Professional Documents
Culture Documents
STRUCTURAL STEELWORK
Copyright MAIN ROADS Western Australia
Specification 830 Structural Steelwork – 04/10141 Issued 02/02/2016
REVISION REGISTER
CONTENTS
Clause Page No
GENERAL..................................................................................................................... 4
830.01 Scope..........................................................................................................4
830.02 References..................................................................................................4
830.03 Definitions....................................................................................................6
FABRICATION............................................................................................................ 11
830.21 General......................................................................................................11
830.26 Splices.......................................................................................................13
830.28 Welding......................................................................................................13
830.30 Bolting........................................................................................................19
ERECTION..................................................................................................................20
830.41 General......................................................................................................20
ANNEXURE 830A.......................................................................................................22
STEEL ITEMS SUPPLIED BY PRINCIPAL..................................................................22
GENERAL
830.01 SCOPE
830.02 REFERENCES
Australian Standards
AS 1237 Plane Washers for Metric Bolts, Screws and Nuts for
General Purposes
AS 1275 Metric Screw Threads for Fasteners
Other Standards
830.03 DEFINITIONS
5. ITP is the detailed Inspection and Test Plan(s) for the Works. ITP
830.04.01 Workmanship
1. Each item of structural steelwork shall have its own item Mark Number
mark number which shall be used on all related schedules and
documents. This mark shall be clearly indicated on all members by
durable identification marks to enable accurate identification on site.
830.05.01 Storage
1. Before and after fabrication and during transit and on the Site
all structural steelwork shall be handled and stacked in such a way that it
is not damaged.
2. All bolts and nuts and washers and plates under 300 mm
maximum dimension and small articles generally shall be packed
separately in watertight containers.
1. All materials of steel plates, bars and sections supplied by New Steel,
the Contractor shall be new and shall conform to the Standards specified Standards
below, unless as varied by this Specification.
3. The fabrication of steel shall not commence until the HOLD POINT
Superintendent has reviewed and approved the acceptance of
steels in plates, sections and bars by the method in
Clause 830.08(1).
1. All bolts, nuts and washers supplied by the Contractor shall New
be new and shall conform to the relevant Australian Standards unless as Fasteners,
varied by this Specification. Standards
5. All high strength bolts, nuts and washers shall have the Identification
identification marks as detailed in Clause 1.5 of AS 1252.
4.6 5
5.8 5
8.8 8
10.9 10
11. Washers are generally not required under socket head cap
screws.
2. The installation of bolts, nuts and washers shall not HOLD POINT
commence until the Superintendent has reviewed and approved
the acceptance of bolts, nuts and washers by the method in
Clause 830.11(1).
FABRICATION
830.21 GENERAL
830.26 SPLICES
830.28 WELDING
830.28.01 General
830.28.02.01 Welder
830.28.03 Equipment
3. Suitable run-on and run-off tabs shall be used for all butt
welds. The tabs shall have the same thickness and preparation as the
parts to be joined. Each weld pass shall terminate at least 20 mm
beyond the edges of the parts to be joined. Welds shall be continuous
for the full length.
1. All run-on and run-off tabs shall be removed after the joint
has cooled and the ends of the welds shall be finished smooth and flush
with the faces of the abutting parts.
2. The WSP shall ensure that testing of all welds is carried out
in accordance with AS/NZS 1554.1. Test Certificates issued by a NATA
registered laboratory shall be available to the Superintendent and shall
be part of the MDR. The testing procedures to be used are:
a) visual scanning;
b) visual inspection;
c) radiographic testing;
d) ultrasonic testing;
d) for all other butt welds test 10% of the length of all welds
longer than 1 m and one in twenty of all welds which are
less than 1 m long using a combination of testing
procedures 830.28.07.2.(c) and (d);
4. The Contractor shall allow for all labour and plant required to
lay out and arrange items for inspection and testing and carry out any
necessary weld preparation including allowance for lost production time.
830.29.01 General
830.29.04 Welding
1. After stud welding, all beams shall comply with the Distortion
tolerances given in Clause 830.43 "Construction Tolerances". Quality
control for all stud welding shall be maintained in accordance with
AS/NZS 1554.2.
830.29.05 Testing
830.29.06 Inspection
830.30 BOLTING
Where 8.8 bolts are designated, the washers and nuts shall also be
hardened as for the bolt.
Where 8.8X bolts are designated, the thread portion of the bolt shall be
kept outside the shear plane of the parts being joined.
1. Prior to dispatch of work from the shop the Contractor HOLD POINT
shall provide the Superintendent with certification that each item
fabricated conforms to the requirements of the Drawings and the
Specification.
ERECTION
830.41 GENERAL
830.42.01 General
ANNEXURE 830A
STEEL ITEMS SUPPLIED BY PRINCIPAL
Suppliers’ yard
Fabricators’ yard
All edits to downloaded TDP documents shall be tracked (most word processing
software allows this to be done automatically). Deletions shall be struck through e.g.
example. Insertions shall be in italics e.g. example. If all information relating to a clause
is deleted then the clause number should be retained and the words "NOT USED"
should be inserted.
The proposed documents with tracked changes shall be submitted to the Project
Manager for review, prior to printing the final batch of documents. When this final
printing is carried out, the tracked changes option is to be turned off.
The Custodian of this specification is the Structures Design and Standards Engineer.
Annexure 830A is provided for listing Principal supplied items such as pre-supplied
rolled steel beams. The description should include identification with items shown on
the drawings as well as the length and weight and whether items are fabricated with
shear studs, bolt holes etc. or unfabricated. The location may need to be changed to
suit arrangements made.
1.3 Note that the last column in Annexure 830A should be deleted if the
paragraph on timing in Clause 830.91 is included unaltered.
2. The Contractor shall provide for all cranage, handling and Handling
loading and a means of transport for the structural steel.
Contract Name.
16 Supporting information prepared and submitted to Project
Manager.
Further action necessary: