2012 Honeywell Users Group EMEA

Sustain.Ability.
Wijay Godbole
Experion PKS SCADA Solutions

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 Experion SCADA Product History
Innovation

Minicomputers PC PC and MS Windows Web Technology DVM HMIWeb Mobile Video Enterprise Unified SoA Mobile Access
with Character Operator Networking Operator and DSA Analytics Model CMS Virtualization
graphics Stations Stations
terminals

Digital Video Manager

SN60
PCDM
SCAN 3000
PlantScape
Experion PKS SCADA

Experion HS/LS

2006
1998

2000

2004

2008

2010
1987
1982

1994

2002
1990

2011
Technology

GCOS on HVS6 on UNIX on X-Windows Windows Windows 2000 Windows XP Windows Windows Vista Win 2008 R2 VMWare
DPS6 DPS6000 Personal SCO Unix NT SQL2000 2003 SQL2005 Windows 7
Computer Computer Computer SQL 2008

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Innovation, Continuous Evolution, Investment Protection
 Experion PKS SCADA Solutions

• Experion PKS: A Versatile SCADA Solution

– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions

• Experion PKS Orion Enhancements

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 Experion SCADA architecture

Experion
Server

Network

SCADA Connections
Station & Device • Advanced OPC Client integrates databases for devices
Connections with OPC Data and OPC Alarm & Event Servers. No
• Ethernet point or alarm duplication!
• Serial
• Radio Modem
• Microwave • Dedicated interfaces for 100s of devices:
• Token Ring • RTUs (Bristol Babcock, DNP3, Etc.) • Modbus
• Leased Line / Dialup (ASCII, RTU, TCP/IP, +) • Allen Bradley • OPC
• Satellite Client • Moore APACS • And many more!
• ControlNet (device)
• And More!

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 Experion PKS SCADA Solutions

• Experion PKS: A Versatile SCADA Solution

– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions

• Experion PKS Orion Enhancements

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 Experion SCADA: Core Server Features

• Backbone of Experion‟s SCADA offering

• Provides….
– History (Continuous and Discrete)
• Including history Backfill from RTU
– SCADA Engineering Repository with online changes
– Subsystem Connectivity: RTUs, PLCs, single loop controllers...
– Infrastructure for Open Interfaces (ODBC, OPC, APIs etc)
– Alarm Management sub-system
• Can be made optionally redundant
• Suite of SCADA drivers including standards like
Modbus, DNP3, IEC 61850

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 Reliability and Availability

• High System Availability with

– Server redundancy

– Network redundancy

– Online database and

HMI changes

– Virtual platforms supported by

Honeywell

– Backup Control Center solution

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Sustain Production
 Experion SCADA Points
• Composite data structure: Several field values in one point
• One Analog point for a control loop
– PV, SP, OP, Mode, Aux1-4, Alarms
• One Status point for a valve
– PV, OP, Mode, Alarms
• E.g. temperature loop uses 1 analog point:
• Process variable (PV) to record the current oven temperature
• Output variable (OP) to change the temperature of the oven
• Setpoint (SP) to specify the correct oven temperature
• Mode (MD) to change the loop from manual to automatic control
• 4 auxiliary parameters for other uses (e.g. PID tuning constants)
• Unlimited User Defined parameters (e.g. storing related calculations or
a device serial number)
• Different Scan rate for parameters
• 300,000 points per server
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One Experion point = many “tags” on other systems
 Virtualization support

Thin Clients
• Reduction in PCs: Reduces hardware & maintenance cost
• One server runs multiple OS and applications
• Better control over USB ports: Improve security
• Reduced footprint, noise, and energy utilization

• New methods for migrations: Faster, lower risk

• New methods for deployment: Templating
• New methods for backup & restore: Snapshot restore

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Freeing You to Focus on Process Operations vs. System Admin
 Experion PKS SCADA Solutions

• Experion PKS: A Versatile SCADA Solution

– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions

• Experion PKS Orion Enhancements

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 Template Displays & Container Points

Gas Wells

Pod 2, Well 7
(2GM007)
RTU Time
Point: 2GM007
TIME Param: TIME.PV
(2GM007SEC)
Downhole Pressure
Point: 2GM007
PI001
(2GM007PI001) Param: PI001.PV

Pod 2, Well 8 Container Point structure

(2GM008) for one Well
RTU Time

TIME
(2GM008TIME)
Downhole Pressure
At runtime, Well Container Point (2GM007) is
PI001 argument of display call
(2GM008PI001)

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One Template Display for 100’s of similar equipment
 Template Displays & Container Points

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Less upfront work; Less work to add more;
 Experion PKS SCADA Solutions

• Experion PKS: A Versatile SCADA Solution

– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions

• Experion PKS Orion Enhancements

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 Scalable System Design

• Experion can scale from a small system to …

Operator Station

Ethernet Links

Serial Links

Server

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SCADA system must meet current and future needs
 Scalable System Design

• Experion can scale from a small system to …

… a very large system

…..It will grow as you grow

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SCADA system must meet current and future needs
 Distributed System Architecture (DSA)
Performance Breakthrough
Multiple Experion SCADA servers operate as one secure, efficient
and integrated system
• Integrated alarm summaries and reporting
• Single global database
– build points once (no mapping!)
• History stored on local server
– no duplication to support trending
• Highly Efficient Communication between servers
– uses caching, subscription and publish on change
– Supports WANs with speeds as low as 64 Kbps
– Tolerant of high latency, e.g. satellite based
communications
– Securely Traverses Network Firewalls

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... and Continue to Grow Further
 Distributed System Architecture (DSA)
• Large High Performance System
• Start from one location. Grow the system to cover multiple locations
• No duplication of data on servers
Central Control Location

Experion Experion Experion

Stations Servers Stations Servers Stations Servers

Distributed System Architecture (DSA)

Experion Experion Experion

Station Servers Station Servers Station Servers

FTE FTE FTE

C300 PLC C300 PLC C300 PLC

Remote Control & Equipment Locations

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DSA covers Experion PKS SCADA and Process systems
 Experion PKS SCADA Solutions

• Experion PKS: A Versatile SCADA Solution

– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions

• Experion PKS Orion Enhancements

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 Holistic Solutions for SCADA

• Video as a sensor with DVM

• Security and Access Control with EBI
• Fire and Gas Solutions
• SCADA, DCS, SIS all integrated
• Experion Mobile Access
• Advanced Applications
– Equipment Performance
– Process Improvement
– Operations Management

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 Integrated Video: Digital Video Manager
Live video
Critical alarm received automatically shown
Camera will
in Experion SCADA to the operator
automatically turn to
the alarm location

Automatic recording is
started and includes the
period before the alarm
(pre-recording)

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Faster Incident Response
 Experion PKS SCADA Solutions

• Experion PKS: A Versatile SCADA Solution

– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions

• Experion PKS Orion Enhancements

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 Experion PKS Orion Themes

• Control and IO
• Architecture and Communication
• Batch Automation
• High Value Pre-Integrated Subsystems
• Operator Effectiveness and Incident Avoidance
• Engineering Efficiency and Human Factors
• Instrument Asset Management
• Lifecycle Sustainability

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 Architecture and Communication

• Remote Station Restart • ACE PCDI Support

• System Wide SOE • OPC Server
• Automatic Daylight Enhancements
Saving Time Adjustment • SCADA Point Increases
for Controllers • Role Based Security
• Server Peer Responder • DSA Advanced Security
• Inter-Community • USB Port Disable
Exchange Blocks

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 300,000 SCADA Points per Experion Cluster

Moving from
multiple ...to one
servers... server.

Active
Points RTUs Stations
Alarms

R31x R400 R410 R31x R400 R410 R31x R400 R410 R31x R400 R410

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Support for Mega-SCADA Projects
 SCADA Point Enhancements (1/2)

• Control Inhibit
• Manual PV

• Data quality exposed as

SCADA point params
– “xxSTATUS” xx is PV, MD,
OP, SP, A1, A2, A3, A4,
e.g. PVSTATUS

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 SCADA Point Enhancements (2/2)

• New calculation algos

– Algo 20 – Analog calculation, e.g. sqrt ((a+1)*b+c^2)/d+e
– Algo 21 – Status calculation, e.g. (a&b)|(c&~d)+ e
– where a, b, c, d, e are point parameters – e.g. FIC101.PV
• InState parameters on Status points
– InState0 to InState7
• Journal Only for SCADA points

• Bias & Scale parameter for Analog points

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 Server Peer Responder
Experion Server
• Direct point
referencing

• No OPC
“mail boxing”

SCADA / TPS / DSA C300/C200E/ACE

(CEE is master)

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Sustained Integration
 OPC Server Client Independence

• Enhanced Availability
– 5 independent instances of
the Experion OPC Server

ABC Overview

• Enhanced Reliability:
– Segregate & prioritize OPC
clients across all 5 OPC
Servers

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Sustained Connectivity
 DSA Advanced Security

• Add low privileged Windows account on publisher and subscriber

• Add the account as an „Automated System‟ type Experion operator on
the publisher and assign SOR.

• Specify account on DSA Configuration Display on subscriber

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 Advanced Parameter Security

• User Defined Security at Parameter Level

• Configure Access Levels for Roles

Configure Parameter Assign Role to Operator

Access

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System Security With Role Based Access
 High Value Pre-Integrated Subsystems

• Safety Manager Integration

• OneWireless Integration
• Enhanced SCADA Integration for ControlLogix
• IEC 61850 SCADA Interface Improvements
• MasterLogic Integration

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 Today: Allen-Bradley SCADA Interface

• No separate PCs
Experion Server
• Does NOT allow native
ControlLogix addressing
– Uses PLC5 naming
• Requires RSLinx
– (Ethernet)

ControlLogix

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 Today: ControlLogix via OPC

• Allows native CLX

Experion Server OPC Server addressing
• Requires separate PC(s)
for OPC Server
• “Finger pointing”
– Multiple vendors

ControlLogix

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Wanted: Best of Both Worlds
 R410 ControlLogix Interface

• Experion Server and

Experion Server ExperionOPC
ANDServer
OPC Server OPC Server in one
• Matrikon technology*
• Tested and supported

ControlLogix

* Use RSLinx for systems with ControlNet Supervisory Networks

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Best of Both Worlds
 SCADA Controller Structure

New diagnostic
OPC item for
controller fail alarm

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 SCADA Controller Diagnostic Alarm

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 SCADA Point Structure

• SCADA OPC Client Points

– Standard Experion point types: ANA, STA, ACC
– Addressed by Allen-Bradley tag names & parameters
• Standard parameters (PV, SP, OP, MODE, etc.)
– Up to 8 Scanned parameters
– Alarm configuration etc.
– User Defined Parameters
• Non-scanned parameters (for any other related data)
– Accessed from PLC on demand E.g.:
• PID configuration options
• Diagnostic information

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One point can have all related data for a loop
 Configure Non Scanned Parameters

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Select to Browse for Item
 Configure Non Scanned Parameters

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 Example Use Case for Non Scanned Params

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PLC Configuration Options such as PID Tuning
 Enhanced ControlLogix SCADA Integration
Experion Station Experion Server
• Improved Ease of Use
• Simplified Topology
– PC Gateways Eliminated
• Improved System Alarming
• Directly Reference PLC Tags
• Access related point data on demand ControlLogix PLC

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Lifecycle Sustainability
 IEC 61850 SCADA Interface

• Electrical Substation
61850 Server Automation
Compliant Device
– First Supported in Experion
R311
Honeywell RTU
• Automated Point Build in
Configuration Studio
Intelligent
breaker
– Direct from Device
– ICD file import for 1 Device
– New in R410: SCD file
TMU import for whole sub-station
• Device Status in System
Status Display

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Builds Further on Our Industry Leading Solution
 MasterLogic SCADA Interface

• Integrates MasterLogic functionality currently available only in Experion

Small Systems (HS/LS) R311/R400
• MasterLogic appears and behaves as a standard Experion SCADA
interface
• MasterLogic interface is a licensable feature of Experion
• Provides integrated MasterLogic support:
– QuickBuilder (and help)
– Knowledge Builder
– licensing status displays
– diagnostic log captures
– security settings
– UI detail displays

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 Operator Effectiveness and Incident Avoidance

• Tabbed Displays • Asset Assignment for

• HMI Style Updates System Alarms
• Alarm Tracker • System Alarms
• Dynamic Alarm Documentation
Suppression • Alert Function Block
• Alarm Configuration • Alarm Debounce
Manager Alarm Help • New Annunciation and
Integration Contact Options

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 Alarm Tracker

• View Alarms by Asset and Time

• Focus on Groups of Alarms
Option on
Alarm
Multiple
Summary
Alarm
Tracks

Filter on
Alarm
group

Standard
Alarm List

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“Our Operators do not want to hand this back.”
 Dynamic Alarm Suppression
Alarm
Suppression
System
Alarm
Monitoring &
Suppression
Configuration
groups
Display

Triggers

Targets

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Intuitive Experion System Display for easy configuration
 Alarm Configuration Manager Alarm Help

• Provides Alarm Help Where Operator Needs It

• Zero Integration Effort with ACM Once invoked, can
select other alarms

• No More Custom Engineering from same point

• Alarm Help Data From ACM via Experion Server

New
menu
item
Link to ACM
Web for
more details

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Operator Help Made Easy
 Alarm Configuration Manager Alarm Help

New
menu
item

New
tab in
detail
pane

Link to
ACM Web
for more
details

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Alarm Help right where the operator needs it
 Engineering Efficiency and Human Factors
• On-Line CEE Changes
• Text Comment Function
Block
• IO Channel Rename on
CM Deletion
• Enhanced Search in
Configuration Studio
• Additional Function Block
Libraries
• REGCTL Faceplates
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• Control Builder
– Better Performance
– New View / Print Options
– Import / Export
Enhancements
– Importing Dependent
Control Strategies
• HMIWeb Display Builder
Validator
• Alarm Group Generator
• OPC Tag Validation
 Come talk
to us in
the demo
Experion PKS room
SCADA

Reliability Long
& Lifecycle
Security
Scalability Easy
& Online Upgrades
Performance Changes

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A great Place to Be!