You are on page 1of 5

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 2 ( 2 0 1 7 ) 1 3 6 1 e1 3 6 5

Available online at www.sciencedirect.com

ScienceDirect

journal homepage: www.elsevier.com/locate/he

A review on plasma gasification for solid waste


disposal

A. Sanlisoy, M.O. Carpinlioglu*


University of Gaziantep Faculty of Engineering, Department of Mechanical Engineering, Gaziantep 27310, Turkey

article info abstract

Article history: In this paper a brief review on plasma gasification as a new technology for solid waste
Received 19 February 2016 disposal is presented. Plasma gasification systems can handle not only biomass but also
Accepted 1 June 2016 harmful wastes which can be completely converted into outputs having considerable
Available online 18 June 2016 amounts of useful energy content. There are a variety of plasma gasification systems
which have different design and operation characteristics with the utilization of a great
Keywords: range of fuels. The operation and performance evaluation of a plasma gasification system
Gasification in turn is specified by the required outputs. There is a need for a common approach as a
Plasma function of fuel, system and process characteristics. Furthermore thermodynamic analysis
Microwave plasma of plasma gasification process is still one of the current research topics due to the missing
Solid waste general theoretical treatment and terminology compatible for all of the systems. A critical
Syngas analysis on the available literature in this respect provides a solid contribution to the state
of art. An experimental research on the design and performance of a plasma gasification
system “MCw gasifier” is on site to fill the determined major gaps of the literature which
are outlined in this paper.
© 2016 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

improvements in human comfort. As a result, the necessity of


Introduction efficient consumption of both the desired forms of mass and
energy, and high performance recovery make an interest to
A variety of materials in the world are processed and used for the scientific community and forced them to investigate and
the needs of human since the start of industrialization. develop new processes for the waste management. It is
Despite some of the mass converted into the desired form, the obvious that, an unconventional method which is found in
rest is released to the environment as waste. Therefore the plasma gasification systems can be used to convert the waste
waste management becomes crucial in municipals. From past into an efficient energy form. It utilizes the conversion of a
to now, there are many methods used for the waste disposal. variety of so-called fuels such as industrial, medical or
In recent years the recovery from the waste has become sig- municipal waste types, low grade coals, type of biomasses
nificant because of the limited materials in nature and into syngas which includes mainly CO, H2 and CO2. The pro-
increasing amounts of waste due to increase in the popula- duced syngas can be used as fuel in combustion systems, for
tion of the world. Furthermore the available energy demand the generation of electricity and for the production of
increased rapidly by the technological developments and the hydrogen. In this article, thermal conversion of biomass to

* Corresponding author.
E-mail address: melda@gantep.edu.tr (M.O. Carpinlioglu).
http://dx.doi.org/10.1016/j.ijhydene.2016.06.008
0360-3199/© 2016 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
1362 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 2 ( 2 0 1 7 ) 1 3 6 1 e1 3 6 5

energy, gasification methods and the state of art on plasma There are a variety of methods to classify the plasma.
gasification are outlined.
Classification of plasma depending on temperature

Systems for the thermal conversion of biomass In general, plasma can be classified as high temperature or
to energy low temperature depending on the temperature of the spe-
cies. In terms of the electron temperature, ion temperature
The methods for the conversion of biomass to energy can be and gas temperature as Te ; Ti and Tg respectively the
classified as burning of biomass in furnace, gasification of following classification can be given as a rough guide:
biomass in oxygen starved medium and combustion of syngas
which is produced from gasification process with a primary 1) If the electron temperature is much higher than ion and
fuel [1]. In the first method, the waste type of biomass is fired neutral gas species temperature, the plasma is called as
in combustion chamber and the energy is recovered in the low temperature plasma.
form of heat. However, the burning the biomass releases a
high amount of emission gases to the environment. For this
purpose, the fuel is subjected to an oxidant starved medium at Te > Ti > Tg /Cold plasma
high temperature for the synthesis of the biomass into mainly
CO and H2 in the form of syngas. The syngas can be used as 2) If the all species are at high temperatures, such as between
fuel in boilers or combustion chambers with a decreased 4000 K (for easily ionized elements) and 20000 K (for a
emission content. Furthermore to improve the efficiency, the difficult ionization), the plasma is called as high tempera-
syngas can be mixed with a primary fuel and used in power ture plasma [4].
plants to produce heat.

Classification of plasma depending on thermal equilibrium


Gasificatione pyrolysis
Plasma can also classified depending on the thermal equilib-
Gasification is the partial oxidization of the materials in an rium of species. If the species are in thermal equilibrium, all
oxidant starved medium at high temperatures. As a result of the species should be at the same temperature. In the case of
gasification reaction, syngas is produced. Syngas content can hot plasma this occurs. Generally, hot plasma is in thermal
change depending on the reactor temperature, gasification equilibrium. The thermal equilibrium condition can only be
material, residence time of material in the reactor, supplied provided for cold plasma when the plasma space has a high
gas type, supplied gas rate, gasification technique, reactor pressure. As a result of high pressure, the heat transfer be-
type and etc [2]. tween species can be enhanced and equilibrium can be pro-
Likewise gasification which is a thermochemical process, vided. In the case of non-thermal plasma, the temperature of
in the case of pyrolysis process, there is no oxidant with the the species varies. As an example, the electrons having high
existence of high temperature in the reactor. Meanwhile temperature because of their low density are with the ions
conventional combustion process takes place with an excess which are still in the ambient temperature. This is the signi-
amount of oxidant [3]. fying characteristics of cold plasma. It is known that condi-
tions in plasma medium likewise pressure, the discharge
length or distance between the electrodes and other design
Plasma parameters affect the thermal equilibrium condition [4].

Plasma which consists of free electrons, ions, and neutral


particles is defined as the fourth state of the matter. Although Plasma gasification methodology
the presence of electrons and charged particles is the fact; the
plasma is considered as neutral entirely. Plasma is thermally Plasma gasification process is an allothermal process that
and electrically conductive due to the charged particles. consumes external power to heat up and sustain the high
Plasma can be partially ionized as well as fully ionized [4]. temperatures. In process, the materials decomposed to ele-
While English scientist Sir. William Crookes brought up the ments in an oxidant starved medium. Because of extremely
fourth of matter in 1879, American chemist and physicist high temperature, the higher conversion efficiency can be
Irving Langmuir defined ionized gases as plasma for the first reached. Products are primarily syngas, slug and ash. Plasma
time in 1929 [5]. Plasma can occur at different temperatures with high temperature breaks down nearly all the materials to
and densities. There should be sufficient energy in medium to their elemental form excluding the radioactive materials [2].
form plasma from the gas. Also, energy in the medium should As a result of high temperature, toxic compounds decompose
be continuous to sustain the plasma. If there is not enough to harmless chemical elements. In fact this is the serious
energy to form plasma, the particles will turn to neutral gases. advantage it offers in comparison with the conventional
The energy to form the plasma can be electrical, thermal, ul- methods of gasification.
traviolet light and etc. Nowadays, plasma in industry is used The classification of plasma gasification depends on the
in many applications such as coating, thin film, gasification, plasma discharge techniques and the reactor design charac-
flow control, sterilization, and etc. teristics mainly. Plasma discharge can be by Direct Current
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 2 ( 2 0 1 7 ) 1 3 6 1 e1 3 6 5 1363

(DC), Radio Frequency (RF) or Microwave (MCw) [6]. The waste handled are given. The power input range is between
discharge methods can be described as below; 118.8 kW and 0.6 kW with a variety of fuel-waste such as
municipal solid waste (MSW), coal, and some industrial
Direct Current wastes. The recent studies are primarily utilizing MCw plasma
due to the advantages it offer. However, research on the other
The applied high voltage to electrodes in a plasma gas me- types of plasma (RF, DC) is also continuing due to the exis-
dium break down the gases into ions and electrons which tence of major unknowns on the manner which can be out-
cause the formation of plasma in the medium. lined as follows:

Radio Frequency 1) The influence of discharge method on the temperature and


pressure ranges of the process, type of reactor, type of fuel
An alternative current is applied between the electrodes, so and plasma medium
the electrodes will act as anode for half cycle and cathode for 2) The performance assessment of a variety of plasma gasi-
the remaining half cycle. If the electrodes are isolated, the fication methods in comparison with the conventional
electrodes will be charged and the glow discharge will extin- techniques
guish by excitation of an RF signal. However, the electrodes 3) The critical operational ranges in terms of required power
are gradually charged in half cycle, and partially neutralized in ranges, efficiency of conversion rates and thermodynamic
sequence by using RF discharge. In RF plasma gasifiers; the analysis
electrodes are located on the surface of the reactor and the gas
is supplied inside the reactor. The applied power ionizes the
gases and plasma is formed inside the reactor. Common types of reactors used previously

Microwave As Tang et al. [6] classified the reactor types for gasification
can be; plasma fixed bed reactor, plasma moving bed reactor,
A microwave, MCw signal is created by Magnetron. It travels plasma entrained bed reactor or plasma spout bed reactor. In
through a so-called waveguide. MCw meets the plasma plasma fixed bed reactor, the gasification material is station-
forming gas breaking it into ions, electrons and neutral par- ary in reactor and the plasma is injected through it. As a result
ticles. It works without an electrode arrangement such that it of gasification, syngas can be extracted from upper portion
is free from the operational problems of electrode utilization. while the slug and ash are collected at the bottom of the
It has a lower voltage requirement in comparison with the reactor. In the case of plasma moving bed reactor, there is a
other methods. continuous material feeding from up to down and plasma is
Although it is not an extensive list a sample tabular pre- injected to the materials in flow. In plasma entrained bed
sentation of the experimental studies on plasma gasification reactor, the material is injected through the plasma medium.
research is given in Table 1. This list describes the samples of Plasma spout bed is a combination of the fluidized bed and
the last decade research. The differences in the type of plasma spouting.
plasma, plasma input power range and the type of the fuel- However there is a severe need for the analysis of a variety
of designs' influence on the plasma gasification. The treat-
ment of an experimental system operation with a variety of
Table 1 e A tabular presentation on the experimental design possibilities particularly for the material feeding and
studies on plasma gasification. plasma environment in the reactor with a specified type of
Reference Type of plasma Power Type of fuel should be studied. The material physical and chemical
gasification range fuel characteristics and in turn material feeding mechanisms,
[7] Microwave 0e6 kW Ethanol accumulation of syngas and disposal of the slug and ash are
[13] DC 118.8 kW Coal the basic design characteristics which influence the plasma
[10] Microwave 0.8e1 kW Spirulina algae gasification.
[18] RF 10 kW MSW with raw wood
[14] Microwave 75 kW Indonesian brown
coal
[16] Microwave 2 kW Glycerol
An outline of recent developments in plasma
[20] Microwave 0e5 kW Shenhua Coal gasification systems
[15] Microwave 4 kW Indonesian brown
coal Thermal plasma gasification performance can change
[8] Microwave 5 kW Coal and Charcoal depending on the plasma power, reactor temperature, flow
[21] RF 10 kW Rice Straw
rate of plasma gas, type of plasma gases and the residence
[9] RF 357e664 W Rice straw
time of material in the reactor, physical and chemical char-
[22] DC e Wood
[12] RF 1.6e2 kW Tire powder acteristics of the fuel (size, and content including the amount
[23] RF 0e2 kW Polyethylene of moisture). These parameters were studied by many re-
[24] DC 100 kW Carpet waste searches. Some of the deductions can be summarized as
USAF BEAR waste base follows;
[19] Microwave 600 W Polyethylene Hrcak et al. [7], Yoon et al. [8] and Tu et al. [9] showed that
[25] Microwave 2.8 kW n-Hexane
the conversion ratio of material into syngas depends on the
1364 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 2 ( 2 0 1 7 ) 1 3 6 1 e1 3 6 5

power consumption of plasma system. If the power level is operation characteristics are going to be determined.
high, the conversion reaches up to 99%. Furthermore the theoretical treatment of the plasma gasifi-
Lin et al. [10] investigated the production of hydrogen by cation irrespective of the type of the reactor and type of the
spirulina algae. They found that the production of hydrogen fuel utilized through the introduction of common efficiency
was enhanced by increasing the consumption of the micro- parameters is obviously filling a serious gap of the literature.
wave power. The critical review of relevant literature is therefore
Hlina et al. [11] investigated the gasification of woody providing an ease for the design and operation of the experi-
biomass, plastics and oils by a 110 kW power plasma system. mental research which is the Ph. D thesis of A. Sanlısoy under
The gasification of wood had the best efficiency. Plastic had the supervision of Prof. M. O. Carpınlıoglu. A MCw gasifier
shown a close performance to the wood's gasification. How- with the given informative sketch (Fig. 1) is going to be con-
ever, the gasification of oil showed a lower performance. structed and the operation is going to be conducted to deter-
Huang et al. [12] gasified tire waste at different particle mine the basic gaps listed in the article above, providing a
sizes from 200 mm to 600 mm. The particle size of the waste was systematic and extensive data source. The theoretical treat-
found an essential parameter on the performance. Increasing ment of plasma gasification process is going to be verified by
the tire size was coupled with a decrease in the performance the collected data.
of gasification and the conversion of syngas. The conversion
of material were found between 40% and 78%.
Lee et al. [13] investigated two different grade coal. Low
grade coal had a better conversion performance because of its Conclusion
moisture content. However increasing the feeding rate of coal
decreased the conversion performance. A research project, TUBITAK 115M389 which is based upon the
Uhm et al. [14] used the low grade Indonesian coal at review of the relevant literature is currently on site. An
1640 C reactor temperature. The cold gas efficiency reached experimental plant MCw gasifier consisting of the following
up to %84 in this study. basic components a) Plasma Generator, b) Gasification
Shin et al. [20] studied the effect of steam flow to coal flow Reactor, c) Fuel-Solid Waste Feeding-Transporting System, d)
rate ratio. Increasing the ratio caused an increase in the pro- Product (Syngas, slug and ash) Accumulation and Analysis
duced syngas. Components e) Power Suppliers is going to be installed. Mi-
Hong et al. [15] studied the effect of air and steam as supply crowave MCw plasma which is known to provide low power
gases. In the case of steam usage as supply gas, H2 production and voltage requirement, high effectiveness and ionization
was increased while CO was decreased. level, simple and robust reactor design (without the elec-
Yoon et al. [16] studied the location of material supply to trodes) as an advantage over DC and RF plasma is going to be
the reactor. Supplying fuel close to the plasma injection searched for the analysis of the cited advantages. Microwave
caused an increase in hydrogen and syngas production. Using signal is used for a variety of solid wastes under the influence
steam as supply gas caused an increase in H2 production. of system, operation (air, steam, oxygen utilization) charac-
However, it decreased the cold gas efficiency and the carbon teristics for plasma generation. The material (physical
conversion rate. echemical) and thermal characteristics of solid waste and
Rutberg et al. [17] used wood which included 20% moisture outputs of the process (syngas, slug and ash) are used to
by different plasma gases. The air was the simplest and suit- determine an overall analysis on plasma gasification. The
able agent for the gasification of wood. nature of the operation MCw gasifier is based upon the
Shie et al. [18] found that the moisture content of rice straw determination of the influence of the waste characteristics on
increased the CO and H2 content. It was also shown that the the performance of the plant. Thermodynamic analysis of the
90% of syngas content was formed in a 3 min operation of the operation is going to be modelled as an important contribu-
system. tion to the state of art. The systematic operation of MCw
Sekiguchi and Orimo [19] studied the gasification of poly- gasifier with an extensive range of the system and operation
ethylene. They found that supplying steam to the reactor characteristics will provide a general performance assess-
increased the syngas production. ment of plasma gasification. Therefore it will be possible to
In reference to thermodynamic analyses of plasma gasifi- evaluate separate and independent research on a variety of
cation processes the following references can be referred: cases on a common basis as a commercial output.
Sanlisoy and Carpinlioglu analysed the plasma gasification
systems by choosing the reactor as a control volume and
applying the thermodynamic analyses methods [26]. The cold
gas efficiency, hot gas efficiency and exergetic efficiency of the
plasma gasification systems were described.
Kalinci et al. [27] studied the exergoeconomic analysis of a
plasma gasification system for hydrogen production from
sewage sludge. The exergo-economic performance of the
system was evaluated.
However there is a need for an extensive experimental
study in which systematic influence of reactor characteristics,
plasma environment and process characteristics and Fig. 1 e Prospective experimental set-up configuration.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 2 ( 2 0 1 7 ) 1 3 6 1 e1 3 6 5 1365

[12] Huang H, Tang L. Pyrolysis treatment of waste tire powder in


Acknowledgement a capacitive coupled RF plasma reactor. Energy Convers
Manag 2009;50:611e7.
First of all, the authors express their sincere thanks to Prof. Dr. [13] Lee H,G, Park H, Choi S, Park H, Park D. Production of
Mohamed BECHERIF from UTBM Belfort-France for his kind synthesis gas from coal by dc non-transferred steam plasma
gasification system. J Chem Eng Jpn 2014;47:334e9.
invitation.
[14] Uhm H,S, Na Y,H, Hong Y,C, Shin D,H, Cho C,H. Production of
The paper which was revised in reference to the comments hydrogen-rich synthetic gas from low-grade coals by
and criticism of the reviewers of ICREGA 16, was presented in microwave steam-plasmas. Int J Hydrogen Energy
the content of ICREGA 16 in February 8e10, 2016 in Belfort- 2014;39:4351e5.
France. The authors would like to acknowledge the financial [15] Hong Y,C, Lee S,J, Shin D,H, Kim Y,J, Lee B,J, Cho S,Y, et al.
support of this work by the Scientific and Technological Syngas production from gasification of brown coal in a
microwave torch plasma. Energy 2012;47:36e40.
Research Council of Turkey (TUBITAK) under the contract
[16] Yoon S,J, Yun Y,M, Seo M,W, Kim Y,K, Ra H,W, Lee J.
number 115 M389.
Hydrogen and syngas production from glycerol through
microwave plasma gasification. Int J Hydrogen Energy
2012;38:14559e67.
references [17] Rutberg P,G, Bratsev A,N, Kuznetsov V,A, Popov V,E,
Ufimtsev A,A, Shtengel S,V. On efficiency of plasma
gasification of wood residues. Biomass Bioenergy
[1] Leckner B. Process aspects in combustion and gasification 2011;35:495e504.
Waste-to-Energy (WtE) units. Waste Manag 2015;37:13e25. [18] Shie J, Chen L, Lin K, Chang C. Plasmatron gasification of
[2] Gray L. Plasma gasification as a viable Waste-to-Energy biomass lignocellulosic waste materials derived from
treatment of municipal solid waste. Technical Report. USA: municipal solid waste. Energy 2014;66:82e9.
Solid and Hazardous Waste Prevention and Control [19] Sekiguchi H, Orimo T. Gasification of polyethylene using
Engineering; 2014. steam plasma generated by microwave discharge. Thin Solid
[3] Warnecke R. Gasification of biomass: comparison of fixed Films 2004;457:44e7.
bed and fluidized bed reactor. Biomass Bioenergy [20] Shin D,H, Hong Y,C, Lee S,J, Kim Y,J, Cho C,H, Ma S,H, et al. A
2000;18:489e97. pure steam microwave plasma torch: gasification of
[4] Bogaerts A, Neyts E, Gijbels R, Mullen J,V,D. Gas discharge powdered coal in the plasma. Surf Coat Technol
plasmas and their applications. Spectrochim Acta 2013;228:520e3.
2002;57:609e58. [21] Shie J, Tsou F, Lin K, Chang C. Bioenergy and products from
[5] Roth JR. Industrial plasma engineering. USA: Institute of thermal pyrolysis of rice straw using plasma torch. Bioresour
Physics; 1994. Technol 2010;101:761e8.
[6] Tang L, Huang H, Hao H, Zhao K. Development of plasma [22] Oost G,V, Hrabovsky M, Kopecky V, Konrad M, Hlina M,
pyrolysis/gasification systems for energy efficient and Kavka T. Pyrolysis/gasification of biomass for synthetic fuel
environmentally sound waste disposal. J Electrost production using a hybrid gasewater stabilized plasma
2013;71:839e47. torch. Vacuum 2009;83:209e12.
[7] Hrycak B, Czylkowski D, Miotk R, Dors M, Jasinski M, [23] Tang L, Huang H. Decomposition of polyethylene in radio-
Mizeraczyk J. Application of atmospheric pressure frequency nitrogen and water steam plasmas under reduced
microwave plasma source for hydrogen production from pressures. Fuel Process Technol 2007;88:549e56.
ethanol. Int J Hydrogen Energy 2014;39(26):14184e90. [24] Vaidyanathan A, Mulholland J, Ryu J, Smith M,S, Circeo Jr L.
[8] Yoon S,J, Lee J. Hydrogen-rich syngas production through Characterization of fuel gas products from the treatment of
coal and charcoal gasification using microwave steam and solid waste streams with a plasma arc torch. J Environ
air plasma torch. Int J Hydrogen Energy 2013;37:17093e100. Manag 2007;82:77e82.
[9] Tu W, Shie J, Chang C, Chang C, Lin C, Yang S, et al. Products [25] Sekiguchi H, Mori Y. Steam plasma reforming using
and bioenergy from the pyrolysis of rice straw via radio microwave discharge. Thin Solid Films 2003;435:44e8.
frequency plasma and its kinetics. Bioresour Technol [26] Sanlisoy A, Carpinlioglu M,O.€ Thermodynamic analysis of
2009;100:2052e61. plasma gasification systems. International Flame Research
[10] Lin K,C, Lin Y, Hsiao Y. Microwave plasma studies of Foundation; 2015. 18 th IFRF Conference Paper No:11 pp 1-5
Spirulina algae pyrolysis with relevance to hydrogen Freising Germany 1-3 June 2015.
production. Energy 2014;64:567e74. [27] Kalinci Y, Hepbasli A, Dincer I. Exergoeconomic analaysis of
[11] Hlina M, Hrabovsky M, Kavka T, Konrad M. Production of hydrogen production from plasma gasification of sewage
high quality syngas from argon/water plasma gasification of sludge using specific exergy cost method. Int J Hydrogen
biomass and waste. Waste Manag 2014;34:63e6. Energy 2011;36:11408e17.

You might also like