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To cite this article: Dae Sung kim , Young Ho Shin & Youn-Woo Lee (2015) SYNTHESIS
OF TEREPHTHALIC ACID BY CATALYTIC PARTIAL OXIDATION OF p-XYLENE IN
SUPERCRITICAL CARBON DIOXIDE, Chemical Engineering Communications, 202:1, 78-84, DOI:
10.1080/00986445.2013.825611
Supercritical (sc) fluids are considered to be a promising alternative to toxic organic solvents in a variety of processes. In this work,
a study of the synthesis of terephthalic acid (TPA) from p-xylene (PX) using supercritical carbon dioxide (scCO2) as a reaction
medium was performed. The effects of various process parameters were investigated, including temperature, residence time, and
catalyst loading. The maximum molar yield of TPA that was achieved was less than 35%. The oxidation reaction for producing
TPA was unfavorable under most conditions, which is likely due to the poor solubility of the CoBr2 catalyst in scCO2. This
was able to be improved by the addition of a small amount of acetic acid or water to the reaction mixture, resulting in improved
PX conversion and TPA yield. Furthermore, it was found that the use of an organic cobalt alternative could improve the yield.
Keywords: Alternative process; Catalyst solubility; p-Xylene; Partial oxidation; Supercritical carbon dioxide; Terephthalic acid
Fig. 1. The main reaction pathway of TPA synthesis by partial oxidation of PX.
To observe the cloud point, a high-pressure viewing cell was For quantitative analysis of the reaction products, cali-
evacuated, and 20 mg of solute was loaded into it. Approxi- bration of standards with four different concentrations was
mately 20 g of liquid CO2 was then added to the cell, and its carried out, and calibration curves for each species were made
weight was calculated as the difference between the initial and by plotting concentration versus peak area. Molar yields of
final weights of the cylinder vessel. The temperature was con- each species were calculated using the following equation:
trolled by circulating water through the jacket outside of the cell.
The solution in the cell was compressed by moving the piston,
finally reaching a transparent single phase. The pressure was Molar yield of component; % ¼number of moles of each
then slowly reduced until the solution turned cloudy. product after the reaction
initial number of moles
of PX loaded into the reactor
Analysis and Characterization
The resulting samples were filtered and analyzed using an Results and Discussion
Agilent 1100 high-performance liquid chromatography
(HPLC) system. The wavelength of the ultraviolet detector All experimental conditions and the following results are
was 254 nm. The temperature, injection volume, and flow summarized in Table I. Even though the compounds indi-
rate were maintained at 303 K, 20 mL, and 1 mL=min, cated in the known reaction pathway of Figure 1 were
respectively. A Waters SunFire C-18 column with a length considered and analyzed in this work, there was a substantial
of 150 mm, an inner diameter of 4.6 mm, and a particle size loss of aromatics. The PX remaining after the reaction tends
of 3.5 mm was fitted to the HPLC system. A gradient elution to decrease with reaction temperature and retention time. In
method was used to detect reaction products over a wide most cases, almost half of the initial PX was converted to
range of polarities. The eluent initially consisted of 18% acet- unknown compounds. The loss of PX during oxidation
onitrile and 82% aqueous solution of 0.1 wt.% phosphoric was also reported by previous studies (Pérez et al., 2011a,
acid. The acetonitrile concentration was then gradually 2011b), and the PX mostly burned to CO2. In this work,
increased to 30% from 15 to 20 min, and maintained at that the amount of CO2 generated was not possible to be ana-
concentration until 35 min. It was then increased to 60% lyzed since excessive CO2 already existed in the reactor as
from 35 min to 40 min, and then maintained until 50 min. a solvent.
After one run was complete, the system was allowed to The highest TPA yield of this work was compared with
re-equilibrate at the initial eluent concentration for 10 min. the previous results using supercritical fluids as solvents
Fig. 6. Effect of additives on partial oxidation of PX (523 K, 4 h, Fig. 7. Comparison of catalytic activities of selected organic Co
0.2 mL PX, 0.1 g CoBr2=mL PX). compounds (423 K, 4 h, 0.4 mL PX).
such as CoBr2, resulting in an enlargement of the contact observation of the catalytic effect while avoiding decompo-
area between the reactant and catalyst. The exact mechanism sition of the organic Co compounds. As shown in Figure 7,
by which the additives helped the oxidation reaction is yet to when CoBr2 was used, no TPA was detected; however, the
be fully understood; however, the introduction of such com- molar yield of TPA reached more than 22.4% and 24.2%
ponents could be an effective way to enhance the molar yield when CoST and CoHF were used as the catalyst, respect-
of the target compound without replacing the catalyst. ively. Even though these organic Co compounds have not
been previously identified as suitable catalysts for this parti-
cular reaction, they were found to significantly promote the
Effect of scCO2-Soluble Co Compounds catalytic oxidation. This is further evidence that there is a
necessity for the development of new catalysts suitable for
It has been shown that there is a requirement for a catalyst use in scCO2.
that is soluble in scCO2, which has the additional benefit
of enabling milder reaction conditions (Jessop et al., 1994). Conclusions
A Japanese patent (Tetsuo, 2000) claimed that a perfluoro-
aliphatic Co carboxylate, which is a newly synthesized The use of scCO2 rather than the conventional toxic reaction
scCO2-soluble catalyst, could achieve high TPA yield and media was investigated for the PX oxidation process. The
PX conversion in the partial oxidation reaction. Rather than highest molar yield of TPA achieved was 33.7%, at 523 K
synthesizing a new scCO2-soluble catalyst, in this work, two with a residence time of 24 h, which was much lower than
possible candidates, CoST and CoHF, were purchased and the yields obtained from other conventional methods. In
tested. A cloud point for CoBr2, CoST, and CoHF was pre- order to increase both the reaction rate and yield, additives,
liminarily assessed at 343 K, in order to check their solubility such as acetic acid or water, and selected catalysts expected
in scCO2. CoBr2 did not exhibit a cloud point at any press- to be soluble in scCO2 were introduced. The small amount of
ure, and the particles remained as they were found in the cell. water or acetic acid was hypothesized to work by enhancing
The cloud point of CoST was observed at 12.4 MPa; how- the solubility of the CoBr2 in the scCO2, resulting in a TPA
ever, the CoHF behaved differently. The CoHF solution yield approximately three times higher than in the absence of
became transparent as the pressure increased, maintaining an additive, at 523 K with a residence time of 4 h. It was
this transparency when the pressure was subsequently observed that the alternative organic forms of Co led to
reduced. This indicates that the cloud point pressure of the synthesis of TPA at 423 K for 4 h, while no TPA was
CoHF is much lower than the initial pressure in the cell. detected when using CoBr2. From the obtained results, it
Based on these preliminary tests, the divalent Co compounds is proposed that the addition of compounds that can act
were strongly expected to be soluble in CO2 under the given as a co-solvent, or the development of a novel catalyst, is
conditions, despite the lack of solubility data above 343 K. greatly needed to achieve successful application of CO2 as
NaBr was used as a source of bromine in accordance with an alternative reaction solvent for TPA synthesis. Although
the details of the patent (Tetsuo, 2000). The loading amount the scCO2 oxidation process is in its initial stages and many
of Co and Br was adjusted to the equivalent number of questions still need to be answered, the results of this work
moles to the 0.1 g=mL PX of CoBr2 previously used. The provide useful insights into the feasibility of scCO2 for a
reaction temperature was set to 423 K to enable clear novel TPA production process.
84 D. S. Kim et al.
Acknowledgments Kim, Y.-L., Chung, S. J., Kim, J.-D., Lim, J. S., Lee, Y.-W., and Yi,
S.-C. (2002a). Uncatalyzed partial oxidation of p-xylene in sub-
The authors appreciate project support from Honam Petro- and supercritical water, React. Kinet. Catal. Lett., 77, 35–42.
chemical Corporation. This research was also supported by Kim, Y.-L., Kim, J.-D., Lim, J. S., Lee, Y.-W., and Yi, S.-C. (2002b).
the second stage Brain Korea 21 program by a National Reaction pathway and kinetics for uncatalyzed partial oxidation of
p-xylene in sub- and supercritical water, Ind. Eng. Chem. Res., 41,
Research Foundation of Korea Grant funded by the Korean 5576–5583.
Government (Ministry of Education, Science, and Technology, Kim, Y.-L., Kim, J.-D., Lim, J. S., Lee, Y.-W., and Yi, S.-C. (2003).
MEST). Effects of reaction conditions on selectivity of terephthalic acid in
uncatalyzed partial oxidation of p-xylene under subcritical and
supercritical water, Hwahak Konghak, 41, 26–32.
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