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Article history: Investigation of sulfur chemistry of hydrogen sulfide in methane/air flame under different equivalence
Received 7 July 2011 ratios is conducted. A range of equivalence ratios extending from fuel-lean (U = 0.5), stoichiometric
Received in revised form 13 October 2011 (U = 1.0), to fuel-rich (Claus condition, U = 3.0) are examined here. Hydrogen sulfide, methane, and air
Accepted 1 November 2011
were premixed prior to the injection of mixture into the combustor. Spatial gas sampling was carried
Available online 29 November 2011
out both axially and radially along the reactor at various locations downstream of the reactor. Oxidation
competition between H2S and CH4 was found to be significant due to the premixed conditions. Subse-
Keywords:
quently, reaction of H2S formed SO2 rather than sulfur (S2). In addition, sulfur dioxide showed a consis-
Sulfur chemistry
Hydrogen sulfide combustion
tent (almost-constant) trend under all equivalence ratios examined here. On the other hand, results
Carbon disulfide formation showed the presence of carbon sulfide (CS2) under both lean and stoichiometric conditions. The forma-
Enhanced sulfur recovery tion of carbon disulfide was found to be due to the reaction of methane with sulfur compounds to form
Higher hydrocarbon formation CS2. Moreover, intermediate species such as, CH react with H2S to form CS2. Higher hydrocarbons (ethane
and ethylene) were observed under Claus conditions. This was due to the coupling catalytic effect of SO2
which enhances the dimerization of CH3 to form ethane. Dehydrogenation of ethane forms ethylene.
Under stoichiometric and lean conditions higher hydrocarbons were not formed due to the lack of high
SO2 concentration in the reaction pool.
Published by Elsevier Ltd.
CS2 þ 2H2 O () 2H2 S þ CO2 ð4Þ the above quoted values. One of the main reasons of this difference
in the efficiency is the formation of undesired sulfur byproducts
SO2 þ 2H2 () H2 S þ 2H2 O ð5Þ such as CS2 and COS that are formed at other reactor conditions.
As discussed earlier the Claus process is followed by hydrolysis
Sn þ nH2 () nH2 S ð6Þ
and hydrogenation stages to prevent the escape of these products.
Reactions (3) and (4) represent the hydrolysis of carbonyl sul- Formation of CS2 and COS could be due to the reaction of hydrocar-
fide and carbon disulfide, while reactions (5) and (6) describe the bons that exist in the acid gas stream with hydrogen sulfide. On the
hydrogenation of sulfur dioxide and elemental sulfur. The formed other hand, the non-uniformity of reactants causes non-uniform
hydrogen sulfide is absorbed from pure fuel stream via efficient local equivalence ratio distribution in the reactor to cause non-uni-
absorbents such as zinc oxide (ZnO) or alkanolamines [10]. form thermal field distribution in the reactor. In this paper we
Several researchers have investigated the fate of hydrogen sul- investigate the combustion of hydrogen sulfide in methane/air
fide flame with focus on structure, products yield and evolution of flame at difference equivalence ratios under perfectly mixed reac-
various species under various reactor and operational conditions tants conditions. Three specific cases have been examined in detail.
[11–20]. In these investigations hydrogen sulfide has been used The first represents fuel-lean conditions (U = 0.5), the second rep-
either as the primary fuel or a secondary fuel introduced into an- resent stoichiometric conditions (U = 1.0), and the third represent
other flame. Bernez-Cambot et al. [11] investigated experimentally Claus condition having fuel-rich conditions (U = 3.0). Gas sampling
the flame structure of H2S/air diffusion flame under Claus condi- has been used to examine the spatial distribution of species in the
tions. In their results, they divided the flame into three distinct reactor in order to provide better insight on the reaction chemistry.
zones. First zone is the thermal and chemical decomposition of
H2S wherein hydrogen is the major product. Second zone contains
2. Experimental
the oxidation of both H2S and H2 formed in the first zone. Third
zone incorporated partial consumption of hydrogen and to a lesser
A schematic diagram of the experimental setup is shown in
extent sulfur diffusing from the flame. Hydrogen sulfide decompo-
Fig. 1. The facility consists of a quartz tube reactor of 19 cm length
sition was shown to be significant at high temperatures [12,13],
and 4 cm diameter. A double concentric tubular burner was used
where considerable amounts of hydrogen are formed. Bowman
for all the experiments wherein air is premixed with methane
and Dodge [12] examined the decomposition of H2S in a mixture
and hydrogen sulfide and injected into the outer annulus of the
of hydrogen sulfide and argon. Different hydrogen sulfide concen-
burner. The central tube was not used in this study. Bluff body
trations (mole fraction) were examined (0.025, 0.014, 0.007, and
was used to stabilize the flame immediately downstream from
0.014). So there was no chemical reaction in their studies. Note
the burner exit. The gases from the burner were allowed to flow
that under Claus process conditions, wherein the chemical reac-
into the quartz tube reactor. Sonic throat quartz sampling probe
tions occur under fuel-rich conditions, H2S decomposition is ex-
was used for gas sampling. Throat diameter of the sampling probe
pected to be substantial. Hawboldt et al. [14] studied the kinetics
was of the order of few microns so that the flow is chocked at its
of H2S pyrolysis under Claus process conditions. They determined
throat. The rapid expansion of the gases after the throat section
an expression for H2S pyrolysis over a temperature range of 850–
rapidly quenches the gases to freeze the gas compositions. Two
1150 °C. They found that the rate of dissociation of H2S is minimal
computer controlled traversing mechanism were used to move
below 1000 °C which interprets the need for high temperatures in
the sampling probe axially and radially along the reactor. The inner
Claus process. Muller et al. [15] studied sulfur chemistry in fuel-
and outer diameters of the sampling probe were 3 and 4 mm,
rich H2/O2/N2 flames with low concentrations (0.25%, 0.5% and
respectively. A suction pump was connected to the sampling line
1% of H2S) in the mixture. They measured concentrations of SH,
to introduce the sampled gas to gas chromatograph (GC) for gas
S2, SO, SO2, and OH using quantitative laser fluorescence measure-
analysis. The sampled gas is split inside the GC into two streams.
ments. With the help of the aforementioned radical measurements
First stream is injected into thermal conductivity detector which
they were able to provide kinetics parameters for various possible
is responsible for the analysis of carbon monoxide and hydrogen.
intermediate chemical reactions of sulfur compounds. Selim et al.
Second stream is injected into flame photometric detector which
[16] examined the effect of hydrogen sulfide in methane/air flames
is responsible for gas sampling of stable sulfur compounds (hydro-
on the products speciation. They introduced hydrogen sulfide at
gen sulfide and sulfur dioxide). Mean temperatures were measured
different concentrations into slightly-lean methane/air flame. Their
using a K-type thermocouple that was also connected to a traverse
goal was to examine the effect of H2S/O2 equivalence ratio on the
mechanism. This allowed for the measurements of axial and radial
products evolution rate and behavior. The results revealed that
temperature distribution from within the reactor. The whole
most of the hydrogen sulfide is transformed into sulfur dioxide un-
experimental setup was placed inside a fume hood. The fume hood
der stoichiometric or lean conditions. However, under Claus condi-
was connected to an exhaust duct wherein a fan is used to induce
tions considerable sulfur depositions were observed on the reactor
air into the fume hood for safety purposes.
walls and sulfur dioxide concentration was dropped significantly.
Azatyan et al. [17] examined the behavior of hydrogen sulfide, car-
bon disulfide, and carbonyl sulfide combustion at low-pressure 3. Experimental conditions
using electron spin resonance technique along with gas chroma-
tography. Their results revealed that first stage of H2S formation in- Experiments were conducted to investigate the behavior of
cludes the formation of H2, SO2 and SO and they suggested that the hydrogen sulfide combustion in methane/air flame under perfectly
presence of H2S is considered inhibitor of H2 oxidation. The second premixed conditions at difference equivalence ratios. Methane/air
stage includes hydrogen oxidation coupled with the formation of mixture was combusted under slightly fuel-lean conditions with
hydroxyl group radical. These results agree with the findings of H2S injected at different flow rates to vary the equivalence ratio
Bernez-Cambot et al. [11], but the major contradiction was the lack with control of H2S/O2 ratio in the mixture. Spatial distribution
of OH presence in first stage of the reaction. Theoretical results of gas species was obtained by gas sampling of the local species
showed that up to 74% of sulfur can be captured from within the along longitudinal axis of the reactor.
thermal stage of Claus process [18]. However, in practical applica- Experiments procedure included the following steps. First
tions the average efficiency of thermal Claus process is only 65% methane/air equivalence ratio was adjusted to achieve slightly
[19] at best. Mostly the thermal stage efficiency is much lower than fuel-lean conditions. Table 1 shows the flow rates of air, methane,
H. Selim et al. / Applied Energy 92 (2012) 57–64 59
Computer controller
traverse mechanisms
Burner
Dimensions
in
millimeters
Air+CH4+H2S
Temperature scan of only one half side of the reactor was per-
formed and this will first be presented. The gas sampling was car- 4.2. Hydrogen sulfide combustion analysis
ried out to determine the spatial distribution of species on half of
the longitudinal cross section of the reactor. Nitrogen and carbon The gas analysis was carried out using gas chromatograph (GC).
dioxide were excluded from the focus. This is because the mole The results obtained were estimated for accuracy of the data. The
fraction of both N2 and CO2 did not change significantly under inaccuracy arising from gas chromatograph (GC), temperature,
any of the conditions examined. Results only show behavior of flow rates, and traverse mechanism in the experimental results
H2S combustion with specific focus on the evolution of various presented here was considered. The GC used is known to have
product species in methane/air flame. The comparison between ±0.1% accuracy. Temperature effects of the reactants were consid-
CH4/air flame without and with H2S addition is presented in one ered to be negligible (<0.1 °C). The flow rate accuracy is estimated
of our previous studies [16]. In this paper we only discuss the com- to be 1.5% of the full scale. The traversing mechanism used had an
60 H. Selim et al. / Applied Energy 92 (2012) 57–64
0.4
0.2
0
0 10 20 30 40 50
Dimensionless Axial Distance (W)
Fig. 4. Hydrogen mole fraction. Flame conditions: methane/air with H2S, U = 1.0,
W = axial distance/Djet, R = radial distance/Djet.
accuracy of 0.01%. These errors were found to be within the exper- Fig. 5. Hydrogen mole fraction. Flame conditions: methane/air with H2S, U = 3.0,
W = axial distance/Djet, R = radial distance/Djet.
imental data point symbols presented in the figures.
Figs. 3–5 describe the distribution of hydrogen mole fraction at
different equivalence ratios along the reactor at three radial loca-
tions. Along the reactor centerline a constant decrease in H2 mole spread radially outward. Moreover, the presence of hydrogen sul-
fraction is observed at any equivalence ratio. Presence of hydrogen fide is considered an inhibitor to hydrogen oxidation primarily
at the reactor centerline is attributed to the flow recirculation as a [16]. Further downstream hydrogen starts to be more competitive
direct result of the bluff body presence in the flow path. This sug- with hydrogen sulfide reaction. Therefore, hydrogen sulfide inhibi-
gests that the constant decrease in H2 mole fraction to be due to tion to hydrogen oxidation justifies the increase of H2 mole fraction
either oxidation or reaction with sulfur intermediate species, such upstream. Further downstream, hydrogen decreases due to the
as, S and SO [16]. However, radially outwards, hydrogen mole frac- oxidation competition between H2 and H2S. On the other hand,
tion tends to peak to a maximum then a monotonic decrease is ob- at U = 1.0 and U = 0.5, one can notice that H2 peak at R = 1.77 ex-
served. The peak of H2 mole fraction is attributed to the ceeds the corresponding value of H2 mole fraction at R = 0.0. This
configuration of the burner which dictates the reactants flow to is attributed to the availability of higher amounts of oxygen at
R = 1.77. This is translated to higher oxidation rates of hydrogen.
Subsequently, this leads to lower amounts of hydrogen present
in the flow recirculation zone downstream of the bluff body. In
CH 4/Air, with H2S, =0.5 addition, the lower amount of H2S at lower equivalence ratios
0.5
(U = 1.0 and U = 0.5) lessens the oxidation inhibition effect of
hydrogen in the reaction pool.
H2 Mole Fraction (%)
0.4
R=0.0 Figs. 6–8 depict carbon monoxide mole fraction at different
equivalence ratios along the reactor at three radial locations. Sim-
0.3 R=1.77
ilar to the behavior of hydrogen, carbon monoxide decreases
R=3.54 monotonically along the centerline of the reactor. However, radi-
0.2
ally outward, carbon monoxide peaks up to a maximum and then
it decreases. All three CO mole fraction values are almost equal
0.1
at the reactor exit. In the reaction zone CO mole fraction at
R = 1.77 is higher as compared to the values at R = 0.0 and
0
0 10 20 30 40 50 R = 3.54. This is attributed to the presence of bluff body which im-
poses the flow to spread radially outwards close to R = 1.77, where
Dimensionless Axial Distance (W)
higher reactions rates are observed. Furthermore, CO oxidation oc-
Fig. 3. Hydrogen mole fraction. Flame conditions: methane/air with H2S, U = 0.5, curs so that small percentage of CO is presented at R = 0.0 and
W = axial distance/Djet, R = radial distance/Djet. R = 3.54.
H. Selim et al. / Applied Energy 92 (2012) 57–64 61
0.0035
0.7 R=0.0
0.1 0.001
0 0.0005
0 10 20 30 40 50
Dimensionless Axial Distance (W) 0
0 10 20 30 40 50
Fig. 6. Carbon monoxide mole fraction. Flame conditions: methane/air with H2S, Dimensionless Axial Distance (W)
U = 0.5, W = axial distance/Djet, R = radial distance/Djet.
Fig. 9. Hydrogen sulfide mole fraction. Flame conditions: methane/air with H2S,
U = 0.5, W = axial distance/Djet, R = radial distance/Djet.
CH 4/Air, with H2S, =1.0
1.8
1.6 CH 4/Air, with H2S, =1.0
CO Mole Fraction (%)
0.035
1.4
R=0.0
1.2 0.03
R=1.77
Fig. 10. Hydrogen sulfide mole fraction. Flame conditions: methane/air with H2S,
CH 4/Air, with H2S, =3.0
U = 1.0, W = axial distance/Djet, R = radial distance/Djet.
3
2.5 R=0.0
CO Mole Fraction (%)
R=1.77
2 CH 4/Air, with H2S, =3.0
R=3.54 0.12
1.5
0.1
H2S Mole Fraction (%)
1
0.08 R=0.0
0.5
0.06 R=1.77
0
R=3.54
0 10 20 30 40 50 0.04
Dimensionless Axial Distance (W)
0.02
Fig. 8. Carbon monoxide mole fraction. Flame conditions: methane/air with H2S,
U = 3.0, W = axial distance/Djet, R = radial distance/Djet.
0
0 10 20 30 40 50
Dimensionless Axial Distance (W)
The mole fraction distribution of hydrogen sulfide at different
equivalence ratios at three different radial locations in the reactor Fig. 11. Hydrogen sulfide mole fraction. Flame conditions: methane/air with H2S,
is shown in Figs. 9–11. Under any conditions, H2S peaks to a max- U = 3.0, W = axial distance/Djet, R = radial distance/Djet.
imum at R = 1.77 and then decreases in a consistent fashion. This is
attributed to the fact that at R = 1.77 the sampling probe is in the
vicinity of the path lines of injected reactants. Under Claus condi- Figs. 12–14 present the behavior of sulfur dioxide mole fraction
tions, considerable amount of H2S is observed at R = 3.54. This is at different equivalence ratios along the reactor at three radial
attributed to the lack of oxygen (mixture is slightly rich) which locations. Under Claus conditions, SO2 mole increases somewhat
prevents the rapid combustion of H2S. Hydrogen sulfide around until it reach to a maximum and decreases slightly further down-
the centerline is always negligible since most of the H2S is com- stream of the reactor. The decrease in SO2 is attributed to its reac-
busted in the recirculation region downstream of the bluff body. tion with H2S to form sulfur (reaction (2)). In previous studies
62 H. Selim et al. / Applied Energy 92 (2012) 57–64
CH 4/Air, with H2S, =0.5 mole fraction increases along the reactor. This is attributed to the
0.25 unlikelihood of oxygen depletion under lean or stoichiometric
conditions. Under all conditions SO2 mole fraction does not change
SO2 Mole Fraction (%)
Fig. 12. Sulfur dioxide mole fraction. Flame conditions: methane/air with H2S, CH þ 2H2 S () CS2 þ 4H2 ð9Þ
U = 0.5, W = axial distance/Djet, R = radial distance/Djet.
Under Claus conditions and stoichiometric conditions it is more
common for these reactions to take place. However, under lean
conditions, oxidation of H2S and CH4 to form SO2 and CO2, respec-
CH 4/Air, with H2S, =1.0 tively, is more dominant. Under Claus conditions, CS2 mole fraction
0.3 is almost one order of magnitude higher than CS2 value under stoi-
chiometric conditions. This is mainly emanated from the rarity of
0.25
SO2 Mole Fraction (%)
0 0.014
0 10 20 30 40 50
0.012
Dimensionless Axial Distance (W)
0.01
Fig. 14. Sulfur dioxide mole fraction. Flame conditions: methane/air with H2S, 0.008 R=0.0
U = 3.0, W = axial distance/Djet, R = radial distance/Djet.
0.006 R=1.77
0.004
R=3.54
0.002
[20,21] it has been shown that H2S reaction tends to form SO2
0
rather than S2 in presence of oxygen. Since all reactants are pre- 0 10 20 30 40 50
mixed, probability of H2S oxidation is high as it competes with
methane. This justifies the strong presence of SO2 just downstream Dimensionless Axial Distance (W)
of the burner tip where most of H2S has swiftly transformed to SO2. Fig. 15. Carbon disulfide mole fraction. Flame conditions: methane/air with H2S,
On the other hand, under stoichiometric and lean conditions SO2 U = 3.0, W = axial distance/Djet, R = radial distance/Djet.
H. Selim et al. / Applied Energy 92 (2012) 57–64 63
CH 4/Air, with H2S, =1.0 that H2 and CO mole fractions exist with higher concentrations
0.005 away from the reactor centerline. This is emanated from the reac-
0.0045 tants tendency to spread radially outward. The presence of H2S and
CS2 Mole Fraction (%)
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