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eZrO2 catalysts.
Cu0 formed after H2 pretreatment
promoted undesired CH4.
Cu0 was converted to Cu2S during
the reaction which reduced the
CH4 formation.
The decrease of CH4 was accom-
panied by the increase of DME
formation.
* Corresponding author. Center of Excellence on Petrochemical and Materials Technology, Department of Chemical Engineering, Faculty
of Engineering, Kasetsart University, Bangkok, 10900, Thailand.
E-mail address: fengttwi@ku.ac.th (T. Witoon).
https://doi.org/10.1016/j.ijhydene.2022.03.150
0360-3199/© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 1 3 7 4 e4 1 3 8 5 41375
Article history: Cu-modified SO42/ZrO2 catalysts (XCu-SZ) with different Cu loading contents were pre-
Received 1 February 2022 pared by sulfation of ZrOCl2$8H2O with (NH4)2SO4 to form SO42/ZrO2 (SZ) followed by
Received in revised form impregnation of SZ with a Cu precursor. The resulting XCu-SZ catalysts combined with a
7 March 2022 CuOeZnOeZrO2 catalyst were tested for CO2 hydrogenation to dimethyl ether (DME). The
Accepted 15 March 2022 results indicated that the unmodified SZ catalyst exhibited the maximum DME yield (3.7%)
Available online 7 April 2022 which was 2.0e2.6 times higher than the DME yield of all XCu-SZ catalysts at the beginning
of reaction. However, the DME yield over the unmodified SZ catalyst rapidly decreased,
Keywords: while that of all XCu-SZ catalysts gradually increased during the time-on-stream experi-
Greenhouse gases ment. After 100 h, the 6 wt% Cu-modified SZ catalyst achieved the maximum DME yield of
CO2 utilization 3.2% at 260 C and 20 bar, while the DME yield of the unmodified SZ catalyst was only 2.5%.
CO2 hydrogenation The NH3-TPD and XPS analyses indicated that more strong acid sites were present on the
Dimethyl ether unmodified SZ catalyst, resulting in a coke formation and thus the rapid deactivation. For
Cu-modified sulfated zirconia the XCu-SZ catalysts, Cu0 was formed on the surface of SZ after the reduction with H2
which accounted for the active site of hydrogenolysis of methanol to methane. During the
time-on-stream experiment, Cu0 was progressively transformed to Cu2S through
poisoning, leading to the continued increase of DME yield.
© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
was simple and used no solvent [19]. The Cu-promoted SO42/ He (75 mL min1) for 1 h, followed by He flushing for 1 h to
ZrO2 catalysts with different Cu loading contents (2e10 wt%) evacuate the weakly adsorbed molecule. The NH3 desorption
were obtained by an impregnation of SO42/ZrO2 with Cu profiles were recorded with TCD by raising the temperature to
precursor. The physicochemical properties of SO42/ZrO2 and 500 C under He flow (75 mL min1) at a ramp rate of
CueSO42/ZrO2 were thoroughly investigated. The resulting 10 C min1.
CueSO42/ZrO2 catalysts were combined with a CuZnOZrO2 Cu K-edge (8979 eV) and S K-edge (2472 eV) X-ray absorp-
catalyst and their catalytic performance in CO2 hydrogenation tion near-edge structure (XANES) spectra were acquired at
to dimethyl ether was examined. beamline 5.2 of the Synchrotron Light Research Institute
(SLIRI), Thailand. The data were taken in the transmission
mode using Ge (220) and InSb (111) monochromators for Cu K-
Experimental edge and S K-edge, respectively. The Cu foil, CuO, Cu2O, CuSO4
and Zr(SO4)2 were used as reference samples. The background
Catalyst preparation subtraction, spectra normalization, and linear-combination
fitting (LCF) analyses were processed using the ATHENA
Preparation of a CuOeZnOeZrO2 catalyst software package.
A CuOeZnOeZrO2 catalyst with atomic Cu:Zn:Zr ratio of 4:3:3 X-ray photoelectron spectroscopy (XPS) analysis was
was prepared by a reverse co-precipitation method as attained on a PHI 5000 Versa Probe II equipped with a mono-
described in our previous study [29]. The metal composition chromated Al Ka excitation source (hn ¼ 1486.6 eV) at beam-
(Cu:Zn:Zr) of the resulting catalyst examined with ICP tech- line 5.3 of the Synchrotron Light Research Institute (SLIRI),
nique was 4:3:3.47. Thailand. All of the obtained spectra were calibrated to the
binding energy of the C 1s signal at 284.8 eV.
Preparation of SO42/ZrO2 (SZ) and Cu-modified SO42/ZrO2
catalysts (XCu-SZ) Catalytic activity test
Solvent-free method was employed for a SZ catalyst prepa-
ration [19]. In brief, ZrOCl2$8H2O and (NH4)2SO4 were put The direct CO2 hydrogenation to dimethyl ether was tested in
together into agate mortar and ground for 20 min at room a fixed-bed tubular reactor containing two catalyst zones
temperature and further storing for 24 h. Subsequently, the (Fig. 1). The first zone on the top of reactor was contained a
sample was calcined at 550 C for 5 h. A series of XCu-SZ physical mixture of 0.25 g of CuOeZnOeZrO2 (methanol syn-
catalysts were prepared by impregnating SZ catalyst with thesis catalyst) and 0.75 g of SiO2 sand, while the second zone
corresponding Cu(NO3)2$3H2O aqueous solution to yield the was packed with 0.5 g of Cu-modified SO42/ZrO2 catalyst.
desired Cu loading of 2, 4, 6, 8 and 10 wt%. The resulting slurry Prior to the reaction, pure N2 (60 mL min1) was fed into
was stirred at 60 C for 4 h, followed by drying at 100 C the reactor and the reactor temperature was raised from
overnight. At last, the sample was calcined at 550 C for 2 h. room temperature to 100 C and hold at that temperature for
30 min to remove a physical adsorption of moisture. Then
Catalyst characterization pure N2 was switched to pure H2 (60 mL min1) and the
Fig. 2 e Yield of DME (a), CH3OH (b), CH4 (c) and CO (d) over two catalyst zones containing CuOeZnOeZrO2 and different XCu/
SO2¡
4 eZrO2 catalysts.
Catalyst characterization unbound from the ZrO2 surface, which was then reacted with
Cu species to form CuSO4.
Fig. 3 shows the XRD pattern of the different XCu/SO42eZrO2 The tangible structure of SZ and representative 6Cu-SZ
catalysts. The XRD pattern of SZ catalyst exhibited mixed samples was revealed by means of SEM and TEM. As shown in
tetragonal and monoclinic ZrO2 phases. Impregnating Cu at Fig. 4, SEM image of SZ displayed a rough surface with an
2e4 wt% into SZ (2Cu-SZ and 4Cu-SZ) enhanced the forma- abundance of voids. Impregnating Cu onto SZ did not notably
tion of monoclinic ZrO2 phase. However, the tetragonal ZrO2 make alterations to the morphological structure of the SZ
phase became more dominant when Cu loading content catalyst. The dispersion of Cu over the surface of SZ was
>4 wt% (6Cu-SZ, 8Cu-SZ and 10Cu-SZ). The diffraction lines further examined with SEM-EDS analysis (Fig. 5). It was found
of Cu compounds were not visible for 2e8 wt% Cu-loaded that the Cu element was well-dispersed throughout the sur-
SO42eZrO2, suggesting that Cu species was highly face of 6Cu-SZ sample. TEM image (Fig. 6) of SZ showed a
dispersed on the catalyst surface. However, the diffraction lattice fringe with a spacing of 0.295 nm which could be
lines corresponding to CuSO4 appeared for 10 wt% Cu-loaded indexed to the 1 0 1 plane of tetragonal ZrO2. In addition to the
SO42eZrO2, suggesting that a part of sulfate groups was tetragonal ZrO2, lattice fringes with spacing of 0.318 nm and
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 1 3 7 4 e4 1 3 8 5 41379
Fig. 7 e Cu K-edge XANES of calcined XCu/SO42¡eZrO2 catalysts (a) and corresponding Cu species quantitatively determined
by LCF with CuSO4, CuO and Cu2O references (b).
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 1 3 7 4 e4 1 3 8 5 41381
Fig. 8 e H2-TPR of calcined SZ and XCu/SO42¡eZrO2 Fig. 9 e Sulfur K-edge XANES of XCu/SO42¡eZrO2 catalysts,
catalysts. CuSO4 and Zr(SO4)2. The solid and dash lines represented
the calcined and spent catalysts.
Fig. 10 e S 2p XPS spectra of calcined and spent SZ (a), 2Cu-SZ (b), 6Cu-SZ (c) and 10Cu-SZ (d) catalysts.
Conclusions
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