY
DEPARTMENT .BY. ^.A^ DATE™lAA^_
f VOT . OF A t t O U J A ^ t g Ste^oY STATg PRIMARY » SEC^qDA^Y JOB N 0 . ™ M £ j l ^ O ^ X
^ggii„lMlEH.S..tTY ^•&.TgWf«,ATU^f roft^..,CRQLOY_g,V4 4 :^g.l.^,<'.^''^' SHEET ^4-^ ,0F
 Vol. 2
(5) Except as provided in paragraph (6) below, the allowable

value of primary-plus-secondary stress intensity (N-4.14,.4.) shall be

three times the allowable amplitude of fatigue stress at 10° cycles

for the metal temperature involved, as determined in (7) below.

(7) The design fatigue curves of Section III (Figs. N-4.15 (a)

and (b) are not applicable at temperatures above the limits of N-202

(a), and the curves of Figs. 1 and 2 of this Case shall be used in

their place. Values for temperatures intermediate between the curves

shown may be interpolated. The fatigue curve to be used shall be

that corresponding to the maximum metal temperature occurring d\a'ing

the cycle at the point on the vessel being analyzed.

In order to facilitate the selection of allowable stress

intensities for different materials @ various temj^ratures, a plot of

code values of 3 x Sm vs. temperature plus a plot of the data given

in the above mentioned ruling vs. temperature was prepared and is

shown on page 9A. Throughout our steady state analysis of the

various components of the steam generator, we have referred to this

plot for our allowable stress intensities levels. Note that the

strict interpretation of the Code case allowable primary and secondary

stress intensities for Type 316 stainless steel would allow us to use

values of 78,000 P.S.I. @ 800°F, 55,000 P.S.I. @ gOO'^F, etc. We do

not care to take advantage of this quirk in the curve. Rather, we

will predicate our allowable stress values on the dotted curve between

800°F and 1100°F.

13. Fatigue Analysis For Components Sub fleeted to Cyclic Loading

The fatigue life of any component will be determined using Figs. 1 and 2

of the publication mentioned In - 12 -.

95
 Vol. 2

Superheater Inner and Outer Shroud.

These stainless steel shrouds are designed at 1200°F with a code

allowable of 6800 psi reduced by 30^, which gives (6800) (0.7) = 4,760

psi, for environment and creep considerations.

The shroud hanger bar which is attahced to the head and will

be insulated from the source of heat and radiation is based on the

allowable for Zi Croloy at 1000°F. This is also reduced for

environmental reasons and gives (7800) (0.7) = 54.60 psi.

The bolts have been based on a temperature of 1050°F. They

are also in the head insulation and will not get the full effect of

radiation and heat. These stainless steel bolts have been based on

an allowable stress at 1050°F of 10,500 psl reduced by the 30^ for

environment which gives 7350 jsi.

Allowable %ending = 7350 psi

S

Allowable Shear = 3675 psi

Support Skirt.

The evaluation of the location for the 1000 MWE unit was taken

from the "Guide to Nuclear Power Cost Evaluation Sect. 110, Ground

Rules for Evaliaating Nuclear Power Plants".

1. Hypothetical Site

When the location or site condition are not specified a selected

hypothetical site shall be used and the plants designs and costs shall

be based on the site conditions described below.

a. Wind Load.. Maximum Wind Load

= 100 M.P.H.

b. Seismic Load..A zone 1 site.

The wind load has been calculated in accordance with the infor-

96
 Vol. 2

mation and tables in "Process Equipment Design by Brownell &

Young."

The following factors have been considered in obtaining these

results.

1. Shape factor of 0.85

2. Height Factor

3. Effective Piameter

The allowable safe compressive that can be imposed without

failure by wrinkling is expressed by the following;

allowable = 1.5 X 10^ (i) or 1/3 yield point.

(r)
This results from investigations by Wilson and Mewmark and others.

Yield point for 2i Croloy ® 900F or 24s100"P^^

allowable = 1,5 X 106 (l^) or 24,^100

( 78) 3

28,500 or 8033 psi

allowable = 8033 psi for compression

16. Shell, Pressure & External Loadings.

The allowable stress in the shell for dead load, wind or seismic

loading and pressure loading is based on A.S.M.E. Code allowable at

temperature (900).

17. Boiler Inlet and Outletf SuxBrheat Inlet and Outlet Leg Tubes.

Allowable stress levels are in accordance with the requirements

o£ the Code for Pressure Piping.

a. Stress in the tubes, of a cyclic nature, due to thermal

growth must not exceed the allowable stress range, S^

where s

S^ =/(l.25 SG + 0.25 S^)

97
 Vol. 2

Sc = Allowable stress in cold condition.

Sjj = Allowable stress in hot condition.

X = Stress range reduction factor for cyclic

condition. Taken as 1.0 for 7000 cycles or

x©s s«

stress reduction factor of 1.0 was used, This gives a

total of 7000 full temperatxire cycles over the expected

life and exceeds the specified 1000 ramp transients from

200F to 1140F.

b. The sum of the dead load and longitudinal

pressure stresses must not exceed Sg (allow,

code stress in hot condition) (Piping code

stresses)

C. The allowable stresses for the superheater riser downcomers,

boiler risers and downcomers were taken directly from Fig, 4

and Fig. 5 "Developed Design Stresses in a Sodium Environment

and a 30 Year Life," for Type 316 Stainless Steel and

Croloy 2-1/4 Alloy Steel, respectively. These are contained

in B&W Company report No. BW 67-3.

18. S.H. Helical Coil Tubes.

Dead Load and Longitudinal Pressure Stresses - Maximum

span between supports.

a) Section VIII Code allowable reduced by 30^ for the

environment and extended life.

19. Boiler Helical Coil Tubes.

Dead Load and Longitudinal Pressure Stresses - Maximum Span

between supports,

98
 Vol. 2

a) Primary S.H. Section (l" O.D. X .165 M.W.)

Section VIII Code Allowable reduced by 30^

for environment and extended life.

b) Economizer and Boiler (l" O.D. X .120 M.W.)

and 1" O.D. X .145 M.W. respectively. Sect,

VIII Code Allowable (Not reduced for the

environment and extended life because of lower

temperature.

Vibration.

The operating characteristics of the system may produce

vibrations in the 30 and 60 cps range.

Based on this the lengths between vibration supports was set

to avoid these ranges«

The distance between supports was also varied to take advantage

of the effect of varied spacing on vibration damping,

"It has been experimentally determined that a relatively small

variation in support plate spacing can have a large effect on

vibration damping," This is from a letter from R.C. Baird, Engineer

and Consultant to M.W, Peterson dated 5-20-1958,

The forced vibration of the tubes due to fluid flow has been

calculated by using tJie Von Karman effect.

tj = k (v)

The nattiral frequency 1 should differ from the forcing frequency

2 by at least 50$.

Handhole Fittings

a) Croloy 2-1/4 Plugs

The B&W Co, uses standard Iiandhole designs as shown on B&W dwgs.

99
 Vol. 2

7146C-12 and 71500-13,

B o i l e r I n l e t Header

The 4" handnole plug of Croloy 2 ~ l / 4 m a t e r i a l i s good f o r 4180

p s i @ 800°F, Thus i t i s s a t i s f a c t o r y f o r the design c o n d i t i o n s of

2825 p s i and 530°F,

The 4 - 1 / 2 " master handhole plug of Croloy 2-1/4 m a t e r i a l i s

good f o r 3690 p s i @ 800°F, Thus i t i s s a t i s f a c t o r y f o r otir p r e s s u r e

of 2825 p s i and 530°F,

The 4" handhole plug of Croloy 2 - 1 / 4 m a t e r i a l i s good for

4180 p s i @ 800°F, Thus i t i s s a t i s f a c t o r y f o r the d e s i g n c o n d i t i o n s

of 2725 p s i and 800°F,

The 4 - 1 / 2 " master handhole plug of Croloy 2 ~ l / 4 m a t e r i a l i s

good f o r 3690 ® 800°F, Thus i t i s s a t i s f a c t o r y for our p r e s s u r e of

2725 p s i and 800°F,

Superheater Headers

B&W dwgs 7146C-12 and 71500-13 cannot be a p p l i e d d i r e c t l y

because the m a t e r i a l i s s t a i n l e s s s t e e l . However, the p r e s s u r e limit

for Croloy by the r a t i o of a l l o w a b l e s t r e s s of s t a i n l e s s t o Croloy.

Superheater I n l e t T = 750°F

a) U" Handhole

^ " 17500 ^-^^^^^ = 3738 p s i

b) 4 - 1 / 2 " Master Handhole

P = 1 5 ^ (3690) = 3300 psl

17500

Superheater Outlet T = 1050°F

a) 4" Handhole

100
 Vol. 2

P = 12200 (1620) = 3407 psi

5800

b) 4-1/2" Master Handhole

P = I222Q (1^30) = 3007 psi

5800

101
 Vol. 2

0 Reheater - Summary

The reheater was designed along the same general lines as the

steam generator.

8.1 ASME Calculations

a) The shells, heads, flange and nozzles were sized using

the rules of the ASME Section VIII with the exception of

the rectangular steam inlet and outlet headers.

b) Tubesheets and Headers - These headers were designed in

accordance with the Babcock and Wilcox design paper

No. D-34462-0 "Allowable Working Pressures for Square and

Rectangular Headers.

c) Flange Bolts - These bolts were also, as in the case of the

steam generator, sized using code case 1273N-7 of the ASME

Nuclear Code Case.

d) Allowable Stresses - The main containment shells and heads

were designed to meet the following conditions:

1. Pressure - 200 psi

2. Temperature - Maximum 1050F (UPPER SECTION)

- Minimum 900F (LOWER SECTION)

2 Weights

Reheater unit dry = 533,300 #

Reheater unit (With Sodium) = 773,300 #

3 Inner Liner - The inner liner was sized using ASME Section VIII with

pressure equal to 19 psi @ 650°F, the static head of sodium, the

operating pressure being equalized across both sides of the liner.

102
 Vol, 2

4 Supports - The reheater coil bimdle supports are composed ofs

a) The hanger bar with a maximum stress of 4j553 psi vs. an

allowable stress of 6,216 psi (Type 316 stainless steel).

b) The coil support bars and clamping bars with a maximum

stress of 4j986 psi vs. an allowable stress of 6,216 psi

(Type 316 stainless steel).

c) The support rods with a maximum stress of 4,263 psi vs. an

allowable stress of 6,216 psi (Type 316 stainless steel).

5 Vibration - The vibration analysis and criteria is the same as for

the steam generator.

6 Stresses in Tubes Due to Thermal Growth an^ Dead Weight - Again

done in similar manner to the steam generator by using the B&W Company

Flexibility Program and simple state equations. Stresses and allowables

are given in the tabulations that follow.

'7 Support Skirt - The support skirt is comparable in size to the steam

generator and again the section modulus and compressive area in the

skirt results in very low stress levels.

103
 Vol, 2

9.0 SuBim.aQn.jof_Stre.mas.Jkbai^ the_ Reheater

The following pages cover individual stresses in the various

components giving the required thicknesses, allowable stresses, the

basis for the allowables, etc.

104
 m
s Shells
8 Basis for
Teiap. Press, Thiclmess Thickness Allowable Allow. Si
sr Item Mat»l. F psi Req'd. (ia.y Actual (in.) Stress (i^i) Leirel
m

(Design)
I
8 2.0 5,800 ASME Sect.
Top Heaa SA-387--Grl5 1050 200 0.6345
¥111 Allow
m Stresses
f Shell, Above
m
® Na Outlet
Hdr, SA~387-GrD 1050 ^Xi 1.2267 2.0 5,800

Shell,
Between
Na Inlet &
Outlet Hdr. SA-387~GrD 1000 200 1,5355 2.0 7,800

Shells
Between
I Fig. & Steam
5 Inlet SA- 387-GrD 900 200 1.2653 1.5 13,100

Shell SA-387-GrD 900 200 1.^53 1.5 13,100

Lower

Low^r
Beai SA-387SGrD 900 .200 0.6593 1.5 13,100

S fe g
S "» ?i
 Jt&e- 6

l-L S/&e 4
«• t
Sfpe A es ^v.
i^
^^.

rTv
Sd^^ s

Si4?^ &

•wj

_!^<^
-i 3i4^

Ssp^ 4>
Si&^ ^ ^
T

' ^ e O C K & WILCOX COMPAHf

DEPARTMENT .BY.. 0ATE,
/^^^g^ygjC - ^e-^^^KS JOB NO..
a4EPT, / O g OF
 Reheater Headers

XI O I p l e t H^aq^r Temp, Press. Thick. Thick. Allow. Basis for

Item Mat«l. F psi Esq'd.(in.) Actixal ( i n . ) Stress, Allow,-. S t r e s s
5 e»
Side A SA-182-F22 655 625 1.438 2.0 15,000
Sect. VIII
8 Allowable
Stresses
I

Side A» SA-182-F22 655 625 1.438 3,0 15,000

Side B SA-182-F22 655 625 2.60 3.0 15,000

Sid© B' SA-182-F22 655 625 2.59 3.0 15,000

Access
Cover
Plate SA-387-GrD 655 625 1.551 1.75 15,000

Inlet
Nozzle SA-182-F22 655 625 0.1925 0.280 15,000

Outlet Ee&i
?
Side A SA-182-F22 1000, 625 2.805 5 7,800

Side A« SA~182-F22 1000 625 2.805 5 7,800

Side B SA»182-P22 1000 625 3.57 5 7,800

1

Side B» SA-182-F22 1000 625 3.454 6 7,800

^ fe -ig Access
m m Plat®
Cover SA-387-<SrD 1000 625 a.U5 3 7,800
r ?
X
O Outlet
M Nozzle SA-1S2-.F22 1000 625 0,3835 0.500 7,800

o
TS
 ( 1

Vw^

r- •

yvww

"BABCOCK & T i l c o r ••'COMPANY™

DEPARTMENT .BY. DATE.
J^^^ejure^ fZ^sJ^^ - J/PP&R. JOB NO
SHEET_Zi2ji_0F
 i u.
o
5 S *>@k 5Q I •
§ -
ffi

IX,
^
2 ^ S
g
y
>5
8
8|
 m
>- Flanges
m
8
o Long Radial Tang. .5(S||+Sg) Allow. Basis
Hub . ' Fig. Fig, lo^. Stress for
Temp. Press. Stress Stress Stress ,5(3^+%) psi Allow,
Item Mat'l F psi Sfl (psi) % (psi) Sf (psi) psi

i 8
Top Head
6,628 4,136 2,697 5J381 SH=11,700 A.S.M.EI
Flange- SA»182-F22 lOOO 200
Others= Sect.
sct.fUID
7,800 Allow.
Stresses
Upper
Bundler.Sect, ^.
Flange SA-182-F22 1000 200 6,628 4,136 2,697 5,381-

Ijoyi&r . \
Bimdl® .rj
Sect.
Flange SA»182-F22 5003 $00 22^402 6;4Q72 1?^070 12,236 Sjf=2l,000
Otherjs
U,000
5
Shell
Flanges SA-182-F22 900 200 12,402 6,407 12,070 12,236

Press, Temp, Hydrostatic Bolt Area Actual Bolt Sta-ess Allow. Basis
psi P End Req'd. Bolt Area Spacing ( i n . ) p s i Stress for
Foroe .* (in.2) ia*^ p.^.i Allow.
Stresi

^ fe §
m TO H Flange 200 800 4,328,500 3.-^2^1 3^2,9 3Wm Sh^Sn 2^,70^ A.S.H.S.
m m Bolts (Lower) Suclear
§ 116-1^x8 Thd. Code Case
Root Area = 1 . 4 0 ^ ^ 1273H-7
Min SPCG = 3f
Max = 5^"
Mat«l, ™
SA-193-B14
 CB
Flanges (Continued)
S™
58
II
Press, Teiap. Hydrostatic Bolt Area Actual ^ Bolt Stress Allow. Basis
psi F End Req'd. ( i n . ^ l B o l t Area ' Sjmcing ( i n . ) p s i ' - Stress for
go Fore® la,2 Allow.
Stress

Flange 200 900 860,150 51.66 61.82 5.46 13,9U 16,650

Bolts .Sect.

I (U|>per)
4 4 - i i " - ^ Thd..
Root Area = 1.405"
»
¥111

Min Spacing = 3 i "

5 Max. Slicing s 5|»
M a t ' l . - SA-193-BU

a ^ 5
m w -i
m m
147

"BABCOCrFwTLCSr COMPANY
DEPARTMENT .BY. DATE.
^ g ^ g ^ r ^ ^ . " ^,!»€>i4^^ / ^ i ^ r JOB NO,.
SHEFT //Z. >' OF
 09
> •

"B Sodium Inlet Nozale

>
8 Temp. Press. Thick. Thick. Allow. Basis for
t o Item Mat'l, F psi Re^'^d. (in) Actual (in) Stress (psi ' Allowable Stress.
5
Nozzle SA-182-F316 1200 200 0.189 0.375 6800 A.S.M.E. Code
Conn. Te Allowances
8 Inlet Pipe Reduced By
30$ For
EnvironnBnt

Thermal ..
Sleeve

a) St. Stl.
Sect.

I b) 2iCr.
Sect.
SA-182-F316

SA-182-F22-
iSd©

1000
200

200
0.264

0.292
1.5

1.5
6800

7800

s ^s
m S3 -J

s,
 00
Ret^eater Coll Bundle Support.
> a;
Basis for
as 8 Temp, Type Actual Allowable Allowable
s Item Mat»l, F Stress Stress (psi) Stress (psi) Stress

Hanger Bar Plate Type 316 A.S.M.E. Code

8 S.S. Min Tens,, Allowables
» 75,000 psi 1140 Bending 4,553 0.7(880) Reduced by
= 6,216 30$ for envir-
onment.

Coil Support
Bar and Clamping
Bar lUO TsMlle 4,986 6,216

1140 Tensile 4,5:^ 6,216 ti

Tie Bars
it
Shear 658 3,208

3/4" W a ,
Tie Bar
Pins 1140 Shear 1,677 3,208

3" Dia.
5 Support Bed lUO Tensile 4,263 6,216

Support "Lag SA-182-F22 1050 Tensile 1,225 0.7(5800)

On. Outlet 4,060

Header Shear 1,685 2,030.

Clevis Forgiag
Type 316 S.S.
2 fe 5 Min Tensile
m
m m -i
__ m » =s 70,000

» Min, Tensile J Ambient Tea^.

 Vibration of Ti;bes Reheater

^
^8 Basis for
Temp, Length Between Frequency Setting Lengths
Item F Supports (in.) cps Between Supports

Reheater 680 24 26(S Item 20

8 Downcomers 40 95 "Allowable
h X
44 79 Stress
45 75 . Levels
46 73 Steam Generator
54 52 Sect. 7.0
56 49
I 58
60
45
43

Reheater 1120 24 200 Item 20

Risers 29 137 "Allowable
32 U2 Stress
69 Levels
a Steam Generatcnr
Sect. 7,0
5

?e fe §

5S
 V i b r a t i o n Due t o Forced V i b r a t i o n of Tubes Due t o F l u i d Flov «
" 2
> Q |fex. Pin. Eddy Natural
3 o Nat. F r e q . Nat. F r e q . Sodiiira Freq. F r e q . Vhst Basis for
d o Tube Temp. Inner Coil Outer C o i l Flow cps Exceed Design.
'9

3g
Item Size F cps cps ft/ses. 1.5 X
5 s1—
«
§
^ 8«?c R.H. C o i l 1-1/2"0D
X o©
Tubes X ,225 MW 1050 681 63 .825 1.45 2.18 Item 20
"Allowable
Stress

1
Levels
-< 1-1/2"0D 1 J.

X .095 MW 920 788 72 n n 2.18 Steam

« Gen. S e c t .
^
•" »"
^ 7.0
^
1
^ 1-1/2''0D 1 -
X .052 Mtf rm 845 78 H tt ' 2. IS m

1
« •

•
»

.
i ^s j^-
•

R "^ si
rp
V
5^

©
-n
 Reheater (Downcomer & Riser Tubes) Expansion Stresses. Dead Load & Pressure Stresses

^ o Allow.
Sum of" Dead Stress In
5«» Tube Mo. & Expansion Allow. Stress Load & Press. Stress Hot Cond. Sg Basis fcr
I Description Stress (psi) Range S^ (psi) (psi) (psi) Allowable Stress

8 22,500 15,000
X #115 (Downcomer) 15,969 5,328 Item 17
?AllQirable;LStr^sss!
Levels"
33 go
ri-
#188 (Downcomer) 17,832 22,500 6,512 15,000 Steam Generator
ll Sect. 7.0
®

#3 (Riser) 11,573 17,527 1,269 3,220

#,422 (Eiser) 16,884 17,527 931 3,220

* Exception to Item 17 tinder sub heading C, (Risers only)

? The riser tubes are Croloy 5 material. The allowables were taken

as follows.
S From ASME Sect. ?III For TeH5>.

SH " (Reduced by 30$ for environment an^ long life.

f ^ 5 The downcomer tube allowables (Croloy 2-1/4) were taken from

m EB H
m _ m
Fig. 4 & i B&W Report No. BM 67-3.
5
 ^ J^

o5
"1
58
Shroud Between Coll Bundle and Reheater Downeomers.
d O Allowable
K Item ffet'J,
Temp.
®F
Type ©f
Steess
Actual
Stress (psi)
Stress
(psi)
Basis for Allowable
Stress

A r-
8 Upper Lug SA-182~F22 900°F Shear
^
1,0-52 4,900
.
* A.S.M.E. Sect. ¥111
Allowable Stress Reduced
o " *• " " " Tensile 803 9,800 By 30% for Environment
! o
"10 #3 Clevis Type 316-5sS»
>• S.S. , 1050°F Tensile 4,167 8,540 ^ M n /
• <
" « Min. Tens,
* 70,000 p s i " Tensile 3,571 8,540 . « »

Eye Bar Type 316 " < "- -

S.S. 1050®F Tensile 2,778 8,540 , . „ « «
Min. Tens.
« 75,000 p s i ^ * Sker.r 5,048 8,540
« "--^ « " Shear 1,111 4,270 /" "„.

1-1/4'' Hod Type 316 1050®F Tensile 6,728 7,350 ' ' ..?*•- " "
1 S.S. -'"''
" » Min. Tens. * ,
* 75,000 p s i « Shear 2,547 ' 3,675
Lower Gussets*
" 1050°F Shear 1,099 4,270 « «
Shroud a t - '
Holes " 1050®F Tensile :351 8,540 '; « - «
u
1m o
g Lower Portion t
m ^
3 of Shroud " 1050®F Tensile 190 8,540 - - « B

© * Min. Tensile @ Ambient Temp. «

9
 >• Mlsgellaneou^
OS
o
t o
o Item Mat'l. Temp. ®F Type of
Stress
Actual
Stress psi
Allowable
Stress psi Basis for Allowable Stres

t r- Center Pip©
Support Type 316 S.S, lUO Tensile 1,236 6,216 A.S.M.E. Sect. ¥111
8 Lugs Min. Tens Allowables Reduced By
X 75,000 p s i 1140 Shear 290 3,108 30^ for Environn^nt.
8 #2-1/2
-o Clevis 1140 Tensile 529 6,216 n
lUO Tensile 7a 6,216
Type 316 S.S.
3/4" Pin Min. Tens,*
75,000 1140 Shear 655 3,080 m
6,160 B
1/4" Rod lUO Tensile 1,917

Pipe Cover
Plate Type 316 S.S. 1140 Bending 4,438 6,216.
Min. Tens.
75,000

Support S M r t 2-1/4 Croloy Comp. 1,010 8,033* See Item 15"Allowable

? Stress Levels" Steam
Generator Section,
Min. Tens. Shear 387 8,750 A.S.M.E. Sect. VIII
60,000 psi Allowables,

I n l e t Eod
Support 2-1/4 Croloy 1050 • Shear 500 2,030 A.S.M.E. Sect. ¥111
Min. Tens. Allowables Reduced l^
Plat® 60,000 Tensile . 1,856 4,060 30$ for EnvironB^nt,
«X c o
o > 1« Pin Type 316 S.S. 1200 Shear 955 2,380
!3 CD H
Min. Tens.
3/4" Rod * 75,000 1200 Tensile 3,580 4,760
1-1/8" Pis n 1200 Shear 1,509 2,380

Q Min. Tensile ® Ambient Temp.

 Miscellaneous (Continued)
$8 Thickness Thickness Allowable Basis for Allowable
^ o Item Mat'l. Temp. °F Press (psi) Req'd. (in.)Actual (in.)Stress (psi) Stress

Head Liner 2-1/4 Croloy 650 19 .048 0:50 15,000 A.S.M.E. Sect. VIII
Min. Tens. Allowables
8 * 60,000
f X

8 Drum Liner 650 16 .082 0.50 15,000

Outlet Nozzle
SA-182-F22 900 200 .1715 0.50 U,000

* Min. Tensile @ Ambient Temp.

5

S fe 5
S «' ^

P
o