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Article history: The low-temperature wateregas shift (WGS) reaction has been carried out at a very high gas hourly
Received 31 January 2013 space velocity (GHSV) of 36,201 h1 over supported Cu catalysts prepared by an incipient wetness
Accepted 16 July 2013 impregnation method. The preparation method was optimized to get a highly active CeO2 supported Cu
Available online 7 August 2013
catalyst for low-temperature WGS. Co-precipitated CueCeO2 exhibited excellent catalytic performance as
well as 100% CO2 selectivity. The high activity and stability of co-precipitated CueCeO2 catalyst is
Keywords:
correlated to its easier reducibility, high surface area and the nano-sized CeO2 with CuO species inter-
Low-temperature wateregas shift reaction
acting with the support.
Preparation method
Cu
Ó 2013 Elsevier Ltd. All rights reserved.
Co-precipitated
Easier reducibility
Nano-sized CeO2
0960-1481/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.renene.2013.07.035
D.-W. Jeong et al. / Renewable Energy 65 (2014) 102e107 103
In our efforts to develop supported Cu catalysts for LTS, we at a heating rate of 3.3 C/min and the temperature was maintained
found a strong influence of the support on catalyst activity. In for 1 h. Afterwards, the temperature was decreased to 200 C. The
detail, the first aspect of this work is to screen the catalytic per- simulated reformed gas consisted of 6.5vol% CO, 7.1vol% CO2, 0.7vol%
formance of supported Cu catalysts for LTS. The second aspect of CH4, 42.4vol% H2, 28.7vol% H2O, and 14.5vol% N2. The feed H2O/
this work is to study the effect of preparation method on the cat- (CH4 þ CO þ CO2) ratio was intentionally fixed at 2.0 because a H2O/
alytic performance in WGS at low-temperature. The effect of sup- CH4 ratio is typically 3.0 in SRM to avoid coke formation [20e24].
port and preparation methods on the catalytic performance has A GHSV of 36,201 h1 was used to screen the catalysts in this
been characterized by BET, XRD, N2O-chemisorption, TPR, TEM and study. Water was fed using a syringe pump and was vaporized at
related to the activity results in WGS. 180 C upstream of the reactor. The reformed gas was chilled,
passed through a trap to condense the residual water, and then
2. Experimental analyzed on-line using a micro-gas chromatograph (Agilent 3000).
The conversion of CO and the selectivity of CO2 and CH4 were
2.1. Catalyst preparation calculated using the following formulas.
Support employed in this study was Al2O3 (99%, SASOL). CeO2, ½COin ½COout
CO conversionð%Þ ¼ 100
ZrO2 and MgO were prepared by a precipitation method using ½COin
Ce(NO3)3$6H2O (99%, Aldrich), zirconyl nitrate solution (20 wt% ZrO2
basis, MEL Chemicals), and Mg(NO3)2$6H2O (99%, Aldrich), respec- ½CO2 out ½CO2 in
CO2 selectivityð%Þ ¼
tively. The prepared supports were calcined at 400 C for 6 h. Sup- ½CH4 out ½CH4 in þ ½CO2 out ½CO2 in
ported Cu catalysts (Cu loading ¼ 20 wt%) were prepared by an
incipient wetness impregnation method with Cu(NO3)3$xH2O (99%,
100
Aldrich). The prepared catalysts were calcined at 400 C for 6 h. For
comparison, co-precipitated CueCeO2 catalyst was prepared by one ½CH4 out ½CH4 in
step co-precipitation/digestion method (Cu loading ¼ 20 wt%) re- CH4 selectivityð%Þ ¼
½CH4 out ½CH4 in þ ½CO2 out ½CO2 in
ported earlier [18]. The prepared catalysts were also calcined at 400 C
for 6 h. 100
2.2. Characterization
3. Results and discussion
The BET surface area was measured by N2 adsorption at 196 C
using an ASAP 2010 (Micromeritics). The XRD patterns were
3.1. Effect of the support
recorded using a Rigaku D/MAXIIIC diffractometer (Ni filtered
CueK radiation, 40 kV, 50 mA).
3.1.1. Catalyst characterization
N2O-chemisorption was conducted in an AutoChem II 2920
Table 1 shows the characteristics of supported Cu catalysts.
(Micromeritics). The surface area of Cu metal was measured by N2O
Among the supported Cu catalysts, Cu/Al2O3 shows the highest BET
surface titration method. Prior to the N2O titration, the fresh sam-
surface area. On the contrary, Cu/CeO2 shows the lowest BET sur-
ples with 0.1 g were reduced at 250 C for 2 h with 10% H2/Ar flow.
face area (106.5 m2/g). Compared with the supports, the BET sur-
The consumption of N2O and the release of N2 on the metallic Cu
face areas of supported Cu catalysts are relatively lower than those
sites (N2O þ 2Cu ¼ Cu2O þ N2) was measured at 60 C by a thermal
of supports, indicating that the BET surface area decreases after Cu
conductivity detector (TCD). The surface area of metallic Cu was
loading. The support crystallite sizes estimated from XRD increase
calculated by assuming 1.46 1019 Cu atoms/m2 with a molar ratio
in the order: Cu/ZrO2 < Cu/Al2O3 < Cu/CeO2 < Cu/MgO. The crys-
of 0.5 for N2O/Cus (Cu atom on surface) and the particle size of Cu
tallite size of ZrO2 cannot be calculated due to very broad and weak
was calculated with the equation of 6000/(8.92 Cu metal surface
peaks. The crystallite sizes of CeO2 and Al2O3 are 12.8 and 3.6 nm,
area/Cu fraction in gram catalyst) [19].
respectively. MgO support shows the largest crystallite size.
Temperature programmed reduction (TPR) experiments were
XRD patterns of supported Cu catalysts are given in Fig. 1. For all
carried out in an Autochem 2910 (Micromeritics). Typically, 0.05 g
of the catalysts, the peaks of CuO crystallites are detected, because
of precalcined sample was loaded into a quartz reactor. The TPR was
the amount of Cu loading is 20 wt%. For the CeO2 supported Cu
performed using 10% H2 in Ar with a heating rate of 10 C/min, from
catalyst, the peaks are corresponding to the cubic structure of CeO2
20 to 400 C. The sensitivity of the detector was calibrated by
[25]. The Cu/MgO catalyst shows the cubic structure of MgO.
reducing known weight of NiO.
Likewise, the Cu/Al2O3 catalyst shows the cubic structure of Al2O3.
Transmission electron microscopy (TEM) images of catalysts
On the other hand, the Cu/ZrO2 catalyst has a broad peak, which can
were obtained in Tecnai G2 Te20S (FEI) microscope with 200 kV
be assigned to the amorphous structure of ZrO2.
operating voltage. All samples were suspended in ethanol by ultra-
Table 2 summarizes N2O-chemisorption data. Cu/CeO2 exhibits
sonication. The suspension was deposited on a copper grid with
the highest Cu dispersion, while Cu/ZrO2 shows the lowest Cu
carbon film for TEM measurements.
dispersion. Cu dispersion decreases in the order: Cu/CeO2 > Cu/
2.3. Catalytic reaction Table 1
Characteristics of supported Cu catalysts.
Activity tests were carried out from 200 to 400 C under atmo- Catalyst SBET (m2/g) SBET (m2/g) Support crystallite
spheric pressure in a fixed-bed micro-tubular quartz reactor with an catalyst support size (nm)
inner diameter of 4 mm. The catalyst charge was 48 mg. T-union was Cu/CeO2 106.5 129.2 12.8
employed at the exit of quartz reactor to install a thermocouple. A Cu/ZrO2 152.6 276.1 N.A.a
thermocouple was inserted into the catalyst bed to measure the Cu/MgO 157.0 211.3 15.2
reaction temperature. Prior to each catalytic measurement, the Cu/Al2O3 163.4 207.2 3.6
CuOCuO 223
H2 consumption (a.u.)
187
157
Intensity (a.u.)
227
Cu/MgO Cu/MgO
225
Cu/Al2O3 Cu/Al2O3
20 30 40 50 60 70 80 200 400
o
2θ (degree) Temperature ( C)
Fig. 1. XRD patterns of supported Cu catalysts. Fig. 2. TPR patterns of supported Cu catalysts.
Al2O3 > Cu/MgO > Cu/ZrO2. As a consequence, Cu/CeO2 exhibits the supported Cu catalysts. Clearly, Cu/CeO2 catalyst exhibited the
smallest crystallite size of Cu, while Cu/ZrO2 shows the largest. highest CO conversion within the temperature range between 320
H2-TPR patterns of supported Cu catalysts are depicted in Fig. 2. and 400 C. At the reaction temperature of 200 C, Cu/ZrO2 showed
In the case of Cu/CeO2, two reduction peaks can be assigned to the the highest CO conversion. On the contrary, the others showed less
reduction of CuO. The first broad reduction hump, appearing at or than 20% CO conversion at the same temperature. Likewise, Cu/
above 136 C is due to the reduction of surface CuO species [7]. The ZrO2 showed the highest CO conversion (35%) at 240 C. At 280 C,
second peak, appearing at 223 C is assigned to the reduction of the CO conversions were about 30%, except for Cu/Al2O3. At the
CuO species interacting with the support and the partial reduction reaction temperature of 320 C, the CO conversion of Cu/CeO2 was
of surface CeO2 at the Cu/CeO2 interface [13,26]. It has been re- significantly increased. This is possibly due to the fact that the CeO2
ported that the reduction of CuO species interacting with the support significantly enhances the catalytic performance by the
support is an active reduction peak [26]. For Cu/Al2O3 and Cu/MgO reduction efficiency and excellent oxygen storage capacity (OSC)
catalysts, reduction peaks are observed at 225 C and 227 C, [27e29]. At 360 C, Cu/CeO2 catalyst reached almost equilibrium CO
respectively. It should be noted that the reduction peaks of CuO conversion even at the GHSV of 36,201 h1. The CO conversion of
species interacting with the support are slightly shifted to higher Cu/CeO2 was decreased to 73% at 400 C due to the exothermic
temperature as compared to the Cu/CeO2 catalyst. Furthermore, the nature of WGS. Within the reaction temperature range from 320 to
reduction peak of surface CuO species is not detected. In the case of 360 C, the CO conversion decreased in the order: Cu/CeO2 > Cu/
Cu/ZrO2, three reduction peaks can be seen around 157, 187, and MgO > Cu/ZrO2 > Cu/Al2O3. It has been reported that CeO2 has
231 C. The first low temperature peak can be attributed to the higher capability of redox couple than the others [30e32]. As a
reduction of surface CuO species. The second peak at 187 C is due result, Cu/CeO2 exhibited the highest CO conversion at or above
to the reduction of finely dispersed CuO species [13]. The last peak 320 C.
at 231 C is assigned to the reduction of CuO species, which have Fig. 4 depicts selectivity to CO2 and CH4 with reaction temper-
the interaction with the support [13]. All these observations in TPR ature over supported Cu catalysts. It should be noted that 100%
study confirm that the Cu/CeO2 catalyst can be reduced at the selectivity to CO2 is obtained over all the catalysts. This strongly
lowest temperature. It should be noted that the Cu/CeO2 catalyst
prepared by impregnation method in this study has easier reduc-
ibility of CuO species. In addition, the reducible CeO2 support can 100
supply active oxygen species to oxidize CO into CO2 by temporarily
reducing Ce4þ/Ce3þ, and then is oxidized again by taking oxygen Equilibrium
from H2O in WGS [21]. Thus, it is expected that this catalyst should 80
Cu/CeO2
have higher activity than others for WGS.
CO conversion (%)
Cu/ZrO2
Cu/MgO
60
3.1.2. Catalytic performance Cu/Al2O3
To develop a promising catalyst for LTS, we have tested sup-
ported Cu catalysts at the GHSV of 36,201 h1, which is 12 times 40
higher than that of the typical experimental condition of LTS. Fig. 3
presents CO conversion profiles with reaction temperature over
20
Table 2
N2O-chemisorption results of supported Cu catalysts.
0
Catalyst Cu dispersion (%) Cu S.A. (m2/g) Cu crystallite size (nm) 200 250 300 350 400
Cu/CeO2 6.6 4.0 15.1 o
Cu/ZrO2 2.1 1.8 47.6 Temperature ( C)
Cu/MgO 2.4 2.1 41.6
Cu/Al2O3 2.9 2.5 34.4 Fig. 3. CO conversion with reaction temperature over supported Cu catalysts (H2O/
(CH4 þ CO þ CO2) ¼ 2.0; GHSV ¼ 36,201 h1).
D.-W. Jeong et al. / Renewable Energy 65 (2014) 102e107 105
100 Table 3
Comparison of characteristics between co-precipitated and impregnated 20 wt%
CueCeO2 catalysts after calcination at 400 C for 6 h.
80 CO2 selectivity (%) Co-precipitated Impregnated
CuO CuO
0
200 250 300 350 400
o
Temperature ( C) CuCeO2 (CP)
Intensity (a.u.)
Fig. 4. Selectivity to CO2 and CH4 with reaction temperature over supported Cu cat-
alysts (H2O/(CH4 þ CO þ CO2) ¼ 2.0; GHSV ¼ 36,201 h1).
20 30 40 50 60 70 80
3.2.1. Catalyst characterization
Table 3 summarizes the characteristics of co-precipitated and 2θ (degree)
impregnated catalysts. The BET surface areas of co-precipitated and
impregnated catalysts are 119.3 and 106.5 m2/g, respectively. The Fig. 5. XRD patterns of co-precipitated and impregnated 20 wt% CueCeO2 catalysts.
XRD patterns for these catalysts are depicted in Fig. 5. The crys-
tallite size of CeO2 of the impregnated catalyst (12.8 nm) is much
3.2.2. Catalytic performance
bigger than that of CeO2 of the co-precipitated catalyst (5.4 nm).
The WGS reaction data on both catalysts are presented in Fig. 8.
Moreover, the CuO peaks in the co-precipitated catalyst are much
It is obvious that the co-precipitated CueCeO2 catalyst showed
broader than those in the impregnated one, indicating thereby
higher CO conversion than the impregnated Cu/CeO2 catalyst
higher dispersion and less sintering of fine CuO particles during the
within the temperature range between 200 and 280 C. At 200 C,
calcination process. The values of Cu dispersion of co-precipitated
the impregnated catalyst exhibited CO conversion of 8%. On the
and impregnated catalysts are 8.5 and 6.6%, respectively. The
other hand, the co-precipitated catalyst showed CO conversion of
crystallite sizes of Cu for both samples are also given in Table 3. For
30%. At the reaction temperature of 240 C, the CO conversion of the
the impregnated catalyst, the crystallite size of Cu is bigger than
co-precipitated catalyst was 4 times higher than that of the
that of the co-precipitated one. It is interesting to note that the
impregnated catalyst. The co-precipitated CueCeO2 catalyst also
novel method of co-precipitation/digestion helps to produce a
showed higher CO conversion than the impregnated one at 280 C.
nano-sized CeO2 with fine CuO species.
As a consequence, the co-precipitated catalyst gave higher perfor-
Fig. 6 illustrates TPR patterns of co-precipitated and impreg-
mance than the impregnated one at low temperatures.
nated 20 wt% CueCeO2 catalysts. The co-precipitated CueCeO2
catalyst has two reduction peaks at 139 and 207 C, respectively.
The first peak, appearing at 139 C is attributed to the reduction of 207
the co-precipitated catalyst is easier than that of the impregnated 139 CuCeO2 (CP)
one. Due to the easier reducibility of the co-precipitated catalyst, it
is expected that the co-precipitated catalyst should have higher CO 223
conversion at lower temperatures.
TEM images of fresh catalysts are shown in Fig. 7. The size of
particles in the co-precipitated CueCeO2 catalyst is around 6 nm, 136 CuCeO2 (Imp)
which is consistent with the results obtained from XRD. For the
impregnated Cu/CeO2 catalyst, the particle sizes are irregular.
Clearly, the particle size of the impregnated catalyst is bigger than
that of the co-precipitated catalyst. This result indicates that the co-
precipitated catalyst is finely dispersed compared to the impreg- 200 400
nated catalyst. This is mainly due to the fact that a novel co-pre- o
Temperature ( C)
cipitation/digestion method helps to produce a nano-sized CeO2
with fine CuO species interacting with the support. Fig. 6. TPR patterns of co-precipitated and impregnated 20 wt% CueCeO2 catalysts.
106 D.-W. Jeong et al. / Renewable Energy 65 (2014) 102e107
100
Selectivity (%)
60
CuCeO2 (CP)
CuCeO2 (Imp)
40
0
200 250 300 350 400
o
Temperature ( C)
Fig. 9. Selectivity to CO2 and CH4 with reaction temperature over co-precipitated and
impregnated 20% CueCeO2 catalysts (H2O/(CH4 þ CO þ CO2) ¼ 2.0;
GHSV ¼ 36,201 h1).
100 100
Equilibrium
80 80
CuCeO2 (CP)
CO conversion (%)
CuCeO2 (Imp)
CO conversion (%)
60 60
40 40
Co-precipitated Cu-CeO2
20 20
0 0
200 250 300 350 400
0 5 10 15 20
o
Temperature ( C) Time on stream (h)
Fig. 8. CO conversion with reaction temperature over co-precipitated and impregnated Fig. 10. CO conversion with time on stream over co-precipitated 20 wt% CueCeO2
20 wt% CueCeO2 catalysts (H2O/(CH4 þ CO þ CO2) ¼ 2.0; GHSV ¼ 36,201 h1). catalysts (H2O/(CH4 þ CO þ CO2) ¼ 2.0; T ¼ 320 C; GHSV ¼ 36,201 h1).
D.-W. Jeong et al. / Renewable Energy 65 (2014) 102e107 107
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