) Cor fj ¢ ws NE ae 7 oa 6 Laan Scanned with CamScannerMECHANICAL SYSTEM DESIGN SPPU MECHANICAL 2015 PATTERN SSS 1 min left in chapter 0% Scanned with CamScannerCopyright © 2020 sss All rights reserved The characters and events portrayed in this book are fictitious. Any similarity to real persons, living or dead, is coincidental and not intended by the author. No part of this book may be reproduced, or stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without express written permission of the publisher. ISBN-13: 9781234567890 ISBN-10: 1477123456 Cover design by: Art Painter Library of Congress Control Number: 2018675309 Printed in the United States of America 1 hr 59 mins left in book 0% Scanned with CamScannerUNIT I Design of Machine Tool Gear Box Syllabus: Introduction to machine tool gearboxes, design and its applica- tions, basic considerations in design of drives, determination of variable speed range, graphical representation of speed and structure diagram, ray di- agram, selection of optimum ray dia- gram, gearing diagram, deviation dia- gram. MULTIPLE CHOICE QUESTION & ANSWERS 1. Which of the following is the need of the gearbox? A. To vary the speed of the vehicle B. To vary the torque of the vehicle C. To vary the power of the vehicle D. To vary the acceleration of the vehi- cle 2. Higher the value of geometric pro- gression, is loss of eco- nomic cutting speed. 1 hr 58 mins left in book 1% Scanned with CamScannerA. Higher B. Lower C. Constant D. None of the above 3. If number of spindle speed steps, z = 27, then Number of stages of the gear- box is, A.l B.2 c.3 D.4 4. Identify the optimum structure di- agram from the following structural formulae. A. 2(3) 3(1) B. 2(1) 3(2) C. 3(1) 2(3) D. 3(2) 2(1) 5. Advantage of the arithmetic Pro- gression is A. It is good in High spindle speed range B. It is poor in low spindle speed range C. All of the above D. None of the above 1 hr 57 mins left in book 1% Scanned with CamScanner6. Disadvantage of the arithmetic pro- gression is A. It is good in High spindle speed range B. It is poor in low spindle speed range C. All of the above D. None of the above 7. Advantage of the Geometric Pro- gression is A. It gives constant loss of economic cutting speed in total speed range B. Gives better gearbox design features C. All of the above D. None of the above 8. Disadvantage of the geometric pro- gression is A. Itis good in high spindle speed range B. It is poor in low spindle speed range C. All of the above D. None of the above 9. In case of single speed gear box for every input speed there is/are only ao output speed. A. THREE B. ONE c. TWO 1 hr 56 mins left in book 2% Scanned with CamScannerD. CAN'T SAY 10. Minimum difference between number of teeth of adjacent gears in a change gera block must be at least--- A.6 B. 3 c.4 D.5 11. Spacing between two adjacent gear on the shaft must be greater than ----- the face width. A. Twice B. Thrice C. Four times D. can't say 12. Range ratio for central lathe is — A.8to10 B.15to25 C.15 to 30 D. 40 to 60 1 hr 55 mins left in book 2% Scanned with CamScanner13. Deviation of actual spindle speeds from calculated spindle speeds must not exceed— A. 10 (-1) B. 20 (o-1) C. 30 (p-1) D. 40 (o-1) 14. What is step ratio? A. In G.P. ratio between the two adja- cent speeds is known as step ratio B. In A.S. ratio between the two adja- cent speeds is known as step ratio C. In H.P. ratio between the two adja- cent speeds is known as step ratio D. In L.P. ratio between the two adjacent speeds is known as step ratio 15. What kinematic arrangement is as applied to gear boxes? A. The kinematic layout shows the ar- rangement of gears in a gear box B. Indicates number of stages used 1 hr 54 mins left in book 3% Scanned with CamScannerC. It also provides information’s like number of speeds available at each spindle D. All of the above 16. List out the possible arrangements to achieve 16 speed gear box A. 4x2x2 scheme B. 2x4x2 scheme C. 2x2x4 scheme D. All of the above 17. Which of the following type of drives transmit power by friction? A. spur gear drive B. chain drive C. worm gear drive D. belt drive 18. When the axes of two shafts are parallel, use A. crossed helical gears B. spur or helical gears C. worm gears 1 hr 53 mins left in book 3% Scanned with CamScannerD. bevel gears 19. When the axes of two shafts are perpendicular and intersecting, use A. spur gears B. bevel gears C. worm gears D. helical gears 20. When the velocity ratio is high and space is limited, use A. spur gears B. bevel gears C. worm gears D. helical gears 21. An automobile gearbox has A. simple gear train B. compound gear train C. epicyclic gear train D. None of the above 22. Diameter range is high in geomet- ric progression due to spin- dle speed. 1 hr 52 mins left in book 3% Scanned with CamScannerA.low B. high C. constant D. none of the above 23. What is harmonic progression? A. Difference between reciprocal of two successive spindle speeds is con- stant B. Difference between two successive spindle speeds is constant C. Ratio of two successive spindle speeds is constant D. Ratio of two successive spindle speeds is variable 24. What is arithmetic progression? A. Difference between reciprocal of two successive spindle speeds is constant B. Difference between two successive spindle speeds is constant C. Ratio of two successive spindle speeds is constant. 1 hr 51 mins left in book 3% Scanned with CamScannerD. Ratio of two successive spindle speeds is variable. 25. Whatis the purpose of using a gear box? A. To increase torque B. To increase speed C. Converts single input speed into multiple output speeds D. All of above 26. Ratio of two spindle speeds is con- stant in progression. A. Arithmetic B. Geometric C. Harmonic D. None of the above 27. Which of the following state- ments is true for structure/speed dia- grams? A. Structure diagrams gives range ratio of spindle speeds B. Speed diagrams do not give range ratio of spindle speeds 1 hr 51 mins left in book 3% Scanned with CamScannerC. Speed diagrams consider motor speed D. All of the above 28. The common normal to the curves of the two teeth must not pass through the pitch point. A. TRUE B. It must pass C. It may or may not pass D. None of the listed 29. What is the maximum percentage loss of economic cutting speed if geo- metric progression ratio = 1.06 ? A. 17.00% B. 11.50% C. 5.70% D. 2.90% 30. A machine tool has minimum speed of 100 r.p.m. How many speed steps are required by it to achieve speed of 200 rpm? (Geometric pro- gression ratio = 1.06) 1 hr 48 mins left in book 4% Scanned with CamScannerA.11 B.12 c.13 D.14 31. Recommended value of @ for heavy duty machine tools and au- tomats— A.1.12 B. 1.26 C.1.56 D.1.14 32. Ratio of two spindle speeds is con- stant in progression. A. Arithmetic B. Harmonic C. Geometric D. All of the above 33. Number of spindle speed steps in machine tool gear box indicated by letter— A.Z B.o 1 hr 48 mins left in book 5% Scanned with CamScannerc.Rn D. None of the above 34. The normally selected value/ s of Z is /are- A.4 B.6 C.8 D. All of the above 35. Letter P indicates in machine tool gear box as ? A. Number of speed steps per stage B. Number of spindle speed steps C. Geometric ratio D. Range ratio 36. For machine tool gear box the transmission range should not be greater than --- A.9 B.10 C.11 D.8 1 hr 47 mins left in book 5% Scanned with CamScanner37. In speed diagram, each horizontal line represents a--- A. Spindle speed B. Spindle steps C. Both a and b D. None of the above 38. What is /are the limitation/s of structure diagram--- A. It gives, the spindle speeds B. It gives, the motor speeds C. It gives, the geometric progression ratio D. All of the above 39. Higher the value of geometric pro- gression, is loss of eco- nomic cutting speed. A. Higher B. Lower C. Constant D. None of the above 1 hr 46 mins left in book 5% Scanned with CamScanner40. Number of speed steps in any stage should not be more than--- A.3 B.4 c.5 D.6 41. Salient feature/ s of speed diagram is / are--- A. It gives, the number of shaft in the gera box B. It gives, the number of gears on each shaft C. It gives, the spindle speeds D. All of the above 42. To avoid interference on gears, the number of teeth on the smallest gear of the gear box is--- A.21 B.16 c.18 D. 20 1 hr 45 mins left in book 6% Scanned with CamScanner43. In arthmetic progression the------ between any two successive spindle speed is constant. A. Addition B. Substraction C. Reciprocal D. None of the above 44. Multispeed drive with arithmetic progression is /are good in ----- spindle speed range A. High B. Low C. Both aand b D. None of the above 45. Multispeed drive with arithmetic progression is /are poor in ----- spindle speed range A. High B. Low C. Both aand b D. None of the above 46. In geometric progression the ------ of any two successive spindle speed is constant. A. Addition B. Substraction 1 hr 44 mins left in book 6% Scanned with CamScannerC. Ratio D. None of the above 47. Multispeed drive with geometric progression is / are poor in------ spin- dle speed range A. High B. Low C. Bothaandb D. None of the above 48. The smaller value of geometric progression ratio ® is / are used in--- A. Large sized heavy duty machine B. Automats C. Botha and b D. None of the above 49. For the lower value of geometric progression ratio the loss of eco- nomic cutting speed is— A. Minimum B. Maximum C. Moderate D. Insufficient data 50. "For the lower value of geomet- ric progression ratio @ the number of speed steps or spindle speeds Z is--- A. Large 1 hr 43 mins left in book 7% Scanned with CamScannerB. Small C. Insufficient data D. None of the above 51. Standard values of geometric pro- gression ratio > for series 20/3 equal to---- A. 1.41 B. 1.56 C.1.78 D.2 52. Loss of economic cutting speed is A. Difference between actual cutting speed and optimum cutting speed B. Ratio of actual cutting speed to opti- mum cutting speed C. Difference between reciprocal of ac- tual cutting speed and optimum cut- ting speed D. None of the above 53. In order to compromise between the loss of economic cutting speed and the compactness of the drive the value of > is selected 1 hr 42 mins left in book 7% Scanned with CamScannerA.21 C.<1 D. Can’t be determined 76. The size of a gear is usually speci- fied by A. pressure angle B. pitch circle diameter C. circular pitch 1 hr 35 mins left in book 10% Scanned with CamScannerD. diametral pitch 77. The basic series of preferred num- bers are A.R5, R10, R20, R40 and R80 B. R10, R20, R30, R40 and R50 C.R5,R10, R15, R20 and R25 D. none of the above 78. For construction of kinematic dia- gram of multispeed gear box, which of following equation is correct. A. Zin? 18 B. Z1i +Z1o = Z2i +Z20=Z3i +Z30 =C C.Z2i +Z1i> 4 D. All above equations 79. Permissible speed deviation is A.+10(9-1) B.+10(@+1) C.+10(@ x 1) D.+10(6/1) 80. Six speed gear box having out- put speeds are 160rpm Minimum and 1 hr 34 mins left in book 10% Scanned with CamScanner1000 rpm maximum. Value of geo- metric progression ratio is A. 1.4427 B. 1.6623 C. 1.5234 D. 18.722 81. Value of $10is.... A. 1.26 B. 1.36 C. 1.66 D. 1.76 82. Formula for range ratio (Rn ) of spindle speed is... A.Dnax / Min B. Dinin / Umax C Max 7 Dinin D. Dinax ~ Min 83. Number of structural formula for the 'N' number of stages is calculated with the following equation A. (N!) 1 hr 33 mins left in book 11% Scanned with CamScannerB. (2!) C. (N!)? D. (2!)? 1 hr 33 mins left in book 11% Scanned with CamScannerUNIT II: Statistical Consideration in Design Syllabus: Frequency distribution-His- togram and frequency polygon, normal distribution - units of central tendency and dispersion- standard deviation - population combinations - design for natural tolerances - design for assem- bly - statistical analysis of tolerances, mechanical reliability and factor of safety. MULTIPLE CHOICE QUESTION & ANSWERS 1. The area below normal curve from (Z = - ~) to (Z = + ~) is A.1 B. 0.6827 C.0.9545 D.0.9973 1 hr 32 mins left in book 12% Scanned with CamScannerwhere Z is standard variable 2. Pulley Coupled to drive unit and drives the belt conveyor is called as A. head pulley B. tail pulley C. crown pulley D. flat pulley 3. Which of the following is not a belt conveyor A. troughed B. blanket C. chain D. flat belt 4. If inclination angle is 55° the belt conveyor used is called as A. troughed B. blanket C. chain D. flat belt 5. To calculate capacity of Horizontal Belt Conveyor----- factor is used A. flowability Factor B. Inclination Factor C. Surcharge Factor 1 hr 31 mins left in book 13% Scanned with CamScannerD. None 6. To calculate capacity of in- clined Belt Conveyor----- factor is used: A. flowability Factor B. Inclination Factor C. Surcharge Factor D. None 7. What is frequency polygon? A.line graph of class frequency plotted against class marks B. Bar chart C. Histogram D. Set of rectangles 8. What is a standard deviation? A.Root mean square deviation from the mode B. Variance C.Root mean square deviation from the median D.Root mean square deviation from the mean 9. What is the mean value in standard normal distribution curve A.l 1 hr 30 mins left in book 14% Scanned with CamScannerB. 3 c.0 D.5 10. Dispersion of population is measured in units of A. Margin of safety B. Athematic mean C. standard deviation D. Reliability 11. If design tolerance is greater than the natural tolerance A. There will be some rejection B. there is no rejection C. the rejection is inevitable D. Manufacturing cost will be low 12. In statistically controlled system A. variations due to chance causes are corrected B. variations due to assignable and chance causes are corrected C. variations due to assignable causes are corrected D. No any variations 13. Central tendency of popula- tion is measured in units of 1 hr 29 mins left in book 16% Scanned with CamScannerA. square of standard deviation B. standard variable C. standard deviation D. arithmetic mean 14. What is skewness of popula- tion? A. measure of sharp peak B. concentration of data at either low or high end C. mid-point of distribution where most of the data cluster D.spread of data or extend to which the observations are scat- tered 15. Skewness of population is A. spread of data or extend to which the observations are scattered B. midpoint of distribution where most of the data cluster C. concentration of data at either low or high end D. measure of sharp peak 16. What is kurtosis of popula- tion? 1 hr 28 mins left in book 17% Scanned with CamScannerA.spread of data or extend to which the observations are scat- tered B. measure of sharp peak C. concentration of data at either low or high end D. midpoint of distribution where most of the data cluster 17. Natural tolerance is A.Limits within which all but a given allowable fraction of components will fall B. Set somewhat arbitrarily by the designer C. machining allowance provided D. always 95.45% 18. The variations due to chance causes occur A. Random B. Always C. with some frequency D. corrected 19. In statistically controlled system A. variations due to assignable and chance causes are corrected 1 hr 27 mins left in book 18% Scanned with CamScannerB. variations due to chance causes are corrected C. variations due to assignable causes are corrected D. variation due to chance cause always corrected 20. The population of the margin of safety is formed by A. Substracting the population of stress from the population of strength B. Adding the population of stress from the population of strength C. Multiplying the population of stress from the population of strength D. Dividing the population of stress from the population of strength 21. In the standard normal dis- tribution curve the standard variable is..... A.W B.X C.Y D.Z 1 hr 26 mins left in book 18% Scanned with CamScanner22. In Standard Normal Distribu- tion curve the area under the curve is always A.O B. Unity c.2 D. Infinite 23. The resultant population is normally distributed, A.when populations of two nor- mally distributed random vari- ables are added B. when populations of two nor- mally distributed random vari- ables are subtracted C. when populations of two nor- mally distributed random vari- ables are multiplied D. any one of above 24. A mechanical component is subjected to a mean stress of 100N/mm? and a standard deviation of 10 N/mm2. The material of the component has a mean strength of 130 1 hr 25 mins left in book 19% Scanned with CamScannerN/mm? anda standard devi- ation of 15 N/mm?. What is the mean and standard devia- tion of margin of safety? A.30&18 B.45 &22 c.25&10 D. 50&25 25. Reliability is defined as the probability that a compo- nent, system or device will perform without failure for a specified period of time under the specified operating conditions. A. Incorrect B. Correct C. Insufficient data D. Wrong 26. When the design tolerance is less than the natural toler- ance there is A. No rejection B. Rejection C. Insufficient data D. None of these 1 hr 24 mins left in book 20% Scanned with CamScanner27. Coefficient of variation is de- fined as A. Ratio of the standard deviation to the arithmetic mean B. Ratio of mean deviation to the arithmetic mean C.Ratio of quartile deviation to the arithmetic mean D. Ratio of mode to the median 28. Ina frequency distribution, there are different measures of central value or central tendency. Choose correct option. A. Arithmetic mean B. Standard deviation C. Quartile Deviation D. Number of units 29. Which of the following curves have the mean value equal to zero in the graph of frequency vs random variable? A. Normal distribution curve B. Standard normal distribution curve 1 hr 22 mins left in book 21% Scanned with CamScannerC. Histogram D. Bar chart 30. The reliability of ball bearing selected from manufacture’s catalogue is A. 90% B. 50% C.99% D. More than 90% 31. Chance cause occurs due to A. material B. manufacturing process C. injection process D. unknown parameter which can neither be traced nor measured 32. A shaft and bearing assembly has following dimensions:, shaft=50+ 0.3mm, Bearing bore=50+ 0.3mm. Find mean and standard deviation of clearance population. A.0.5mm & 0.1414mm B. 0.8mm & 0.1919 C.0.2mm & 0.1212 1 hr 21 mins left in book 23% Scanned with CamScannerD.0.4mm &0.1111 33. The bolts diameters are normally distribution with a mean of 10.01mm and stan- dard deviation of 0.015mm. The tolerance specified by the designer for the bolt di- ameter is 10+0.025 mm. find the standard variable (Z, &Z,) for lower and upper limits. A.Z,= -2.33 mm & Z, = 1.0 mm B. Z,=2.00mm & Z, = 0.80mm C.Z,= -3.00 mm & Z, = - 5.00 mm D. Z,=-1.95mm &Z, = 0.75mm 34. Sample isa A.entire group of the apparently identical components B. Part of population C.not a part of popula- tion D. entire group of the apparently unidentical components 1 hr 20 mins left in book 24% Scanned with CamScanner35. Medianisa A. not a middle value of the obser- vations arranged in increasing or decreasing order B. variance C.middle value of the observa- tions arranged in increasing or decreasing order D.Root mean square deviation from the mean 36. modeisa A.The observation that occurs most frequently B. middle value of the observa- tions arranged in increasing or decreasing order C. variance D.Root mean square deviation from the mean 37. What is the relation between standard deviation and arithmetic mean to deter- mine coefficient of variation A.standard deviation+arithmetic mean 1 hr 19 mins left in book 25% Scanned with CamScannerB.standard deviation-arithmetic mean C.standard deviation*arithmetic mean D. standard deviation/arithmetic mean 38. Assignable causes are caused due to changes in A. Manufacturing process B. Material C. Inspection process D. All of the above 39. Margin of safety is A. Difference between mate- rial strength and_ the stress B. material strength= the stress C. about the design tolerance D. natural tolerance 40. What causes infant mortality in mechanical equipments? A. Design errors B. Manufacturing de- fects 1 hr 18 mins left in book 26% Scanned with CamScannerC. Installation de- fects D. All of the above 41. A plain carbon steel has mean yield strength of 300 N/ mm? and standard deviation of 50 N/mm. What is the mean and standard devia- tion of margin of safety, if mean tensile stress of 250 N/ mm? and standard deviation of 65 N/mm? acts on it? A. 23.45 N/mm, 50 N/ mm? B. 50 N/mm2, 82 N/mm? C. 82 N/mm/?, 7.07 N/mm? D. 7.07 N/mm?, 50 N/mm? 42. What is meant by mean time to failure (MTTF)? A. Mean time between two succes- sive failure compo- nents B.Maximum time between two successive failure compo- nents 1 hr 17 mins left in book 27% Scanned with CamScannerC. Sum of survival time for num- ber of components divided by number of failures D.Sum of number of failures di- vided by survival time for num- ber of components 43. If a relief valve has reliability of 0.989, how many failures are expected in testing 1000 such relief valves? A.111 B. 100 c.10 D.11 44. Failure rate for safety valve working for 400 hours is 3x10° failures/hour. What is the reliability of safety valve? A. 0.998 B. 0.989 C.0.888 D.0.899 45. What is meant by hazard rate? 1 hr 16 mins left in book 29% Scanned with CamScannerA.Number of failures per unit time per number of items when exposed for same time B. Probability of test specimen fails between time t, andt, + dt, which survives for time t, C. Both a. and b. D. None of the above 46. What is the standard devia- tion of clearance population for the diameter of shaft and hole assembly specified below? Shaft diameter = 30+ 0.15, Hole diameter = 30.5 0.25 A. 0.097 mm B. 0.059 mm C.0.036 mm D.0.390 mm 47. Which of the following curves have the mean value equal to zero in the graph of frequency vs random variable? A. Normal distribution curve + 1 hr 14 mins left in book 30% Scanned with CamScannerB. Standard normal distribution curve C. Both a. and b. D. None of the above 48. What is the relation between standard deviation (o) and arithmetic mean (1) to deter- mine coefficient of variation (Cc)? A.C=o+U B.C=o-pU C.C=o0/p D.C=oxp 49. Assignable causes are caused due to changes in A. manufacturing process B. material C. inspection process D. all of the above 50. Which of these does not come into the general model of a process? A. Input B. Controllable input factors 1 hr 13 mins left in book 31% Scanned with CamScannerC.Uncontrollable inputs fac- tors D. Acceptance sampling 51. The uncontrollable factors are the factor A. That varies according to a nor- mal distribution B. That does not vary at all C.That can be controlled by the user D. That cannot be changed ac- cording to the wish of the user 52. Which of these steps are not conducted when the design of experiment procedure is adopted? A.Determining which variable is most influential to out- put B. Determining where to set the influential controllable factors so that output is near the nomi- nal requirement C. Deleting the uncontrollable factors 1 hr 12 mins left in book 32% Scanned with CamScannerD. Determining where to set the influential controllable inputs so that the variability in the out- put is smallest 53. Experimental design meth- ods are not used A. Evaluating the process capabil- ity B. In process develop- ment C.In process troubleshooting to improve process perfor- mance D.To obtain a process that is ro- bust and insensitive to external sources of variability 54. Which of these can be used to develop a new process? A. Design of experi- ments B. Acceptance sam- pling C. Control charts D. Histogram 55. The minimum value in the class limit is called 1 hr 11 mins left in book 33% Scanned with CamScannerA. primary limit B. upper limit C. lower limit D. secondary limit 56. The total of frequency up to an upper class limit or boundary is known as A. average frequency B. cumulative frequency C. frequency distribu- tion D. frequency polygon 57. The data presented in the form of frequency data is known as A. grouped data B. ungrouped data C. secondary data D. calculated data 58. Anormal distribution is: A. Symmetric. B. Bell-shaped, symmetric, and unimodal. C. Unimodal. D. Bell-shaped. 1 hr 10 mins left in book 35% Scanned with CamScanner59. A bar chart constructed in which the area of each bar is proportional to the number of items in each group is known as A. pi chart B. histogram C. frequency distribution table D. polygon 60. The number of times each value appears is called the value's A. range B. mode C. frequency D. standard Deviation 61. The area under a standard normal curve is? A.O B.1 C. Equal D. not defined 62. Normal Distribution is also known as A. Cauchy’s Distribution 1 hr 9 mins left in book 36% Scanned with CamScannerB. Laplacian Distribu- tion C. Gaussian Distribution D. Lagrangian Distribution 63. The normal distribution is a proper probability distribu- tion of a continuous random variable, the total area under the curve f(x) is: A. Equal to one B. Less than one C. More than one D. Between -1 and +1 64. In normal distribution curve the random variable is A.O B.X CY D.1 65. In standard normal distribu- tion curve, the mean is equal to A.l B.O C.-1 D.2 1 hr 8 mins left in book 37% Scanned with CamScanner66. Any Material Handling Process consists of: A. Picking up the load B. Transporting the load C. Setting the load down D. All of the above 67. Which of the following is the type of Bulk Load: A. Boxes B. sand C. machines D. Containers 68. Which of the following is the type of Bulk Load: A. Boxes B. machines Cc. Coal D. Containers 69. Which of the following is the type of Unit Load: A. Boxes B. Sand C. Coal D. Cement 70. Which of the following is the type of Unit Load: 1 hr 7 mins left in book 39% Scanned with CamScannerA. Stones B. Sand C. machines D. Cement 71. Objectives of Material Han- dling Systems: A. Accuracy in transportation B. Low Cost C. Safety D. All of the Above 72. Objectives of Material Han- dling Systems A. Hoists B. Conveyors C. Both of them D. None 1 hr 7 mins left in book 40% Scanned with CamScannerUNIT III: Design of Belt Conveyor System for Material Handling Syllabus: System concept, basic prin- ciples, objectives of material handling system, unit load and containerization. Belt conveyors, Flat belt and troughed belt conveyors, capacity of conveyor, rubber covered and fabric ply belts, 1 hr 6 mins left in book 40% Scanned with CamScannerbelt tensions, conveyor pulleys, belt idlers, tension take-up systems, power requirement of horizontal belt convey- ors for frictional resistance of idler and pulleys. MULTIPLE CHOICE QUESTION & ANSWERS 1. Methods of discharge from flat belt A. Head & pulley discharge B. Both end discharge C. Plow discharge D. All of the above 2. If the material is poured on the Stationary belt the angle made by top surface of belt with the horizontal is called as A. Angle of Repose B. Angle of Surcharge Cc. Angle of Inclination D. Angle of Declination 3. Methods of loading to flat belt A. By hooper B. By preceeding conveyor 1 hr 5 mins left in book 41% Scanned with CamScannerC. By travelling machine D. All of above 4. Roller conveyors are used for the movement of A. fine dusts B. granular materials C. corrosive materials D. package goods 5. Out of the following is not the standard belt width? A. 400 mm B. 450mm Cc. 500mm D. 550mm 6. What is the mass capacity of flat belt conveyor if volumet- ric capacity 650.25 m?/hr? (p = 2000 kg/m?) . 1300.5 ton/hr . 1285.35 ton/hr . 1315.25 ton/hr . 1310.5 ton/hr . Economy in material handling can be achieved by .employing gravity feed move- ments NUQOwP > 1 hr 4 mins left in book 43% Scanned with CamScannerB. minimizing distance of travel C. by carrying material to desti- nation without using manual labour D. all of the above 8. The point where material is loaded on the belt conveyor is known as A. Head end B. Tailend C. Feed point D. Discharge point 9. The belt conveyor front end is known as A. Head end B. Tail end C. Feed point D. Discharge point 10. The belt conveyor rear end is known as A. Head end B. Tail end C. Feed point D. Discharge point 1 hr 3 mins left in book 44% Scanned with CamScanner11. If the material is poured on the moving belt the angle made by top surface of belt with the horizontal is called as A. Angle of Repose B. Angle of Surcharge C. Angle of Inclination D. Angle of Declination 12. Function of Snub Pulley is A. Changing the path of Carrying run of the belt B. Changing the path of return run of the belt C. Facilitating the loading and un- loading operations D. All of the above 13. Material handling in auto- mobile company is done by A. Overhead cranes B. trolley C. Belt conveyor D. None of above 1 hr 2 mins left in book 45% Scanned with CamScanner14. Is it possible to reduce the centre distance as much as we want? A.Yes power transmission in- creases B. No C. Can't be cited D. None of the listed 15. The following is used to transport materials if the length of material travel is small A. conveyor B. Hoisting equipment C. Overhead equipment D. None of the above 16. The following is used to transport materials if the length of material travel is large A. conveyor B. Hoisting equipment C. Overhead equipment D. None of the above 17. Which of the following is a Hoisting equipment 1 hr 1 min left in book 47% Scanned with CamScannerA. Cranes B. Elevators C. Hoisting machine D. All of the Above 18. A triple ply belt conveyor is required to transport 2 ton of iron ore per hour at a conveyor speed of 90 m/min through a distance of 1000m and a height of 300 m. if the mass density of iron ore is 2.5 ton per cubic meter, if electric motor speed is 1440 r.p.m, the reduction ratio of gear reducer would be A. 20 B. 21.6 Cc. 24.1 D. 26.2 19. A triple ply belt conveyor is required to transport 2 ton of iron ore per hour at a conveyor speed of 90 m/min through a distance of 1000m and a height of 300 m. ifthe mass density of iron ore is 2.5 59 mins left in book 48% Scanned with CamScannerton per cubic meter, the di- ameter of drive pulley is (K, = 2 &K,= 80) A.450mm B. 480mm c.525mm D.550mm 20. A triple ply belt conveyor is required to transport 2 ton of iron ore per hour at a conveyor speed of 90 m/min through a distance of 1000m and a height of 300 m. if the mass density of iron ore is 2.5 ton per cubic meter, the belt width is A.1000mm B. 1050 mm c.1200 mm D. 800 mm 21. A horizontal belt conveyor is used for transporting the bulk material having mass density of 2000 kg/m?. The surcharge factor ‘C’ for the belt is 0.075, while the belt 58 mins left in book 48% Scanned with CamScannerwidth is 800 mm. If the belt speed is 1.75 m/s, determine the Volumetric capacity of conveyor A. 208.35 m3/hr B. 212.10 m3/hr C. 215.68 m3/hr D. 220.56 m3/hr 22. Fork lift truck is used for A. lifting and lowering B. vertical transportation C. both ‘1’ and ‘2’ D. none of the above 23. If motor speed is 1440 rpm, pulley dia. is 500 mm and belt speed is 1.5 m/s, what is the reduction ratio of gear reducer A. 23.52 B. 25.13 Cc. 20 D. 27.2 24. The minimum Diameter of Head Pulley is given by A. Dinin= KyZ, B. Diin= K,+K,+Z, 57 mins left in book 50% Scanned with CamScannerC. Dinin= KyZp D. Dinin= K, KZ, 25. The minimum Diameter of tail Pulley is given by A. Dinin= KZ B. Dinin= K,+K,+Zp C. Dain= K,Zp D. Dinin= K,K,Z, 26. A horizontal belt conveyor is used for transporting the bulk material having mass density of 5 ton/m?. The sur- charge factor ‘C’ for the belt is 0.1, while the belt width is 1000 mm. If the belt speed is 2.5 m/s, determine the Volu- metric capacity of conveyor A. 650.25 m?/hr B. 612.10 m3/hr C. 665.68 m?/hr D. 640.56 m?/hr 27. Fabric rubber belts are not widely used as they can’t be operated at high speeds. 56 mins left in book 52% Scanned with CamScannerA. They can’t be used at velocities 50m/s B. They can be used at high veloc- ities C. Limiting velocity is 20m/s D. None of the listed 28. The following is used to transport materials having flat bottoms A. Belt conveyor B. Roller conveyor C. Chain conveyor D. None of the above 29. Screw conveyors are A. Run at very high rpm B. Suitable for sticky materi- als C. Suitable for highly abrasive ma- terials D. All of the above 30. Velocity ratio for chain drive is lesser than that for belts. A. Yes B. No C. In some cases D. Can’t be determined 55 mins left in book 53% Scanned with CamScanner31. Material handling consists of movement of material from A.one machine to an- other B. one shop to another shop C. stores to shop D. all of the above 32. Which of the following is not a hoisting equipment with lifting gear? A. Cage elevators B. Jib cranes C. Pulleys D. Troughed belts 33. The layer of a belt is gener- ally called as A. Ply B. Layer C. Segment D. Sediment 34. Function of Idler is A. Changing the path of Carrying run of the belt B. Changing the path of return run of the belt 54 mins left in book 55% Scanned with CamScannerC. To support belt on the Carrying run and return run D. Facilitating the loading and un- loading operations 35. Hopper bottom type wagon are used on Indian Railways for transportation of A. grains B. fertilizers C. coal D. all of the above 36. What are bulk loads A. Lump of material B. Single rigid mass C. Homogeneous parti- cles D. Heterogeneous parti- cles 37. The diameter of the shorter pulley in leather belt drive is 265mm. It is rotating at 1440 rpm. Calculate the velocity of the belt. A. 23 m/s B. 20 m/s Cc. 18 m/s 53 mins left in book 56% Scanned with CamScannerD. 18 25m/s 38. Process of converting the bulk load into a unit load using container is A. Materialization B. containerization C. Transportation D. All of above 39. Flowability factor when belt inclination angle is 10° to 15° is: A. 2.65*104-4 B. 2.5*10A-4 C. 2.35*104-4 D. 2.20*104-4 40. The size of electric motor depends on A. hoisting speed B. weight of load C. Period of acceleration & retarda- tion D. all of the above 41. Creep is the slight absolute motion of the belt as it passes over the pulley. A. Yes 52 mins left in book 57% Scanned with CamScannerB. No, it is a relative motion C. None of the listed D. It is absolute motion 42. The ---- -- type idlers with -- ------- are used. in heavy duty applications of belt conveyor. A. Roller - Ball Bearing B.Roller - Roller Bear- ing C. Rubber cover-Ball Bearing D. Rubber cover- Roller Bearing 43. Which of the following belt conveyors have low volume carrying capacity? A. Flat belts B. Troughed belts C. Both a. and b. D. None of the above 44. What is the mass capacity of flat belt conveyor if volumet- ric capacity 212.1 m?/hr? (p = 2000 kg/m?) A. 420.5 ton/hr B. 416.35 ton/hr C. 424.25 ton/hr 51 mins left in book 59% Scanned with CamScannerD. 428.5 ton/hr 45. Which of the following is not a hoisting equipment with lifting gear? A. Cage elevators B. Jib cranes C. Pulleys D. Troughed belts 46. Dry powder solid materials are transported by a conveyor A. Belt B. Bucket C. Screw D. None of these 47. The layer of a belt is gener- ally called as A. Ply B. Layer C. Segment D. Sediment 48. A shorter centre distance is always preferred in belt drives. A. Yes due to stability B. No due to stability 50 mins left in book 60% Scanned with CamScannerC. Yes due to instability D. No due to instability 49. Which of the following is a property of bulk load? A. Hardness B. Cake forming tendency C. Suspension part D. Weight 50. Principle of ‘Unit load’ states that A. materials should be moved in lots B. one unit should be moved at a time C. both ‘a’ and ‘b’ D. none of the above 51. Which belt conveyor pre- vents sliding down of mate- rial at an inclination of 550 with horizontal? A. Flat belt conveyor B. Troughed belt conveyor C. Blanket belt conveyor D. Woven wire belt conveyors 49 mins left in book 61% Scanned with CamScanner52. The recommended factor of safety for conveyor belt is A.5 to 10 B.10to15 C.15 to 20 D. Above 20 53. "Which of the following statements is false for troughed belt conveyors? 1. Troughed belt conveyors use flexible belts 2. They contain five idlers 3. Depth of trough decreases with increasing number of idlers 4. Flexibility of belt increases as depth of trough decreases" A.land2 B. 2 and 3 c.3and4 D.1and4 52. A horizontal belt conveyor is used for transporting the bulk material having mass density of 5 ton/m?. The 48 mins left in book 62% Scanned with CamScannersurcharge factor ‘C’ for the belt is 0.1, while the belt width is 1000 mm. If the belt speed is 2.5 m/s, determine the volumetric capacity of conveyor A. 650.25 m?/hr B. 612.10 m3/hr C. 665.68 m3?/hr D. 640.56 m?/hr 53. Which discharge method provides only intermediate discharge for low speed flat belt conveyor? A. Plow discharge B. Tripper discharge C. Both a. and b. D. None of the above 54. In case of belt conveyors, a tripper is used to A. facilitate loading B. facilitate unloading C. prevent shock loading D. prevent damage to belt 47 mins left in book 63% Scanned with CamScanner55. Power transmitting capacity of V belts is more than that of flat belt. A. Yes B. No C. Only for V angle > 15 D. None of the listed 56. The thickness of belt is usually specified in terms of A. index number B. merit number Cc. number of plies D. thickness in mm 57. Mass capacity of a conveyor is 200 ton/hr, if speed of the belt is 4 m/s then what is the width of horizontal flat belt conveyor carrying the load? (Surcharge factor = 0.075 & p = 1000 kg/m?) A. 499.23 mm B. 500.0 mm C. 533.7 mm D. Insufficient data 45 mins left in book 64% Scanned with CamScanner58. V -belt is used where the distance between the two shafts is ..... A. Not more than 10m B. Not More than 5m C. More than 10m D. None of above 59. What is the mass capacity of flat belt conveyor if volumetric capacity 0.55 m3/hr? (p = 1500 kg/m?) A. 825 tons/hr B. 825 kg/hr C. 2.727 tons/hr D. 2722 kg/hr 60. Flat belt are used where the distance between the two shaft is A. Not more than 10m B. Not More than 5m C. More than 10m D. Upto 30m 44 mins left in book 64% Scanned with CamScanner61. A triple ply belt conveyor is re- quired to transport 2 ton of iron ore per hour at a conveyor speed of 90 m/ min through a distance of 1000m and a height of 300 m. what is the maxi- mum suitable inclination for the con- veyor. A.15 B. 16.7 C.17.4 D. 18.2 62. Determine the capacity of con- veyor in ton/hr, if Mass density is 2 ton/m?,Belt speed is 1.75m/s, Belt width, B= 0.8 m and K for surcharge angle 250 =2.35x104 A. 1.329 tone/hr B. 2.300 tone/hr C. 3.325 tone/hr D. 4.320 tone/hr 63. Which of the following is a prop- erty of unit load? A. weight 43 mins left in book 65% Scanned with CamScannerB. Cake forming tendency C. Lump size D. density 64. The ------------------- take up device consist of two bent pulleys, a take up pulley and dead weights A. Screw Type Take B. Winch Operated Type Take c. Horizontal Gravity Type Take D. Vertical Gravity Type Take 65. The point where material is loaded on the belt conveyor is known as A. Head end B. Tail end C. Feed point D. Discharge point 66. The angle of surcharge (f) will al- ways be ----------- than the angle of re- pose(Y) A. Greater 42 mins left in book 65% Scanned with CamScannerB. Less Cc. Equal D. None of above 67. The angle of repose depends on A. shape of the material B. smoothness of the material C. degree of fineness of the material D. all of the above 68. Purpose of using idlers A. To support the conveyor belt on lower run B. To provide support to belt at loading point C. To align the belt on the pul- ley D. All of above 69. Volumetric capacity of horizontal belt conveyor is given as A. Q= Mb?v m3/s B. Q= kb2v m3/s C. Q= Cb2v m?/s 41 mins left in book 66% Scanned with CamScannerD.M=pQ 70. In abrasive load transportation ap- plications idlers used are A. Roller type idlers with ball bear- ings B. Roller type idlers with roller bear- ings C. Rubber covered idlers D. All of above 71. In material handling equipment through belt conveyors is classified as A. Conveying Equipment B. Surface and overhead Equipment C. Hoisting Equipment D. Elevators. 72. Belt take up device is used in belt conveyor A. To maintain adequate tension in belt B. To adjust load on belt C. To support load on belt 40 mins left in book 67% Scanned with CamScannerD. All of above 73. Which of the following is the least preferred conveyor for handling glue? A. Belt conveyor B. Continuous flow conveyor C. Pneumatic conveyor D. Screw conveyor 74. The angle of repose for anthracite coal is around A.11 B.17 C.27 D. 37 75. Chains for material handling equipment are generally made of A. cast iron B. wrought iron C. mild steel D. carbon steel 76. Overbridge crane has A. transverse movement 39 mins left in book 68% Scanned with CamScannerB. longitudinal movement C. both ‘a’ and ‘b’ D. None of the above 77. When the belt speed increases A. power transmitted increases B. power transmitted decreases C. power transmitted increases to a maximum value and then decreases D. power transmitted remains the same 39 mins left in book 68% Scanned with CamScannerUNIT IV: Design of Cylinders and Pressure Vessels Syllabus: Design of Cylinders: Thin and thick cylinders, Lame's equation, Clavarino’s and Bernie's equations, design of hydraulic and pneumatic cylinders, auto-frettage and com- pound cylinders,(No Derivation) gasketed joints in cylindrical vessels (No derivation). Design of Pressure vessel : Modes of failures in pressure vessels, unfired pressure vessels, clas- sification of pressure vessels as per I. 2825 - categories and types of welded joints, weld joint efficiency, stresses induced in pressure vessels, materials for pressure vessel, thickness of cylin- drical shells and design of end closures as per 37 mins left in book 68% Scanned with CamScannercode, nozzles and openings in pressure vessels, reinforcement of openings in shell and end clo- sures - area compensation method, types of ves- sel supports (theoretical treatment only). MULTIPLE CHOICE QUESTION & ANSWERS 1. In thick cylinders, the radial stress across the thickness of cylinder A. remains uniform throughout B. varies from internal pressure at the inner surface to zero at the outer surface C. varies from maximum value at the inner surface to minimum value at the outer surface D. varies from maximum value at the outer surface to minimum value at the inner surface 2. Auto frettage is, A.a surface coating process of cylinders for corrosion resis- tance 36 mins left in book 69% Scanned with CamScannerB.a heat treatment process for cylinders to relieve residual stresses C.A process of pre-stressing the cylinder to develop residual compressive stress at the inner surface D.a surface hardening process of cylinder to improve wear resis- tance 3. Auto frettage is achieved by, . Compound cylinder . overloading the cylinder before putting it in-service C. winding a wire under tension around the cylinder D. any one of the above methods 4. Pressure vessels are not made of rectangular shape, because A.These are difficult to fabri- cate B. They are not economical C.They do not give pleasing ap- pearance wp 35 mins left in book 70% Scanned with CamScannerD. It has been practice to use cylin- drical vessels 5. Which of the following is not an unfired pressure vessel? . Heat exchanger . Storage vessels . Steam boilers . None of the above . Inunfired pressure vessels, category A consists of NAUNwP A.joints connecting flanges and flat heads B. welded joints connecting noz- zles with main shell C. circumferential welded joints D. longitudinal welded joints 7. Which type of welded joints are not included in class 3 pressure vessels? A. Double welded butt joint with full penetration B. Single welded but joint with back strip C. Single full fillet lap joints 34 mins left in book 71% Scanned with CamScannerD. None of the above 8. Which type of welded joints are not included in class 3 pressure vessels? A. Double welded butt joint with full penetration B. Single welded but joint with back strip C. Single full fillet lap joints D. None of the above 9. Class 1 pressure vessels having welded joints are A. fully radio-graphed B. partially radio- graphed C. spot radio-graphed D. not radio-graphed 10. Class 2 pressure vessels having welded joints are A. fully radio-graphed B. partially radio- graphed C. spot radio-graphed D. not radio-graphed 33 mins left in book 72% Scanned with CamScannerD. None of the above 8. Which type of welded joints are not included in class 3 pressure vessels? A. Double welded butt joint with full penetration B. Single welded but joint with back strip C. Single full fillet lap joints D. None of the above 9. Class 1 pressure vessels having welded joints are A. fully radio-graphed B. partially radio- graphed C. spot radio-graphed D. not radio-graphed 10. Class 2 pressure vessels having welded joints are A. fully radio-graphed B. partially radio- graphed C. spot radio-graphed D. not radio-graphed 33 mins left in book 72% Scanned with CamScanner11. Class 3 pressure vessels having welded joints are A. fully radio-graphed B. partially radio- graphed C. spot radio-graphed D. not radio-graphed 12. Acylinder is considered as thin cylinder when the ratio of inner diameter to the wall thickness is, A. more than 15 B. equal to 15 C. less than 15 D. none of these criteria 13. Thin spherical vessels sub- jected to internal pressure, the circumferential and prin- cipal stresses are A. Equal B.circumferential > principal stresses C.circumferential < principal stresses 31 mins left in book 74% Scanned with CamScannerD.circumferential = 2 (principal stresses) 14. Longitudinal stress in a thin cylinder is A. Equal to the hoop stress B. Twice the hoop stress C. Half of the hoop stress D. One-fourth of hoop stress 15. In thin cylinders, the circum- ferential stress is, A. 2(longitudinal stress) B. 1/2 (longitudinal stress) C. 1 (longitudinal stress) D. 4(longitudinal stress) 16. The thickness of thin cylin- der is determined on the basis of A. radial stress B. longitudinal stress C. circumferential stress D. principal shear stress 17. The thickness of thick cylin- drical shell with closed ends and made of ductile material is determined by 30 mins left in book 75% Scanned with CamScannerA. Lame’s equation B. Clavarino’s equation C. Birnie’s equation D. Barlow’s equation 18. The thickness of thick cylin- drical shell with open ends and made of ductile material is determined by A. Lame’s equation B. Clavarino’s equation C. Birnie’s equation D. Barlow’s equation 19. The thickness of thick cylin- drical shell with closed ends and made of brittle material is determined by A. Lame’s equation B. Clavarino’s equation C. Birnie’s equation D. Barlow’s equation 20. The thickness of high- pressure oil and gas pipes is determined by A. Lame’s equation B. Clavarino’s equation C. Birnie’s equation 29 mins left in book 76% Scanned with CamScannerD. Barlow’s equation 21. In thick cylinders, the tangential stress across the thickness of cylinder A. remains uniform throughout B. varies from internal pressure at the inner surface to zero at the outer surface C. varies from maximum value at the inner surface to minimum value at the outer surface D. varies from maximum value at the outer surface to minimum value at the inner surface 22. A Pressure vessels designed for operation below -200 A. Class 3 B. Class 2 C. Class 1 D. All of above 23. What is the weld joint effi- ciency if pressure vessel is fabricated with single full fil- let lap joint? A.l B.0.55 27 mins left in book 78% Scanned with CamScannerC.0.65 D.0.85 24. Class 1 pressure vessels are to be designed according to ‘Code for unfired vessel IS-2825’ when A.hydrocyanic acid, carbonyl chloride or mustard gas are stored B. operating temperature is more than-200C C.liquefied petroleum gas is stored D. thickness of shell is less than 38mm 25. Weld joint efficiency is maximum when the pressure vessel is welded by A. single-welded butt joint with backing strip B. single-welded butt joint with- out backing strip C. double-welded butt joint with full penetration D. none of the above 26 mins left in book 79% Scanned with CamScanner26. Design pressure for unfired pressure vessels is 1.05 times of A.minimum working __pres- sure B. maximum working pressure C. hydrostatic test pres- sure D. none of the above 27. The end-closure for tall verti- cal pressure vessel is A. hemispherical head B. conical head C. Tori-spherical head D. flat head 28. The end-closure for Horizon- tal pressure vessel is A. hemispherical head B. conical head C. Tori-spherical head D. flat head 29. The end-closure for tankers of milk, petrol or diesel is A. hemispherical head B. conical head C. torispherical head 25 mins left in book 80% Scanned with CamScannerD. flat head 30. head is the most economical for cylindrical vessels designed for oper- ating at high pressure (> 15 atm.) A. Hemispherical B. Dished C.Ellipsoidal or Semi-ellipti- cal D. Conical 31. Lug support is meant for sup- porting vessels. A. Large horizontal cylindrical B. Tall but empty Cc. Small D. Thick walled tall 32. This equation of thick- ness is for t = = 0.4 a fre +C] | A. Plain formed head B. Tori spherical dished head C. Hemispherical head D. Conical head 24 mins left in book 81% Scanned with CamScanner33. This equation of thickness is pidi fort 2G6allyn — 0.2 pi i cl A. Plain formed head B. Semi elliptical dished head C. Hemispherical head D. Conical head 34. A horizontal cylindrical pressure vessel of internal diameter of 1000mm is sub- jected to an internal pressure of 1Mpa. The shell as well as heads is made up of low alloy steel with ultimate tensile strength of 420 N/mm?, Determine thickness of flat head. (corrosion allowance = 3 & Weld effi.=0.85) A.72mm B. 68.48 mm C. 64.56 mm D. 79.2 mm 35. A horizontal cylindrical pressure vessel of internal diameter of 1000 mm is sub- jected to an internal pressure 25 mins left in book 80% Scanned with CamScannerof 1 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm2?, Determine thickness of conical head with semi cone angle 300). (corrosion al- lowance = 3& Weld effi.=0.85 ) A.10.74mm B. 7.78 mm C.9.46 mm D.12mm 36. Acylinder pressure vessel is made from stainless steel. Determine thickness of vessel shell when internal diameter is 1500mm, design pressure is 0.44MPa, Per- missible stress for material is 130N/mm? and weld joint efficiency is 0.85. A.3mm B. 5mm c.7mm D.4mm 37. A gasket is made of 22 mins left in book 83% Scanned with CamScannerA. asbestos or cork B. lead, copper or aluminum C. vulcanized rubber D. any one of the above 38. Selection of welding process does not depend on A. Thickness of material B. Availability of equipment C. Economics of the process D. None of the above 39. A Pressure vessels designed for operation between 00 to 2500 A. Class 3 B. Class 2 C. Class 1 D. All of above 40. The wall thickness of thin cylindrical shell with hemi- spherical ends is that of the spherical ends. A. Equal to B. More than C. Less than 21 mins left in book 84% Scanned with CamScannerD. Either (B) or (C); depends on maximum permissible internal pressure 41. Acylindrical pressure vessel in horizontal condition is generally supported ona support. A. Lug B. Skirt C. Saddle D. Guy wire 42. Vertical vessels are not sup- ported by A. Brackets B. Skirts C. Columns D. Saddles 43. Corrosion allowance in the design of pressure vessel/ chemical equipment is not necessary, if A. Plain carbon steel and cast iron parts are used B. Wall thickness is > 30 mm C. Material of construction is high alloy steel 20 mins left in book 86% Scanned with CamScannerD. Both (B) & (C) 44. For high pressure process equipment/vessels, the con- nected nozzle should be A. Welded B. Screwed C. Flanged D. Brazed 45. For high pressure process equipment/vessels, the con- nected nozzle should be A. Welded B. Screwed C. Flanged D. Brazed 46. In pressure vessels if rein- forcing material is placed on the inside or outside surface of vessel wall is known as A. Internal Reinforce- ment B. Unbalance Reinforcement C. Balance Reinforcement D. External Reinforcement 47. Acylindrical pressure vessel is subjected to operating 19 mins left in book 87% Scanned with CamScannerpressure of 0.55 Mpa and cor- rosion allowance of 2. What is the thickness of pressure vessel shell if its internal diameter is 2000 mm? (oall = 120 N/mm? &nl = 0.75) A. 6.5mm B. 7mm c.9mm D.9.5mm 48. A cylindrical pressure vessel is subjected to an internal pressure of 2 Mpa on internal diameter of 1500 mm. The vessel is fabricated with Double weld butt joint and radio-graphed. What is the thickness of Plain formed head, if head made of alloy steel has an ultimate tensile strength of 450 N/mm? (cor- rosion allowance = 3) A.60mm B. 74mm c.68mm D.79 mm 17 mins left in book 88% Scanned with CamScanner49. A forged cylinder is subjected to large internal pressure ,so as to expand the internal di- ameter causing overstrain is called A. Compound Cylinder B. Autofrettage C. Tape wound cylinder D. Wire wound cylinder 50. The hydraulic cylinder made up of gray cast iron FG 300 has an inner diameter of 220 mm. The maximum internal pressure is 18 Mpa. If FOS is 2. Find thickness of cylinder and outer dia. A.12 &225mm B.15 &250 mm C.18 &235 mm D.17 &260 mm 51. Aclosed cylinder of 500mm inner diameter is to be designed to withstand an internal pressure of 35 MPa. If the cylinder is made of plain carbon steel 15C8. 16 mins left in book 89% Scanned with CamScanner(Sut=440N/mm2,Syt=240 N/ mm2?, v=0.29 and FOS=1.5). What is the thickness of the cylinder wall by Maximum principal stress theory? A.58mm B.62mm c.69mm D. 72mm 52. Aclosed cylinder of 500mm inner diameter is to be designed to withstand an internal pressure of 35MPa. If the cylinder is made of plain carbon steel 15C8. (Sut=440N/mm2,Syt=240 N/ mm2, v=0.29 and FOS=1.5). What is the thickness of the cylinder wall by Maximum principal strain theory? A.74mm B. 64mm c.69mm D. 58mm 53. Aclosed cylinder of 750mm inner diameter is to be 15 mins left in book 89% Scanned with CamScannerdesigned to withstand an internal pressure of 50MPa. If the cylinder is made of plain carbon steel 15C8. (Sut=440N/mm2, Syt=240 N/ mm, v=0.29 and FOS=1.5). What is the thickness of the cylinder wall by Maximum shear stress theory? A.144mm B. 216mm c.231mm D.237mm 54. Aclosed cylinder of 750mm inner diameter is to be designed to withstand an internal pressure of 50MPa. If the cylinder is made of plain carbon steel 15C8. (Sut=440N/mm2,Syt=240 N/ mm2, v=0.29 and FOS=1.5). What is the thickness of the cylinder wall by Distortion energy theory? A. 184mm B.176mm 14 mins left in book 90% Scanned with CamScannerc.181mm D.179mm 55. A horizontal cylindrical pressure vessel of internal diameter of 1000mm is sub- jected to an internal pressure of 1Mpa. The shell as well as heads is made up of low alloy steel with ultimate tensile strength of 420 N/mm2, Determine thickness of flat head. (corrosion allowance = 3 & Weld effi.=0.85) A.72mm B. 68.48 mm C.64.56 mm D.79.2mm 56. A horizontal cylindrical pressure vessel of internal diameter of 1000 mm is sub- jected to an internal pressure of 1 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm2, Determine thickness 13 mins left in book 91% Scanned with CamScannerof plain form head. (corro- sion allowance = 3 & Weld. effi.=0.85) A. 42.62 mm B. 37.2 mm Cc. 40.42 mm D.48 mm 57. A horizontal cylindrical pressure vessel of internal diameter of 1000 mm is sub- jected to an internal pressure of 1 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm_2, Determine thickness of Torispherical dished head. (corrosion allowance = 3 & Rc=500 mm & Weld effi.=0.85) A.9.74mm B.12.84mm C.7.56mm D.11mm 58. A horizontal cylindrical pressure vessel of internal 11 mins left in book 92% Scanned with CamScannerdiameter of 1000 mm is sub- jected to an internal pressure of 1 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm2, Determine thickness of conical head with semi cone angle 300). (corro- sion allowance = 3& Weld effi.=0.85 ) A.10.74mm B.7.78mm c.9.46mm D.12 mm 59. In a pressure vessel contain- ing multiple openings of var- ious dimensions at different parts, stress concentration at the edges of the opening is maximum which becomes negligibly small beyond the area covered by times the hole diameter. A.2 B.5 10 mins left in book 93% Scanned with CamScannerc.10 D. 20 60. Design pressure for un- fired pressure vessels is times of maximum working pressure A. 1..05 B.2 C.0.5 D.1.5 61. Acylindrical pressure vessel of inner diameter 1875 mm is subjected to internal pressure of 1.2075 N/mm2. The corrosion allowance is 1.5mm and weld efficiency for nozzle is 0.85, the allow- able tensile stress is 140 N/ mm2, find thickness of Vessel Shell? A.48 mm B. 36mm c.24mm D.12mm 62. Acylinder pressure vessel is made from stainless steel. 9 mins left in book 94% Scanned with CamScannerDetermine thickness of vessel shell when internal diameter is 1500mm, design pressure is 0.44MPa, Permis- sible stress for material is 130N/mm2 and weld joint efficiency is 0.85. A.3mm B. 5mm c.7mm D.9mm 63. A horizontal cylindrical pressure vessel of internal diameter of 3000 mm is sub- jected to an internal pressure of 2 Mpa. The shell as well as heads is made up of low alloy steel with a ultimate tensile strength of 420 N/mm, De- termine thickness of conical head with semi cone angle 300). (corrosion allowance = 3& Weld effi.=0.85 ) A. 40.74 mm B. 31.77 mm C. 29.46 mm 8 mins left in book 94% Scanned with CamScannerD. 35mm 64. A horizontal cylindrical pressure vessel of internal diameter of 3000 mm is sub- jected to an internal pressure of 2 Mpa. The shell as well as heads is made up of low alloy steel with a ultimate tensile strength of 420 N/ mm?, Determine thickness of Hemispherical head. (cor- rosion allowance = 3 & Weld effi.=0.85) A. 18.87 mm B. 13.23 mm Cc. 16.78 mm D.19 mm 65. A horizontal cylindrical pressure vessel of internal diameter of 1500mm is sub- jected to an internal pressure of 3 Mpa. The shell as well as heads is made up of low alloy steel with ultimate tensile strength of 420 N/mm2, Determine thickness of flat 7 mins left in book 95% Scanned with CamScannerhead. (corrosion allowance = 3 & Weld effi.=0.85) A.173.12 mm B. 168.48 mm C. 164.56 mm D.179.2 mm 66. A horizontal cylindrical pressure vessel of internal diameter of 3000 mm is sub- jected to an internal pressure of 2 Mpa. The shell as well as heads is made up of low alloy steel with a ultimate tensile strength of 420 N/mm2, Determine thickness of Tori- spherical dished head. (corro- sion allowance = 3 & Rc=1250 mm & Weld effi.=0.85) A. 29.74mm B. 22.84 mm C. 25.82 mm D.31mm 67. A horizontal cylindrical pressure vessel of internal diameter of 1500 mm is sub- jected to an internal pressure 5 mins left in book 96% Scanned with CamScannerof 3 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm2?, Determine thickness of plain form head. (corro- sion allowance = 3 & Weld effi.=0.85) A. 105.62 mm B. 107.2 mm c.100.2 mm D. 96.46 mm 68. A horizontal cylindrical pressure vessel of internal diameter of 3000 mm is sub- jected to an internal pressure of 2 Mpa. The shell as well as heads is made up of low alloy steel with a ultimate tensile strength of 420 N/ mm2, Determine thickness of plain form head. (corro- sion allowance = 3 & Weld. effi.=0.85) A.172.62 mm B. 167.2 mm 4 mins left in book 97% Scanned with CamScannerc.161.75 mm D.178 mm 69. A horizontal cylindrical pressure vessel of internal diameter of 1500 mm is sub- jected to an internal pressure of 3 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm2, Determine thickness of Torispherical dished head. (corrosion allowance = 3 & Rc=1100 mm & Weld effi.=0.85) A. 39.74 mm B. 30.84 mm Cc. 33.16 mm D.41 mm 70. A horizontal cylindrical pressure vessel of internal diameter of 2000 mm is sub- jected to an internal pressure of 2 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate 3 mins left in book 98% Scanned with CamScannertensile strength of 420 N/ mm_?, Determine thickness of Torispherical dished head. (corrosion allowance = 3 & Rc=1500 mm & Weld effi.=0.85) A. 29.74mm B. 32.84 mm c. 30.39 mm D. 35mm 71. A horizontal cylindrical pressure vessel of internal diameter of 2000 mm is sub- jected to an internal pressure of 2 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm?, Determine thickness of plain form head. (corro- sion allowance = 3 & Weld effi.=0.85) A.112.62 mm B. 103.2 mm Cc. 108.83 mm D.114mm 2 mins left in book 99% Scanned with CamScanner72. A horizontal cylindrical pressure vessel of internal diameter of 2000mm is sub- jected to an internal pressure of 2 Mpa. The shell as well as heads is made up of low alloy steel with ultimate tensile strength of 420 N/mm2, Determine thickness of flat head. (corrosion allowance = 3 & Weld effi.=0.85) A.172mm B. 188.20 mm C. 164.56 mm D.179.2 mm 73. A horizontal cylindrical pressure vessel of internal diameter of 1500 mm is sub- jected to an internal pressure of 3 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm2, Determine thickness of Hemispherical head. (cor- 1 min left in book 99% Scanned with CamScannerrosion allowance = 3 & Weld effi.=0.85) A. 14.62 mm B. 13.23 mm c.16.78mm D.11.23 mm 74. A horizontal cylindrical pressure vessel of internal diameter of 1500 mm is sub- jected to an internal pressure of 3 Mpa. The shell as well as heads are made up of low alloy steel with a ultimate tensile strength of 420 N/ mm_?, Determine thickness of conical head with semi cone angle 300). (corrosion al- lowance = 3& Weld effi.=0.85 ) A. 30.74 mm B. 24.66 mm C.19.46 mm D. 32mm 1 min left in book 99% Scanned with CamScanner