Scribd Logo
Upload

Welcome to Scribd!

  • Modul MRP: Prepared By: Ilham Saud Universitas Muhammadiyah Yogyakarta

    Uploaded by

    Deni Irvanda
    33 views5 pages
    The document describes the Material Requirements Planning (MRP) module in MonsoonSIM. MRP is responsible for creating purchase orders to ensure enough materials and goods are available based on demands. It calculates demand from orders and shipments and supply from stock levels. MRP then determines how many finished goods or raw materials to purchase based on production vs outsourcing settings. The module teaches concepts like bill of materials, material planning, buffer stocks, and interacts with production, procurement, and human resources modules.

    Original Description:

    Original Title

    Modul MRP

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    The document describes the Material Requirements Planning (MRP) module in MonsoonSIM. MRP is responsible for creating purchase orders to ensure enough materials and goods are available based on demands. It calculates demand from orders and shipments and supply from stock levels. MRP then determines how many finished goods or raw materials to purchase based on production vs outsourcing settings. The module teaches concepts like bill of materials, material planning, buffer stocks, and interacts with production, procurement, and human resources modules.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    33 views5 pages

    Modul MRP: Prepared By: Ilham Saud Universitas Muhammadiyah Yogyakarta

    Uploaded by

    Deni Irvanda
    The document describes the Material Requirements Planning (MRP) module in MonsoonSIM. MRP is responsible for creating purchase orders to ensure enough materials and goods are available based on demands. It calculates demand from orders and shipments and supply from stock levels. MRP then determines how many finished goods or raw materials to purchase based on production vs outsourcing settings. The module teaches concepts like bill of materials, material planning, buffer stocks, and interacts with production, procurement, and human resources modules.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 5

    Modul MRP

    Based on MonsoonSIM version: 8

    Prepared by: Ilham Saud


    Universitas Muhammadiyah Yogyakarta

    All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 1 of 5


    Modul MRP
    Prepared by: Ilham Saud
    Universitas Muhammadiyah Yogyakarta

    Table Of Content
    MonsoonSIM MRP Module ....................................................................... 3
    Background [MRP Module] ....................................................................... 3
    Operating model [MRP Module] .................................................................... 4
    MonsoonSIM MRP KPIs ......................................................................... 5

    All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 2 of 5


    Modul MRP
    Prepared by: Ilham Saud
    Universitas Muhammadiyah Yogyakarta

    MonsoonSIM MRP Module

    Background [MRP Module]


    Material requirements planning (MRP) is a production planning, scheduling, and inventory control system used to manage
    manufacturing processes.

    An MRP system is intended to simultaneously meet three objectives:

    Ensure materials are available for production and products are available for delivery to customers.
    Maintain the lowest possible material and product levels in store
    Plan manufacturing activities, delivery schedules and purchasing activities.

    Read more: https://en.wikipedia.org/wiki/Material_requirements_planning

    In MonsoonSIM, MRP is one of the core modules. In this case, MRP is responsible for helping teams to

    create purchase orders based on demands, ensuring enough materials and goods are available for delivery
    to maintain the lowest possible materials and goods in the warehouse

    MonsoonSIM supports multiple levels of complexity. Learners are encouraged to start with the basic module, called Baseline
    model, and slowly progress to more advanced functionalities.

    Here are what you will learn in the MonsoonSIM MRP (Baseline) :

    Concept of Bill of Materials


    Concept of materials and goods requisition planning based on demands
    Concept of the percentage of production vs outsourcing affecting the outcome of the MRP
    Concept of buffer stock or minimum stock level

    In MonsoonSIM, the MRP module is related to the following department (modules)

    Production (PRD)
    Procurement (PMN)
    Human Resources Management (HCM)

    Note: There is no pre-requisite to learning the MonsoonSIM Baseline concepts

    All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 3 of 5


    Modul MRP
    Prepared by: Ilham Saud
    Universitas Muhammadiyah Yogyakarta

    Operating model [MRP Module]


    The following describes the operating model of MonsoonSIM MRP module

    Baseline:

    MRP will generate Purchase Requisitions (PR) based on the shortfall of the products or raw materials by calculating
    the current demand and the current supply.
    Demand is calculated based on:
    Outgoing shipment to retail stores committed
    Sales Orders committed
    Buffer stock settings
    Supply is calculated based on:
    Stock on hand
    Raw materials on hand
    Purchase Orders committed
    Incoming shipment from retail stores
    The MRP will determine how many finished goods to purchase or how many raw materials to purchase depending on
    the setting of the percentage of stock to be produced vs outsourced
    Every time MRP is executed, all pending Purchase Requisitions (unapproved PO) will be canceled

    All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 4 of 5


    Modul MRP
    Prepared by: Ilham Saud
    Universitas Muhammadiyah Yogyakarta

    MonsoonSIM MRP KPIs

    There are no KPIs defined yet

    All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 5 of 5

    Powered by TCPDF (www.tcpdf.org)

    You might also like