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INDUSTRIAL SERVICES PRESENTATION 2011 TUV NORD (M) SDN. BHD.

TUV Nord Asia Pacific

TV NORD Group

TUV NORD International business


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America Argentine Brazil USA

Asia China Hong-Kong India Indonesia Iran Korea Malaysia Brunei Pakistan Philippines Taiwan Thailand Uzbekistan Vietnam

TUV Nord Asia Pacific

TV NORD Group

TUV NORD MALAYSIA Industrial services overview

Steam boilers, pressure vessels and tank installations

Electrical engineering, machinery and mining

Material testing and quality management systems, product testing

TUV Nord Asia Pacific

TV NORD Group

TUV NORD Industrial services details


Steam boilers, pressure vessels and tank installations Steam boilers Pressure vessels Gas pressure vessels and filling plants for pressurized gases Pipelines Facilities for the storage TUV Nord Asia Pacific and transportation of flammable and non-flammable water-polluting substances Fire protection

TUV Nord Asia Pacific

TV NORD Group

TUV NORD Industrial services details


Materials technology and quality management systems, product testing Non-destructive testing Material testing and failure analysis Manufacturer approvals and materials assessments Metal products for use in buildings Examinations of synthetic materials Cutting and welding technology Supervision and inspection of construction and manufactoring Noise and vibration technology Quality management consultancy

TUV Nord Asia Pacific

TV NORD Group

TUV NORD Industrial consulting


Service for Availability and Reliability of Industrial Facilities broken down into: Plant layout Component construction Component production Plant erection and start-up Operation and maintenance Availability, Safety and Maintenance (ASM) Tear-down and total life cycle reports Decommissioning and teardown
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Product - Operation & Maintenance

Scope of Services: In service inspections for power plants, chemical and petrochemical plants, steel plants and steel mills, pipelines and piping systems life time estimation corrosion detection evaluation of safety concepts, optimization safety and hazop studies, evaluation of safety systems evaluation of measure and control systems, pressure relieve systems Energy-related investigations in the field of acceptance and performance tests on installations and machinery in plants for public and industrial use Damage investigations Evaluation of the process-related design of technical installations

TUV Nord Asia Pacific

TV NORD Group

Product - Design

Scope of Services: Pressure equipment commercial design software DIMy, developed by TV NORD design approval acc. to PED, AD, ASME, BS, etc. remnant life determination Machinery optimization by finite elements fatigue assessment acc. to Eurocode, IIW, FKM Steel structures and cranes design approval acc. to DIN, DAST, Eurocode fatigue assessment acc. to Eurocode, IIW, FEM remnant life determination

TUV Nord Asia Pacific

TV NORD Group

Product - Risk Based Inspection (RBI)


Our RBI method is based on an in-depth evaluation of the risk of loss of integrity of confinements (RBI analysis) and an integration of RBI inspection measures into the inspection plans of the plant (RBI application). Our RBI follows procedures defined by TISCHUK or SHELL Global Solutions and used for oil & gas as well as chemical plants and other industrial plants. However, other specific procedures are followed if defined by the client. Our approach is based on a strong co-operation between the plant personnel and TUV experts. The process, which we follow is what we call a guided expert judgement, which is based on operational experience as well as a sound basis for the evaluation of possible degradation mechanisms. The RBI process is backed by appropriate software tools.

TUV Nord Asia Pacific

TV NORD Group

Product - Remaining Life Time Assessment


Purpose: Determination of actual life time Increase of plant safety Enhancement of plant availability Modernization instead of erection of a new plant

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TV NORD Group

Product - Remaining Life Time Assessment


Phases: A: Determination of the condition of the plant Examination of documentation Calculation of exhaustion Tests at site B: Assessment of the plant condition Status report C: Recommendations for continuance of operation Extension of service life Increased availability Improved economic efficiency
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Product - Fairground Rides

Scope of Services: Design approval; review of design documents Production control; welding inspection, factory and material certificates Shop inspection; inspection of manufacturing process Shipment control; inspection of completeness and proper packing Acceptance tests; initial tests including trial run with specific load conditions, test of all safety systems, safety features In service inspections; re-inspection after prescribed time periods, non-destructive testing Accident investigations; assistance for authorities, prevention of similar events

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TV NORD Group

Why are our services necessary for you?

Preventive Maintenance
10 $ design review

100 $ manufacturing

1,000 $ quality control

10,000 $ commissioning

100,000 $ scheduled

>1,000,000 $ unscheduled
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Why are our services necessary for you?

Such events should not happen to your plant!

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TV NORD Group

Which components do need our services?

High stressed High temperature Natural aging (erosion,corrosion,cavitations,abrasion) Additional loads Safety related

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TV NORD Group

Your partner in the world of technology

References: Sarawak Shell Berhad, Sabah Shell Petroleum Co. Ltd., Petronas Carigali Sdn.Bhd., Nippon Oil Exploration, Murphy Oil, Miri, Malaysia Periodical investigation of statutory equipment on- and off-shore since 1994

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TV NORD Group

Your partner in the world of technology

References: Petronas Carigali / Premier Oil Myanmar, Myanmar Base line inspection of pressure equipment on train 2, Yetagun Gas Platform B, 2004

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TV NORD Group

Your partner in the world of technology

References: Kapar Energy Ventures Sdn. Bhd., Malaysia Periodical Inspection and Condition assessment of Boilers from 2004 current

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TV NORD Group

Your partner in the world of technology

References: Jimah Energy Ventures Sdn. Bhd., Malaysia - 0 hour inspection of Unit 2 2008 - 1 Cycle RBI Inspection of Unit 2 2010

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TV NORD Group

Your partner in the world of technology

References: Kuala Langat Power Plant, Malaysia Condition assessment of HRSG 2006

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TV NORD Group

Your partner in the world of technology

References: Lumut Power Plant, Malaysia Condition assessment of HRSG 2004 - current

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TV NORD Group

Your partner in the world of technology

References: Prai Power Plant, Malaysia Condition assessment of HRSG 2004 - current

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TV NORD Group

Your partner in the world of technology

References: Petronas Gas Berhad, Malaysia Failure investigation on economiser tubes and consultancy on boiler water treatment, 2002

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TV NORD Group

Your partner in the world of technology

References: TV NORD Malaysia has more than 20 years experience with pipe stress analysis as well as on transient fluid flow analysis for a broad range of applications. Our huge relevant work experience is based on calculations performed for electric power plants, flare gas systems, ship loading lines and water, gas and commercial oil pipelines.

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TV NORD Group

Thank you for paying attention !

Looking forward to provide quality services to your company!

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TV NORD Group

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