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Journal of CO2 Utilization 46 (2021) 101462

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Journal of CO2 Utilization


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A review of different catalytic systems for dry reforming of methane:


Conventional catalysis-alone and plasma-catalytic system
Cong Shi a, Sha Wang a, *, Xiang Ge b, Shengxiang Deng a, *, Bin Chen a, Jun Shen a
a
Institute of Energy and Power Engineering, School of Mechanical and Automotive Engineering, Shanghai University of Engineering Science, Shanghai, 201620, PR China
b
Key Laboratory of Coal Gasification and Energy Chemical Engineering of Ministry of Education, East China University of Science and Technology, Shanghai, 200237,
PR China

A R T I C L E I N F O A B S T R A C T

Keywords: Dry reforming of methane (DRM) uses methane (CH4) and carbon dioxide (CO2) as raw materials to produce
Dry reforming of methane syngas, which has unique economic and environmental benefits. However, DRM reaction still faces the disad­
Catalytic system vantages of catalyst sintering deactivation and carbon formation. In this paper, the research progress of different
Conventional catalysis-alone system
DRM catalytic systems is reviewed. The conventional catalysis-alone system, plasma-catalytic system and some
Plasma-catalytic system
other catalytic systems are discussed. The key factors affecting the performance evaluation of the catalyst in the
conventional catalysis-alone system were given. In particular, whether the plasma-catalytic system can achieve
higher conversion than the conventional catalysis-alone system has become the focus of attention. For this
reason, the reactor structure, discharge mode and the combination with catalyst were discussed. The mechanism
of plasma-catalyst interaction was discussed through literature review. In addition, the possibility of other ap­
plications of DRM plasma-catalytic system is also considered. Finally, the advantages and disadvantages of
conventional catalysis-alone system and plasma-catalytic system are compared. Some other catalytic systems,
such as catalytic membrane reactor and solar driven methane reforming, are also introduced. Considering the
research status of DRM, we can further improve the conversion and energy conversion efficiency by improving
the DRM catalyst and optimizing the design of plasma reactor.

1. Introduction (POM), autothermal reforming (ATR) and methane steam reforming


(MSR). However, there are some limitations in MSR. This reforming
Because of global warming, people need to take effective measures to reaction needs to adjust the H2/CO ratio [5], and the syngas ratio
reduce greenhouse gas emissions. More and more people pay attention generated by MSR is greater than 2, which is not conducive to FTS. POM
to the reduction and utilization of greenhouse gases. At present, an has strict requirements on reactor material and is troublesome to oper­
effective solution is dry reforming of methane (DRM), which can convert ate. Although syngas from ATR can be regulated for downstream use,
CO2 and CH4 (the main components of greenhouse gases) into syngas. lower H2 production and requirements for control systems may limit its
Moreover, natural gas/shale gas has become the world’s third largest industrial use. Therefore, the advantages of DRM are particularly
energy source after oil and coal. The main component of natural gas/ prominent. DRM can achieve almost 100% reactant conversion.
shale gas is CH4, while methane has the characteristics of rich resources, Although DRM has obvious economic and environmental benefits, it is
clean, non-toxic and high calorific value [1,2]. Syngas is a mixture of CO not a mature industrial process [6]. The main factor hindering DRM
and H2. Its energy density is about 50% of natural gas [3], which has industrialization is catalyst sintering deactivation and carbon formation
been used in urban lighting and industrial scale heating and power [7,8]. But actually, only a few researches involve the experimental
generation [4]. More importantly, syngas can be used as raw materials application of DRM in industrial scale. Mortensen et al. [9] summarized
to produce a series of other chemicals through Fischer-Tropsch synthesis the application experience of industrial scale DRM, and reported that
(FTS). using traditional nickel catalyst in industrial scale DRM, the output of
At present, there are three mature and widely used methods to syngas is up to 133,000 Nm3/h, but a large amount of steam is needed to
convert natural gas into syngas, namely, partial oxidation of methane supply together to eliminate the serious carbon formation problem.

* Corresponding author.
E-mail addresses: wangsha_84@163.com (S. Wang), csudsx@126.com (S. Deng).

https://doi.org/10.1016/j.jcou.2021.101462
Received 15 October 2020; Received in revised form 26 December 2020; Accepted 28 January 2021
Available online 9 February 2021
2212-9820/© 2021 Elsevier Ltd. All rights reserved.
C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

Noble metal base, partial sulfur passivated Ni and noble metal have good 2.1. Thermodynamics
potential to promote the successful application of Ni catalyst in
large-scale reforming unit, and only a small amount of steam can be used DRM reaction formula (Eq. (1)) is the main reaction for reforming
as co feed, so it is necessary to continue to strengthen the research of syngas. The chemical equilibrium and chemical thermodynamics show
DRM catalyst. DRM can produce a reasonable ratio of H2/CO, and can that the reaction is a strong endothermic reaction with the increase of
also be used as raw materials for the synthesis of some gas volume. High temperature and low pressure are favorable for the
oxygen-containing compounds. Moreover, DRM can also be used as reaction to proceed in the direction of reforming reaction.
energy storage medium and energy transport. Fig. 1 shows a typical /
CH4 + CO2 →2H2 + 2CO, ΔH298K 0
= 247KJ mol (1)
layout of an industrial scale reforming unit. As shown in the Fig. 1, the
dotted line indicates the optional configuration, and the H2S introduc­ CO2 and CH4 molecules have high stability and dissociation energy,
tion is only used for sulfur passivation reforming (SPARG). Carbon di­ so it needs high temperature to realize the equilibrium conversion to
oxide can be added to adjust the composition of the feed gas or recycled syngas. In addition, the equilibrium conversion of DRM to syngas is
from the CO2 removal unit. The actual reforming is carried out in a usually affected by the reverse water gas shift (RWGS) reaction (Eq. (2)),
primary reformer to convert CH4/H2O/CO2 mixture into syngas. How­ which results in the higher CO2 conversion than CH4 conversion. This is
ever, if the reforming unit is likely to form carbon, it is only a matter of beneficial to the production of syngas with a H2/CO ratio of 1 or less [14,
time before it is forced to shut down due to too large pressure drop 15].
[10–12]. /
In view of this, this paper first introduces the conventional catalysis- CO2 + H2 →CO + H2 O, ΔH298K0
= 41KJ mol (2)
alone system, and then discusses the influence of physicochemical In addition, the carbon formation is also one of the important reasons
properties of catalyst on DRM. The design elements of DRM catalyst for deactivation of DRM catalyst. There are two main reasons for the
were analyzed, including interaction, active metal particle size, basicity, carbon formation in DRM process [16]: (i) methane decomposition (Eq.
oxygen storage capacity and carbon deposition. The application of (3)); (ii) Boudouard reaction (CO disproportionation, Eq. (4)).
plasma-catalytic system in DRM is also introduced, including thermal /
plasma and cold thermal plasma. The mechanism of plasma catalyst 0
CH4 →C + 2H2 , ΔH298K = 75KJ mol (3)
interaction was discussed through literature review. Secondly, the ad­ /
vantages and disadvantages of the two catalytic systems were compared. 0
2CO→C + CO2 , ΔH298K = − 172KJ mol (4)
Finally, the application prospect of non-thermal plasma methane
Wang et al. [17] reported that DRM can be carried out at over 640℃,
reforming technology is proposed. In addition, some other catalytic
accompanied by methane cracking reaction, and RWGS and CO
systems, such as catalytic membrane reactor and solar driven methane
disproportionation cannot occur above 820℃. While in the temperature
reforming, are introduced. The theoretical significance of this review is
range of 557− 700℃, methane cracking or CO disproportionation will
to find out the gap and future direction of research and development,
generate carbon. Nikoo et al. [18] conducted the thermodynamic
which will lead to new technologies and methods that can be applied to
equilibrium analysis of DRM with Aspen plus. DRM is a gas-solid cata­
methane reforming.
lytic reaction. It is generally believed that gaseous CO2 and CH4 mole­
cules adsorb, activate, decompose and react on the catalyst surface.
2. Overview of DRM
However, the main factor affecting the stability of DRM catalyst is the
amount of carbon generated, but it is difficult to describe the carbon
DRM was proposed at the 10th International catalysis conference.
formation process clearly by thermodynamic calculation.
Fischer and Tropsch studied DRM in 1928, but it was investigated as
early as 1888 [13].
2.2. Catalyst

DRM catalysts mainly include active metals, supports and

Fig. 1. Typical layout of industrial scale reforming unit. Quoted from Reference [9]. Copyright (2015) Elsevier.

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accelerators. However, in addition to the composition of the catalyst, the oxygen on the catalyst surface: oxygen is stored in oxygen rich condi­
structure and preparation method of the catalyst will also affect its tions, while oxygen is released in oxygen poor conditions. This ability is
performance. It is of great significance for the industrialization of DRM beneficial to inhibit the cracking of CH4 and promote the dissociation of
to develop economically feasible, highly active and stable catalysts. CO2, and enhance the carbon deposition resistance of the catalyst [47].

2.2.1. Active component 2.2.4. Preparation method


At present, the main active components of DRM catalysts are noble The amount of additives is affected by the preparation method of
metals (Rh, Ru, Pd, Pt and Ir) and non-noble metals (Ni, Co, Cu and Fe). catalyst. The preparation method also affects the structure, composition,
Noble metals have high DRM reactivity and high resistance to carbon grain size and dispersion of the catalyst, thus affecting its catalytic ac­
[19,20]. However, because non-noble metal catalysts have higher eco­ tivity, stability and carbon deposition resistance [48,49]. The traditional
nomic benefits than noble metal catalysts, they have been studied more preparation methods include impregnation method, co precipitation
[21,22]. In addition, bimetallic catalysts (Co-Pt, Ni-Co and Ni-Pd) have method, sol-gel method and hydrothermal synthesis method. Hao, et al.
attracted more and more attention due to their advantages. Liu et al. [50] prepared by sol gel method combined with supercritical drying
[22] found that Ni-Co bimetallic system had higher activity than pure Ni method had higher specific surface area, lower bulk density, smaller
or Co. Pan et al. [23] successfully synthesized mesoporous silica sup­ nickel particle size, stronger metal-support interaction and higher nickel
ported Ni-Pd bimetallic catalyst by OA method. Compared with the dispersion than the impregnated catalyst Ni/Al2O3 catalyst. And it has
single metal catalyst, the presence of Pd increased the proportion of Ni◦ higher activity and better resistance to carbon deposition.
species on the surface of the catalyst. In addition, the doping of Pd and In addition, atomic deposition method [51] and plasma technology
oleic acid contributes to the formation of uniform nickel nanoparticles, [52–54] have also been applied to the preparation of DRM catalyst.
which improves the anti-sintering performance and significantly pro­ Gould et al. [51] prepared single metal and bimetallic (Ni and Ni-Pt)
longs the service life of the catalyst. Chen et al. [24] synthesized Co-Pt catalysts by atomic layer deposition method, which have higher cata­
bimetallic catalyst by sol-gel combined with supercritical drying lytic activity and anti carbon deposition compared with traditional
method, showing a conversion rate close to thermodynamic equilibrium, catalyst preparation methods. Pan et al. [53] prepared Ni/SiO2 catalyst
which is 50% higher than that of single metal Co or Pt catalyst, indi­ by argon glow discharge plasma decomposition of nickel nitrate.
cating synergy between Co and Pt. Compared with the catalyst prepared by traditional impregnation
method without plasma treatment, the interaction between Ni particles
2.2.2. Support and SiO2 was enhanced by plasma treatment, and the dispersion of Ni
Supports (SiO2, Al2O3, CaO, La2O3, MgO, CeO2, ZrO2, TiO2) can was better, which significantly enhanced the carbon deposition resis­
provide high specific surface area for the dispersion of active metals, and tance of the catalyst.
their physicochemical properties will affect the performance of the Plasma technology can also be applied to the reduction process of
catalyst [25]. In addition, the structure of the support (porosity [26–28] catalysts [55–57]. Plasma reduction can reduce the size of active grains
and specific surface area [27,29]) also affects the performance of the on the catalyst. Liu et al. [55] used atmospheric pressure high frequency
catalyst. Li et al. [26] prepared hydroxyapatite (HAP) with different cold plasma jet to reduce Ni/γ-Al2O3 catalyst, and calculated the nickel
mesoporous/macroporous ratios by adjusting the heating temperature grain size by Scherrer formula. The results show that the average par­
(20, 50, 80, 120℃). Then Ni/HAP catalyst was prepared with the above ticle size of nickel on the catalyst reduced by plasma is 5.9 nm lower
HAP as support to promote the dry reforming of methane. They found than that of conventional catalyst (impregnation method). The catalyst
that different mesoporous/macroporous ratios directly affect the dis­ using plasma reduction has smaller nickel particle size, which can pro­
tribution of nickel particles. With the increase of mesopor­ mote the dispersion of nickel grains in the catalyst. The reaction activity
ous/macroporous ratio, Ni particles preferentially dispersed in of the plasma reduced catalyst is always higher than that of the con­
mesoporous channels, and the average particle size gradually decreased. ventional catalyst. When the plasma reduced catalyst is used for DRM
Xu et al. [29] synthesized ordered mesoporous NiO-CaO-Al2O3 complex reaction, almost no water is generated in the reaction, and the amount of
oxides with different Ca contents as DRM catalysts. The catalytic activity carbon deposition is also very small [57]. The good thermal and
is closely related to the large pore structure and large surface area. chemical effects of cold plasma can make the reduction process faster,
Spinel (AB2O4, such as MgAl2O4, NiFe2O4, NiAl2O4) supports have simpler and more thorough. Moreover, it can prevent the agglomeration
excellent high temperature stability [30–32]. Perovskite (ABO3, such as of metal particles and greatly improve the dispersion of nickel compo­
LaNiO3, LaCoO3) supports have high active metal dispersion [33,34]. nents on the catalyst [56]. Compared with the conventional catalysts,
Ordered mesoporous materials can obtain well controlled nanoparticles the plasma reduced catalyst has smaller particle size and higher
by embedding active metals into the pores of mesoporous materials [29, dispersion, and its low-temperature activity, anti-carbon ability and
35], which has attracted the attention of scholars all over the world stability in DRM reaction are significantly improved.
[36–41]. Plasma technology has also been used for the decomposition of metal
precursors [58–64]. Zhou et al. [58] used dielectric barrier discharge
2.2.3. Promoter plasma to decompose nickel precursor. Compared with the traditional
Adding a small amount of promoters in DRM catalyst can improve calcined catalysts, the high-energy electrons and excited state particles
the stability of DRM reaction and the ability to resist carbon deposition. in plasma can cause the rapid decomposition of metal precursors, which
Compared with Rh/SiO2 catalyst, adding V2O5 promoter to Rh/SiO2 makes the catalysts have better low-temperature activity and stability.
catalyst can increase the catalytic activity to 15–20 times [42]. One of Hu et al. [64] believe that the treatment of catalyst by atmospheric
the main ways to improve the anti coking ability of non-noble metal pressure cold plasma torch can replace the conventional
catalysts is to add basic additives [43]. In addition, rare earth metals (Ce high-temperature roasting and high-temperature reduction processes.
and La) are more effective than alkaline earth metal (Ca) and alkali They found that the precursor of Ni/γ-Al2O3 catalyst can be decomposed
metal (K) promoters. Ce has the highest activity and no obvious deac­ and reduced to metallic elements within 3 min. This is due to the high
tivation. In addition, rare earth oxide CeO2 has been widely studied as a ionization degree of gas in the atmospheric pressure cold plasma jet,
promoter. Adding appropriate amount of CeO2 can improve the activity more h particles with strong reduction ability and higher temperature,
of the catalyst and reduce carbon deposition [44–46]. The electrode so the catalyst precursor can be rapidly decomposed and reduced.
potential between Ce4+ and Ce3+ is small, and reversible adsorption can
occur under certain conditions, which makes CeO2 have unique redox
properties. In the reaction, CeO2 is used to regulate the concentration of

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3. Conventional catalysis-alone system active metal and promoter. The preparation method also affects the MSI
strength of the catalyst [67,78]. Ewbank et al. [67] compared the effects
The research progress of DRM reaction in recent years was reviewed of controlled adsorption (SMSI) and dry impregnation (WMSI) on the
from the perspective of conventional catalysis-alone system. The phys­ performance of the catalysts by changing the preparation methods. In
icochemical properties of DRM catalyst will affect its catalytic perfor­ addition, the total amount of carbon deposited on Ni/Al2O3 (DI) is four
mance. Next, we will focus on the effects of interaction, active metal times that on Ni/Al2O3 (CA). The physicochemical properties of cata­
particle size, basicity, oxygen storage capacity and carbon deposition on lysts are closely related to the preparation methods [78]. The structure
its catalytic performance. of the catalyst also affects the interaction strength [79,80]. Ma et al. [79]
prepared bimodal mesoporous macroporous alumina supported nickel
catalyst. They found that the improvement of catalytic activity is closely
3.1. Interaction
related to the structural characteristics of large surface area, large pore
volume and uniform pore size. Zhang et al. [80] prepared Ni@SiO2 nano
The interactions on DRM catalysts can be divided into two cate­
nickel catalyst with core-shell structure. The MSI with different strength
gories: (1) metal support interaction (MSI). However, the MSI is also
was obtained by calcining the catalyst at different temperatures, which
strong or weak. Strong metal-support interaction (SMSI) has good active
affected its catalytic performance. Table 1 summarizes the influence of
metal dispersion, sintering resistance and carbon resistance [15,65,66].
SMSI on catalyst performance and the influence of different factors on
But, there are few studies on the weak metal-support interaction (WMSI)
catalyst SMSI.
in DRM [67]. In addition, the research on WMSI in other methane
Core-shell structure material is a kind of nano scale functional
reforming methods is relatively less [68]. WMSI is more suitable for
composite materials, which is composed of two or more different ma­
bimetallic catalysts, which can provide better bimetallic synergistic ef­
terials. One nano material can coat other nano materials by chemical
fect [69]. (2) The synergism of bimetallic. The synergistic effect of
bond or other forces. In the core-shell structure, the confinement space
bimetallic helps to enhance dispersion and provide additional active
of the shell can limit the moving range of the internal metal particles and
sites [70–72].
avoid the agglomeration and sintering of the metal particles. Some
characteristics of the shell material, such as oxygen mobility and SMSI,
3.1.1. SMSI
can reduce the formation of carbon deposition, thus improving the
SMSI can affect the dispersion and particle size of active metal, and
stability of the catalyst [81]. Li et al. reviewed the research progress of
then affect the activity and stability of the catalyst. Bu et al. compared
core-shell structure catalysts prepared by different shell materials (SiO2,
the activity and stability of catalysts prepared by different supports in
zeolite, CeO2 and Al2O3) and their application [82,83]. They also pre­
DRM reaction [73]. It is found that SMSI can effectively prevent the
pared a series of core-shell catalysts (Ni@NiPhy@SiO2 [84], Multi-­
movement and agglomeration of nickel at high temperature. SMSI is one
Ni-Core@NiPhy@CeO2 [85], Multi-Ni@NiPhy [86], Ni@SiO2 NTs [87],
of the main reasons for the good stability of DRM catalyst. Li and his
Ni@Ni-Mg Phy [88]). Das and his colleagues have developed a catalyst
colleagues studied the DRM reaction of Ni/CeO2 catalyst in H2 atmo­
with a unique sandwich core-shell structure (Ni-SiO2@CeO2) [89].
sphere at different temperatures [74]. They found that strong
There are two kinds of core-shell structure catalysts mentioned
metal-oxide interactions lead to support-decoration of nickel particles.
above. One is to use active component as the core material, and the outer
In addition, the addition of metal oxides (MgO, Cao and La2O3) [75,76]
coating shell is porous material. The selective diffusion of catalytic
and doping metals (Pt, Fe, Mo) [77] also affected the activity and sta­
products is carried out by using the shell molecular level channels, or the
bility of the catalyst. This may be due to the close interaction between

Table 1
Comparison of DRM catalysts with SMSI.
Catalyst Reaction conditions Conversion Time Remarks Reference
(%) on

GHSV or Feed gas Temperature CH4 CO2 stream


Flow rate ratio
1
NiMA-BN-M-R 25 L g− CH4/CO2 1073K 85 95 20h SMSI can effectively prevent the movement and agglomeration of [73]
h− 1 = 1/1 nickel at high temperature. It showed good stability in 100 h-DRM
reaction.
1
Ni/CeO2 48,000 h− CH4/CO2 773K 31 43 10h The strong metal-oxide interaction results in the support-decoration of [74]
= 1/1 nickel particles. Within 3 h, the conversion of CH4 decreased rapidly,
but the amount of carbon deposition decreased.
1
Ni-MgO- 48,000 h− CH4/CO2/ 1073K 95 96 40h There is a close interaction between Ni and MgO. Catalyst exhibited [75]
Ce0.8Zr0.2O2 N2 = 1/1/ equilibrium CH4 and CO2 conversion within 200 h, but no deactivation
3 was observed.
1
Pt/FeMo/Ni/ 12 L g− CH4/CO2 973K 81 86 10h Mo and Fe promoters improved the anti-coking ability of the catalyst. [77]
Al2O3-CeO3 h− 1 = 1/1 The catalyst has good activity and selectivity, and the carbon
deposition is very low.
Ni/Al2O3 (CA) 1 CH4/CO2 49 60 The preparation method will affect the strength of metal-support
22,000 h− 973K 10h [67]
Ni/Al2O3 (DI) = 1/1 98 80 interaction. The catalytic performance was stable for at least 9 h.
CaZrNiOx
CH4/CO2/ 79.5 88
(HDP) 60,000 cm3 CaZrNiOX (HDP) has better catalytic activity and stability than Ni/
N2 = 2/2/ 1123K 20h [78]
Ni/CaZrOx g− 1 h− 1 CaZrOX (IMP) in the reaction time of 100 h.
1 49.2 64.8
(IMP)
Ni/MM-A 1 73 83 The structure of the catalyst will affect the strength of metal-support
30 L g− CH4/CO2
973K 100 h interaction. The Ni/MM-A catalyst showed strong catalytic stability [79]
Ni/M-A h− 1 = 1/1 70 81
after 100 h life test, and there was no obvious deactivation after 100 h.
1 CH4/CO2/ Ni@SiO2-600(b) (the best coupling of size effect and metal-support
60 L g−
Ni@SiO2 N2 = 3/3/ 973K 2.6(a) 2.9 41.6h interaction) catalyst showed the highest performance, stability and [80]
h− 1
4 lowest carbon deposition.

(a) Reaction rates of CH4 and CO2 (mmolg−Ni1 s− 1).


(b) The samples were calcined in muffle furnace for 2 h (600 ℃) to form catalyst Ni@SiO2-600.

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components in the reaction system that are not conducive to the target has high reducibility, and the alloy still exists in the metal state even
reaction are blocked to improve the activity and life of the catalyst. The though oxygen exists under atmospheric pressure and pressure [107].
other is to wrap the active component in the shell layer to increase the Wu et al. [101] studied the effects of the addition of very low concen­
specific surface area and enhance the diffusion in the reaction system. In trations of Au and Pt on the catalytic performance of Ni based catalysts
addition, the shell and core can be used as bifunctional catalysts, which supported on Al2O3 and Al2O3-MOX (M = Ce or Mg) oxides. The results
can significantly improve the conversion of consecutive reactions. show that the addition of a small amount of Au and Pt in Ni based
The above literature review shows that SMSI contributes to the catalyst can form a synergistic effect, which leads to the decrease of NiO
anchoring and dispersion of active particles, providing active sites and species and particle size, and improves the catalytic performance of
improving catalytic performance. Nickel based core-shell catalyst has bi-/trimeric catalyst. Diéguez and his colleagues found that bimetallic
some advantages of anti-sintering and anti-carbon deposition in DRM catalysts (Pt-Ni/γ-Al2O3) exhibited higher activity and less carbon
reaction, but there are still some problems to be solved. As far as the deposition than single metal catalysts (Ni/γ-Al2O3, Pt/γ-Al2O3) [97].
core-shell structure catalyst is concerned, the existing structure is mostly This is related to the formation of Pt-Ni alloy. The high content of Pt on
double-layer, while the core-shell structure of multilayer and free core is the surface of Pt-Ni alloy leads to the metal particle size (10 nm) smaller
rarely reported. From the relationship between the core and the shell, than that of single metal Ni catalyst (25 nm).
the mechanism of the strong and weak force is not mature. Therefore, we The addition of other metals (Cu, Co, Fe, Mn, Sn, In) can also
should continue to explore new structural forms of core-shell materials significantly improve the anti-carbon ability of the catalyst. These
in future research. In order to control the catalytic activity and stability, metals have become a research hotspot due to their price advantages.
we need to further improve the mechanism of strong and weak inter­ According to the existing research, the influence of the second metal on
action between core and shell. the catalytic performance of bimetallic catalysts was summarized. It
should be noted that excessive addition of the second metal may reduce
3.1.2. The synergism of bimetallic the activity of the catalyst. The effects of bimetallic synergism on the
In recent years, the application of bimetallic catalysts in DRM has performance of the catalysts are summarized in Table 2.
become a new development direction. Bimetallic catalysts exhibit (1)Ni-Cu. Ni and Cu alloying can inhibit the decomposition of CH4,
unique properties and excellent catalytic performance different from Cu provides a place for CO2 dissociation, thus producing more active
single metal catalysts due to their adjustable physicochemical proper­ oxygen suitable for carbon gasification, thus reducing the carbon
ties, electronic and geometric effects between bimetallic catalysts deposition and improving the catalytic stability [103].
[90–96]. At present, Pt [97,98], Pd [99], Rh [100], Au [101], Ru [102] (2)Ni-Co. The promotion effect of Co is mainly attributed to its
or other metals such as Cu [103], Co [91,104,105], Fe [72], Mn [106], strong affinity for oxygen species. Therefore, the presence of Co en­
Sn [92], In [90] have been used as the second metal of Ni based bime­ hances the adsorption of CO2, which helps to inhibit carbon deposition
tallic catalysts. The second metal may form alloy phase with Ni or exist by enhancing carbon removal. In addition, the strong synergistic effect
as independent phase as dopant, which changes the electronic structure between Ni and Co helps to disperse the active sites of the metal alloy,
and geometric structure of active metal, thus changing the activity and thus improving the catalytic performance of the catalyst [91,104,105].
stability of the catalyst. In addition, the synergistic effect of bimetallic (3)Ni-Fe. Fe has excellent redox properties. Theofanidis et al. [72]
helps to enhance the dispersion and provide additional active sites, studied the catalytic performance of bimetallic catalyst (Fe-Ni/M­
showing high activity and stable reaction performance in the DRM gAl2O4) for DRM. They believe that CO2 oxidizes Fe to FeOx, and CH4
process. activates at the Ni active site to form H2 and carbon species. The latter is
Noble metals usually help to improve the reducibility of Ni, thus reoxidized by lattice oxygen from FeOx to produce Co. In addition, the
increasing the number of active centers in the catalyst [19,20]. There­ formation of Ni-Fe alloy can enhance the interaction between Ni and Fe.
fore, the noble metal as the second metal of Ni based bimetallic catalyst (4)Ni-Sn. Guharoy et al. found that Sn atoms occupy the C

Table 2
Comparison of DRM catalysts with the synergistic effect of bimetal.
Catalyst Reaction conditions Conversion Time Remarks Reference
(%) on

GHSV or Feed gas Temperature CH4 CO2 stream


Flow rate ratio

Ni/Al2O3 60 70
CH4/CO2/ There is a synergistic effect between Ni and Pt, which improves the
Pt/Al2O3 1 65 76
6000 h− He = 1/1/ 973K 14h conversion of DRM. A small amount of Pt can be used to prolong the service [97]
Ni-Pt/
3 69 76 life of Ni/Al2O3 catalyst.
Al2O3
Ni-Pd/ 1 Different Ni/Pd ratios have little effect on the catalytic activity of the
19.8 L g− CH4/CO2 =
La2O3- 973K 73 78 2h catalysts, but the performance of all bimetallic catalysts is better than that of [99]
h− 1 1/1
ZrO2 single metal Ni or Pd catalysts.
1 Alloying Ni with Cu inhibits CH4 decomposition. Cu provides active sites for
Ni-Cu/Mg 60 L g− CH4/CO2/
873K 51 58 25h CO2 dissociation. The optimum performance of the catalyst is related to the [103]
(Al)O h− 1 N2 = 1/1/2
synergistic effect between Ni and Cu.
Ni/Al2O3 10 \
1 The strong bimetallic interaction resulted from the formation of well
Co/Al2O3 114 L g− CH4/CO2/ 22 \
873K 24h dispersed NiCo alloy can improve the catalytic performance by inhibiting the [91]
Ni-Co/ h− 1 N2 = 1/1/1
34 \ boudouard reaction of CO and the selectivity of Ni for methane cracking.
Al2O3
1 Sn can increase the potential barrier of coke nucleation. Sn can also promote
Ni-Sn/ 60 L g− CH4/CO2/
973K 30 75 20h the oxidation of key reaction intermediates on the catalyst surface. Ni Sn [92]
Al2O3 h− 1 N2 = 1/1/6
bimetallic catalyst showed good stability in 20h-DRM.
Pt/CeO2 27 \ The presence of Co and Pt further increases the abundance of O* through
1
12 L g− CH4/CO2/ significantly enhanced CO2 activation and higher O* binding strength. The
Pt-Co/ 873K 12 h [93]
h− 1 Ar = 1/1/2 42 \ O* modified surface of Pt-Co/CeO2 promoted the reforming reaction with a
CeO2
higher entropy contribution to compensate for its higher activation barrier.

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C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

nucleation center near Ni atom, which can increase the potential barrier by introducing suitable promoter into the catalyst [119]. Kang et al.
of coke nucleation [92]. Although this does not completely prevent [119] prepared Ni-La0.7Sr0.3Cr0.5Mn0.5O3-δ(LSCM) and Cu/Ni-LSCM
carbon deposition, it does slow down carbon formation and affects the catalysts, and compared their catalytic performance for DRM reaction.
type of carbon formed on the catalyst surface. Sn also promotes the The experimental results show that when a certain amount of Cu is
oxidation of key reaction intermediates (such as CHO) on the catalyst added into the catalyst, the grain size, active particle size, carbon fiber
surface, thus facilitating the formation of final products. diameter and carbon deposition amount of Ni decrease. When the active
(5)Ni-In. Németh et al. found that the presence of In can change the metal particle size is the same, the CH4 conversion of the catalyst is also
chemisorption and dissociation of methane [90]. The effect of In on affected by the support [117,120,121]. Tian et al. [121] encapsulated
methane decomposition has two aspects: Changing the surface uniform nickel nanoparticles (about 2 nm) into the through channel of
structure of adsorption sites to prevent the complete dissociation of MCM-41 via ethanol induced capillary effect. After 200 h of reaction
methane. ②Compared with single metal catalyst, it has electronic effect time, no obvious Ni-NP agglomeration was observed. In contrast, the
on Ni, which leads to stronger hydrogen chemisorption. unconfined Ni/MCM-41 deactivates rapidly within 12 h, and the size of
(6)Pt-Co. The Pt-Co/CeO2 bimetallic catalyst was prepared by Xie Ni particles increases to 16.7 nm after 60 h, and the catalyst surface is
et al. [93]. CeO2 is favorable for CO2 activation and provides O* for covered by carbon nanotubes. In addition, the introduction of Ni can
Pt/CeO2 surface. The presence of Co and Pt further increases the well adjust the pore size distribution of the support, and larger Ni spe­
abundance of O* through significantly enhanced CO2 activation and cific surface area can provide more reaction sites for methane activation
higher O* binding strength. The O* modified surface of Pt-Co/CeO2 [122]. Zhou et al. [123] found that pretreatment of the precursor can
promoted the reforming reaction with a higher entropy contribution to affect the size and distribution of active metal particles in DRM catalyst,
compensate for its higher activation barrier. thus affecting its performance. The effect of active metal particle size on
In addition, the research on polymetallic catalysts needs to be the performance of DRM catalyst is summarized in Table 3.
strengthened. Kim et al. [106] developed the precursor of trimetallic The above literature review shows that smaller nickel particles have
catalyst (LaNi0.34Co0.33Mn0.33O3). The effect of Mn is to improve the stronger ability to inhibit carbon deposition. However, in order to design
stability of the catalyst, while Co is an additional active component to a more reasonable DRM catalyst, other factors need to be considered.
increase the reaction rate. In the trimetallic catalyst, MnO mediates the
strong interaction between metal and support, which contributes to the 3.3. Basicity
synergy among the three metals, thus maintaining high activity and
stability under harsh DRM conditions. In the DRM reaction, methane decomposition occurs in the acidic
The above literature review shows that the synergistic effect of part of the support, so basicity is the key feature of the catalyst’s ability
bimetallic catalysts can enhance the dispersion, provide additional to resist carbon deposition. Alkali metals [96] (Na, K) and alkaline earth
active sites and improve the sintering resistance. Among the bimetallic metals [96,124–126] (Mg) can be used as supports or promoters, which
catalysts, the selection of different active metal combinations will can reduce the acidity of the supports to a certain extent. In addition,
strongly affect the performance of the catalysts. In addition, specific some modified catalysts also have high basicity [126,127]. Sengupta
crystal faces or reaction surfaces can be exposed preferentially or et al. [126] studied the modification effect of CaO and MgO on the
selectively by interfacial constraints. It can enrich and regulate the support. The experimental results show that the Al2O3 supported Ni and
active sites, regulate the adsorption and activation of reactants and in­ CaO modified Ni-Co catalysts have extra base sites, which improve the
termediates, and improve the conversion and selectivity of reforming chemisorption capacity of the catalysts for H2 and CO2, thus improving
reaction [108]. However, the structure of bimetallic particles and the the activity and carbon resistance of the catalysts. MgO has a strong
promotion mechanism of different metals are not mature and need interaction with active metals, which has a negative effect on the cata­
further study. The research on polymetallic catalysts also needs to be lytic activity. Li et al. [127] reported a new method of modifying
strengthened. Ni/Al2O3 with La2O2CO3. They found that LA can cover the acidic sites
of Al2O3, increase the basicity of the catalyst, promote CO2 adsorption
3.2. Active metal particle size and activation, and inhibit carbon deposition.
Increasing the basicity of the catalyst can accelerate the activation of
The performance of the catalyst is not only related to the strength of the intermediate acid CO2 and oxidize the carbon on the catalyst surface
metal-support interaction, but also affected by the size of active metal [128–130]. The presence of active CO2 on the catalyst surface will
particles [80]. DRM reaction requires high temperature, and high tem­ inhibit the decomposition of CH4 to produce carbon, thus improving the
perature will lead to the sintering of small size active metal particles, anti deactivation ability [131]. Ballarini et al. [96] investigated the
and eventually increase with the deposition of carbon. Many researchers catalytic performance of Pt catalysts with different metal loading in the
[109,110] proposed that carbon deposition in reforming reaction pro­ dry reforming of methane using alkaline (Na and K) or alkaline earth
cess obviously depends on the size of metal particles. In addition, SMSI metal (Mg) doped Al2O3 as supports. The experimental results show that
can maintain small size active metal particles at high temperature the presence of alkaline metals or alkaline earth metals improves the
[111–113]. Smaller nickel particles have stronger ability to inhibit thermal stability of γ-Al2O3 and the acidity of support, while the cata­
carbon deposition [114–117]. However, the effect is limited. Indepen­ lysts doped with alkaline earth metals can maintain higher specific
dent observation of the active metal particle size of dry reforming surface area and better Pt dispersion. Carbon is deposited on the surface
catalyst can provide valuable insights for researchers to design better of metal particles and supports, and the carbon deposition amount of
catalysts [117]. support with stronger acidity (A-Mg) is greater, which increases with the
The results show that the smaller the active metal particle size, the increase of activity [132]. Dama et al. [124] synthesized perovskite type
higher the activity of the catalyst [117,118]. In addition, promoter oxides substituted by alkaline earth metals and evaluated them as pre­
[119], support [80,117,120,121], preparation method [122] and pre­ cursors of DRM catalysts. The results show that the types of alkaline
treatment [123] can also affect the active metal particle size of the earth metals that replace the a site of perovskite oxides play an impor­
catalyst, thus affecting the activity of the catalyst. Han et al. [119] tant role in the structure, basicity, oxygen defects and Ni dispersion of
evaluated the dependence of CH4 and CO2 conversion on Ni particle size perovskite oxides. In addition, basicity plays an important role in the
and support, respectively. It was found that the smaller the Ni particle activation and maintenance of reforming reaction. Vasoncelos et al.
size, the higher the CH4 turner frequency. In the MSR reaction, there are [125] prepared Ni based catalysts from two hydroxyapatites with
similar conclusions about the active metal particle size [118]. The size of different physicochemical properties. The catalyst with high basicity
active particles and the amount of carbon deposition can also be reduced and high alkali density shows good performance in all cases. The effect

6
C. Shi et al.
Table 3
Comparison of DRM catalysts with active metal particle size.
Catalyst Reaction conditions Conversion(%) Time Remarks Reference
on

GHSV or Feed gas Temperature CH4 CO2 stream


Flow rate ratio
36.7(2.6
62.4
nm)(a)
36.8(5.2
61.6 In the case of higher reaction temperature, as long as the particle size is small and the interaction with the basic
CH4/CO2/ nm)
Ni/SiO2@SiO2 \ 1073K 100 h support can maximize the activity. After 100 h, the amount of CO absorption increases slightly because the silica [117]
N2 = 9/9/2 18.8(9.0
35.4 coating becomes more open after high temperature reaction.
nm)
12.6(17.3
26.6
nm)
Ni-La0.7Sr0.3Cr0.5Mn0.5O3-
923K 7 8
1 1 CH4/CO2/ After 13 h-DRM, the addition of appropriate amount of Cu reduced the grain size of Ni, the size of active
10 L g− h− 13 h [119]
δ
7

Cu/Ni- Ar = 1/1/8 particles, the diameter of carbon wire and the amount of carbon deposited.
923K 73 60
La0.7Sr0.3Cr0.5Mn0.5O3-δ
1 1 CH4/CO2 = The introduction of proper amount of Mg controls Ni particle size, which contributes to suppressing the carbon
NiO-MgO-Al2O3 15 L g− h− 973K 78 83 100 h [120]
1/1 formation. There was no deactivation after 100 h long-term stability test.
1 1 CH4/CO2 = A new method for the preparation of Ni/MCM-41 catalyst can effectively prevent the sintering and high-
Ni/MCM-41 45 L g− h− 973K 71 81 200 h [121]
1/1 temperature coking of metal nanoparticles. It can maintain high activity and stability for 200 h-DRM.
Ni-MA(EISA) 85.9 78.1
W/FCH4 = 1 g CH4/CO2/ 6h The introduction manner of Ni can well regulate the pore size distribution of the support, and the larger surface
Ni/MA(IMP) 1023K 81.3 74.8 [122]
h mol− 1 O2 = 4/2/1 area of Ni can provide more reaction sites for methane activation.
Ni-MA(EISA) 86 78 100 h
Ru0.003Ni0.067Mg0.93O-
75 80
CR(b) 1 1 CH4/CO2 = The pretreatment of precursors can affect the size and distribution of active metal particles in DRM catalyst, thus
86 L g− h− 1033K 100 h [123]
Ru0.003Ni0.067Mg0.93O- 1/1 affecting its performance. The catalyst of direct reduction has higher stability in 100 h-DRM.
79 83
DR(c)

(a) Four different sizes (2.6, 5.2, 9.0, and 17.3 nm) of Ni nanoparticles.
(b) CR indicating calcination and reduction.
(c) DR representing directly reduced.

Journal of CO2 Utilization 46 (2021) 101462


C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

of basicity on catalyst performance is also summarized in Table 4. can also affect it. The promoter can improve the physical and chemical
The above literature review shows that in DRM process, because CO2 properties of the support and catalyst, and improve the stability of the
is acidic gas, the adsorption capacity of alkaline support is higher than catalyst under thermal reduction treatment [147,148]. It can also in­
that of acid support. However, it is usually beneficial to have a medium crease the surface concentration of active sites [45]. Wang et al. [147]
surface acid-base center [133], because excessive acidity of the support doped Pr or Zr into CeO2 matrix and studied Ir catalyst supported on Ce
can lead to carbon deposition through enhanced CH4 decomposition composite oxide. The experimental results show that doping Pr or Zr can
reaction [134]. In addition, too high basicity can promote boudouard improve the oxygen storage capacity of the catalyst, make carbon
reaction, promote the oxidation of active metals, and lead to the deac­ vaporize rapidly at the interface of metal support, and effectively reduce
tivation of the catalyst. In the design of high basicity support, we should the carbon deposition on the catalyst surface. CeO2 modified catalyst
also pay attention to the negative effects of high basicity. can also inhibit carbon deposition and improve catalyst activity [149].
Chein et al. [149] improved the catalytic performance of DRM catalyst
3.4. Oxygen storage capacity by CeO2 modification of Ni/Al2O3 catalyst and the addition of O2 into
the reactant. The effect of oxygen storage capacity on catalyst perfor­
Oxygen storage capacity is also one of the important factors for mance is summarized in Table 5.
carbon deposition resistance of DRM catalyst. The oxygen defects in the In the process of catalyst development, researchers also found that
support are the potential sites for CO2 activation and C–O bond frac­ perovskite type composite oxide (ABO3) has the advantages of good
ture, and increase the free oxygen content on the catalyst surface. Free catalytic activity and high thermal stability. Perovskite has a wide
oxygen oxidizes C to CO and forms carbonate intermediate products on tolerance range for the composition ion radius in the lattice composi­
the alkaline reduction support, thus eliminating the formation of carbon tion, so the cations with appropriate ionic radius can be used to partially
[135]. In addition, the atmosphere in which the catalyst is prepared also or completely replace the A site and B site ions without causing great
affects the oxygen storage capacity of the catalyst [136]. Zhu et al. [136] damage to the original perovskite structure [150]. The substitution of
calcined Ni-Ce/SiO2 catalysts in different atmospheres (Ar, H2, CO2, O2) low valence ions (such as Sr2+, Eu2+, Ba2+) to A site will increase the
and applied them to DRM. The results show that the catalyst calcined in concentration of oxygen defects in bulk phase, while the high or variable
Ar atmosphere has higher oxygen storage capacity, the fluidity and ac­ valence ions (such as Ce4+) will reduce the concentration of oxygen
tivity of oxygen on the catalyst surface are significantly improved, and defects [151], which makes perovskite composite oxides have a certain
the catalyst is more stable. However, the catalyst calcined in H2 atmo­ advantage in catalytic activity and stability. Bian et al. [152] summa­
sphere will lose the oxygen storage capacity of CeO2 and inhibit the rized that the substitution of A site can produce more active moving
elimination of carbon whiskers, resulting in poor stability of the catalyst. surface oxygen sites, which can vaporize the carbon species on the
When the catalyst was calcined in CO2 and O2, the surface oxygen catalyst surface, thus improving the carbon resistance. Pichas et al.
mobility and activity decreased, and the carbon removal was inhibited. [153] studied the performance of La2-xSrxNiO4 perovskite oxide catalyst
The high oxygen storage capacity of CeO2 helps to eliminate carbon in DRM reaction. They found that a small amount of Sr increased carbon
and inhibit carbon deposition [44,137–139]. Many studies have shown deposition on the surface of the catalyst, while a high amount of Sr
that CeO2 has large oxygen storage capacity, which can promote the inhibited coking and increased CO2 conversion and CO production. Sr
formation of oxygen vacancies and improve the oxygen mobility also can increase the basicity of the catalyst surface. Sutthumporn et al.
[139–145]. However, CeO2 usually loses its oxygen storage capacity have also shown that the substitution of Sr can significantly increase the
under high temperature treatment and reduction atmosphere [137,142, lattice oxygen content [154], which may be due to the breaking of the
146]. In addition, promoter [45,147,148] and modified catalyst [149] oxidation state equilibrium between Sr2+ and La3+.

Table 4
Comparison of DRM catalysts with basicity.
Catalyst Reaction conditions Conversion Time Remarks Reference
(%) on

GHSV or Feed gas Temperature CH4 CO2 stream


Flow rate ratio

Pt/Al2O3-K 64 81 The acidity of the support is inhibited by doping alkaline metal, but
the properties of the support will change during the high temperature
CH4/CO2
\ 1023K 2.25h heat treatment (1000℃). After doping alkaline earth metal, there are [96]
Pt/Al2O3-Mg = 1/1 58 74
still some acid centers in the support. It is estimated by TPO analysis
that the carbon content of all catalysts is less than 1 wt%.
CaZr0.8Ni0.2O3-δ has high activity and is stable even after 500 h.
CH4/CO2/
1 Probably, the oxygen defects created due to Ni substitution might
CaZr0.8Ni0.2O3-δ 28,800 h− N2 = 1/1/ 1073K 95 96 500 h [124]
have also been helpful for the removal of coke formed thus imparting
1
durability to the catalyst.
Ni/Ca-HA1(a) 1 CH4/CO2/ 60 70 Ni/Ca-HA2 catalyst has better catalytic performance than Ni/Ca-HA1
15.9 L g−
N2 = 1/1/ 973K 7h catalyst, which is due to the stronger basicity, higher density of basic [125]
Ni/Ca-HA2 h− 1 80 81
3 sites and higher specific surface area of Ca-HA2 support.
Ni-Co/Al2O3 14 15
Ni-Co/CaO- 0.14 kg h CH4/CO2/ Cao modified catalyst has extra basic sites, which improves the
15 16
Al2O(b)
3 kg− 1 mole N2 = 1/1/ 873K 3h chemisorption capacity of H2 and CO2. MgO has a strong interaction [126]
Ni-Co/MgO- CH4 3 with Ni and Co, which has a negative effect on the catalytic activity.
8 13
Al2O3
La2O2CO3 modified Ni/Al2O3 can regulate the interaction between Ni
1 CH4/CO2/ and Al2O3. La can cover the acidic position of Al2O3, increase the
Ni/La2O2CO3- 240 L g−
N2 = 3/3/ 923K 61 69 50h basicity of catalyst, promote the adsorption and activation of CO2, and [127]
Al2O(c)
3 h− 1
14 inhibit carbon deposition. The catalyst has good stability after 50h-
DRM.

(a) Two hydroxyapatites (HA), Ca-HA1 (SBET = 7 m2 g− 1, d50 = 5.2 μm) and Ca-HA2 (SBET = 60 m2 g− 1, d50 = 6.1 μm).
(b) Modifying the support of Al2O3 with CaO and MgO.
(c) Modification of Ni/Al2O3 by La2O2CO3.

8
C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

The above literature review shows that improving the oxygen stor­
Reference
age capacity of the catalyst can promote the carbon removal, which is
one of the effective means to improve the performance of the catalyst. In

[136]

[147]

[148]

[149]

[153]
[45]
addition, the substitution of A site in perovskite can produce more
active moving surface oxygen sites, which can vaporize the carbon
The catalyst calcined in Ar atmosphere has a higher oxygen storage capacity, and the mobility and activity of oxygen on

catalyst is calcined in CO2 and O2 atmosphere, the mobility and activity of surface oxygen are reduced, and the removal

mechanism on metal surface. The addition of Pr, Zr and Nb doped ceria into Pt/Al2O3 catalyst can significantly reduce
the surface of the catalyst are significantly improved, and the catalyst is more stable. However, the catalyst calcined in
high temperature H2 atmosphere will lose the oxygen storage capacity of CeO2 and the catalyst stability is poor. When the

The modification of Ni/Al2O3 catalyst with CeO2 can inhibit carbon deposition. The stability test for 36 h showed that the
stability of the catalyst under thermal reduction treatment. Zr-rich catalysts show high activity and strong resistance to

Ir/Ce0.9M0.1O2 (M = Pr, Zr) catalyst has stronger metal support interaction and better oxygen storage capacity, which
Compared with the samples without zirconia, Ni/CeO2-ZrO2 catalyst showed higher activity. Zr improves the texture

A small amount of Sr increased carbon deposition on the surface of the catalyst, while a high amount of Sr inhibited
species on the surface of the catalyst, thus improving the carbon resis­

Pt/CePr/Al2O3 has the highest oxygen storage/release capacity, which promotes the occurrence of carbon removal

coking and increased CO2 conversion and CO production. Sr also can increase the basicity of the catalyst surface.
of carbon is inhibited. The Ni-Ce/SiO2 catalyst calcined in Ar atmosphere has better catalytic stability after 30 h. tance. However, the substitution of reducible elements at B site and
simultaneous substitution of A and B sites need more detailed study.

3.5. Carbon deposition

In catalytic chemical reactions, deactivation of catalyst is inevitable,


especially in the case of higher reaction temperature [7,155]. According
to thermodynamics, the carbon deposited on the catalyst surface mainly
comes from the boudouard reaction and CH4 decomposition, which is
easier to form under DRM conditions [156]. The type and quantity of
activity of CeO2 modified Ni catalyst was higher than that of pure Ni catalyst. carbon deposited on the catalyst surface are closely related to the
properties of the support [157]. Therefore, designing a reasonable
support is one of the effective means to solve the problem of carbon
effectively reduces the carbon deposition on the catalyst surface.

deposition on catalyst.
Many studies have shown that there are three types of carbon
deposition on supported nickel catalysts [158–161]: amorphous carbon
carbon deposition. It remained stable after 24h-DRM.

(polymerized) Cα, filamentous carbon Cβ and graphite carbon Cγ. Cα


comes from the decomposition of hydrocarbons and is an active species
to form syngas. Cβ and Cγ are formed on the surface of the catalyst and
need the participation of metal active sites. The activity of Cγ is the
worst, which can lead to catalyst deactivation [160,161]. Cα and Cβ are
converted into Cγ after a long time reaction, resulting in the rapid
deactivation of the catalyst. In addition, two types of carbon, filamen­
tous and encapsulated carbon, may be formed on nickel catalyst [158,
the loss of catalyst activity.

159]. Guo et al. [160] found that Cγ was the least active species for H2
and O2, but its activity for CO2 was unexpectedly high. The unique
reactivity of CO2 with different types of coke can be attributed to the
formation of carbonate, bidentate acid and formate on the surface of
MgAl2O4. These surface species promote the oxidation of Cγ, thus
Remarks

(a) Ni-Ce/SiO2 catalysts were prepared by calcination in four different atmospheres (Ar, CO2, O2, H2).

improving the stability of Ni/MgAl2O4 catalyst. Because the Ni particles


at the end of the carbon nanofibers can still contact with the reactants,
the filamentous carbon is not considered to affect the catalytic activity
Time on

stream

200 h

of the catalyst [162–166]. Although there is carbon deposition in the


30 h

24h

24h

18h

48h

reaction process, the catalyst will not be deactivated, but the accumu­
lation of carbon on the catalyst surface will increase the pressure drop of
Conversion(%)

the bed or block the reactor [158,167,168]. Based on the formation


13.6
13.9
CO2

0.98(Ar)(b)

35

52

57
71
76
21
51
55
68

87
0.95(CO2)

mechanism of filamentous carbon, the diameter of carbon nanotubes


0.91(H2)
0.97(O2)

depends on the size of metal Ni particles [162]. Smaller Ni particles and


10.2
11.6
CH4

more uniform dispersion can reduce the deposition of carbon on the


20

38

43
54
57
16
38
43
57

51

catalyst surface and effectively inhibit the growth of filamentous car­


Temperature

bon. Large pore size has little effect on the growth of filamentous
carbon.
(b) Stability = CH4 conversion at 30 h/CH4 conversion at 1 h.
1073K

1023K

1073K

1073K
973K

673K
Comparison of DRM catalysts with oxygen storage capacity.

Xu et al. [166] found that there were four carbon species on


Ni/La2O3/γ-Al2O3 and Ni/La2O3/α- Al2O3 catalysts, which existed in
CH4/CO2 = 1/1

CH4/CO2 = 1/1

CH4/CO2 = 1/1

CH4/CO2 = 1/1

CH4/CO2 = 1/1

CH4/CO2 = 1/1

three types (Cα, Cβ, Cγ). The amount and type of carbon deposition are
Feed gas ratio

different depending on the size of Ni particles in the catalyst and the


structural characteristics of the support. The formation and morphology
(c) CeO2 modification on Ni/Al2O3 catalyst.

of filamentous carbon are closely related to the size of Ni particles.


When Ni particles are less than 15 nm, they can inhibit the formation
Reaction conditions

and deposition of filamentous carbon, reduce the amount of carbon


GHSV or Flow rate

− 1

deposition, and produce more active Cα species, so that the catalyst has
F = 60 mL min

− 1

better activity and stability. The smaller the grain size of graphite car­
h−

h−

h−

70 cc min
1

bon is, the easier carbon monoxide can be produced by gasification with
30 L g−

18 L g−

30 L g−

carbon dioxide, thus prolonging the service life of the catalyst [124].
Generally speaking, the activated carbon generated from methane
Ni/CeO2-Al2O(c)

decomposition is easy to be gasified into CO, and excess carbon species


Pt/CeNb/Al2O3

3
Ir/Ce0.9Pr0.1O2
Ir/Ce0.9Zr0.1O2

Pt/CePr/Al2O3
Pt/CeZr/Al2O3
Ni/CeO2-ZrO2

are deposited on the catalyst. Therefore, carbon deposition is generally


Ni-Ce/SiO(a)
2

LaSrNiO4
Pt/Al2O3

the result of the equilibrium of activated carbon formation and gasifi­


Ni/CeO2

La2NiO4
Catalyst

Ir/CeO2
Table 5

cation. In addition, smaller nickel particle size can inhibit the nucleation
and growth of coke [169]. Further study [170] shows that when the

9
C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

positive ion, negative ion, excited atom or molecule, ground state atom
Table 6
or molecule and photon. Whether the gas is partially ionized or fully
Classification of plasma.
ionized, the total number of negative charges is equal to the total
Classification Temperature(K) Example number of positive charges, which is generally quasi neutral, so it is
High temperature plasma (thermal Tg=Ti=Te = 106- Nuclear fusion, called plasma. Plasma is considered as the fourth state of matter except
equilibrium) 109(a) Laser fusion solid, liquid and gas. At present, some plasma gas conversion methods
Electric arc,high have been reported, such as CO2 pyrolysis [172–174], DRM [172,
Thermal plasma Tg≈Ti≈Te = 3 ×
frequency
Low (local equilibrium) 103− 4
discharge
[175–177] and nitrogen fixation [178–180].
temperature According to different standards, plasma has different classification.
Te(>104)>> Glow discharge,
plasma Cold plasma
Ti≈Tg≈3 × 102- Microwave No matter what standard is selected, the plasma temperature should be
(nonequilibrium)
103 discharge considered. Plasma is a multicomponent system, which presents the
(a) Tg: Heavy particle temperature; Ti: Ion temperature; Te: Electron temperature of multiple states, electron temperature (Te), ion temper­
temperature. ature (Ti) and gas temperature (Tg). According to the system tempera­
ture, the plasma is divided into high temperature plasma and low
radius of Ni is less than 7 nm, it can effectively inhibit carbon deposition. temperature plasma, as shown in Table 6. High temperature plasma is
Wu et al. [101] suggested that there was a strong correlation between generally used in nuclear technology. Low temperature plasma can be
the catalytic activity and the type/number of carbonaceous species. The divided into hot plasma and cold plasma. The gas temperature of hot
catalyst with the best performance is the one with the best combination plasma is close to that of electron, and the system is in equilibrium, so it
of the two parameters (high amount of carbon nanotubes and low total is called equilibrium plasma. The advantage of thermal plasma is that
carbon). Guharoy et al. [92] showed the difference of carbon deposition the thermodynamic equilibrium of electrons and heavy particles can be
between single metal catalyst and bimetallic catalyst by SEM image. achieved through a large number of collisions between electrons and
Comparing the images of new catalyst and waste catalyst, it can be found heavy particles [181]. On the contrary, although the electron tempera­
that the single metal catalyst is completely covered by carbon after DRM ture of cold plasma is high, its gas temperature is very low, which can be
reaction, while the bimetallic system is only partially covered by fila­ kept at room temperature. The system is in thermodynamic
mentous carbon species. non-equilibrium state, so it is also called non-equilibrium plasma. The
The above literature review shows that the support is one of the key advantage of cold plasma is that the gas can be activated by electron
factors affecting the carbon deposition of the catalyst. Therefore, it is an impact excitation, ionization and dissociation reactions, rather than
urgent need to develop a more reasonable support. In addition, it is heating the whole reactor [182,183].
necessary to further study the effect of different types of carbon depo­ Next, the research progress of cold and hot plasma in plasma-
sition on the catalytic performance. catalytic system is introduced.

4. Plasma-catalytic system 4.2. Thermal plasma-catalytic system

The progress of DRM reaction in recent years was reviewed from the Thermal plasma is a continuous and uniform plasma produced by
perspective of plasma-catalytic system. arc. Thermal plasma has the characteristics of high enthalpy content,
high temperature (0.5− 1 eV for heavy particles and electrons), high
electron density (1019-1020 m− 3), large processing capacity, easy
4.1. Plasma amplification and high energy conversion efficiency. It has obvious
thermal and chemical effects. It has been widely used in industry [184].
Plasma is a conductive fluid composed of electrons, ions, free radi­ Tao et al. [185] applied bipolar thermal plasma to DRM for the first
cals and neutral particles. This concept was first introduced by Irving time to study how to expand the process flow and reduce energy con­
Langmuir in 1928 [171]. Because the mass of ions and neutral particles sumption. In addition, no oxidation of cathode and anode or carbon
in plasma is much larger than that of electrons, electrons are called light deposition in the plasma generator were observed. Fig. 2 shows the
particles, while ions and neutral particles are called heavy particles. thermal plasma treatment system they used. They used two ways to
Plasma is actually ionized gas, including six typical particles: electron, score research. (i) The feed gas (CH4 and CO2) enters the discharge area
between 10 (first anode) and 12 (second anode) from 5 (gas inlet II); and
(II) feed gas (CH4 and CO2) simultaneously enters the discharge area
between 10 (first anode) and 12 (second anode) from 5 (gas inlet II) and
6 (gas inlet III). The first method has high conversion rate and selec­
tivity, but the energy conversion efficiency is low due to the high energy
utilization rate; the second method has high energy conversion effi­
ciency due to the large feed gas dosage, but the conversion rate and
selectivity are low. In addition, the oxidation of cathode and anode or
carbon deposition in plasma generator were not observed in both
methods. Tao et al. [186] also carried out DRM experiments using
thermal plasma alone and synergistic effect of thermal plasma and in­
dustrial catalyst. Under the same experimental conditions, the conver­
sion of CH4 and CO2, the selectivity of H2 and CO (10–20% higher) and
the specific energy of the reaction were increased by using thermal
plasma catalyst than without catalyst. In order to reduce the energy
consumption of bipolar thermal plasma DRM process, on the basis of Tao
Fig. 2. Thermal plasma treatment system. 1. Ar, 2. CH4, 3. CO2, 4. Gas inlet I, et al. [185,186], Xu et al. [187] also studied the synergistic effect of hot
5. Gas inlet II, 6. Gas inlet III, 7. DC power supply, 8. Cathode, 9. Plasma plasma and industrial Z107Ni/Al2O3 catalyst. Under the conditions of
generator, 10. First anode, 11. Contactor, 12. Second anode, 13. Graphite tube CH4/CO2 = 4/6, 14.4 kW input power and 5m3/h feed gas, the con­
reactor, 14. Collector, 15. Gas outlet. Quoted from Reference [185]. Copyright version of CH4 and CO2 is 77% and 62%, the selectivity of H2 and CO is
(2009) Elsevier. 88% and 97%, respectively. The optimal specific energy is 193 kJ/mol

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C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

and the energy conversion efficiency is 66%. Compared with the steam plasma catalyst in improving the yield and selectivity of DRM.
reforming process, the experimental results are very close to the in­ (2)Corona discharge. Nguyen et al. [200] studied the DRM reaction
dustrial requirements. Kim et al. [188] studied the treatment of hot under corona discharge under different process parameters. The exper­
plasma by plasma tube, and determined the optimal operation condi­ imental results show that the conversion of CH4 and CO2 increases with
tions of DRM reaction. Although thermal plasma can achieve the increase of applied peak voltage or pulse frequency, but decreases
high-efficiency reforming reaction of DRM, it has some disadvantages, with the increase of total flow rate.
such as low energy utilization, high equipment material requirements (3)Glow discharge. Li et al. [202] studied the DRM reaction by
and high operation cost. atmospheric pressure glow discharge plasma. This process can effec­
The above literature review shows that although thermal plasma can tively convert CH4 and CO2 into syngas. The maximum conversion of
realize the efficient reforming reaction of DRM, it still has the disad­ CH4 and CO2 is 98.52% and 90.30% respectively, and the highest con­
vantages of low energy utilization, high equipment material re­ version rate is 12.21 mmol/kJ. Compared with other plasma processes,
quirements and high operation cost. In order to improve the energy it has the advantages of large capacity and high conversion.
utilization and reduce the application cost, it is necessary to further (4)Spark discharge. Zhu et al. [52] studied the kinetics of DRM
optimize the DRM thermal plasma reaction system. reaction in a kilohertz discharge plasma, and thus established the kinetic
equation of DRM reaction in spark discharge plasma.
4.3. Cold plasma-catalytic system (5)Microwave discharge. Fidalgo et al. [208] studied the
microwave-assisted DRM reaction using activated carbon as catalyst and
In cold plasma, the total kinetic temperature of gas is kept low, while microwave acceptor. Compared with conventional heating and micro­
the energy of electrons is very high. The typical electron temperature is wave heating, microwave heating can improve the conversion of CH4
1− 10 eV, which is enough to break down inert molecules and produce and CO2.
highly active substances: free radicals, excited atoms, ions and mole­ (6)Sliding arc discharge. Indarto and his colleagues have studied
cules [189,190]. Therefore, the synthesis gas can be prepared by plasma the conversion of methane in sliding arc plasma [210].
discharge at low temperature, and DRM reaction can be carried out (7)RF discharge. Putra et al. [212] proposed a method for preparing
under normal pressure and low temperature by cold plasma [191,192]. hydrogen by decomposing methane hydrate with 27.12 MHz RF plasma.
However, the basic relationship between plasma chemistry and selected DBD and corona discharge produce low electron density and limited
plasma conditions and reactor parameters is still poorly understood. reaction volume, which limits the processing capacity. Glow discharge is
Therefore, more and more researchers begin to pay attention to the cold a low-voltage discharge (less than 10 mbar), but the electron energy is
plasma technology rather than the traditional catalytic technology. very high during the discharge process. Because of its low pressure
The generation modes of cold plasma are: dielectric barrier discharge characteristics, it is not suitable for chemical synthesis. Microwave
(DBD) [193–199], corona discharge [200,201], glow discharge [202, discharge has large discharge space and uniform discharge, but its in­
203], spark discharge [52,204], microwave discharge [205–208], dustrial application is limited due to its complex equipment and high
sliding arc discharge [209–211], radio frequency (RF) discharge [212]. price. The reactor with sliding arc discharge is difficult to expand, which
In this section, the related researches on different discharge modes are is far from the industrial requirements. RF discharge works at high
summarized, and their advantages and disadvantages in DRM reaction frequency (GHz) and very low pressure to achieve non-equilibrium
are introduced. conditions. This discharge is not suitable for chemical synthesis.
(1)DBD. Khoja et al. [193] studied the DRM reaction over supported In addition, scholars at home and abroad have carried out a lot of
Ni-Al2O3-MgO catalyst in a DBD plasma reactor. They found that the research on the combination of cold plasma and heterogeneous catalysis
energy efficiency (EE) of DRM catalyzed by plasma and catalyst is higher [213,214]. The combination of plasma and solid catalyst can improve
than that of DRM catalyzed by plasma only, which indicates the syner­ the conversion of CH4 and CO2, the selectivity of products, and the
gistic effect between catalyst and plasma. On this basis, Khoja and his stability, sintering resistance and carbon resistance of the catalyst
colleagues also synthesized Ni/La2O3MgAl2O4 catalyst and carried out [215–218]. Although there are many studies on plasma catalysis
DBD plasma DRM test [194]. In addition, Khoja et al. [199] also sum­ [193–198], the interaction mechanism between plasma and catalyst is
marized the research status and latest progress of DBD plasma for DRM, relatively less. The interaction between plasma and catalyst can produce
mainly discussed the challenges faced by DBD plasma technology, the synergistic effect, which is mainly manifested in the destruction of
interaction between catalyst and plasma, and the research progress of volatile organic compounds by plasma catalytic system. The plasma

Fig. 3. Schematic diagram of fixed bed pyrolysis device. (1: gas cylinder, 2: valve; 3: mass flow control; 4: pressure gauge; 5: mass flow indicator; 6: temperature
controller; 7: furnace; 8: reactor; 9: plasma generator; 10: oscilloscope; 11: regulator; 12: cold trap; 13: gas flowmeter; 14: gas chromatograph). Quoted from
Reference [227]. Copyright (2017) Elsevier.

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C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

catalytic system is superior to the traditional single catalytic system. Tu fixed in the cylinder vertically and coaxial respectively and sealed. Lv
et al. [195] also found that the way in which the catalyst was filled in the et al. [223] studied the dry reforming reaction of methane and ethane
discharge gap affected the conversion of CH4 and CO2. This may be due mixture of low-carbon alkanes on Ni/La2O3. At 600℃, the tar yield was
to the filling mode changing the discharge mode. Galen et al. [198] also 20.6 wt.%, which was 1.18 and 1.09 times higher than that under N2 and
found that the mode of catalyst filling affected the synergistic effect DRM conditions, respectively. Compared with industrial Ni/Al2O3,
between plasma and catalyst. In addition, there are some negative ef­ Ni/La2O3 has higher gas reforming conversion and tar yield, and less
fects in the plasma catalytic system [195,219], but the reasons for this carbon deposition.
phenomenon have not been discussed and are not clear. The under­ In addition, DRM can also promote the upgrading of coal tar. Wang
standing of the interaction and synergistic effect between plasma and et al. [224] used activated carbon supported nickel (Ni/AC) catalyst for
catalyst is also uncertain. in-situ catalytic cracking and DRM of coal tar. At 650℃, compared with
The above literature review shows that the reaction of methane unmodified tar, the content of light tar on Ni/AC catalyst increased to
initiated by cold plasma has enough energy under normal temperature 96.5%, and the yield of light tar increased from 8.0% to 12.2%.
and atmospheric pressure. At present, the design of plasma power supply The above literature review shows that the integrated process of cold
and plasma reactor is not mature enough. It is necessary to further plasma and pyrolysis technology has a significant effect on improving
improve the efficiency of energy utilization and the stability of the the yield of pyrolysis products. However, the research on the mechanism
system. of integration process is not mature and needs further research. In
addition, in addition to coupling with coal pyrolysis, it is feasible to
couple cold plasma technology with biomass [228] and oil shale py­
4.4. Coupling of DRM cold plasma-catalytic system and pyrolysis
rolysis, which has certain research value.
technology

4.5. Mechanism of plasma-catalyst interaction


DRM can also be used to improve the yield and quality of tar during
coal pyrolysis. The yield of coal tar is further improved by coupling coal
The coupling of plasma and catalyst can overcome the disadvantages
pyrolysis with CH4 activation, such as MSR [220], DRM [221–224],
observed when plasma is used alone (high energy consumption and
methane aromatization [225], DRM by cold plasma [226,227]. At pre­
unnecessary by-product formation [229,230]). The plasma-catalytic
sent, the research on the integrated process of cold plasma and pyrolysis
system has higher conversion efficiency than that of plasma alone (see
technology is relatively less [227].
Fig. 4), which may be due to the plasma-catalyst interaction. This
Wang et al. [222] studied the thermal decoupling of DRM and coal
interaction depends on the discharge behavior induced by the catalyst
and the coupling process of DRM and coal catalytic pyrolysis. It was
and the activity of the catalyst excited by plasma. Due to the short
found that the tar yield was increased by 80% at 750℃ compared with
lifetime of the active particles in the excited state at atmospheric pres­
that in nitrogen atmosphere. This is due to the interaction between the
sure, the effect of the catalyst placed at the end of the plasma discharge
free radicals formed by DRM and the free radicals generated by the
region or isolated from the discharge region is even worse than that of
pyrolysis of coal structure. DRM is usually carried out above 700℃,
the catalyst or plasma alone. When the catalyst is placed in the plasma
which is higher than the optional temperature of coal pyrolysis
discharge area, the synergistic effect is greater than the sum of the
(500− 650℃). In order to solve the problem of temperature mismatch,
plasma and catalyst alone under the same conditions [176,231].
He et al. [226] activated methane by dielectric barrier discharge plasma
The way in which the catalyst is placed in the plasma discharge area
and combined it with coal pyrolysis. The results show that the tar yield
will change the physical and chemical properties of the plasma and the
at 400℃ is about twice as high as that under N2 condition, and the high
catalyst, thus affecting the plasma-catalyst interaction [195]. When the
tar yield is the result of active substances participating in tar formation
catalyst is filled in the discharge area, the discharge area will be reduced
in mixed gas plasma. Jin et al. [227] studied the integrated process of
and the discharge mode will be changed, which is not conducive to the
coal pyrolysis and DRM reaction by spark discharge plasma technology
plasma catalytic reaction. When the catalyst is partially filled with the
(cold plasma). Compared with the pyrolysis of nitrogen or carbon di­
discharge area, the plasma field changes from micro discharge to mixed
oxide and methane, the combination of spark discharge plasma DRM
form of solid surface discharge and micro discharge. The catalyst is
and coal pyrolysis can produce more tar. Fig. 3 is the schematic diagram
activated by high energy electron bombardment and forms active par­
of the fixed bed pyrolysis device. In quartz tube reactor, stainless steel
ticles with large lattice defects. The excited species were selectively
tube is used as high voltage electrode and stainless steel rod as
adsorbed on the surface of the catalyst and reacted to produce the target
grounding electrode. Considering the integrated process of coal pyrol­
product. The other active state particles which were not selectively
ysis with DRM and adjustable discharge gap, the two electrodes were
adsorbed formed the product by free binding.
The physical and chemical properties of the catalyst (such as con­
ductivity, electromagnetism, basicity and structure) will affect the syn­
ergistic effect between the catalyst and the plasma, thus affecting the
reactant conversion, product selectivity and species [232,233]. Liu et al.
[232] found that, compared with the absence of catalyst,
Mo-Zn/HZSM-5 zeolite catalyst increased the electron temperature of
plasma by 2.28 times, but the gas temperature remained unchanged. At
the same time, the electron concentration is reduced by 58%. In addi­
tion, when the zeolite catalyst exists in the plasma discharge region, the
plasma electron concentration decreases and the ionization degree also
decreases, resulting in the increase of plasma resistance and the
discharge parameters are seriously affected. Kim et al. [233] reviewed
the research progress of interaction between cold plasma and catalyst in
recent years. The plasma induces a series of interactions on the catalyst
surface (such as: providing active components, local heating and surface
charging). The electrical properties of the catalyst will greatly change
Fig. 4. Comparison of the conversion efficiency between plasma and plasma the nature of plasma generation.
catalysis. Quoted from Reference [176]. Copyright (2012) Elsevier. Plasma can increase the temperature of the catalyst surface, thus

12
C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

affecting the desorption of species adsorbed on the catalyst surface The above literature review shows that the interaction between
[234]. Zhang and his colleagues found that the catalyst was easy to be plasma and catalyst can improve the conversion of reactants, reduce the
activated in a high-power plasma field, and the activation temperature types of by-products and improve the selectivity of target products. The
of the catalyst could be reduced by the high-energy electron bombard­ research on the interaction mechanism of plasma and catalyst is rela­
ment excited by the plasma field, thus showing a better synergistic effect tively less, mainly because the physical changes and chemical reactions
[234]. of plasma and catalyst in the process of interaction are quite complex,
The reactor structure and electrode material are also important and the mechanism of interaction varies greatly for different reactors,
factors affecting the synergistic effect of plasma and catalyst. Wang et al. catalysts and gas temperatures. We can optimize the energy efficiency
[235] found that different reactor structures have different electric field by studying the plasma-catalyst interaction mechanism.
intensity and energy distribution, which leads to different reaction
mechanism. The main product in glow discharge plasma is C2H2, while 5. Comparison of two catalytic systems
the content of C2H4 and C2H6 is less and the amount of carbon deposit is
more. The main products in dielectric barrier discharge plasma are C2H6 The disadvantages of the conventional catalysis-alone system of
and C3H8, while the contents of C2H4 and C2H2 are less and the amount DRM include: the need for large-scale unit; the cost and modification of
of carbon deposit is very small. Spiess et al. [236] studied the effect of catalyst; the size and weight requirements; the limitation of rapid re­
electrode materials on CH4 conversion and H2 selectivity. action; and the limitation of heavy hydrocarbon reforming. Compared
The DRM reaction of plasma synergetic catalyst is an extremely with the conventional catalysis-alone system, plasma-catalytic system
complex catalytic reaction process, and researchers have not yet formed has potential advantages. The conversion efficiency of conventional
a unified understanding of the mechanism of plasma synergistic catalyst. catalysis-alone system is lower than that of thermal plasma and cold
Most researchers believe that the synergetic mechanism of plasma and plasma jet [14,186,202]. Compared with the conventional
catalyst is the combination of free radical reaction and catalytic reac­ catalysis-alone system, plasma-catalytic system has the characteristics of
tion, that is, CH4 molecules are decomposed into excited free radicals electron induced chemical and thermochemical reactions. It can obtain
CH3, CH2, CH, C and H in the plasma field, and CO2 molecules dissociate higher conversion without catalyst and no need to worry about carbon
into living state substances CO and O. These free radicals are selectively deposition.
adsorbed on the surface of the catalyst to produce products [237–240]. The main drawback of plasma-catalytic system is its dependence on
However, the violent uncontrollability of plasma chemical reaction re­ electric energy. Thermal plasma has the advantages of high enthalpy
sults in a variety of reaction products, such as syngas, hydrocarbons, content, high temperature, high electron density, large processing ca­
aldehydes, alcohols, ketones and organic acids [241,242]. Kado et al. pacity, easy amplification and high energy conversion efficiency. It has
[238] believe that the electron energy provided by plasma can directly obvious thermal and chemical effects. Although thermal plasma can
decompose CH4 into C atoms, and the electron density in the discharge achieve high-efficiency reforming reaction of DRM, it has some disad­
region makes the excited free radicals CH3, CH2 and CH dehydrogenate vantages, such as low energy utilization, high equipment material re­
to form C atoms. These excited C atoms can combine with H atoms to quirements and high operation cost. The non-equilibrium characteristics
form C2H2. The formation of C2H2 also comes from the decomposition of cold plasma, such as high electron energy and low ion and gas tem­
and recombination of excited C, CH3, CH2, CH, C2 hydrocarbons and perature, are very effective for chemical reactions. On the one hand,
C2H2. electrons have enough energy to excite, dissociate and ionize the reac­
The catalyst mainly adsorbs the excited free radicals on the active tant molecules. On the other hand, the reaction system can keep low
sites of the catalyst surface. However, the active state of CH4 under the temperature or even close to room temperature, which can reduce the
action of plasma will compound with free radical CHX (x = 1–3) on the energy consumption of the reaction system and save investment. Low
catalyst surface, and the complex reaction between free radical CHX also temperature plasma technology is a very effective method of molecular
occurs on the catalyst surface. There is a competitive relationship be­ activation. It has enough energy to activate methane molecules at room
tween the two complex reactions, and the inhibition degree of different temperature and atmospheric pressure to initiate chemical reactions.
kinds of catalysts on the complex reaction of H atom and free radical Single cold and hot plasma assisted DRM reaction has high energy
CHX is different. Somer et al. [243] showed that the adsorption capacity consumption and leads to the formation of non selective products. This
of excited state CHX on different Ni lattice planes (Ni(111)、Ni(100)、 is because the chemical reactions in the whole process are so complex
Ni(111)s1 and Ni(111)s2) was CH > CH2>CH3 (where Ni(111)s1 and Ni that we can’t get a very selective product from it. Therefore, we can
(111)s2 are defective Ni(111) surfaces produced by electron bombard­ improve the selectivity of the products by combining plasma activation
ment). The steric hindrance produced by C–H bond will hinder the with heterogeneous catalysts. In addition, we believe that further study
bonding of free electrons with Ni atom surface. The steric hindrance of plasma combined with photocatalysis is an effective way to realize
increases with the increase of the number of C–H bonds, while the selective chemical reactions. Kang et al. [246] studied the photocatalytic
adsorption capacity of catalyst surface decreases with the increase of degradation of toluene by plasma combined with nano-TiO2 under at­
steric hindrance. mospheric pressure. The degradation rate of toluene was only 40% in
In situ DRIFTS characterization is a reliable means to understand the single plasma, but less than 40% in single photocatalysis. However, the
reaction between plasma and catalyst surface. Vakili et al. [244] studied degradation rate of toluene reached 70% in plasma-TiO2 photocatalytic
plasma assisted DRM reaction in a DBD reactor with different fillers system. Unfortunately, this method is only widely used in VOCs treat­
(ZrO2, UiO-67 MOF and PtNP@UiO-67). In situ DRIFTS characterization ment, and rarely reported in methane reforming.
was used to explain the interaction between the catalyst and plasma. In At present, there are some negative effects in the plasma catalytic
situ DRIFTS characterization indicated that there were surface reactions system [195,219], but the reasons for this phenomenon have not been
on Pt NPs. The results showed that the dissociated CO2 adsorbed on the discussed and are not clear. The understanding of the interaction and
solid surface with different coordination degree of carbonate, and then synergistic effect between plasma and catalyst is also uncertain. Brom­
decomposed into formate. The adsorbed formates were further decom­ berg et al. [247] carried out a comparative experiment on the two kinds
posed into CO and OH on Pt NPs, and tended to be stable with the re­ of plasmas, both of which can obtain high hydrogen yield, but in the case
action going on. The dehydrogenation of adsorbed C2H4 on Pt NPs was of cold plasma, the energy consumption is significantly reduced.
C2H3 intermediate. The peak strength of adsorbed C2H3 is very weak A large number of studies have shown that the plasma process can
because it is rapidly dehydrogenated to C2H2 [245]. Therefore, it was carry out the reaction which is not possible in thermodynamics at room
proved that the PtNP@UiO-67 catalyst enhanced the surface reaction of temperature, and can obtain higher conversion than the traditional
plasma assisted DRM. thermal method. However, further optimization of plasma processes is

13
C. Shi et al. Journal of CO2 Utilization 46 (2021) 101462

very difficult because we do not know enough about them. For thermal collector, and then the sunlight is further converged by the composite
processes, most of the key quantities are known and can be used to parabolic concentrator through the quartz window, and finally enters
predict yields. However, this prediction method is usually not suitable the cavity to drive the reforming reaction. When the reactor is working,
for plasma process. In most cases, plasma process parameter studies the reactants are fed into the reaction chamber by carrier gas or screw
report only one or a set of finite residence time conversions or gas feeding device, so that they are evenly distributed in the reaction
compositions. In this case, the kinetic or maximum yield interpretation chamber. The sunlight through quartz glass is irradiated on the reactants
is slightly thin, which makes it difficult to determine the synergy be­ in the reaction chamber after secondary concentrating, and the reactants
tween the plasma and the filler material (catalyst). receive the heat of sunlight and have endothermic reaction. Finally, the
products are sent out of the reactor by carrier gas.
6. Other catalytic systems Membrane reactor is also widely used in solar thermochemical pro­
cess. Wang et al. [264] proposed a solar driven methane reforming
This section introduces the research progress of some other catalytic reactor with Pd membrane as hydrogen permeation membrane. The
systems. inner tube of the reactor is made of hydrogen permeable membrane
material, and the outer tube is made of conventional stainless steel tube.
6.1. Catalytic membrane reactor Water and methane continue to flow into the inner tube at a certain ratio
of substances, and then the reactants react in the inner tube. The pro­
Membrane catalytic reaction technology can complete the catalytic duced hydrogen is immediately transferred to the annular region be­
reaction and product separation at the same time, and can filter the tween the inner and outer tubes and is recovered at the outlet. In
reactants at the same time. For the membrane reactor, the main prin­ addition, there are many forms of reactors, such as rotary reactor [265],
ciple is the selective permeation of raw materials or the selective sepa­ fluidized bed reactor [266].
ration of reaction products [248]. Thus, the conversion rate of the whole The design of solar driven methane reforming reactors is based on
process can be improved, the positive movement of raw materials can be ideal environmental conditions. The actual solar energy supply is
realized, and the material balance and thermodynamic balance of the intermittent, such as alternating day and night, cloudy days or cloud
reaction system can be changed or broken, so that the conversion per­ cover. These practical factors will affect the stable output and conver­
formance of the reaction is better than that of the traditional reaction sion of solar energy to a certain extent. In order to alleviate this problem,
device. Membrane reactors can be divided into two types according to Gokon et al. [267] designed a solar driven methane reforming reactor
different separation mechanisms. (1)Dense metal film. Through the with buffer outer wall. However, there is no commercial solar driven
formation of metal hydride and diffusion transfer process, dense metal methane reforming reactor.
membrane can provide the maximum hydrogen selectivity, but its low
permeability and low gas permeability flow rate are the defects of the 7. Summary
metal membrane, and sulfur and carbon will make the membrane toxic
failure [249]. (2)Porous ceramic membrane. Porous ceramic membrane In this paper, the research progress of different DRM catalytic sys­
has good mechanical properties and thermal stability, but in addition to tems are reviewed. The conventional catalysis-alone system, plasma-
hydrogen, the membrane also has a certain permeability to other gases catalytic system and some other catalytic systems are discussed. The
[250]. conventional catalysis-alone system of DRM still has a series of prob­
Many scholars use membrane reactor instead of traditional fixed bed lems, such as the need for large-scale unit; the cost and modification of
or fluidized bed reactor in reforming process, such as POM [251,252], catalyst; the size and weight requirements; the limitation of rapid re­
ATR [253], MSR [254–256], DRM [257,258]. In addition, there are action; and the limitation of heavy hydrocarbon reforming. Although
related studies that combine the two reforming reactions to carry out the plasma-catalytic system of DRM can achieve higher conversion rate.
combined reforming, such as the coupling of POM and MSR [259], and However, it is very difficult to further optimize the plasma process. The
the coupling of DRM and POM [260]. Compared with the traditional interaction mechanism between plasma and filler (catalyst) needs
fixed bed and fluidized bed technology, membrane reactor has many further study. In addition to producing syngas (H2 and CO) and pro­
advantages, such as higher energy efficiency, lower capital and oper­ ducing a series of chemicals, we should also consider the possibility of
ating costs, compact equipment components, lower maintenance costs, DRM application in other aspects in the future work. In addition, most of
easy to expand the scale and so on. the other catalytic systems discussed are still in the laboratory research
The above literature review shows that the membrane reactor can stage, and how to apply them to practical engineering is also a problem
obtain pure reactants (such as oxygen permeable membrane) or pure to be solved.
products (such as hydrogen permeable membrane) by osmosis, and
improve the reaction efficiency. Although a lot of research has been
done on membrane reactor, no commercial membrane reactor has been Declaration of Competing Interest
used in dry reforming reaction.
The authors declare that they have no known competing financial
6.2. Solar driven methane reforming interests or personal relationships that could have appeared to influence
the work reported in this paper.
There are two forms of solar driven methane reforming: solar ther­
mal catalysis and solar photocatalytic [261]. Solar thermal catalysis uses Acknowledgments
concentrated solar radiation (through a concentrating system). Solar
photocatalysis is the use of solar radiation in the photon energy can be This work was supported by the National Natural Science Foundation
absorbed by a variety of semiconductors, surface generated electrons of China (Grant No.51704194), the Shanghai Sailing Plan (Grant
and holes, and reacts with reactants to form chemical products. In the No.19YF1418000) and the Shanghai University of Engineering Science
process of solar thermochemistry, the selection of catalyst and the innovation training program for college students (Grant No.cs2001010).
design of reactor play an important role [262].
Cavity reactor is one of the most common solar thermochemical re­
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