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Rahul R. Bhosale*, Anand Kumar, Leo J.P. van den Broeke, Shahd Gharbia,
Dareen Dardor, Mehak Jilani, Jamila Folady, Mashail Shaif Al-Fakih,
Mahsa Ali Tarsad
Department of Chemical Engineering, College of Engineering, Qatar University, Doha, Qatar
Article history: This paper reports the thermodynamic analysis of solar H2 production via two-step ther-
Received 18 September 2014 mochemical iron oxideeiron sulfate (IOeIS) water splitting cycle. The first step belongs to
Received in revised form the exothermic oxidation of FeO via SO2 and H2O producing FeSO4 and H2 and second step
19 November 2014 corresponds to the endothermic reduction of FeSO4 into FeO, SO2, and O2. The products,
Accepted 25 November 2014 FeO and SO2 can be recycled to step 1 and hence, reutilized for the production of H2 via
Available online 20 December 2014 water splitting reaction. Thermodynamic equilibrium compositions and variations in
enthalpy, entropy and Gibbs free energy of the thermal reduction and water splitting re-
Keywords: actions were computed as a function of reaction temperatures. Furthermore, the effect of
Solar fuel molar flow rate of inert Ar (n_ Ar ) on thermal reduction temperature (TR) and equilibrium
Iron oxideeiron sulfate water compositions during the thermal reduction of FeSO4 was also examined. Second law
splitting cycle thermodynamic analysis was performed to determine the cycle efficiency ( hcycle ) and solar
Thermodynamics to fuel energy conversion efficiency ( hsolartofuel ) attainable with and without heat recu-
Hydrogen production peration for varying n_ Ar (0e30 mol/s) and TR (1280e1510 K). Results obtained indicate
hcycle ¼ 39.56% and hsolartofuel ¼ 47.74% (without heat recuperation) and hcycle ¼ 51.77% and
hsolartofuel ¼ 62.43% (by applying 50% heat recuperation) at TR ¼ 1510 K.
Copyright © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
* Corresponding author. Tel.: þ974 4403 4168; fax: þ974 4403 4131.
E-mail addresses: rrbhosle@yahoo.com, rahul.bhosale@qu.edu.qa (R.R. Bhosale).
http://dx.doi.org/10.1016/j.ijhydene.2014.11.118
0360-3199/Copyright © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
1640 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0
attempts are currently underway to achieve H2 production via investigated metal catalysts were loaded either on non-
water-splitting reaction at lower operating temperatures and sulfating substrates or substrates forming very stable sul-
via bypassing the formation of H2 and O2 explosive mixture. fates. At high reaction temperatures, most of the transition
Several thermochemical cycles such as iron oxide cycle [2e6], metal catalysts (such as nickel, manganese based) undergo
zinc/zinc oxide cycle [7e10], tin/tin oxide cycle [8,11e13], formation of stable sulfates and resulted as inefficient in
mixed ferrite cycle [14e21], ceria cycle [22e24], sulfureiodine terms of their catalytic activity towards the reduction of SO3
cycle [25e27], and hybrid sulfur cycle [28,29] were investigated into SO2 and O2 [31]. In contrast, the noble metal catalysts (e.g.,
towards H2 production via water-splitting reaction. Among platinum based) supported on BaSO4eTiO2, ZrO2, or SiO2 were
these, the sulfureiodine cycle (reaction set I) and its variation observed to be active towards the endothermic dissociation of
the hybrid sulfur cycle (reaction set II) are more appealing as SO3. Although, the noble metal catalysts are attractive for
the required operating temperatures are lower as compared to such reactions, they are less preferable due to the limited
other thermochemical cycles. availability and high cost.
Reaction set I: sulfureiodine cycle Utilization of metal oxides as the catalytic materials
(instead of noble metal catalysts) and converting the sul-
H2 SO4 /SO3 þ H2 O ð673 KÞ (1)
fureiodine and hybrid sulfur cycle into a ‘metal oxideemetal
sulfate’ cycle operated using concentrated solar energy is one
SO3 4SO2 þ 1=2O2 ð1123 1273 KÞ (2) of the alternative to achieve H2 production at moderate tem-
peratures. Solar ‘metal oxideemetal sulfate’ thermochemical
SO2 þ 2H2 O þ I2 /H2 SO4 þ 2HI ð393 KÞ (3) cycle utilizes solar energy, metal oxide (MO), SO2 and H2O for
the production of H2 and O2. It is a two-step process in which
2HI/H2 þ I2 ð573 723 KÞ (4) the first non-solar step belongs to the exothermic oxidation of
Reaction set II: hybrid sulfur cycle MO by SO2 and H2O producing metal sulfate (MSO4) and H2
(reaction 8). The endothermic step two corresponds to the
H2 SO4 /SO3 þ H2 O ð673 KÞ (5) solar thermal reduction of MSO4 into MO, SO2, and O2. The MO
and SO2 produced in step 2 are recycled back to step 1 and
SO3 4SO2 þ 1=2O2 ð1123 1273 KÞ (6) hence can be used in multiple cycles.
For both sulfureiodine cycle and hybrid sulfur cycle, the MSO4 /MO þ SO2 ðgÞ þ 1=2O2 ðgÞ ðSolarÞ (9)
most energy consuming step is the dissociation of SO3 into
SO2 and O2. The reduction of SO3 into SO2 and O2 is possible According to the previous investigations [2e24], among the
only under catalytic conditions and takes place at high tem- several MO systems examined for the solar thermochemical
perature due to its endothermic nature. Several metal based water splitting application, iron oxide based redox materials
catalytic systems have been investigated previously towards are considered as one of the most favorable materials. In this
the decomposition of the gaseous SO3 [30]. As sulfation viewpoint, this paper proposes the utilization of the ‘iron
poisoning is a major concern related to such reactions, the oxideeiron sulfate’ (IOeIS) cycle for the production of solar H2
via thermochemical water splitting reaction. Typical two-step the IOeIS cycle were performed with the help of commercial
solar thermochemical IOeIS water splitting cycle is presented thermodynamic HSC Chemistry software and databases [32]
in Fig. 1. In this study, the thermodynamic feasibility of this by assuming a) solar reactor operated in continuous mode
cycle was investigated and obtained results are presented in with inlet concentration of FeSO4 equal to 1 mol/s and b) by
detail. At first, the thermodynamic equilibrium compositions considering FeO, SO2(g), H2O(g), FeSO4, H2(g), and O2(g) as the
during the solar thermal reduction of FeSO4 under inert at- reactive species.
mosphere and oxidation of FeO via water splitting reaction
were determined. The variation of the reaction enthalpy, en- H2 production via water splitting reaction
tropy and Gibbs free energy for the thermal reduction and
water splitting steps with respect to the operating tempera- Fig. 2a and b represent variations in the equilibrium compo-
tures were studied. Furthermore, the maximum theoretical sition for step 1 with respect to water splitting temperature
solar energy conversion efficiency of the IOeIS cycle is (TS) (in absence of Ar). According to the results presented, the
determined by performing the second law thermodynamic production of H2 via oxidation of FeO by SO2 and H2O is
analysis over different solar reactor temperatures and with/ possible below 483 K. It is further observed that at lower
without considering the heat recuperation. temperatures, FeSO4 and H2 are the major species, whereas
the molar concentration of FeO, H2O and SO2 increases with
the increase in TS.
Chemical thermodynamic equilibrium Variations in DHWS , DSWS , and DGWS as a function of TS for
the production of H2 via oxidation of FeO by SO2 and H2O is
Simplified chemistry of the solar thermochemical IOeIS water presented in Fig. 3a and b. Following are the mathematical
splitting cycle involving thermal reduction of FeSO4 and water correlations derived from the obtained HSC simulation results
splitting via FeO oxidation is shown below: for the estimation of DHWS , DSWS , and DGWS at different TS.
FeO þ SO2 ðgÞ þ H2 OðgÞ/FeSO4 þ H2 ðgÞ (10) DHWS ¼ 9 106 T2s þ ð0:0129ÞTs ð123:08Þ 300 900 K
(12)
FeSO4 /FeO þ SO2 ðgÞ þ 1=2O2 ðgÞ (11)
DSWS ¼ 9 106 T2s þ ð0:0499ÞTs 257:35 300 900 K
The equilibrium thermodynamic calculations related to
(13)
5
DGWS ¼ 2 10 T2s þ ð0:2532ÞTs 119:36 300 900 K
(14)
Fig. 2 e a) and b) Variations in equilibrium composition as Fig. 3 e Variations in a) enthalpy and entropy, and b) Gibbs
a function of TS during H2 production via oxidation of FeO free energy as a function of TS during H2 production via
by SO2 and H2O (P ¼ 1 atm, n_ Ar ¼ 0 mol/s). oxidation of FeO by SO2 and H2O (P ¼ 1 atm, n_ Ar ¼ 0 mol/s).
1642 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0
Fig. 4 e Variations in a) enthalpy and entropy, and b) Gibbs Fig. 5 e Variations in equilibrium composition as a
free energy as a function of TR during reduction of FeSO4 function of TR during reduction of FeSO4 into FeO, SO2 and
into FeO, SO2 and O2 (P ¼ 1 atm, n_ Ar ¼ 0 mol/s). O2 (P ¼ 1 atm, n_ Ar ¼ 0 mol/s).
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0 1643
Exergy analysis
Fig. 8 e Process configuration for H2 production via two-step solar thermochemical IOeIS water splitting cycle.
Effect of C on habsorption is also examined at different n_ Ar and Heat energy required to produce steam by heating the
TR and findings are reported in Fig. 9. According to Fig. 9, liquid water can be determined as:
habsorption increases with the increase in C. At n_ Ar ¼ 5 mol/s and
_
Qheater2 ¼ nDHj (21)
TR ¼ 1410 K, an increase in the habsorption from 77.58 to 97.76% is H2 OðlÞ@298 K/H2 OðgÞ@398 K
observed as C increases from 1000 to 10,000 suns. Similarly, at Energy penalty associated with the heating of steam from
different TR such as 1510 K (n_ Ar ¼ 0 mol/s), 1375 K (n_ Ar ¼ 10 mol/ 398 K upto TS can be estimated as:
s), 1340 K (n_ Ar ¼ 20 mol/s), and 1280 K (n_ Ar ¼ 30 mol/s), the
habsorption increases by 26.53%, 18.24%, 16.45%, and 13.70% with _
Qheater3 ¼ nDHj (22)
H2 OðgÞ@398 K/H2 OðgÞ@473 K
the increase in C from 1000 to 10,000 suns.
Equation (23) gives the amount of energy needed to heat
the inert Ar from ambient conditions upto TR:
Net solar energy absorbed for the operation of IOeIS cycle
To operate the solar thermochemical IOeIS water splitting _
QArheating ¼ nDHj ArðgÞ@298 K/ArðgÞ@TR (23)
cycle, several energy requirements associated with following
steps needs to be fulfilled by solar energy input. The Energy required for the complete reduction of FeSO4
into FeO, SO2, and O2 is given by following equation:
Energy required for the complete reduction of FeSO4 into
_
QFeSO4 reduction ¼ nDHj (24)
FeO, SO2, and O2 FeSO4 @473 K/FeOþSO2 ðgÞþ 1=2O2 ðgÞ@TR
_
Qheater1 ¼ nDHj (20)
so2 ðgÞ@298 K/so2 ðgÞ@473 K Fig. 9 e Effect of C on habsorption .
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0 1645
Variations of Qreactornet , QFeSO4 reduction ; QArheating ; Qheater1 ; enhances from 0 to 613.35 kW as n_ Ar increases from 0 to
Qheater2 ; and Qheater3 as a function of n_ Ar and TR are shown 30 mol/s. Overall Qreactornet increases by 50.665% (from
in Fig. 10. The results presented indicate that the 563.522 kW to 1142.243 kW) with the increase in n_ Ar (from 0 to
Qheater1 ; Qheater2 ; and Qheater3 does not vary with respect to 30 mol/s) and decrease in the TR (from 1510 to 1280 K).
n_ Ar and TR and observed to be fixed at equal to 8.072 kW,
47.366 kW, and 2.625 kW, respectively. As per the results ob- Solar energy input
tained, with the increase in n_ Ar , required TR decreases and The amount of solar energy input required for the operation of
correspondingly QFeSO4 reduction also decreases. For example, as solar thermochemical IOeIS water splitting cycle can be
n_ Ar increases from 0 to 30 mol/s and TR decreases from 1510 K calculated as:
to 1280 K, correspondingly QFeSO4 reduction reduces from Qreactornet
Qsolar ¼ (25)
505.46 kW to 470.83 kW. In contrast to this, the QArheating habsorption
1646 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0
̇
WFCIdeal ¼ n DGjH2 ðgÞþ0:5O2 ðgÞ@298 K/H2 OðlÞ@298 K (37)
Qcooler2 _
s_ cooler2 ¼ þ nDSj FeO@TR /FeO@473 K (34)
473
̇
Fig. 14 represents the change in the rate of entropy pro- QFCIdeal ¼ ð298Þ n DSjH2 ðgÞþ0:5O2 ðgÞ@298 K/H2 OðlÞ@298 K (38)
duced across the solar reactor, cooler 1, and cooler 2 as a
function of TR. According to the obtained simulation results, Process efficiency
s_ reactor decreases by 32.96% due to the increase in the TR from Cycle efficiency of the solar thermochemical IOeIS water
1280 upto 1510 K. Similarly, 93.79% reduction in s_ cooler1 is seen splitting process is defined as the ratio of theoretical work
with the similar increase in the TR. n_ Ar plays an integral role as performed by the ideal fuel cell to the solar energy input:
both s_ reactor and s_ cooler1 decreases until Ar dilution is no longer
WFCIdeal
required. As Ar dilution is not in the picture, s_ cooler2 increases hcycle ¼ (39)
Qsolar
by a factor of 1.489 as TR increases from 1280 to 1510 K.
For instance, at TR ¼ 1510 K, TS ¼ 473 K, and n_ Ar ¼ 0 mol/s, Qcooler1 heat rejected to the surrounding from cooler 1, kW
hcycle;maximum ¼ hcarnot ¼ 68.67%. Qcooler2 heat rejected to the surrounding from cooler 2, kW
Qcooler3 Heat rejected to the surrounding from cooler 3, kW
QFCIdeal heat rejected to the surrounding from ideal fuel cell,
Summary and conclusions kW
QFeOoxidizer heat rejected to the surrounding from FeO
Two-step solar thermochemical iron oxideeiron sulfate oxidizer, kW
(IOeIS) water splitting cycle for the production of H2 have been QFeSO4 reduction energy required for the thermal reduction of
thermodynamically investigated. Thermodynamic equilib- FeSO4, kW
rium calculations performed at 1 atm pressure and in absence Qheater1 energy required for heating of SO2, kW
of inert Ar indicate that the H2 production via water splitting Qheater2 energy required for production of steam, kW
reaction is feasible below 483 K and thermal reduction of Qheater3 energy required for heating of steam, kW
FeSO4 is possible above 1290 K. The change in the enthalpy Qreactornet net energy input required for the operation of IOeIS
and entropy for the water splitting reaction is observed to be cycle, kW
negative (indicating that this reaction is more feasible at lower Qreradiation radiation heat loss from the solar reactor, Kw
temperatures), whereas the variation in enthalpy and entropy Qrecuperable total amount of heat that can be recuperated, kW
associated with the thermal reduction of FeSO4 is observed as Qsolar solar energy input, kW
positive (confirming that this reaction is more feasible at Qsolar;with recuperation solar power input after heat recuperation,
higher temperatures). The TR required for the complete con- kW
version of FeSO4 into FeO, SO2, and O2 is observed to be TR thermal reduction temperature, K
decreased from 1510 to 1280 K with the increase in the n_ Ar TS water splitting temperature, K
from 0 to 30 mol/s. WFCIdeal work output of an ideal fuel cell, kW
The second law thermodynamic analysis indicate that the habsorption solar absorption efficiency
habsorption decreases by 2.86% with the increase in TR from 1280 hcarnot carnot efficiency
to 1510 K (at C ¼ 5000 suns) and increases by 26.53% with the hcycle cycle efficiency
increase in C from 1000 to 10,000 suns (at TR ¼ 1510 K). Simi- hcycle;maximum maximum cycle efficiency
larly, Qreactornet and Qsolar are observed as increased by 50.665% hsolartofuel solar to fuel energy conversion efficiency
and 49.17% with the decrease in the TR from 1510 to 1280 K. DG Gibbs free energy change, kJ/mol
The reason for this increase is the high energy requirement for DGWS Gibbs free energy change for water splitting reaction,
the heating of inert Ar. A decrease in the s_ reactor and s_ cooler1 is kJ/mol
realized until Ar dilution is no longer required. The achieve- DGTR Gibbs free energy change for thermal reduction
ment of maximum hcycle ¼ 39.56% and hsolartofuel ¼ 47.74% is reaction, kJ/mol
observed at higher TR ¼ 1510 K. At similar TR, increase in the DH enthalpy change, kJ/mol
hcycle and hsolartofuel upto 51.77% and 62.43% is possible by DHWS enthalpy change for water splitting reaction, kJ/mol
applying 50% heat recuperation. Furthermore, the hcycle and DHTR enthalpy change for thermal reduction reaction, kJ/
hsolartofuel of this cycle are higher as compared to other solar mol
thermochemical water splitting cycles. The results obtained DS entropy change, J/mol$K
provide a foundation for pursuing an experimental study for DSWS entropy change for water splitting reaction, J/mol$K
producing solar H2 via thermochemical IOeIS water splitting DSTR entropy change for thermal reduction reaction, J/
cycle. mol$K
s StefaneBoltzmann constant, 5.670 108 (W/m2$K4)
s_ cooler1 rate of entropy produced across cooler 1, kW/K
s_ cooler2 rate of entropy produced across cooler 2, kW/K
Acknowledgments s_ cooler3 rate of entropy produced across cooler 3, kW/K
s_ FeOoxidizer rate of entropy produced across FeO oxidizer, kW/
The authors gratefully acknowledge the financial support K
provided by the Qatar University internal grant QUUG-CENG- s_ reactor rate of entropy produced across the solar reactor,
CHE-13/14-4. kW/K
Nomenclature
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