SPAREPARTS LIST
Electric Pallet Truck EPT15

Version 05/2015 

EPT15‐BPT‐016_EN   

From truck identification No.:     

From date:2014/05 

Change request no. : CR2015‐051 
1
 Catalogue
Fig. 1 Fork Frame ...................................................................................................... 3

Fig. 2 Load Roller...................................................................................................... 5

Fig. 3.1 Drive system ................................................................................................ 7

Fig. 3.2 Drive system (Amer)..................................................................................... 9

Fig. 4 Cylinder ......................................................................................................... 11

Fig. 5.1 Drive wheel ................................................................................................ 13

Fig. 5.2 Drive wheel (Amer)..................................................................................... 15

Fig. 6.1 Normal castors............................................................................................ 16

Fig. 6.2 Suspension Castors .................................................................................... 18

Fig. 7 Pump.............................................................................................................. 20

Fig. 8 Tiller ............................................................................................................... 22

Fig. 9 Tiller arm ........................................................................................................ 24

Fig. 10 Hydraulic system.......................................................................................... 26

Fig. 11 Control system ............................................................................................. 28

Fig. 12 Electrical system .......................................................................................... 30

Fig. 13 Truck body ................................................................................................... 32

Fig. 14 Cables.......................................................................................................... 34

Fig. 15 Sticker for EU............................................................................................... 36

Fig. 16 Sticker for US ............................................................................................ 37

Easy worn parts list.................................................................................................. 38

2
 Fig. 1 Fork Frame

Fig. 1 Fork Frame

No. Art No. Description Qty. Note Standard
1 9000001935 Fork frame 1 540×1150
9000001997 Fork frame 1 540×1220

3
 Fork frame(lower 540×1150
9000010047 1
height) [CR2014-010]
Fork frame(lower 540×1220
9000010049 1
height) [CR2014-010]
Fork frame(lower 540×1000
9000010051 1
height) [CR2014-010]
9000003547 Fork frame 1 685×1150
9000003564 Fork frame 1 685×1220
9000009431 Fork frame 1 540×800
2 1000523002 Screw 3
3 1000504001 Fixing plate 1
9000001957 Rock arm 1 540
4
9000003555 Rock arm 1 685

5 9000001973 Shaft 2
6 0000013011 Bushing 4 16×18×15
7 0000027006 Bushing 2 25×29×25
8 9000001966 Push rod fork 2
9 0000024044 Thin nut 2 GB/T6173=ISO8675

10 0000026019 Retaining ring 2 GB/T894.1

9000001967 Push rod 2 1150
9000001996 Push rod 2 1220
11 9000009434 Push rod 2 800
1000
9000010053 Push rod 2
[CR2014-010]
9000001971 Long shaft 1 540
12
9000003561 Long shaft 1 685

13 9000002327 Shaft 2
14 0000028016 Roll pin 2 5×28 GB/T879.1=ISO8752
15 0000030001 Oil cup 2 6 JB/T7940.4
9000010394 Push rod kit 2 1150
9000010395 Push rod kit 2 1220
16
9000010396 Push rod kit 2 800
9000010397 Push rod kit 2 1000

4
Fig. 2 Load Roller

5
Fig. 2 Load Roller
No. Art No. Description Qty. Note Standard
1 0000023005 Lock nut 2 M10 GB/T889.1=ISO7040
2 1000516001 Enter roller 2
3 0000023004 Screw 2 M10×60 GB/T5782=ISO4014
4 0000028016 Roll pin 4 5×30 GB/T879.1=ISO8752
5 1070307002 Shaft for roller 2
20×35×
1070302002 2
Anti-grazing 7
6
roller 20×35×
1070302005 2
8
22×20×
7 0000027005 Bushing 4
12
Frame for
8 1070305003 2
load roller
9 9000002326 Link plate 4 Double wheel
10 1070325001 Washer 8/4(D/S)
11 0000027001 Bearing 8/4(D/S) 6204 GB/T276=ISO3290
12 2000416002 Wheel 4(Double) 80×70
13 0000028009 Roll pin 8(Double) 5×35 GB/T879.1=ISO8752
Shaft for
14 2000407001 4(Double) 20×94
wheel
15 0000028009 Roll pin 2(Single) 5×35 GB/T879.1=ISO8752
Shaft for
16 2000407004 2(Single) 20×131
wheel
17 2000416003 Wheel 2(Single) 80×93
18×20×
18 9000002333 Bushing 4（Double）
12
19 9000010398 Load wheel 4 
20 9000010399 Load wheel 2 
21 9000010400 Roller kit 2 

6
Fig. 3.1 Drive system

7
Fig. 3.1 Drive system
No. Art No. Description Qty. Note Standard
1 9000002312 Wire cover 1

2 0000024039 Round nuts 1 M36×1.5 GB/T812=ISO2982

3 0000024062 Stopping collar 1 36 GB/T858

4 9000001913 Tiller block 1

5 0000023040 Screw 1 M6×16 GB/T70.1=ISO4762

6 0000027065 Bearing 1 6010 GB/T276=ISO3290

Tapered roller
7 0090000040 1 30212 GB/T297
bearing
8 0090000081 Screw 2 M2×10 GB/T818=ISO7045
Plate for micro
9 9000001916 1
switch
10 0000023611 Screw 2 M4×10 GB/T70.2=ISO7380

11 9000002135 Micro switch 1 WS1-T5-W200R200

12 0000023034 Screw 4 M10×20 GB/T70.1=ISO4762

Connection
13 9000001915 1
flange
14 0000026019 Retaining ring 2 16 GB/T894.1

15 9000001973 Shaft 2
9000001905 Drive wheel 1 Normal castors
16 block
9000007759 1 Suspension castors
□
5 9000001023 Drive wheel 1

8
Fig. 3.2 Drive system (Amer)

9
Fig. 3.2 Drive system (Amer)
No. Art No. Description Qty. Note Standard
1 9000002312 Wire cover 1

2 0000024039 Round nuts 1 M36×1.5 GB/T812=ISO2982

3 0000024062 Stopping collar 1 36 GB/T858

4 9000001913 Tiller block 1

5 0000023040 Screw 1 M6×16 GB/T70.1=ISO4762

6 0000027065 Bearing 1 6010 GB/T276=ISO3290

Tapered roller
7 0090000040 1 30212 GB/T297
bearing
8 0090000081 Screw 2 M2×10 GB/T818=ISO7045
Plate for micro
9 9000001916 1
switch
10 0000023611 Screw 2 M4×10 GB/T70.2=ISO7380

11 9000002135 Micro switch 1 WS1-T5-W200R200

M10×20
0000023034 Screw 4 GB/T70.1=ISO4762
For rubber wheel
12
M10×40
0000023025 Screw 4
For PU wheel
Connection
13 9000001915 1
flange
14 0000026019 Retaining ring 2 16 GB/T894.1

15 9000001973 Shaft 2
Drive wheel
16 9000007759 1 Suspension castors
block
Only for PU drive
17 9000007760 Mounting plate 1
wheel
9000008803 PU
18 Drive wheel 1
9000008804 Rubber

10
Fig. 4 Cylinder

11
Fig. 4 Cylinder

No. Art No. Description Qty. Note Standard

1 9000001982 Cylinder body 1

2 9000001985 Piston rod 1

50×45×
3 2400308002 Guide ring 1
15

4 0000022049 O-ring 1 56×3.55 GB/T3452.1=ISO3601

5 9000001987 Seal washer 1

6 0000022003 Sealing ring 1 45×55×8 GB/T10708.1

Rubber dustproof seal 45×53×

7 0000022004 1 GB/T10708.3
ring 6.5

8 9000001986 End caps 1

9 9000003706 Seal kit 1

□
6 9000001981 Cylinder 1

12
 Fig. 5.1 Drive wheel

Fig. 5.1 Drive wheel

No. Art No. Description Qty. Note Standard
1 0000026005 Retaining ring 2 17 GB/T894.1
2 0000027068 Bearing 1 6203 GB/T276=ISO3290
3 0000036005 Flat key 1 5×18 GB/T1096
4 9000002136 Gear shaft 1 19EL100005
5 9000002137 Gear box 1 19EL100001
6 1070309001 Small gear 1
7 0000026004 Retaining ring 1 15 GB/T894.1
8 0000025009 Elastic washer 3 4 GB/T93
9 0000036002 Flat key 1 5×15 GB/T1096

13
10 0000025020 Washer 5 8 JB1002
11 9000002138 Magnet motor 1 0.65KW
12 0000023061 Screw 5 M8×25 GB/T70.1=ISO4762
13 0000027086 Bearing 1 61905 GB/T276=ISO3290
14 1070309002 Big gear 1
160×174×
15 0090000178 Skeleton oil seal 1 GB9877.1
10
16 9000002139 Internal gear ring 1 19EL100008
17 0090000179 Bearing 2 61824 GB/T276=ISO3290
18 0090000180 Retaining ring 2 150 GB/T894.1
19 0090000181 O-ring 1 115×2.65 GB/T3452.1=ISO3601
20 9000002140 Block filter seal 1 19EL100009
21 9000002141 Wheel 1 19EL110000
22 0000025006 Elastic washer 11 6 GB/T93
23 0090000182 Screw 10 M5×14 GB/T70.1=ISO4762

24 9000002142 Sealing ring 1 19EL100011

25 1070302007 Gear box cover 1

26 0000028144 Roll pin 2 B6×20 GB/T120.2
27 0000023063 Screw 11 M6×16 GB/T70.1=ISO4762
28 0090000183 Skeleton oil seal 1 17×28×7 GB9877.1
29 1070335002 Electromagnetic 1
30 0000023674 Screw 3 M4×45 GB/T70.1=ISO4762
31 1070302008 Cover 1
32 1070302009 Protection cover 1
33 1000237001 Vent-plug 1 M10×1
34 0000025021 Combination washer 1 10 JB982
35 1070302010 Cable fixing plate 1
36 0000023675 Screw 2 M5×16 GB/T70.2=ISO7380
37 0000023065 Screw 3 M5×25 GB/T70.2=ISO7380
38 0000025012 Elastic washer 13 5 GB/T93
39 0090000184 Roll pin 2 5×20 GB/T119.1
40 0090000185 O-ring 1 140×2.65 GB/T3452.1=ISO3601
41 9000002143 Carbon brush 1

14
 Fig. 5.2 Drive wheel (Amer)

Fig. 5.2 Drive wheel (Amer)

No. Art No. Description Qty. Note Standard
1 9000010340 Brake cover 1
2 9000009821 Electric brake 1
3 9000010341 End cap complete 1 Include

9000010342 Wheel (D.200) 1 PU

4
9000010345 Wheel (D.230) 1 Rubber
5 9000010343 Hub 1
6 9000010344 Screw M8×20 4 GB/T70.3

15
Fig. 6.1 Normal castors

16
Fig. 6.1 Normal castors

No. Art No. Description Qty. Note Standard

1 0000026003 Retaining ring 2 20 GB/T894.1

2 0000027082 Bearing 2 61804 GB/T276=ISO3290

3 0090000079 Bearing 2 32904 GB/T297

4 0000025010 Elastic washer 8 6 GB/T93

5 0000023040 Screw 8 M6×16 GB/T70.1=ISO4762

From
6 9000007432 Wheel frame 2
13070871
From
7 9000007433 Castor frame 2
13070871
8 0000024006 Lock nut 2 M12 GB/T889.1

9 0090000169 Screw 2 M12×65 GB/T5780=ISO4016

10 0000027037 Bearing 4 GB/T276=ISO3290

17.5×25×
11 1070225001 Washer 4
0.8
12 1070216001 Wheel 2

13 1070213004 Shaft sleeve 2

14 9000001918 Adjustment washer Opt.

15 9000010403 Wheel kit 2

From
□
7 9000007434 Support wheel 2
13070871

17
Fig. 6.2 Suspension Castors

18
Fig. 6.2 Suspension Castors

No. Art No. Description Qty. Note Standard

1 0000023025 Screw 8 M10×40 GB/T70.1=ISO4762

2 1000404031 Adjustment plate Opt. 1mm

3 0000023005 Lock nut 10 M10 GB/T889.1=ISO7040

4 1000523002 Screw 2 M6×14

5 0000028004 Roll pin 2 4×14 GB/T119.2=ISO2338

6 1000426001 Shaft Collar 2

7 1000401007 Plate 2

8 0000026002 Retaining ring 2 52 GB/T893.1

9 0000027002 Bearing 2 3056205 GB/T296

10 0090000052 Screw 2 [CR2014-014] GB/T5783=ISO4017

11 0000025061 Washer 2 8 GB/T96.1=ISO7093

12 9000009155 Polyurethane spring 2

13 0000023081 Lock nut 4 GB/T889.1=ISO7040

[CR2014-014]
14 9000009148 Wheel frame 2

15 0000024085 Lock nut 2 M12 GB/T889.1=ISO7040

16 1000413002 Bushing 4 12×15×15

17 9000009151 Turning frame 2

18 9000009156 Shaft 2

19 0090000416 Screw 2 M12×90 GB/T5780=ISO4016

20 0090000415 Screw 2 M10×70 GB/T5780=ISO4016

21 9000009159 Dust cover 4

22 9000009158 Ring 4

23 0000027068 Bearing 4 6203 GB/T276=ISO3290

24 9000009157 Shaft bushing 2

25 9000008793 Wheel 2 80×30

26 0090000413 Screw 2 [CR2014-014] GB/T5780=ISO4016

27 9000009147 Castor 2

28 9000010401 Wheel kit 2

29 9000010402 Spring kit 2

19
Fig. 7 Pump

20
Fig. 7 Pump
No. Art No. Description Qty. Note Standard
1 9000002144 Center valve block 1 CMT-1182-04

2 9000002145 Overflow valve 1 RV-06

3 9000002146 Pressure fill valve 1 RPCV-02-04

4 9000002147 Plug 1 SVP06

5 9000002148 Non-return valve 1 CV03

6 9000002149 Solenoid valve 1 SCV-024DC

7 9000002150 Plastic plug 1 PVP01

8 9000002151 Coupling 1 DCP-465

9 9000002152 DC motor 1 MD24080

10 9000002153 Contactor 1 DK0224

11 9000002193 Carbon brush 1

12 9000002154 Hoop 2 KG01

13 0090000187 O-ring 1 21.2×1.8 GB/T3452.1=ISO3601

14 0090000188 O-ring 1 87.5×3.55 GB/T3452.1=ISO3601

15 9000002155 Gear pump 1 CBK-F110

16 9000002156 Oil elbow 1 FP03G

17 9000002157 Oil absorption filter 1 FS03B

18 9000002158 Tank 1 TP094C140-H

19 9000002159 Tank cover 1 FC03

20 0000023673 Screw 2 M5×16 GB/T70.1=ISO4762

21
Fig. 8 Tiller

22
Fig. 8 Tiller
No. Art No. Description Qty. Note Standard
1 9000002189 Tiller block 1 Rubber

2 9000002175 Left drive button 1 ABS

9000012014 Accelerator 1 ET-191E
3 Match
9000008334 Accelerator 1 BD-190
Accelerator BD-190
4 9000002177 1 ABS
connector Special-purpose

5 9000002188 Plastic cover 1 ABS

6 9000002176 Right drive button 1 ABS

7 0000023304 Screw 2 M3×12 GB/T70.1=ISO4762

8 0000025003 Elastic washer 2 3 GB/T93

9 0000025026 Washer 2 3 GB/T95

BD-190
10 0090000190 Screw 2 M3×8
Special-purpose
11 0090000189 Screw 3 M4×8 GB/T70.3=ISO10642

12 9000002179 Lower cover 1 ABS

13 0000023138 Screw 4 M6×10 GB/T70.3=ISO10642

14 0000023040 Screw 2 M6×16 GB/T70.1=ISO4762

15 9000002178 Upper cover 1 ABS

16 9000002311 Micro switch plate 1 ABS

17 9000002161 Micro switch 4

18 0090000261 Screw 14 M2.2×13 GB/T845=ISO7049

19 9000002310 Micro switch plate 2 ABS

20 0090000262 Tapping screw 7 ST2.2 × 9.5 GB/T845=ISO7049

21 9000002180 Belly button 1 ABS

22 9000002181 Belly block 1 ABS

23 9000002182 Spring 4 0.8

24 9000002186 Spring 6 0.5

25 9000002183 Horn 1 ABS

26 9000002184 Lifting button 1 ABS

27 9000002185 Lowing button 1 ABS

28 9000002187 Sticker 1 ABS

29 9000002473 Micro switches 2 1

23
30 9000002190 Micro switches 1 1

Fig. 9 Tiller arm

24
Fig. 9 Tiller arm
No. Art No. Description Qty. Note Standard
1 9000001927 Tiller 1
2 0000023061 Screw 4 M8×25 GB/T70.1=ISO4762

3 0000025004 Elastic washer 4 8 GB/T93

4 9000007398 Air spring 1

5 9000001929 Tiller arm 1
6 9000002319 Proximity switch 1 NBN5-FT-E2
7 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762

8 0000023067 Screw 1 M8×16 GB/T70.1=ISO4762

9 0000026003 Retaining ring 1 20 GB/T894.1

10 9000001933 Shaft of tiller 2

11 0000013002 Bushing 2 20×22×12
12 1000123001 Screw 1 M8×20 GB/T70.1=ISO4762

13 1030418001 Cover 1
14 0090000041 Screw 4 M5×10 GB/T70.2=ISO7380

15 9000002318 Metal cover 1

16 9000002471 Tiller cable 1

25
Fig. 10 Hydraulic system

26
Fig. 10 Hydraulic system
No. Art No. Description Qty. Note Standard
M14×1.5×
1 0000023410 Hinge bolt 1
35
Combination sealing
2 9000006022 2 14
washers
3 9000006020 Pipe 1

4 9000001988 Support plate 1

5 9000001989 Transition plate 1

6 9000006021 Straight connector 1

7 0000022002 O-ring 1 Canceled

8 0000023067 Screw 2 M8×16 GB/T70.1=ISO4762

9 0000025001 Elastic washer 2 8 GB/T93

10 0000025011 Washer 2 8 GB/T95

11 0000023555 Screw 1 M6×16 GB/T70.2=ISO7380

12 0000025010 Elastic washer 1 6 GB/T93

13 0000023055 Washer 1 6 GB/T95

14 9000000807 Pump 1 Vibo 0.8KW

15 9000009998 Pipe holder plate 1 [CR2014-013]

27
Fig. 11 Control system

28
Fig. 11 Control system

No. Art No. Description Qty. Note Standard

1 9000002066 Aluminum plate 1
2 9000009802 Controller 1 CURTIS 1212P-2501

3 0000023033 Screw 2 M4×25 GB/T70.1=ISO4762

4 0000025018 Elastic washer 8 4 GB/T93

5 1000434007 Fuse holder 2

6 0000025019 Washer 6 4 GB/T95

7 0000023211 Screw 2 M4×16 GB/T818=ISO7045

8 1000434020 Fuse 2 60A

9 0000023071 Screw 4 M4×8 GB/T818=ISO7045

BD-W-115
10 1070335001 Protection mode 1
Not for Amer drive wheel
11 0000023516 Screw 2 M5×10 GB/T818=ISO7045

12 0000025014 Washer 2 5 GB/T95

13 0000025015 Elastic washer 2 5 GB/T93

14 1000404005 Connector plate 1

15 1000434021 Fuse holder 1 BD-1×10A
16 1000434040 Blade fuse 1 10A
17 0000023074 Screw 2 M3×30 GB/T818=ISO7045

18 9000007394 Buzzer 1 HYD-4216W 24VDC

19 0000023648 Screw 2 M3×8 GB/T818=ISO7045

20 0000025003 Elastic washer 2 3 GB/T93

21 0000025026 Washer 2 3 GB/T95

22 1000403004 Cable holder 1 UC-2

23 0000023307 Screw 1 M4×10 GB/T818=ISO7045

24 9000002322 Relay 1 ARP12F-1C 24VDC

29
 Fig. 12 Electrical system

Fig. 12 Electrical system

No. Art No. Description Qty. Note Standard
1 0090000083 Screw 2 M3×25 GB/T70.2=ISO7380

2 9000009801 Indicator 1 Curtis906

3 9000002163 Key 1 S100/80

30
4 1070334008 Emergency button 1 S100/80
5 9000001977 Instrument panel 1
6 0000023311 Screw 2 M5×10 GB/T70.1=ISO4762

7 9000001975 Instrument plate 1

8 0000023555 Screw 4 M6×16 GB/T70.2=ISO7380

9 0000025010 Elastic washer 2 6 GB/T93

10 0000023055 Washer 2 6 GB/T95

11 9000002065 Control board 1

12 0000023107 Screw 4 M5×16 GB/T70.1=ISO4762

13 0000025015 Elastic washer 4 5 GB/T93

14 0000025014 Washer 6 5 GB/T95

Charger 24V/8A
1080420001 1 Input 230AC
QQE192-8CH17-26B
15
Charger 24V/8A
1080420002 Opt. Input 115AC
QQE192-8CH18-26B
16 0090000081 Screw 4 M4×12 GB/T818=ISO7045
17 0000025018 Elastic washer 4 4 GB/T93

1010434009 Charger power cord 1 Australia

1010434011 Charger power cord 1 UK

1010434012 Charger power cord 1 EU

18 1010434013 Charger power cord 1 Italy

1010434014 Charger power cord 1 Switzerland

2530334005 Charger power cord 1 USA

1010434023 Charger power cord 1 Asia

19 9000001961 Electrical board 1
20 1010434008 Fuse 1 1A
21 0000023074 Screw 2 M3×30 GB/T818=ISO7045
22 1000434021 Fuse plate 1 BD-1×10A
23 0000024045 Lock nut 2 M6 GB/T889.1=ISO7040
24 9000008753 Fan fixing plate 1
25 0000023516 Screw 2 M5×10 GB/T818=ISO7045
26 1010404005 Connector holder 1
27 1010434007 Fan 1 ADDA DC12V
28 0000023041 Screw 4 M4×30 GB/T818=ISO7045
29 9000008786 Fan cable 1 [CR2013-010]

31
Fig. 13 Truck body

32
Fig. 13 Truck body
No. Art No. Description Qty. Note Standard
1 9000001914 Motor cover 1
2 1010423001 Screw 6 M8×20 GB/T70.2=ISO7380
3 1000423001 Screw 2
4 2040424001 Active nuts 2 M10-5
9000001969 1 540
5 Cover
9000009800 1 685
6 9000001978 Support reinforcement 1
7 0000023629 Screw 8 M6×16 GB/T70.2=ISO7380
8 9000001970 Battery 2 12V/64Ah
9000010193 Control cable 1 [CR2014-015]
9
9000010351 Control cable 1 Amer drive wheel
10 9000002324 Fuse 5*20 0.5A 1
11 9000002192 Fault display LED 1
12 9000002325 Mount UC-5 3
13 0000023052 Screw 3 M4×10 GB/T818=ISO7045

14 0000025010 Elastic washer 2 6 GB/T93

15 0000023055 Washer 2 6 GB/T95

16 9000001979 Ring 2
17 0000023030 Screw 2 M6×16 GB/T70.2=ISO7380

18 9000009160 Cover 1

19 0000023025 Screw M10×40 8 Suspension GB/T70.1=ISO4762

20 0000023005 Lock nut M10 8 castors GB/T889.1=ISO7040
21 9000009161 Apron 1

22 9000010190 Tiller transit cable 1 [CR2014-015]

33
Fig. 14 Cables

34
Fig. 14 Cables

No. Art No. Description Qty. Note Standard

1 9000002164 B0 line 1
2 9000002165 B+ line 1
3 9000002166 1B+ line 1
4 9000002167 2B+ line 1
5 9000002168 3B+ line 1
6 9000002169 4B+ line 1
7 9000002170 PB- line 1
8 9000002171 B- line 1
9000002172 Drive wheel cable 1
9
9000010352 Drive wheel cable 1 For Amer
10 9000002173 Charger B+ 1
11 1020434003 Copper bar 1

35
 Fig. 15 Sticker for EU

Fig. 15 Sticker for EU

No. Art No. Description Qty. Note Standard

B 9000003570 Sign read and follow this instruction 1
D 9000003572 Sign capacity sticker 1
E 9000003573 ‘No passengers’ decal 1

36
 Fig. 16 Sticker for US

Fig. 16 Sticker for US

No. Art No. Description Qty. Note Standard

B 9000003570 Sign read and follow this instruction 1
D 9000003572 Sign capacity sticker 1
G 9000003575 Sign warning stay clear stop truck 1
H 9000003576 Sign caution charger 1
I 9000003577 Sign danger battery 1
J 9000003578 Sign warning battery size 1
K 9000003579 Sign warning electrical devices 1
L 9000003580 Sign danger not riding 1

37
 Easy worn parts list

No. Part number Name Qty. Fig./Position Note

1 0000013011 Bushing 4 Fig.1/6 16×18×15

2 0000027006 Bushing 2 Fig.1/7 25×29×25

3 0000027005 Bushing 4 Fig.2/7 20×22×12

4 0000027001 Bearing 8 Fig.2/11

5 4 Fig.2/19 Double
9000010398 Load wheel
6 2 Fig.2/20 Single
9000010399 Load wheel
7 9000002333 Bushing 4 Fig.2/18 18×20×12

8 9000002135 Micro switch 1 Fig.3.1、3.2/11 WS1-T5-W200R200

9 0000022049 O-ring 1 Fig.4/4 56×3.55

10 0000022003 Sealing ring 1 Fig.4/6 45×55×8

11 0000022004 Dust ring 1 Fig.4/7 45×53×6.5

12 9000002141 Wheel 1 Fig.5.1/21 BD drive wheel

13 9000002143 Carbon brusher 1 Fig.5.1/41

14 9000010342 Wheel (D.200) 1 Fig.5.2/4 Amer PU

15 9000010345 Wheel (D.230) 1 Fig.5.2/4 Amer Rubber

16 9000010403 Castor 2 Fig.6.1/15 Normal

17 9000010401 Wheel kit 2 Fig.6.2/28 Suspension

18 9000007398 Air spring 1 Fig.9/4

19 0000013002 Bushing 2 Fig.9/11

20 9000006022 Washer 2 Fig.10/2

21 1000434020 Fuse 2 Fig.11/8

22 1000434040 Fuse 1 Fig.11/16

38
23 1010434008 Fuse 1 Fig.12/20 1A

24 9000002324 Fuse tube 1 Fig.13/10 5*20 0.5A

39
  

INSTRUCTION HANDBOOK
Electric Pallet Truck

WARNING  
Do not use the pallet truck before reading and
 
understanding these operating instructions.
NOTE:  
 Please check the designation of your
present type at the last page of this
Version 07/2014
document as well as on the ID-plate.
 Keep for future reference. EPT-SPT-SMS-004-EN  

 
1
FOREWORD

Before operating the truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and
understand the usage of the truck completely. Improper operation could create danger.

This handbook describes the usage of different electric pallet trucks. When operating and
servicing the truck, make sure, that it applies to your type.

Keep this handbook for future reference. If this or the warning/ caution labels are damaged
or got lost, please contact your local dealer for replacement.

This truck complies with the requirements according to EN 3691-1; -5 (Industrial trucks-
safety requirements and verification, part 1; part 5), EN 12895 (Industrial trucks-
electromagnetic compatibility), EN 12053 (Safety of industrial trucks- test methods for
measuring noise emissions), EN 1175 (Industrial truck safety – electrical requirements),
assumed the truck is used according to the described purpose.
The noise level for this machine is 69 dB(A) according to EN 12053.

ATTENTION:

 Environmentally hazardous waste, such as batteries, oil and electronics, will have a
negative effect on the environment, or health, if handled incorrectly.

 The waste packages should be sorted and put into solid dustbins according to the
materials and be collected disposal by local special environment protection bureau. To
avoid pollution, it’s forbidden to throw away the wastes randomly.

 To avoid leaking during the use of the products, the user should prepare some
absorbable materials (scraps of wooden or dry duster cloth) to absorb the leaking oil in
time. To avoid second pollution to the environment, the used absorbable materials
should be handed in to special departments in terms of local authorities.

 Our products are subject to ongoing developments. Because this handbook is only for
the purpose of operating /servicing the pallet truck, therefore please have understanding,
that there is no guarantee out of particular features out of this handbook.

NOTE: On this manual, the left sign means warning and danger, which can lead
to death or serious injury if not followed.

Copyright

The copyright remains with the company, mentioned on the CE- certificate at the end of this
document.

2
TABLE OF CONTENTS
1. CORRECT APPLICATION ............................................................................................4
2. DESCRIPTION OF THE PALLET TRUCK ....................................................................5
a. Overview of the main components.............................................................................5
b. Main technical data ....................................................................................................5
c. Description of the safety devices and warning labels.................................................7
d. Identification plate ......................................................................................................7
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ..................................8
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ......................................9
a. Commissioning ..........................................................................................................9
b. Tiller assembly (only SPT 15) ....................................................................................9
c. Lifting/ transportation................................................................................................ 11
d. Decommissioning..................................................................................................... 11
5. DAILY INSPECTION ................................................................................................... 11
6. OPERATING INSTRUCTIONS ...................................................................................12
a. Parking.....................................................................................................................12
b. Lifting .......................................................................................................................13
c. Lowering ..................................................................................................................13
d. Travelling .................................................................................................................13
e. Steering....................................................................................................................14
f. Braking.....................................................................................................................14
g. Malfunctions.............................................................................................................15
h. Emergency...............................................................................................................15
7. BATTERY CHARGING AND REPLACEMENT ...........................................................15
a. Replacement............................................................................................................16
b. Battery indicator .......................................................................................................17
c. Charging...................................................................................................................17
8. REGULAR MAINTENANCE........................................................................................18
a. Maintenance checklist..............................................................................................18
b. Lubricating points .....................................................................................................19
c. Check and refill hydraulic oil ....................................................................................20
d. Checking electrical fuses .........................................................................................21
9. TROUBLE SHOOTING..................................................................................................22
10. WIRING/ CIRCUIT DIAGRAM.....................................................................................23
a. Electrical circuit diagram ..........................................................................................23
b. Hydraulic circuit........................................................................................................25
11. DECLARATION OF CONFORMITY (valid, if sold within the EU) ..............................26

3
1. CORRECT APPLICATION

It is only allowed to use this electric pallet truck according to this instruction handbook.

The in this handbook described trucks are self propelled electric power pallet trucks,
with electrically or manually operated low height lifting function. The trucks are designed
to lift, lower and transport palletized loads.

A wrong usage can cause human injuries or can damage equipment.

The operator/ the operating company has to ensure the correct usage and has to
ensure, that this pallet truck is used only by staff, which is trained and authorized to use
this truck.

The pallet truck has to be used on substantially firm, smooth, prepared, level and
adequate surfaces. The truck is intended to be used for indoor applications with ambient
temperatures between +5C and + 40C and for light duty applications without crossing
permanent obstacles or potholes. Operating on ramps is not allowed. While operating,
the load must be placed approximately on the longitudinal centre plane of the truck.
Lifting or transporting people is forbidden.

If used on tail lifts or loading ramps, please ensure that these are used correctly
according to the operating instructions.

The capacity is marked on capacity sticker as well on the Identification plate. The
operator has to consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.

Modification
No modifications or alterations to this pallet truck which may affect, for example,
capacity, stability or safety requirements of the truck, shall be made without the prior
written approval of the original truck manufacturer, its authorized representative, or a
successor thereof. This includes changes affecting, for example braking, steering,
visibility and the addition of removable attachments. When the manufacturer or its
successor approve a modification or alteration, they shall also make and approve
appropriate changes to capacity plate, decals, tags and operation and maintenance
handbooks.

By not observing these instructions, the warranty becomes void.

4
2. DESCRIPTION OF THE PALLET TRUCK

a. Overview of the main components

1 Multifunction tiller
2 Discharge indicator and charging
indicating LED
3 Combined emergency button
4 Main cover
5 Fork chassis
6 Load wheels
7 Charging cable
8 Drive motor cover
9 Hydraulic cylinder
10 Drive wheel
11 Castors
12 Safety (belly) button
13 Drive control switch (butterfly-
switch)
Fig. 1: Overview main components

b. Main technical data

Fig. 2: Technical data

5
Table 1: Main technical data for standard version
Type sheet for industrial truck acc. to VDI 2198
1.2 Manufacturer`s type designation EPT15 SPT 15
Distinguishing mark

1.3 Drive Electric

1.4 Operator type Pedestrian
1.5 Load Capacity / rated load Q (t) 1.5
1.6 Load centre distance c (mm) 600
1.8 Load distance ,centre of drive axle to fork x (mm) 946
1.9 Wheelbase y (mm) 1293 1279
2.1 Service weight kg 190 165
Weight

2.2 Axle loading, laden front/rear kg 510/1180 458/1207

2.3 Axle loading, unladen front/rear kg 1550/40 130/35
3.1 Tires Polyurethane (PU)
3.2 Tire size, front  x w (mm)  220×70
Tyres, chassis

3.3 Tire size, rear  x w (mm)  80×70

1)
3.4 Additional wheels(dimensions)  x w (mm) 50(80) ×30 50×30
3.5 Wheels, number front/rear(x=driven wheels) 1x +2/ 4
3.6 Tread, front b10 (mm) 340(410)1) 340
3.7 Tread, rear b11 (mm) 380
4.4 Lift h3 (mm) 115
4.9 Height of tiller in drive position min./ max. h14 (mm) 800 / 1170 850 / 1295
4.15 Height, lowered h13 (mm) 85 (80)
4.19 Overall length l1 (mm) 1648(1660)1) 1666
Dimensions

1)
4.20 Length to face of forks l2 (mm) 498(510) 516
1)
4.21 Overall width b1 (mm) 560(574) 560
4.22 Fork dimensions s/e/l (mm) 48/160/
4.25 Distance between fork- arms b5 (mm) 540 (520)
4.32 Ground clearance, centre of wheelbase m2 (mm) 37(32)
4.34 Aisle width for pallets 800X1200 lengthways Ast (mm) 1950 1961
4.35 Turning radius Wa (mm) 1445 1507
5.1 Travel speed, laden/ unladen km/h 4.2 / 4.6
Performance

5.2 Lift speed, laden/ unladen m/s 0.03 / 0.053 -

data

5.3 Lowering speed, laden/ unladen m/s 0.049 / 0.036 -

5.8 Max. gradeability, laden/ unladen % 4 / 10
5.10 Service brake Electromagnetic
6.1 Drive motor rating S2 60min kW 0.45
Electric- engine

6.2 Lift motor rating at S3 10% kW 0.8 -

6.3 Battery acc. to DIN 43531/ 35/ 36 A, B, C, no No No
6.4 Battery voltage, nominal capacity K5 V/ Ah 2x12V / 64 2x12 / 40
6.5 Battery weight kg 48 30
6.6 Energy consumption acc. to VDI cycle kWh/h 0,39 -
8.1 Type of drive control DC- Speed Control
Additio
n data

8.4 Sound level at driver`s ear acc. to EN 12053 dB(A) 69

Note: 1) For option suspension castors Note: 2) Available fork length: 800, 1000, 1150, 1220mm

6
c. Description of the safety devices and warning labels
12

Fig. 3: Safety and warning labels

A Operating instruction sticker F Oil filling point (only for SPT 15, for
(only for SPT 15) EPT 15 the filling point is marked on
B Sticker to read and follow this the oil filling cap)
instruction (3) Combined emergency switch
C Identification plate (ID-plate) (12) Safety (belly) button
D Capacity sticker
E ‘No passengers’ decal

The truck has a combined emergency switch (3) which stops all lifting-, lowering-,
driving- functions and engages the failsafe electromagnetic brake when it is pushed.
By turning the pushed button 90° anti-clockwise, the push- button can be removed and
then prevent against unauthorized access. Remove this button, if you not operate the
truck.
The truck is equipped with a safety (belly) button (12) which switches the driving
function away from the operator, if the truck travels towards the operator and the tiller is
activated in the tillers operating zone.
Follow also the instructions given on the decals. Replace the decals if they are
damaged or missing.

d. Identification plate
1 Designation, type 6 Name and address of manufacturer)
2 Serial number 7 Battery weight minimum/ maximum
3 Rated capacity in kg 8 Nominal power in kW
4 Supply voltage in V 9 Load center distance
5 Own mass (self weight) in kg without 10 Manufacturing date
battery 11 Option

7
 1

2 11
10
3
9
4
5 8
7

6 If sold to the EU,

here the place of
the CE marking
Fig. 4: Identification plate

3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS

DO NOT
 Put foot or hand under or into the lifting mechanism.
 Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.
 Overload the truck.
 Put foot in front of the wheels, injury could result.
 Lift people. People could fall down and suffer severe injury.
 Push or pull loads
 Use this truck on ramps
 Side or end load. Load must be distributed evenly on the forks.
 Use the truck with unstable, unbalanced not stable load.
 Use truck without manufacturer’s written consent.
 Supply on board charger with AC voltage other than 110V or 220V.

Watch difference in floor levels when driving. Load could fall down or the truck could get
uncontrollable.
Keep watching the condition of load. Stop operating the truck if load becomes unstable.
Brake the truck and activate the emergency switch (3) by pushing when sliding load on
or off the truck. If the truck has any malfunctions, follow chapter 8.
Practice maintenance work according to regular inspection. This truck is not designed to
be water resistant. Use the truck under dry condition. Prolonged continuous operation
might cause damage of the power pack. Stop operation if temperature of hydraulic oil is
too high.

 When operating the electric pallet truck, the operator has to wear safety shoes.
 The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
  The operating lighting must be minimum 50 Lux.
 It is not allowed to use the truck on ramps.
 To prevent unintended sudden movements when not operating the tuck (i.e. from
another person, etc.) switch of f the truck when not operating it.

4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING

a. Commissioning
Table 2: Commissioning data
Type SPT 15 EPT 15
Commissioning weight [kg] app. 205 kg app. 230 kg
Dimensions [mm] 1750x700x900 1750x700x900

After receiving our new pallet truck or for re-commissioning you have to do following
before (firstly) operating the truck:

 Check if are all parts included and not damaged

 Eventually installation of the multifunction tiller
 Eventually installation and charging the batteries (follow chapter 7)
 Do the work according to the daily
inspections as well as functional checks.

If the tiller arm is not assembled to your truck,

please make sure, that the following supplied
parts are included and not damaged:

b. Tiller assembly (only SPT 15)

 1 pc drilled axle (4)
 2 pc dowel pin (5) [one is already
assembled with the axle]
 1 pc pre- assembled tiller arm (1)
 1 pc pre- assembled chassis (6) with
screw (2) and nut (3) Fig. 5: SPT 15 tiller assembling

Note: The marked number on the tiller arm package and the
chassis should be the same.
When attaching the handle, you had better squat just in
front of the pallet truck.

a) Insert the tiller arm(1) into the pump piston, then use a
hammer to insert the axle with hole into the hydraulic pump Fig. 6: Axle assembling
and tiller arm (fig.6 ).
9
b) Set the control lever of the handle to the ‘Lower’ position, then pass the adjusting nut,
adjusting bolt through the hole of the axle
with your hand (fig. 7).
c) Press the tiller arm down; unscrew and
remove the screw (2) and the nut (3)
(fig. 5).
d) Set the control lever (fig. 8) of the handle
to ‘RAISE’ position, then raise the lever
plate and insert the adjusting bolt into the
front slot of lever plate. Note: Keep the
adjusting nut under the lever plate. (fig. 7)
e) Use a hammer to insert the 2nd dowel pin
(5, fig. 5) into the 2nd hole of the axle.
Fig. 7: Side view
f) Unscrew the protective cover for the tiller
arm switch on the left side of the tiller.
g) Connect the plugs for the electric function of the tiller and fix the cable with the cable
fixing element)
h) Assemble the protective cover for the tiller arm switch.

The draw-bar is now assembled to the pump. Lower

Neutral
Hydraulic valve adjustment (only SPT 15) Raise

The SPT 15 multifunction tiller can be regulated in three

positions (fig. 8):
Lower : handle up, the lever moves back to the neutral,
Fig. 8: SPT 15 tiller
when released
Neutral: handle in center position
Raise: handle down

If necessary, you can adjust the lever according to following steps (fig. 7):

a) If the forks elevate while pumping in the Raise position, turn the adjusting nut on the
adjusting bolt clockwise until pumping action does not raise the forks and the Neutral
position works properly.
b) If the forks descend while pumping in the Neutral position, turn the adjusting nut
counter-clockwise until the forks do not lower.
c) If the forks do not descent when the control handle is in the Lower position, turn the
adjusting nut clockwise until raising the control handle lowers the forks. Then check the
Neutral position and ensure that the adjusting nut is in the proper position.
d) If the forks do not elevate while pumping in the Raise position, turn the adjusting nut
counter- clockwise until the forks elevate while pumping in the Raise position. Then
check the Lower and Raise position.

10
c. Lifting/ transportation
For transporting, remove the load, lower the forks to the lowest position and fix the
truck safe with dedicated lifting gear according to the following figures.

Lifting

USE DEDICATED CRANE AND LIFTING EQUIPMENT

DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA DURING
LIFTING

Park the truck securely and lash the truck according to the
points identified in fig. 9
Lift the truck to its destination and place the truck securely
before removing the lifting gear.
The lashing points are according to the fig. 9.
Fig. 9: Lifting with a crane
Transportation

DURING TRANSPORTATION ON A LORRY OR

TRUCK ALWAYS FASTEN THE TRUCK SECURELY

Lower the forks and park the truck securely.

Fasten the truck according to fig. 10 by slinging
dedicated lashing belts around both sides of the trucks
torsion arms and fasten the other side at the transporting
truck.
Fig. 10: fixing points

d. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all in this
handbook mentioned greasing points (regular inspection), eventually protect the truck
against corrosion and dust. Remove the batteries and jack the truck safety, so that there
will be no flattening after storage.

For final decommissioning hand the truck to a designated recycling company. Oil,
batteries and electric components must be recycled due to legal regulations.

5. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into operation.
Daily inspection is effective to find the malfunction or fault on this truck. Check the truck
on the following points before operation.
Remove load from truck and lower the forks.
11
 DO NOT USE THE TRUCK IF ANY MALFUNCTIOJN IS FOUND.

 Check for scratches, deformation or cracks.

 Check if there is any oil leakage from the cylinder.
 Check the vertical creep of the truck.
 Check the smooth movement of the wheels.
 Check the function of the emergency brake by activating the emergency button.
 Check, the tiller arm- switch braking function
 Check the lifting and lowering functions by operating the buttons.
 Check if all bolts and nuts are tightened firmly.
 Visual check if there are any broken hoses or broken electric wires.

6. OPERATING INSTRUCTIONS

BEFORE OPERATING THIS TRUCK, PLEASE FOLLOW THE WARNINGS AND

SAFETY INSTRUCTIONS (CHAPTER 3).
Make sure, that the load is palletized and stable and that the daily inspection is carried
out.

Insert the key of the combined emergency switch, turn it 90° clockwise and pull the
button up. The key can be used only on this kind of pedestrian power pallet truck.
Press the horn button (16) to activate the audible warning signal.

12

13

Lower 14
Neutral
Raise 15

16
17

SPT 15 EPT 15

Fig.11: Tiller operating controls

a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES

The truck is equipped with an electromagnetic failsafe stopping and parking brake.
Always lower the forks fully. Press the combined emergency switch (3), turn the key 90°
anti- clockwise and remove the key.

12
b. Lifting

DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 1500 kg

EPT 15
Travel with the lowered forks fully underneath the pallet until the load and press the
lifting button (15) until you reached the desired lifting height.

SPT 15
Travel with the lowered forks fully underneath the pallet and shift operating lever (17)
down to the raise position. Lift the load by up- and down movements of the tiller arm
until you reached the desired lifting height.

c. Lowering
EPT 15
Press the lowering button (16) carefully.
Lower the load until the forks are clear of the pallet, then drive the truck carefully out of
the load unit.

SPT 15
Lower the load by shift the operating lever (17) up to the lowering position carefully. By
releasing the lever, the lowering movement will stop. Ensure that there is adequate
clearance behind, then drive the truck carefully out of the load unit.

d. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD
FACING UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN
SPECIFIED WITH THE TECHNICAL DATA.

After starting the truck by pulling the combined

emergency switch (3), move the tiller to the
operating zone (‘F’, fig.13).

Turn the accelerator button to the desired direction Fig. 12: Load facing uphill
forward ‘Fw.’ or backwards Bw.’(fig. 13).

13
 Fw. Bw.

Fw. Bw.

Fig. 13: Operating direction

Control the travelling speed by moving the accelerator button(13) carefully until you
reached the desired speed.

If you move the accelerator button back to the neutral position, the controller
decelerates the truck until the truck stops. If the truck stopped, the parking brake will be
engaged.
Drive carefully the truck to the destination. Watch the route conditions and adjust the
travelling speed with the accelerator- button.

e. Steering
You steer the truck by moving the tiller to the left or right side.

f. Braking
THE BRAKING PERFORMANCE DEPENDS ONT THE TRACK CONDITONS AND
TRHE LOAD CONDITONS OF THE TRUCK

The braking function can be activated on several ways:

 By moving the accelerator button (13) back to the initial ‘0’ position or by releasing
the button, the regenerative braking is activated. The truck brakes until it stops.
 By moving the accelerator button (13) from one driving direction directly to the
opposite direction, the truck brakes regenerative until it starts travelling into the
opposite direction.
 The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the

14
 tiller is released, the tiller moves automatically up to the upper baking zone(‘B’).
The truck brakes until it stops.
 The safety (belly) button (12) prevents the operator from being crushed. If this
button is activated, the truck decelerates and or starts travelling into the backwards
direction (‘Bw.’) for a short distance and stops. Please consider, that this button also
operates, if the truck is not travelling and the tiller is in the operating zone.

g. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and
activate the emergency switch (3) by pushing it. If possible, park the truck on a safe
area and remove the combined locking key from the combined emergency switch (3).
Inform immediately the manager and, or call your service.

h. Emergency
In emergencies, push the combined emergency switch (3). All electrical functions will be
stopped. Keep safe distance.

7. BATTERY CHARGING AND REPLACEMENT

 Only qualified personnel are allowed to service or charge the batteries. The
instructions of this handbook and from the battery- manufacturer must be
observed.
 These batteries are maintenance free; re- filling is prohibited.
 Recycling of batteries undergoes national regulations. Please follow these
regulations.
 By handling batteries, open fire is prohibited, gases could cause explosion!
 In the area of battery charging neither burning materials nor burning liquids are
allowed. Smoking is prohibited and the area must be ventilated.
 Park the truck securely before starting charging or installing/changing the batteries
 Before finishing the maintenance work, make sure, that all cables are connected
correctly and that there are no disturbing towards other components of the truck.

As standard batteries, the truck is equipped with following sealed liquid acid battery-
types:
 SPT 15: 2 pc 12V/ 40Ah(C5) (optional 2 pc 12V/ 60Ah)
 EPT 15: 2 pc 12V/ 60Ah (optional 2 pc 12V/80Ah)

IT IS ONLY ALLOWED TO USE SEALED LIQUID ACID BATTERIES.

THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO THE TRUCKS
OPERATING BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE
BATTERIES.

15
 20

a. Replacement 19

Park the truck securely and switch off the truck with the
combined emergency switch (3). Loosen the main cover
with the 2 screws (18, fig. 14).

EPT 15:
REMOVE THE OIL FILLING CAP AND USE THE WITH
THIS HANDBOKK SUPPLIED CLOSING CAP (21) TO
CLOSE THE HYDRAULIC TANK COMPLETELY. AFTER 18
MAINENTANCE, KEEP THE CLOSING CAP FOR Fig. 14: Battery replacement
FURTHER USAGE (ONLY EPT 15!).

After closing the hydraulic tank with the closing cap (21, fig. 15, only EPT 15), unbolt
the the screws of the negative terminal (19, fig. 14) firstly, then unbolt the screws of the
positive terminal (20, fig. 14) and put the cables aside.
Unbolt the lower screws of the electric assembly board (22, fig. 15). Then unbolt the 2
fixing screws (23).

Then rotate the assembly around the 2nd fixing screws (24) and secure it against falling
with the safety bar (25).
Remove the battery fixing elements (26, fig. 15) and remove the batteries. Place the
new batteries with the terminal- positions according to fig. 14.
The installation is in the reverse order of the removal. Please connect the positive
terminals firstly, otherwise the truck could be damaged.
Before fixing the main cover, remove the closing cap (21, only EPT 15) and assemble
the standard cap.

25
21
24

22
23

26

Fig. 15: Preparation to replace the batteries

16
b. Battery indicator

The discharge status is indicated by ten red LED segments.

Battery discharged Battery full charged

Fig.16: Battery discharge indicator

 Only when the battery is properly charged, the most right LED lit. As the battery’s
state-of-charge decreases, successive LEDs light up, only one on at a time.
 The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).
 The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).

c. Charging
 The attached automatic charger is only available for the optional voltage of 110V or
220V as referred.
 The room, where you are charging must be ventilated.
 The exactly charge status can be only checked from the dischrge indicator. To
control the status, the charging must be interrupted and the truck must be started.

Park the truck at a dedicated secured

area with a deidcated power supply.
Lower the forks and remove the load.
Switch the truck off and connect the main Charging LED
power connector to the power supply.
The charger starts charging the battery.
Charging is finished until the charging
LED (fig.17) produces permanent green
light. The charger then goes into a
floating mode to prevent the battery
against damages. Following table shows
the function of the LED-status:

Table 3: LED-Status Fig. 17: LED- Status

LED- signal Function
Red Battery discharged
17
 Orange Charging
Green Fully charged
When charging is finished, disconnect the connector from the socket and place it in the
designated pocket.

8. REGULAR MAINTENANCE

 Only qualified and trained personnel are allowed to do maintenance on this truck.
 Before maintaining, remove the load from the forks and lower the forks to the lowest
position.
 If you need to lift the truck, follow chapter 4d by using designated lashing or jacking
equipment. Before working, put safety devices (for instance designated lift jacks,
wedges or wooden blocks) under the truck to protect against accidental lowering,
movement or slipping.
 Please pay attention by maintain the tiller arm. The gas pressure spring is
pre-loaded by compression, carelessness can cause injury.
 Use approved and from your dealer released original spare parts.
 Please consider, that oil leakage of hydraulic fluid can cause failures and accidents.
 It is allowed to adjust the pressure valve only from trained service technicians.

If you need to change the wheels, please follow the instructions above. The castors
must be round and they should have no abnormal abrasion.

Check the items emphasized maintenance checklist.

a. Maintenance checklist
Table 4: Maintenance checklist
Interval
Monthly 6 Month 12 Month
Hydraulic
1 Check the hydraulic cylinder, piston for damage noise and leakage  
2 Check the hydraulic connections and hose for damage an leakage 
3 Check the hydraulic oil level, refill if necessary 
4 Refill the hydraulic oil after 1500 working hours 
5 Check the function of the pressure valve (1500kg +0/+10%) 
Mechanical system
6 Check the forks for deformation and cracks 
7 Checks the chassis for deformation and cracks 
8 Check if all screws are fixed 
9 Check the push rods for deformation and damages 
10 Check the gearbox for noise and leakage 
11 Check the wheels for deformation and damages 
12 Lubricate the steering bearing 
18
12 Lubricate the pivot points 
14 Lubricate the grease nipples 
Electrical system
15 Check the electric wiring for damage 
16 Check the electric connections 
17 Test the Emergency switch function 
18 Check the electric drive motor for noise and damages 
19 Test the display 
20 Check the, if correct fuses are used 
21 Test the warning signal 
22 Check the contactors 
23 Check the frame leakage (insulation test) 
24 Check function and mechanical wear of the accelerator 
25 Check the electrical system of the drive motor 
Battery
26 Check the battery voltage 
27 Check the terminals for corrosion and damage 
28 Check the battery housing for damages 
Charger
29 Check the main power cable for damages 
30 Check the start-up protection during charging 
Function
31 Check the horn function 
32 Check the air gap of the electromagnetic brake 
33 Test the emergency braking 
34 Test the reverse and regenerative braking 
35 Test the safety (belly) button function 
36 Check the steering function 
37 Check the lifting and lowering function 
38 Check the tiller arm switch function 
General
39 Check if all decals are legible and complete 
40 Carry out a test run 

b. Lubricating points
Lubricate the marked points according to the maintenance checklist. The required grease
specification is: DIN 51825, standard grease.

19
 7

1 Load wheel bearings

2 Shaft
3 Support wheel bearings
4 Gear box
5 Turning bearing
6 Joint
7 Cylinder swivel

Fig. 18: Lubricating points

c. Check and refill hydraulic oil

The required hydraulic fluid- type is

 H-LP 46, DIN 51524

 Viscosity is 41.4 - 47
 Depending on the type the amount is Maximum
 0,7L to 1,0L

Waste material like oil, used batteries or

other must be probably disposed and
Minimum
recycled according to the national
regulations and if necessary brought to a
recycling company.

Fig.19: Oil level

EPT 15
Loosen the 2 screws for the main cover and remove the cover.
The minimum and maximum allowed oil level can be checked on the oil tank (Fig. 19).
If necessary add oil at the filling point.

SPT 15
The oil level of the SPT 15 can be checked on the back side of the pump body. For
checking, place the truck firstly horizontal and loosen the screw (1) carefully. If oil is

20
 leaking out of the hole, the oil level
is too high. For refill, put the
specified oil into a oilcan with a drain,
smaller than the diameter of the
screw (1, M10) and pump the oil into
the pump, until the oil level has the
same height than the hole of the
screw. Close the screw with washer
and raise and lower the truck
several times. Then move the tiller
arm with raise position down. By
holding the tiller down, lower the Fig. 20: oil level SPT 15
forks by moving the operational
lever to the ‘lower’ position. Check the oil level again and if necessary repeat the
procedure.

d. Checking electrical fuses

Remove the main cover. The fuses are located according to fig. 14.

FU
FU 01

FU 02
(only EPT 15)

Fig. 21: Location fuses

Table 5: Size fuses

Rate
FU 10A
FU 01 60A
FU 02 60A (only EPT 15

21
9. TROUBLE SHOOTING

 If the truck has malfunctions follow the instructions, mentioned under chapter 6.

Table 6: Trouble shooting

TROUBLE CAUSE REPAIR

Load weight too high Lift only the max. capacity,
mentioned on the ID-plate
Battery discharged (EPT 15) Charge the battery
Lifting fuse faulty Check and eventually replace
Load can’t be lifted the lifting fuse
Hydraulic oil level too low Check and eventually refill
hydraulic oil
Oil leakage Repair the hoses and/or the
sealing of the cylinder
Oil leakage from Excessive quantity of oil. Reduce oil quantity.
air breathing
Load can’t be Manual bowden cable unhooked Adjust the Bowden cable
lowered (SPT 15) correctly
Battery is charging Charge the battery completely
and then remove the main
power plug form the electrical
socket.
Battery not connected Connect the battery correctly
Fuse faulty Check and eventually replace
Truck not starts
fuses
operating
Low battery Charge the battery
Combined emergency switch is De-activate the combined
activated emergency switch by insert and
pull the knob.
Tiller in the operating zone Move the tiller firstly to the
braking zone.

If the truck has malfunctions and can’t be operated out of the working zone, jack the truck
up and go with a load handler under the truck and safe the truck securely. Then move truck
out of the aisle.

22
 10. WIRING/ CIRCUIT DIAGRAM
a. Electrical circuit diagram

Fuses SPT 15
FU : 10A
FU01 : 60A
Fig. 22: Electric diagram SPT 15

23
 Fuses EPT 15
FU : 10A
Fig. 23: Electric diagram EPT 15 FU01 : 60A
FU02 : 60A

24
 b. Hydraulic circuit

Lift cylinder

Lowering valve

Pressure valve Throttle valve

Hydraulic power pack

(motor and pump)

Oil tank

Fig. 24: Hydraulic circuit EPT 15

Fig. 25: Hydraulic circuit SPT 15

25
11. DECLARATION OF CONFORMITY (valid, if sold within the EU)
[GB] CE Declaration of Conformity
The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC
(Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is
individually authorized to compile the technical documents.
[D] EG-KONFORMITÄTSERKLÄRUNG
Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie)
und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur
Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen.
[E] DECLARACIóN DE CONFORMIDAD CE
El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para
maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la
adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica.
[F] DECLARATION DE CONFORMITE CE
Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE
(directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté
autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique.
[NL] EG-CONFORMITEITSVERKLARING
Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt
aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC).
Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen.
[P] DECLARAÇÃO DE CONFORMIDADE CE
Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE
(„Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um
dos signatários está autorizado a proceder à elaboração da documentação técnica.
[I] DICHIARAZIONE DI CONFORMITÀ CE
I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e
2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle
direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica.
[BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ
Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив
за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане
на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация.
[CZ] EG - PROHLÁŠENÍ O SHODĚ
Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC
(elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci
národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů.
[DK] EF-OVERENSSTEMMELSESERKLÆRING
Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og
2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale
lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter.
[EST] EL vastavusavaldus
Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate
kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide
muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.
[FIN] EU-YHDENMUKAISUUSSELOSTUS
Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC
(koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen
lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia
asiaankuuluvia teknisiä asiakirjoja.
[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ
Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ
(«Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική
νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα.
[H] EU KONFORMITÁSI NYILATKOZAT
Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses
összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló
megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve,
hogy összeállíthatja a műszaki dokumentációt.
[LT] ES atitikimơ deklaracija
Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir
2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo
nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.
[LV] ES atbilstības deklarācija
Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un
2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai
likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas.
[N] EU-KONFORMITETSERKLÆRING
Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)

26
og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver
undertegnede er fullmektig til å sette sammen de tekniske dokumentene.
[PL] DEKLARACJA ZGODNOŚCI Z NORMAMI UE
Niżej podpisani potwierdzają niniejszym, że opisany tutaj, napędzany określona maszyna spełnia wymagania określone w dyrektywach Europejskich
2006/42/EC (Maszyny) i 2004/108/EEC (Nieszkodliwość elektromagnetyczna - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi
rozporządzeniami mającymi na celu przekształcenie tych dyrektyw w prawo krajów członkowskich. Niżej podpisani są pojedynczo upoważnieni do
zestawiania dokumentacji technicznej.
[RO] DECLARAŢIE DE CONFORMITATE CE
Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva
privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru
transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică.
[RUS] Декларация соответствия стандартам ЕС
Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам
2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также
соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для
составления технической документации.
[S] EG-KONFORMITETSFÖRKLARING
Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG
(Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt.
Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.
[SK] vyhlásenie o zhode
Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica
pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym
nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov.
[SLO] EU IZJAVA O SKLADNOSTI
Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC
(Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki
so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije.
[TR] AB Uygunluk Açıklaması
İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu
Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk
kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.

(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp:
(2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/
Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris:
(3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /
Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas
gads / Gamybosmetai
(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire
établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la
Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller
dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai
yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/
Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/
Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja
või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:
(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία
(6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./
Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina /
adına / θαη' εληνιή

If you can read this text:

- Your truck might be sold outside the
EU; this declaration is then not valid.
- Your present version is a (printed)
e-document
- The declaration is not complete.
In this case please ask for a copy

27