You are on page 1of 20

8" MagneScan Tool Data Sheet

200 mm

No. of Vehicles - 3
Inspection Specification
Tool Length - 2.37 m
Feature type - Manual specification in pipe body Tool Weight - 76 kg
Pitting Corrosion @ 2t x 2t
ERW Seamless
a) Minimum depth (POD 90%) 0.18t 0.23t
b) Depth accuracy (80% Conf.) ± 0.15t ± 0.15t
c) Minimum Surface dimension 0.5t + 5mm 0.5t + 5mm
d) Length accuracy ± 10mm ± 10mm
e) Width accuracy ± 25mm ± 25mm

General Corrosion @ 4t x4t


ERW Seamless
a) Minimum depth (POD 90%) 0.14t 0.18t
b) Depth accuracy (80% Conf.) ± 0.15t ± 0.15t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 25mm ± 25mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.23t 0.18t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.15t / -0.2t -0.15t / +0.2t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 25mm ± 25mm ± 25mm ± 25mm

Wall thickness for full specification up to 13.4mm max 4mm min


Wall thickness for bore passing up to 18mm straight 15.0mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 150 bar
Temperature range 0 to 50 ° C
Velocity range 0.3 to 5.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 183 mm
Maximum continuous bore 209 mm
Min local bore restrictions 174 mm (Restriction length < 2d)
Gauge plate diameter 184 mm
Max step height in pipe bore
a) Full circumferential step 13 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 26 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 219 mm
Maximum Diameter Unbarred 131 mm
Min- full bore adjacent tees
centreline separation 583 mm
Valves
Ball valves Min. bore 174 mm
Gate valves Min. bore 174 mm
- axial void length 80 mm
Non return valve Min. bore 174 mm (Clappers on all top hinged valves
- maximum void length 309 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/02646/0008 Issue - 7 04-JUN-2001
8" MagneScan Trap Data Sheet
200 mm

Trap Data
Launch Trap

180 degree
2.37m .4m
door opening
0.5m
pig trap valve
1.00m

d
8in
1.00m
D 12in
d k 2.00in
5.1m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
2.27m 2.01m * 180 degree
door opening

pig trap valve

1.00m

d
8in
1.00m
D 12in

balance kicker 5.1m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 2.37 m Rear of Tool to Rear Cup, A : 1.87 m
Cup Rubber Centres, C : 0.31 m Front of Tool to Rear Cup, B : 0.51 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/02646/0008 Issue - 7 04-JUN-01


10" MagneScan Tool Data Sheet
250 mm

No. of Vehicles - 3
Inspection Specification
Tool Length - 2.57 m
Feature type - Manual specification in pipe body Tool Weight - 120 kg
Pitting Corrosion @ 2t x 2t
ERW Seamless
a) Minimum depth (POD 90%) 0.18t 0.23t
b) Depth accuracy (80% Conf.) ± 0.15t ± 0.15t
c) Minimum Surface dimension 0.5t + 5mm 0.5t + 5mm
d) Length accuracy ± 10mm ± 10mm
e) Width accuracy ± 25mm ± 25mm

General Corrosion @ 4t x4t


ERW Seamless
a) Minimum depth (POD 90%) 0.14t 0.18t
b) Depth accuracy (80% Conf.) ± 0.15t ± 0.15t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 25mm ± 25mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.23t 0.18t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.15t / -0.2t -0.15t / +0.2t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 25mm ± 25mm ± 25mm ± 25mm

Wall thickness for full specification up to 14mm max 4mm min


Wall thickness for bore passing up to 19.7mm straight 15.0mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 150 bar
Temperature range 0 to 50 ° C
Velocity range 0.3 to 4.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 234 mm
Maximum continuous bore 263 mm
Min local bore restrictions 222 mm (Restriction length < 2d)
Gauge plate diameter 235 mm
Max step height in pipe bore
a) Full circumferential step 15 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 29 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 273 mm
Maximum Diameter Unbarred 164 mm
Min- full bore adjacent tees
centreline separation 707 mm
Valves
Ball valves Min. bore 222 mm
Gate valves Min. bore 222 mm
- axial void length 100 mm
Non return valve Min. bore 222 mm (Clappers on all top hinged valves
- maximum void length 366 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/03146/0008 Issue - 9 01-MAR-2002
10" MagneScan Trap Data Sheet
250 mm

Trap Data
Launch Trap

180 degree
2.55m .41m
door opening
0.5m
pig trap valve
1.00m

d
10in
1.00m
D 14in
d k 2.50in
5.1m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
2.39m 2.08m * 180 degree
door opening

pig trap valve

1.00m

d
10in
1.00m
D 14in

balance kicker 5.1m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 2.57 m Rear of Tool to Rear Cup, A : 1.99 m
Cup Rubber Centres, C : 0.37 m Front of Tool to Rear Cup, B : 0.58 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/03146/0008 Issue - 9 01-MAR-02


12" MagneScan Tool Data Sheet
300 mm

No. of Vehicles - 4
Inspection Specification
Tool Length - 4.34 m
Feature type - Manual specification in pipe body Tool Weight - 362 kg
Pitting Corrosion @ 2t x 2t
SeamWelded Seamless
a) Minimum depth (POD 90%) 0.08t 0.13t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Minimum Surface dimension (7mm x 7mm) or (0.4t x 0.4t)
d) Length accuracy ± 10mm ± 20mm
e) Width accuracy ± 20mm ± 20mm

General Corrosion @ 4t x4t


SeamWelded Seamless
a) Minimum depth (POD 90%) 0.05t 0.09t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.13t 0.09t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.1t / -0.15t -0.1t / +0.15t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm ± 20mm ± 20mm

Wall thickness for full specification up to 19.2mm max 5mm min


Wall thickness for bore passing up to 15mm straight 15.0mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 150 bar
Temperature range 0 to 40 ° C
Velocity range 0.3 to 4.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 294 mm
Maximum continuous bore 314 mm
Min local bore restrictions 279 mm (Restriction length < 2d)
Gauge plate diameter 279 mm
Max step height in pipe bore
a) Full circumferential step 10 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 20 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 324 mm
Maximum Diameter Unbarred 194 mm
Min- full bore adjacent tees
centreline separation 865 mm
Valves
Ball valves Min. bore 279 mm
Gate valves Min. bore 279 mm
- axial void length 110 mm
Non return valve Min. bore 279 mm (Clappers on all top hinged valves
- maximum void length 460 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/31200/0001 Issue - 12 01-MAR-2002
12" MagneScan Trap Data Sheet
300 mm

Trap Data
Launch Trap

180 degree
4.22m .52m
door opening
0.5m
pig trap valve
1.00m

d
12in
1.00m
D 16in
d k 3.00in
6.3m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
3.96m 2.28m * 180 degree
door opening

pig trap valve

1.00m

d
12in
1.00m
D 16in

balance kicker 6.3m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 4.34 m Rear of Tool to Rear Cup, A : 3.56 m
Cup Rubber Centres, C : 0.46 m Front of Tool to Rear Cup, B : 0.78 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/31200/0001 Issue - 12 01-MAR-02


14" MagneScan Tool Data Sheet
350 mm

No. of Vehicles - 4
Inspection Specification
Tool Length - 4.43 m
Feature type - Manual specification in pipe body Tool Weight - 404 kg
Pitting Corrosion @ 2t x 2t
SeamWelded Seamless
a) Minimum depth (POD 90%) 0.08t 0.13t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Minimum Surface dimension (7mm x 7mm) or (0.4t x 0.4t)
d) Length accuracy ± 10mm ± 20mm
e) Width accuracy ± 20mm ± 20mm

General Corrosion @ 4t x4t


SeamWelded Seamless
a) Minimum depth (POD 90%) 0.05t 0.09t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.13t 0.09t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.1t / -0.15t -0.1t / +0.15t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm ± 20mm ± 20mm

Wall thickness for full specification up to 22mm max 5mm min


Wall thickness for bore passing up to 10mm straight 10.0mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 150 bar
Temperature range 0 to 40 ° C
Velocity range 0.3 to 5.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 336 mm
Maximum continuous bore 346 mm
Min local bore restrictions 319 mm (Restriction length < 2d)
Gauge plate diameter 319 mm
Max step height in pipe bore
a) Full circumferential step 5 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 10 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 356 mm
Maximum Diameter Unbarred 213 mm
Min- full bore adjacent tees
centreline separation 974 mm
Valves
Ball valves Min. bore 319 mm
Gate valves Min. bore 319 mm
- axial void length 110 mm
Non return valve Min. bore 319 mm (Clappers on all top hinged valves
- maximum void length 529 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/31400/0001 Issue - 11 24-SEP-2001
14" MagneScan Trap Data Sheet
350 mm

Trap Data
Launch Trap

180 degree
4.3m .52m
door opening
0.5m
pig trap valve
1.00m

d
14in
1.00m
D 18in
d k 3.50in
6.3m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
3.97m 2.35m * 180 degree
door opening

pig trap valve

1.00m

d
14in
1.00m
D 18in

balance kicker 6.3m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 4.43 m Rear of Tool to Rear Cup, A : 3.57 m
Cup Rubber Centres, C : 0.53 m Front of Tool to Rear Cup, B : 0.85 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/31400/0001 Issue - 11 24-SEP-01


16" MagneScan Tool Data Sheet
400 mm

No. of Vehicles - 4
Inspection Specification
Tool Length - 4.54 m
Feature type - Manual specification in pipe body Tool Weight - 515 kg
Pitting Corrosion @ 2t x 2t
SeamWelded Seamless
a) Minimum depth (POD 90%) 0.08t 0.13t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Minimum Surface dimension (7mm x 7mm) or (0.4t x 0.4t)
d) Length accuracy ± 10mm ± 20mm
e) Width accuracy ± 20mm ± 20mm

General Corrosion @ 4t x4t


SeamWelded Seamless
a) Minimum depth (POD 90%) 0.05t 0.09t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.13t 0.09t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.1t / -0.15t -0.1t / +0.15t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm ± 20mm ± 20mm

Wall thickness for full specification up to 18mm max 5mm min


Wall thickness for bore passing up to 14mm straight 14.0mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 150 bar
Temperature range 0 to 40 ° C
Velocity range 0.3 to 4.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 378 mm
Maximum continuous bore 396 mm
Min local bore restrictions 360 mm (Restriction length < 2d)
Gauge plate diameter 360 mm
Max step height in pipe bore
a) Full circumferential step 9 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 18 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 406 mm
Maximum Diameter Unbarred 244 mm
Min- full bore adjacent tees
centreline separation 1124 mm
Valves
Ball valves Min. bore 360 mm
Gate valves Min. bore 360 mm
- axial void length 130 mm
Non return valve Min. bore 360 mm (Clappers on all top hinged valves
- maximum void length 616 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/31600/0001 Issue - 12 01-MAR-2002
16" MagneScan Trap Data Sheet
400 mm

Trap Data
Launch Trap

180 degree
4.37m .57m
door opening
0.5m
pig trap valve
1.35m

d
16in
1.35m
D 20in
d k 4.00in
6.3m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
3.96m 2.49m * 180 degree
door opening

pig trap valve

1.35m

d
16in
1.35m
D 20in

balance kicker 6.3m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 4.54 m Rear of Tool to Rear Cup, A : 3.56 m
Cup Rubber Centres, C : 0.62 m Front of Tool to Rear Cup, B : 0.99 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/31600/0001 Issue - 12 01-MAR-02


18" MagneScan Tool Data Sheet
450 mm

No. of Vehicles - 4
Inspection Specification Tool Length - 4.58 m
Feature type Tool Weight - 718 kg

Pitting Corrosion
(defects of area less than 3t x 3t)
a) Minimum sizable depth 0.2t
b) Sizing accuracy ± 0.1t
Surface dimension ≥ (7mm x 7mm) or (0.4t x 0.4t)
c) Length accuracy ± 10mm

General Corrosion
a) Minimum sizable depth 0.1t
b) Sizing accuracy ± 0.1t
c) Length accuracy ± 20mm

Gouging

Width -- ≥ 0.5t or 7mm ≥ 3t


a) Minimum sizable depth 0.2t 0.1t
b) Sizing accuracy ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm

Wall thickness for full specification up to 16mm max 5mm min


Wall thickness for bore passing up to 16mm straight 16mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.2m
Circumferential position accuracy ± 5.0°

Operating Specification
Pipeline Product
Maximum pressure 150 bar (Possible up to 220bar)
Temperature range 0 to 40 ° C
Velocity range 0.3 to 5.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 425 mm
Maximum continuous bore 447 mm
Min local bore restrictions 404 mm (Restriction length < 2d)
Gauge plate diameter 404 mm
Max step height in pipe bore
a) Full circumferential step 11 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 22 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 457 mm
Maximum Diameter Unbarred 274 mm
Min- full bore adjacent tees
centreline separation 1224 mm
Valves
Ball valves Min. bore 404 mm
Gate valves Min. bore 404 mm
- axial void length 130 mm
Non return valve Min. bore 404 mm (Clappers on all top hinged valves
- maximum void length 652 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/31800/0001 Issue - 11 01-MAR-2002
18" MagneScan Trap Data Sheet
450 mm

Trap Data
Launch Trap

180 degree
4.4m .58m
door opening
0.5m
pig trap valve
1.35m

d
18in
1.35m
D 22in
d k 4.50in
6.3m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
3.95m 2.53m * 180 degree
door opening

pig trap valve

1.35m

d
18in
1.35m
D 22in

balance kicker 6.3m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 4.58 m Rear of Tool to Rear Cup, A : 3.55 m
Cup Rubber Centres, C : 0.65 m Front of Tool to Rear Cup, B : 1.03 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/31800/0001 Issue - 11 01-MAR-02


20" MagneScan Tool Data Sheet
500 mm

No. of Vehicles - 3
Inspection Specification
Tool Length - 4.09 m
Feature type - Manual specification in pipe body Tool Weight - 841 kg
Pitting Corrosion @ 2t x 2t
SeamWelded Seamless
a) Minimum depth (POD 90%) 0.08t 0.13t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Minimum Surface dimension (7mm x 7mm) or (0.4t x 0.4t)
d) Length accuracy ± 10mm ± 20mm
e) Width accuracy ± 20mm ± 20mm

General Corrosion @ 4t x4t


SeamWelded Seamless
a) Minimum depth (POD 90%) 0.05t 0.09t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.13t 0.09t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.1t / -0.15t -0.1t / +0.15t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm ± 20mm ± 20mm

Wall thickness for full specification up to 20.8mm max 6mm min


Wall thickness for bore passing up to 16.4mm straight 16.4mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 150 bar
Temperature range 0 to 40 ° C
Velocity range 0.3 to 5.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 475 mm
Maximum continuous bore 496 mm
Min local bore restrictions 451 mm (Restriction length < 2d)
Gauge plate diameter 451 mm
Max step height in pipe bore
a) Full circumferential step 10 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 21 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 508 mm
Maximum Diameter Unbarred 305 mm
Min- full bore adjacent tees
centreline separation 1425 mm
Valves
Ball valves Min. bore 451 mm
Gate valves Min. bore 451 mm
- axial void length 140 mm
Non return valve Min. bore 451 mm (Clappers on all top hinged valves
- maximum void length 790 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/32000/0001 Issue - 8 01-AUG-2001
20" MagneScan Trap Data Sheet
500 mm

Trap Data
Launch Trap

180 degree
3.86m .62m
door opening
0.5m
pig trap valve
1.37m

d
20in
1.37m
D 24in
d k 5.00in
5.5m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
3.27m 2.71m * 180 degree
door opening

pig trap valve

1.37m

d
20in
1.37m
D 24in

balance kicker 5.5m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 4.09 m Rear of Tool to Rear Cup, A : 2.87 m
Cup Rubber Centres, C : 0.79 m Front of Tool to Rear Cup, B : 1.21 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/32000/0001 Issue - 8 01-AUG-01


22" MagneScan Tool Data Sheet
550 mm

No. of Vehicles - 3
Inspection Specification
Tool Length - 4.09 m
Feature type - Manual specification in pipe body Tool Weight - 1026 kg
Pitting Corrosion @ 2t x 2t
SeamWelded Seamless
a) Minimum depth (POD 90%) 0.08t 0.13t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Minimum Surface dimension (7mm x 7mm) or (0.4t x 0.4t)
d) Length accuracy ± 10mm ± 20mm
e) Width accuracy ± 20mm ± 20mm

General Corrosion @ 4t x4t


SeamWelded Seamless
a) Minimum depth (POD 90%) 0.05t 0.09t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.13t 0.09t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.1t / -0.15t -0.1t / +0.15t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm ± 20mm ± 20mm

Wall thickness for full specification up to 18mm max 6mm min


Wall thickness for bore passing up to 18.9mm straight 18.9mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 150 bar
Temperature range 0 to 40 ° C
Velocity range 0.3 to 5.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 521 mm
Maximum continuous bore 547 mm
Min local bore restrictions 495 mm (Restriction length < 2d)
Gauge plate diameter 495 mm
Max step height in pipe bore
a) Full circumferential step 13 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 26 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 559 mm
Maximum Diameter Unbarred 335 mm
Min- full bore adjacent tees
centreline separation 1497 mm
Valves
Ball valves Min. bore 495 mm
Gate valves Min. bore 495 mm
- axial void length 140 mm
Non return valve Min. bore 495 mm (Clappers on all top hinged valves
- maximum void length 798 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/32200/0001 Issue - 8 18-APR-2002
22" MagneScan Trap Data Sheet
550 mm

Trap Data
Launch Trap

180 degree
3.87m .63m
door opening
0.5m
pig trap valve
1.37m

d
22in
1.37m
D 26in
d k 5.50in
5.5m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
3.27m 2.73m * 180 degree
door opening

pig trap valve

1.37m

d
22in
1.37m
D 26in

balance kicker 5.5m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 4.09 m Rear of Tool to Rear Cup, A : 2.87 m
Cup Rubber Centres, C : 0.80 m Front of Tool to Rear Cup, B : 1.23 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/32200/0001 Issue - 8 18-APR-02


24" MagneScan Tool Data Sheet
600 mm

No. of Vehicles - 2
Inspection Specification
Tool Length - 3.75 m
Feature type - Manual specification in pipe body Tool Weight - 1089 kg
Pitting Corrosion @ 2t x 2t
SeamWelded Seamless
a) Minimum depth (POD 90%) 0.08t 0.13t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Minimum Surface dimension (7mm x 7mm) or (0.4t x 0.4t)
d) Length accuracy ± 10mm ± 20mm
e) Width accuracy ± 20mm ± 20mm

General Corrosion @ 4t x4t


SeamWelded Seamless
a) Minimum depth (POD 90%) 0.05t 0.09t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.13t 0.09t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.1t / -0.15t -0.1t / +0.15t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm ± 20mm ± 20mm

Wall thickness for full specification up to 31mm max 6mm min


Wall thickness for bore passing up to 21.1mm straight 21.1mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 220 bar
Temperature range 0 to 40 ° C
Velocity range 0.3 to 5.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 567 mm
Maximum continuous bore 598 mm
Min local bore restrictions 539 mm (Restriction length < 2d)
Gauge plate diameter 539 mm
Max step height in pipe bore
a) Full circumferential step 15 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 30 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 610 mm
Maximum Diameter Unbarred 366 mm
Min- full bore adjacent tees
centreline separation 1658 mm
Valves
Ball valves Min. bore 539 mm
Gate valves Min. bore 539 mm
- axial void length 160 mm
Non return valve Min. bore 539 mm (Clappers on all top hinged valves
- maximum void length 896 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/32400/0001 Issue - 8 01-MAR-2002
24" MagneScan Trap Data Sheet
600 mm

Trap Data
Launch Trap

180 degree
3.39m .75m
door opening
0.5m
pig trap valve
1.37m

d
24in
1.37m
D 28in
d k 6.00in
5.5m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
2.7m 2.95m * 180 degree
door opening

pig trap valve

1.37m

d
24in
1.37m
D 28in

balance kicker 5.5m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 3.75 m Rear of Tool to Rear Cup, A : 2.30 m
Cup Rubber Centres, C : 0.90 m Front of Tool to Rear Cup, B : 1.45 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/32400/0001 Issue - 8 01-MAR-02


26" MagneScan Tool Data Sheet
650 mm

No. of Vehicles - 2
Inspection Specification
Tool Length - 3.77 m
Feature type - Manual specification in pipe body Tool Weight - 1377 kg
Pitting Corrosion @ 2t x 2t
SeamWelded Seamless
a) Minimum depth (POD 90%) 0.08t 0.13t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Minimum Surface dimension (7mm x 7mm) or (0.4t x 0.4t)
d) Length accuracy ± 10mm ± 20mm
e) Width accuracy ± 20mm ± 20mm

General Corrosion @ 4t x4t


SeamWelded Seamless
a) Minimum depth (POD 90%) 0.05t 0.09t
b) Depth accuracy (80% Conf.) ± 0.1t ± 0.1t
c) Length accuracy ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm

Gouging SeamWelded Seamless


Width > 1t or 7mm Axial Circ. Axial Circ.
a) Minimum depth (POD 90%) 0.08t 0.05t 0.13t 0.09t
b) Depth accuracy (80% Conf.) +0.1t / -0.15t -0.1t / +0.15t +0.1t / -0.15t -0.1t / +0.15t
c) Length accuracy ± 20mm ± 20mm ± 20mm ± 20mm
d) Width accuracy ± 20mm ± 20mm ± 20mm ± 20mm

Wall thickness for full specification up to 27mm max 6mm min


Wall thickness for bore passing up to 25.8mm straight 25.8mm bends

Location of features
Axial position accuracy ± 1%
or distance from Ref. Girth weld 0.1m
Circumferential position accuracy ± 5°

Operating Specification
Pipeline Product
Maximum pressure 220 bar
Temperature range 0 to 40 ° C
Velocity range 0.3 to 5.0 m/s (1.0 m/s min for lower pressure gas lines)

Pipeline Geometry
Minimum continuous bore 609 mm
Maximum continuous bore 648 mm
Min local bore restrictions 578 mm (Restriction length < 2d)
Gauge plate diameter 578 mm
Max step height in pipe bore
a) Full circumferential step 20 mm
b) Partial circumferential step
(not exceeding 60 degree angle) 40 mm
Bend min. centre line radius 3D (Back to back bend combinations without
straight transitions can be negotiated)
Pipeline Fittings
Tees
Maximum Diameter Barred 660 mm
Maximum Diameter Unbarred 396 mm
Min- full bore adjacent tees
centreline separation 1738 mm
Valves
Ball valves Min. bore 578 mm
Gate valves Min. bore 578 mm
- axial void length 160 mm
Non return valve Min. bore 578 mm (Clappers on all top hinged valves
- maximum void length 912 mm should be locked open or removed)

Pipelines outside the scope of this data sheeet can be assessed individually.
Technical Data - GT/32600/0001 Issue - 9 17-SEP-2001
26" MagneScan Trap Data Sheet
650 mm

Trap Data
Launch Trap

180 degree
3.41m .76m
door opening
0.5m
pig trap valve
1.37m

d
26in
1.37m
D 30in
d k 6.50in
5.5m
kicker balance
D = d + 4", dk = d / 4 line pipe
Receive Trap
2.7m 2.97m * 180 degree
door opening

pig trap valve

1.37m

d
26in
1.37m
D 30in

balance kicker 5.5m


D = d + 4" pipe line

* may be reduced by 1m for single phase liquids

Tool Lengths
Tool Length : 3.77 m Rear of Tool to Rear Cup, A : 2.30 m
Cup Rubber Centres, C : 0.91 m Front of Tool to Rear Cup, B : 1.47 m

All dimensions are for new traps only. Many shorter, existing traps can be accommodated by
modifying tool build or launch procedures. Contact Sales to discuss.

Trap Data - GT/32600/0001 Issue - 9 17-SEP-01

You might also like