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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0

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Solar hydrogen production via thermochemical


iron oxideeiron sulfate water splitting cycle

Rahul R. Bhosale*, Anand Kumar, Leo J.P. van den Broeke, Shahd Gharbia,
Dareen Dardor, Mehak Jilani, Jamila Folady, Mashail Shaif Al-Fakih,
Mahsa Ali Tarsad
Department of Chemical Engineering, College of Engineering, Qatar University, Doha, Qatar

article info abstract

Article history: This paper reports the thermodynamic analysis of solar H2 production via two-step ther-
Received 18 September 2014 mochemical iron oxideeiron sulfate (IOeIS) water splitting cycle. The first step belongs to
Received in revised form the exothermic oxidation of FeO via SO2 and H2O producing FeSO4 and H2 and second step
19 November 2014 corresponds to the endothermic reduction of FeSO4 into FeO, SO2, and O2. The products,
Accepted 25 November 2014 FeO and SO2 can be recycled to step 1 and hence, reutilized for the production of H2 via
Available online 20 December 2014 water splitting reaction. Thermodynamic equilibrium compositions and variations in
enthalpy, entropy and Gibbs free energy of the thermal reduction and water splitting re-
Keywords: actions were computed as a function of reaction temperatures. Furthermore, the effect of
Solar fuel molar flow rate of inert Ar (n_ Ar ) on thermal reduction temperature (TR) and equilibrium
Iron oxideeiron sulfate water compositions during the thermal reduction of FeSO4 was also examined. Second law
splitting cycle thermodynamic analysis was performed to determine the cycle efficiency ( hcycle ) and solar
Thermodynamics to fuel energy conversion efficiency ( hsolartofuel ) attainable with and without heat recu-
Hydrogen production peration for varying n_ Ar (0e30 mol/s) and TR (1280e1510 K). Results obtained indicate
hcycle ¼ 39.56% and hsolartofuel ¼ 47.74% (without heat recuperation) and hcycle ¼ 51.77% and
hsolartofuel ¼ 62.43% (by applying 50% heat recuperation) at TR ¼ 1510 K.
Copyright © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.

favored thermodynamically as it requires process heat at


Introduction temperatures above 2723 K for obtaining a significant degree
of dissociation of water [1]. Furthermore, to avoid the forma-
H2 is considered as one of the potential energy carriers due to tion of an explosive mixture comprised of H2 and O2, a gas
its capacity of producing 143 MJ/kg of energy (higher in separator unit (for the separation of H2 and O2 at high
comparison with the oil, gas, and coal individually) and its temperatures) needs to be equipped near to the water disso-
environmentally friendly nature (burning of H2 produces ciation reactor which further enhances the overall cost of the
water with no other polluting gases). Water splitting reaction H2 production process.
is considered as one of the most promising ways for the pro- As the direct dissociation of water is not practical due to
duction of H2. However, direct water thermolysis is not the high operating temperature and gas separation problem,

* Corresponding author. Tel.: þ974 4403 4168; fax: þ974 4403 4131.
E-mail addresses: rrbhosle@yahoo.com, rahul.bhosale@qu.edu.qa (R.R. Bhosale).
http://dx.doi.org/10.1016/j.ijhydene.2014.11.118
0360-3199/Copyright © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
1640 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0

attempts are currently underway to achieve H2 production via investigated metal catalysts were loaded either on non-
water-splitting reaction at lower operating temperatures and sulfating substrates or substrates forming very stable sul-
via bypassing the formation of H2 and O2 explosive mixture. fates. At high reaction temperatures, most of the transition
Several thermochemical cycles such as iron oxide cycle [2e6], metal catalysts (such as nickel, manganese based) undergo
zinc/zinc oxide cycle [7e10], tin/tin oxide cycle [8,11e13], formation of stable sulfates and resulted as inefficient in
mixed ferrite cycle [14e21], ceria cycle [22e24], sulfureiodine terms of their catalytic activity towards the reduction of SO3
cycle [25e27], and hybrid sulfur cycle [28,29] were investigated into SO2 and O2 [31]. In contrast, the noble metal catalysts (e.g.,
towards H2 production via water-splitting reaction. Among platinum based) supported on BaSO4eTiO2, ZrO2, or SiO2 were
these, the sulfureiodine cycle (reaction set I) and its variation observed to be active towards the endothermic dissociation of
the hybrid sulfur cycle (reaction set II) are more appealing as SO3. Although, the noble metal catalysts are attractive for
the required operating temperatures are lower as compared to such reactions, they are less preferable due to the limited
other thermochemical cycles. availability and high cost.
Reaction set I: sulfureiodine cycle Utilization of metal oxides as the catalytic materials
(instead of noble metal catalysts) and converting the sul-
H2 SO4 /SO3 þ H2 O ð673 KÞ (1)
fureiodine and hybrid sulfur cycle into a ‘metal oxideemetal
sulfate’ cycle operated using concentrated solar energy is one
SO3 4SO2 þ 1=2O2 ð1123  1273 KÞ (2) of the alternative to achieve H2 production at moderate tem-
peratures. Solar ‘metal oxideemetal sulfate’ thermochemical
SO2 þ 2H2 O þ I2 /H2 SO4 þ 2HI ð393 KÞ (3) cycle utilizes solar energy, metal oxide (MO), SO2 and H2O for
the production of H2 and O2. It is a two-step process in which
2HI/H2 þ I2 ð573  723 KÞ (4) the first non-solar step belongs to the exothermic oxidation of
Reaction set II: hybrid sulfur cycle MO by SO2 and H2O producing metal sulfate (MSO4) and H2
(reaction 8). The endothermic step two corresponds to the
H2 SO4 /SO3 þ H2 O ð673 KÞ (5) solar thermal reduction of MSO4 into MO, SO2, and O2. The MO
and SO2 produced in step 2 are recycled back to step 1 and
SO3 4SO2 þ 1=2O2 ð1123  1273 KÞ (6) hence can be used in multiple cycles.

MO þ SO2 ðgÞ þ H2 OðgÞ/MSO4 þ H2 ðgÞ ðNon  solarÞ (8)


SO2 þ 2H2 O/H2 SO4 ð353  393 KÞ (7)

For both sulfureiodine cycle and hybrid sulfur cycle, the MSO4 /MO þ SO2 ðgÞ þ 1=2O2 ðgÞ ðSolarÞ (9)
most energy consuming step is the dissociation of SO3 into
SO2 and O2. The reduction of SO3 into SO2 and O2 is possible According to the previous investigations [2e24], among the
only under catalytic conditions and takes place at high tem- several MO systems examined for the solar thermochemical
perature due to its endothermic nature. Several metal based water splitting application, iron oxide based redox materials
catalytic systems have been investigated previously towards are considered as one of the most favorable materials. In this
the decomposition of the gaseous SO3 [30]. As sulfation viewpoint, this paper proposes the utilization of the ‘iron
poisoning is a major concern related to such reactions, the oxideeiron sulfate’ (IOeIS) cycle for the production of solar H2

Fig. 1 e Typical two-step solar thermochemical IOeIS water splitting cycle.


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via thermochemical water splitting reaction. Typical two-step the IOeIS cycle were performed with the help of commercial
solar thermochemical IOeIS water splitting cycle is presented thermodynamic HSC Chemistry software and databases [32]
in Fig. 1. In this study, the thermodynamic feasibility of this by assuming a) solar reactor operated in continuous mode
cycle was investigated and obtained results are presented in with inlet concentration of FeSO4 equal to 1 mol/s and b) by
detail. At first, the thermodynamic equilibrium compositions considering FeO, SO2(g), H2O(g), FeSO4, H2(g), and O2(g) as the
during the solar thermal reduction of FeSO4 under inert at- reactive species.
mosphere and oxidation of FeO via water splitting reaction
were determined. The variation of the reaction enthalpy, en- H2 production via water splitting reaction
tropy and Gibbs free energy for the thermal reduction and
water splitting steps with respect to the operating tempera- Fig. 2a and b represent variations in the equilibrium compo-
tures were studied. Furthermore, the maximum theoretical sition for step 1 with respect to water splitting temperature
solar energy conversion efficiency of the IOeIS cycle is (TS) (in absence of Ar). According to the results presented, the
determined by performing the second law thermodynamic production of H2 via oxidation of FeO by SO2 and H2O is
analysis over different solar reactor temperatures and with/ possible below 483 K. It is further observed that at lower
without considering the heat recuperation. temperatures, FeSO4 and H2 are the major species, whereas
the molar concentration of FeO, H2O and SO2 increases with
the increase in TS.
Chemical thermodynamic equilibrium Variations in DHWS , DSWS , and DGWS as a function of TS for
the production of H2 via oxidation of FeO by SO2 and H2O is
Simplified chemistry of the solar thermochemical IOeIS water presented in Fig. 3a and b. Following are the mathematical
splitting cycle involving thermal reduction of FeSO4 and water correlations derived from the obtained HSC simulation results
splitting via FeO oxidation is shown below: for the estimation of DHWS , DSWS , and DGWS at different TS.
 
FeO þ SO2 ðgÞ þ H2 OðgÞ/FeSO4 þ H2 ðgÞ (10) DHWS ¼ 9  106 T2s þ ð0:0129ÞTs  ð123:08Þ 300  900 K
(12)
FeSO4 /FeO þ SO2 ðgÞ þ 1=2O2 ðgÞ (11)
 
DSWS ¼ 9  106 T2s þ ð0:0499ÞTs  257:35 300  900 K
The equilibrium thermodynamic calculations related to
(13)
 5

DGWS ¼ 2  10 T2s þ ð0:2532ÞTs  119:36 300  900 K
(14)

Fig. 2 e a) and b) Variations in equilibrium composition as Fig. 3 e Variations in a) enthalpy and entropy, and b) Gibbs
a function of TS during H2 production via oxidation of FeO free energy as a function of TS during H2 production via
by SO2 and H2O (P ¼ 1 atm, n_ Ar ¼ 0 mol/s). oxidation of FeO by SO2 and H2O (P ¼ 1 atm, n_ Ar ¼ 0 mol/s).
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According to the results presented in Fig. 3a, DHws is varied  


DSTR ¼ 3  106 T2R  ð0:029ÞTR þ 297:6 300  900 K (16)
by 11.35% with the increase in the TS from 300 to 900 K. Pre-
sented results further indicate that more amount of  
DGTR ¼ 1  105 T2R  ð0:296ÞTR þ 361:29 300  900 K (17)
exothermic heat will be released if the water splitting reaction
is carried out at 300 K (117.94 kJ/mol) instead of 900 K According to Fig. 4a, energy required for performing the
(104.56 kJ/mol). Likewise, DSws is also observed to be altered endothermic thermal reduction of FeSO4 i.e. DHTR is decreased
by 10.79% (from 242.39 J/K mol to 216.23 J/K mol) due to the by 6.50% as the TR increased from 300 to 1500 K. Similarly, DSTR
increase in the TS from 300 K to 900 K. As the water splitting is also reduced by 9.047% with the increase in TR (from 300 to
reaction has a negative enthalpy and entropy change, this 1500 K). It is further realized that the thermal reduction of
reaction seems to be more feasible at lower temperatures. The FeSO4 is more viable at high temperature as the reaction
data related to change in the DGws with respect to TS presented enthalpy and entropy has positive variation. This realization
in Fig. 3b indicate a decrease of 149.40% in DGws with the is further confirmed from the data reported in Figs. 4b and 5.
decrease in the TS from 900 to 300 K. Furthermore, the results According to Fig. 4b, DGTR for the thermal reduction of FeSO4
reported confirm that the production of H2 via oxidation of becomes negative above 1290 K (in absence of Ar) which
FeO by SO2 and H2O is feasible below 483 K. confirms that this reaction is possible at higher temperatures
as compared to water splitting reaction. Furthermore, the
Step 2: thermal reduction of FeSO4 variations in equilibrium composition related to the thermal
reduction of FeSO4 also confirm the above mentioned
Similar to the H2 production step, equilibrium thermody- observation.
namic analysis of the thermal reduction of FeSO4 (in absence According to the results reported in previous investigations
of Ar) was also simulated with the help of HSC Chemistry [2e24], the thermal reduction of MO can be achieved at lower
software and databases. Variations in DHTR , DSTR , DGTR , and temperatures if inert carrier gas is used during the thermal
equilibrium compositions as a function of TR are presented in reduction step. Based on this observation, we examined the
Figs. 4(a and b) and 5, respectively. The mathematical ex- effect of Ar as an inert carrier gas during the thermal reduc-
pressions (15)e(17) represents the change in the DHTR , DSTR , tion of FeSO4 in a solar reactor. The results reported in Fig. 6a
DGTR with respect to TR. and b shows the influence of molar flow rate of Ar (n_ Ar ) on
  equilibrium composition of gaseous and solid species during
DHTR ¼ 7  106 T2R  ð0:0079ÞTR þ ð363:93Þ 300  900 K thermal reduction of FeSO4. It is observed that the slope of the
(15) decrease in the molar concentration of FeSO4 and increase in
the molar concentration of FeO, SO2 and O2 is shifted towards
lower TR as the n_ Ar increases. As per the Le-Chatelier's prin-
ciple, due to the inclusion of the inert gas during the solar
thermal reduction of FeSO4, the thermodynamic equilibrium
shifts towards the lower TR as the entropy of the product
gaseous species decreases.
Effect of n_ Ar on TR required for complete conversion of
FeSO4 into FeO, SO2 and O2 is shown in Fig. 7. The results re-
ported indicate that in absence of Ar, the complete conversion
is possible at TR ¼ 1510 K. As the n_ Ar increases upto 5 mol/s, the
required TR for complete conversion decreases to 1410 K. A
further decrease in the TR down to 1280 K is observed with the

Fig. 4 e Variations in a) enthalpy and entropy, and b) Gibbs Fig. 5 e Variations in equilibrium composition as a
free energy as a function of TR during reduction of FeSO4 function of TR during reduction of FeSO4 into FeO, SO2 and
into FeO, SO2 and O2 (P ¼ 1 atm, n_ Ar ¼ 0 mol/s). O2 (P ¼ 1 atm, n_ Ar ¼ 0 mol/s).
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 Effective emissivity and absorptivity equal to unity


 All the products separates naturally without expending
any work
 All reactions reach 100% completion

The exergy analysis was carried out by following the


methodology and governing equations derived and used pre-
viously for other MO based solar thermochemical cycles [7,33].
Thermodynamic properties were extracted from HSC soft-
ware and databases and the analysis is normalized to the
FeSO4 molar flow rate (1 mol/s) entering the solar reactor.

Exergy analysis

Solar energy absorption efficiency


The solar energy absorption efficiency is defined as the net
rate at which energy is being absorbed by the solar reactor
divided by the solar energy input through the aperture of the
solar reactor. The solar energy absorption efficiency can be
calculated as:
 4
sTR
habsorption ¼ 1  (18)
IC

Fig. 6 e Effect of n_ Ar on equilibrium composition of a) where,


gaseous and b) solid species as a function of TR during
reduction of FeSO4 into FeO, SO2 and O2. I ¼ direct-normal solar irradiance (normal bean
insolation) ¼ 1000 (W/m2)
C ¼ solar flux concentration ratio (ratio of the solar flux
intensity achieved after concentration to the normal beam
increase in n_ Ar upto 30 mol/s. However, additional increase in insolation, dimensionless number) (suns)
n_ Ar upto 100 mol/s is of not much use as required TR reduces TR ¼ solar reactor temperature required for the thermal
only by 30 K. reduction of FeSO4 (K)
s ¼ StefaneBoltzmann constant ¼ 5:6705  108 (W/m2 K4)

Second law thermodynamic analysis Fig. 7 represents variation in habsorption as a function of n_ Ar


and TR at constant I ¼ 1000 (W/m2) and C ¼ 5000 suns. Simu-
Process configuration and assumptions lation results indicate that the habsorption increases with the
increase in n_ Ar and decrease in the TR. For instance, at
To assess the maximum possible energy conversion efficiency TR ¼ 1510 K (n_ Ar ¼ 0 mol/s), habsorption is equal to 94.10%. How-
of the solar thermochemical IOeIS water splitting cycle, a ever, as n_ Ar increases from 0 to 30 mol/s and corresponding TR
second law thermodynamic analysis (exergy analysis) was decreases from 1510 to 1280 K, habsorption is increased upto
carried out and obtained results are reported in this section. A 96.96%.
process flow configuration for the continuously operated solar
thermochemical IOeIS water splitting cycle is shown in Fig. 8.
This process is comprised of a solar reactor, FeO oxidizer (H2
generator), theoretical H2/O2 ideal fuel cell, gas separator, and
few heaters and coolers. Production of H2 is carried out at
1 atm and steady state conditions with negligible viscous
losses and changes in kinetic and potential energies. It is
worthy to note that, the energy penalty associated with the
separation of SO2 from O2 and Ar are not accounted during the
efficiency calculation. Also, the heat exchangers required for
recovering the sensible latent heat are omitted from thermo-
dynamic considerations. In addition, several other assump-
tions are made as follows:

 The solar reactor is assumed to be a perfectly insulated


blackbody absorber Fig. 7 e habsorption and required n_ Ar at chemical equilibrium
 No convective/conductive heat losses as a function of TR.
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Fig. 8 e Process configuration for H2 production via two-step solar thermochemical IOeIS water splitting cycle.

Effect of C on habsorption is also examined at different n_ Ar and Heat energy required to produce steam by heating the
TR and findings are reported in Fig. 9. According to Fig. 9, liquid water can be determined as:
habsorption increases with the increase in C. At n_ Ar ¼ 5 mol/s and
_
Qheater2 ¼ nDHj (21)
TR ¼ 1410 K, an increase in the habsorption from 77.58 to 97.76% is H2 OðlÞ@298 K/H2 OðgÞ@398 K

observed as C increases from 1000 to 10,000 suns. Similarly, at Energy penalty associated with the heating of steam from
different TR such as 1510 K (n_ Ar ¼ 0 mol/s), 1375 K (n_ Ar ¼ 10 mol/ 398 K upto TS can be estimated as:
s), 1340 K (n_ Ar ¼ 20 mol/s), and 1280 K (n_ Ar ¼ 30 mol/s), the
habsorption increases by 26.53%, 18.24%, 16.45%, and 13.70% with _
Qheater3 ¼ nDHj (22)
H2 OðgÞ@398 K/H2 OðgÞ@473 K
the increase in C from 1000 to 10,000 suns.
Equation (23) gives the amount of energy needed to heat
the inert Ar from ambient conditions upto TR:
Net solar energy absorbed for the operation of IOeIS cycle
To operate the solar thermochemical IOeIS water splitting _
QArheating ¼ nDHj ArðgÞ@298 K/ArðgÞ@TR (23)
cycle, several energy requirements associated with following
steps needs to be fulfilled by solar energy input. The Energy required for the complete reduction of FeSO4
into FeO, SO2, and O2 is given by following equation:
 Energy required for the complete reduction of FeSO4 into
_
QFeSO4 reduction ¼ nDHj (24)
FeO, SO2, and O2 FeSO4 @473 K/FeOþSO2 ðgÞþ 1=2O2 ðgÞ@TR

 Energy required for heating of Ar from ambient conditions


upto TR
 Energy required for heating of SO2 from ambient condi-
tions upto TS
 Energy required for the conversion of liquid water (298 K)
into steam (398 K)
 Energy required for the heating of steam from 398 K upto TS

The net solar energy absorbed for the operation of solar


thermochemical IOeIS water splitting cycle can be calculated
as:

Qreactornet ¼ QFeSO4 reduction þ QArheating þ Qheater1 þ Qheater2 þ Qheater3


(19)

The energy required for the heating of SO2 from ambient


conditions upto TS is given by:

_
Qheater1 ¼ nDHj (20)
so2 ðgÞ@298 K/so2 ðgÞ@473 K Fig. 9 e Effect of C on habsorption .
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Fig. 10 e Effect of n_ Ar and TR on Qreactornet : a) n_ Ar ¼ 0 mol/s, TR ¼ 1510 K, b) n_ Ar ¼ 5 mol/s, TR ¼ 1410 K, c) n_ Ar ¼ 10 mol/s,


TR ¼ 1375 K, d) n_ Ar ¼ 20 mol/s, TR ¼ 1340 K, and e) n_ Ar ¼ 30 mol/s, TR ¼ 1280 K (1 ¼ Qheater1 , 2 ¼ Qheater2 , 3 ¼ Qheater3 ,
4 ¼ QArheating , 5 ¼ QFeSO4 reduction ).

Variations of Qreactornet , QFeSO4 reduction ; QArheating ; Qheater1 ; enhances from 0 to 613.35 kW as n_ Ar increases from 0 to
Qheater2 ; and Qheater3 as a function of n_ Ar and TR are shown 30 mol/s. Overall Qreactornet increases by 50.665% (from
in Fig. 10. The results presented indicate that the 563.522 kW to 1142.243 kW) with the increase in n_ Ar (from 0 to
Qheater1 ; Qheater2 ; and Qheater3 does not vary with respect to 30 mol/s) and decrease in the TR (from 1510 to 1280 K).
n_ Ar and TR and observed to be fixed at equal to 8.072 kW,
47.366 kW, and 2.625 kW, respectively. As per the results ob- Solar energy input
tained, with the increase in n_ Ar , required TR decreases and The amount of solar energy input required for the operation of
correspondingly QFeSO4 reduction also decreases. For example, as solar thermochemical IOeIS water splitting cycle can be
n_ Ar increases from 0 to 30 mol/s and TR decreases from 1510 K calculated as:
to 1280 K, correspondingly QFeSO4 reduction reduces from Qreactornet
Qsolar ¼ (25)
505.46 kW to 470.83 kW. In contrast to this, the QArheating habsorption
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From the results reported in Fig. 11, Qsolar is observed to be


maximum (1178.12 kW) at TR ¼ 1280 K as the large amount of
energy is required for Ar heating. Furthermore, Qsolar decreases
with the increase in the TR as less energy is required to in-
crease the temperature of the decreasing Ar molar flow. As the
TR increased from 1280 K (n_ Ar ¼ 30 mol/s) upto 1510 K
(n_ Ar ¼ 0 mol/s), Qsolar decreases by 49.17%. To avoid the
excessive energy penalty associated with the heating of the
Ar, lower n_ Ar or a larger reactor aperture and concentration
system should be used in practice.

Radiation heat losses


The amount of loss of heat energy due to re-radiation from the Fig. 12 e Effect of TR on Qreradiation and
solar reactor associated with the solar thermochemical IOeIS % re  radiation losses.
water splitting cycle can be calculated as:

Qreradiation ¼ Qsolar  Qreactornet (26)


Opposite to this, Qcooler2 increases with the increase in the TR
Also, % re-radiation losses can be determined as:
as the heat energy that can be recovered from the solid FeO
Qreradiation will be higher if the thermal reduction is carried out at higher
% re  radiation losses ¼  100 (27)
Qsolar temperatures.

According to the simulation results presented in Fig. 12,


Rate of heat rejected to the surrounding by FeO oxidizer and
Qreradiation remain constant in the range of 30e37 kW with
cooler 3
respect to the increase in the TR. However, as the habsorption and
FeO generated via thermal reduction of FeSO4 is transferred to
Qsolar decreases with the increase in TR, % re  radiation losses
the FeO oxidizer and reacted with the combined stream of SO2
increases from 3.045 upto 5.90%, respectively.
and H2O at 473 K for the production of H2. By assuming 100%
oxidation of FeO producing FeSO4 and H2 via water splitting
Rate of heat rejected to the surrounding by cooler 1 and cooler 2
reaction, the rate of heat rejected to the surrounding by FeO
Gaseous (SO2, O2, and Ar) and solid (FeO) products generated
oxidizer is estimated as 118.43 kW according to equation (30).
during thermal reduction of FeSO4 exits the solar reactor and
further cooled down via passing through cooler 1 and cooler 2. _
QFeOoxidizer ¼ nDHj (30)
FeOþH2 OðgÞþSO2 ðgÞ@473 K/FeSO4 þH2 ðgÞ@473 K
The rate of heat rejected by cooler 1 and cooler 2 is given by:
H2 generated at 473 K via water splitting reaction is allowed
_
Qcooler1 ¼ nDHj (28) to pass through cooler 3 before entering the ideal fuel cell
SO2 ðgÞþ0:5O2 ðgÞþArðgÞ@TR /SO2 ðgÞþ0:5O2 ðgÞþArðgÞ@298 K

(operated at 298 K). According to equation (31), 5.035 kW of


_
Qcooler2 ¼ nDHj (29) heat is released by cooler 3 due to the cooling of H2 from 473 K
FeO@TR /FeO@473 K
to 298 K.
As per the results reported in Fig. 13, with the increase in
the TR from 1280 upto 1510 K, Qcooler1 reduces from 1135.52 kW _
Qcooler3 ¼ nDHj (31)
H2 ðgÞ@473 K/H2 ðgÞ@298 K
to 92.72 kW. This radical drop in the Qcooler1 is because of the
decrease in the required n_ Ar as the thermal reduction of FeSO4 Rate of entropy produced across the solar reactor, cooler 1, and
is carried out at higher temperatures. As the utilization of n_ Ar cooler 2
during the thermal reduction decreases, the heat energy that The rate of entropy produced across the solar reactor (during
can be recovered from the gaseous products also decline. thermal reduction of FeSO4), cooler 1 (during cooling of

Fig. 11 e Effect of TR and n_ Ar on Qsolar . Fig. 13 e Effect of TR on Qcooler1 and Qcooler2 .


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Rate of entropy produced across the FeO oxidizer and cooler 3


Similar to the previous section, this section is related to the
estimation of the rate of entropy produced across the FeO
oxidizer (during H2 generation via water splitting reaction)
and cooler 3 (during cooling of H2 from 473 to 298 K). The en-
tropies produced across the FeO oxidizer and cooler 3 are
calculated with the help of equations (35) and (36) and
observed to be equal to 0.010598 kW/K and 0.0035 kW/K.
 
QFeOoxidizer
s_ FeOoxidizer ¼
473
_
þ nDSj (35)
FeOþH2 OðgÞþSO2 ðgÞ@473 K/FeSO4 þH2 ðgÞ@473 K

Fig. 14 e Effect of TR on s_ reactor , s_ cooler1 , and s_ cooler2 .  


Qcooler3 _
s_ cooler3 ¼ þ nDSj H2 ðgÞ@473 K/H2 ðgÞ@298 K (36)
298

Rate of theoretical work performed and heat rejected by the


gaseous products), and cooler 2 (during cooling of solid prod- ideal fuel cell
ucts) are given by following equations: Solar thermochemical IOeIS water splitting cycle is completed
    with the addition of an ideal H2/O2 fuel cell with 100% work
Qsolar Qreradiation efficiency (assumption). This ideal fuel cell is added to the
s_ reactor ¼ þ
TR 473
cycle to extract the maximum work from the net H2 produced
_
þ nDSj (32)
FeSO4 þArðgÞ@473 K/FeOðsÞþSO2 ðgÞþ0:5O2 ðgÞþArðgÞ@TR by this process. The rate of theoretical work performed by the
ideal fuel cell is calculate by equation (37) and observed to be
 
Qcooler1 equal to 237.05 kW. Likewise, the rate of heat energy released
s_ cooler1 ¼
298 by the ideal fuel cell is determined as equal to 48.56 kW [ac-
_
þ nDSj (33) cording to equation (38)].
SO2 ðgÞþ0:5O2 ðgÞþArðgÞ@TR /SO2 ðgÞþ0:5O2 ðgÞþArðgÞ@298 K

̇
  WFCIdeal ¼ n DGjH2 ðgÞþ0:5O2 ðgÞ@298 K/H2 OðlÞ@298 K (37)
Qcooler2 _
s_ cooler2 ¼ þ nDSj FeO@TR /FeO@473 K (34)
473
̇
Fig. 14 represents the change in the rate of entropy pro- QFCIdeal ¼ ð298Þ  n DSjH2 ðgÞþ0:5O2 ðgÞ@298 K/H2 OðlÞ@298 K (38)
duced across the solar reactor, cooler 1, and cooler 2 as a
function of TR. According to the obtained simulation results, Process efficiency
s_ reactor decreases by 32.96% due to the increase in the TR from Cycle efficiency of the solar thermochemical IOeIS water
1280 upto 1510 K. Similarly, 93.79% reduction in s_ cooler1 is seen splitting process is defined as the ratio of theoretical work
with the similar increase in the TR. n_ Ar plays an integral role as performed by the ideal fuel cell to the solar energy input:
both s_ reactor and s_ cooler1 decreases until Ar dilution is no longer
WFCIdeal
required. As Ar dilution is not in the picture, s_ cooler2 increases hcycle ¼ (39)
Qsolar
by a factor of 1.489 as TR increases from 1280 to 1510 K.

Fig. 15 e Effect of TR on hcycle and hsolartofuel .


1648 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0

capable of achieving higher hcycle  34.09% as compared to the


Table 1 e hcycle and hsolartofuel of solar thermochemical
other thermochemical cycles if operated at and above 1410 K.
IOeIS water splitting cycle.
Furthermore, if the energy required for the heating of inert Ar is
TR (K) hcycle (%) hsolartofuel (%)
neglected, this cycle can attain maximum hcycle ¼ 44.83% at
Recuperation ¼ 0% lower temperatures of 1280 K.
1510 39.56 47.73
1410 34.09 41.11
Heat recuperation
1375 31.12 37.52
1340 23.54 28.40
The hcycle and hsolartofuel for the solar thermochemical IOeIS
1280 20.12 24.26 water splitting cycle can be enhanced further if the heat
Recuperation ¼ 10% rejected by the cooler 1, cooler 2, cooler 3, and FeO oxidizer is
1510 41.54 50.09 recuperated and utilized to operate this cycle. The total
1410 36.07 43.50 amount of heat that can be recuperated is given as:
1375 33.23 40.08
1340 25.22 30.42 Qrecuperable ¼ Qcooler1 þ Qcooler2 þ Qcooler3 þ QFeOoxidizer (42)
1280 23.59 28.45
Recuperation ¼ 25% Furthermore, the solar energy input required for the
1510 44.86 54.10 operation of this cycle after heat recuperation can be esti-
1410 39.52 47.66 mated as:
1375 37.02 44.65
1340 28.35 34.18 Qsolar; with recuperation ¼ Qsolar  ð% recuperationÞ  Qrecuperable (43)
1280 27.86 33.60
Recuperation ¼ 40% The hcycle and hsolartofuel after heat recuperation can be
1510 48.77 58.81 determined as:
1410 43.71 52.70
1375 41.79 50.39 WFCIdeal
hcycle ¼ (44)
1340 32.36 39.01 Qsolar;with recuperation
1280 36.21 43.67
Recuperation ¼ 50% HHVH2
1510 51.77 62.43 hsolartofuel ¼ (45)
Qsolar;with recuperation
1410 47.02 56.63
1375 45.71 55.12 Influence of heat recuperation on hcycle and hsolartofuel is
1340 35.72 43.07 listed in Table 1. Reported data indicate that as the heat
1280 45.26 54.58 recuperation increases, both hcycle and hsolartofuel increases
significantly. For instance, at TR ¼ 1280 K, the hcycle and
Furthermore, the solar-to-fuel energy conversion effi- hsolartofuel increases by 25.14% and 30.32% if 50% heat recu-
ciency of the solar thermochemical IOeIS water splitting peration is applied to the solar thermochemical IOeIS water
process is defined as the ratio of higher heating value (HHV) of splitting cycle.
the H2 produced to the solar energy input:
Verification
HHVH2
hsolartofuel ¼ (40) The exergy analysis performed for the solar thermochemical
Qsolar
IOeIS water splitting cycle was further verified by performing an
Where, energy balance and by evaluating the maximum available pro-
̇
cess efficiency from the total available work and from the total
HHVH2 ¼ n DHjH2 ðgÞþ0:5O2 ðgÞ@298 K/H2 OðlÞ@298 K (41) solar energy input [7]. The energy balance conducted for the
solar thermochemical IOeIS water splitting cycle confirms that
As per the HSC simulations, both hcycle and hsolartofuel in-
creases with the increase in TR. For instance, at 1280 K, hcycle is WFCIdeal ¼ Qsolar  ðQreradiation þ Qcooler1 þ Qcooler2 þ Qcooler3
equal to 20.12% and hsolartofuel is equal to 24.26%, and as the TR
þ QFeOoxidizer þ QFCIdeal Þ (46)
increases upto 1510 K, hcycle and hsolartofuel also enhanced upto
39.56% and 47.74% (Fig. 15). The energy balance at TR ¼ 1510 K, TS ¼ 473 K, and n_ Ar ¼ 0 mol/
According to previous studies, the maximum cycle efficiency s confirms the accuracy of the analysis as WFCIdeal ¼ 237.05 kW
reported for different thermochemical cycles are as follows: 29% calculated from Eq. (37) equals WFCIdeal determined from Eq. (46).
in case of ZnO/Zn cycle [7], 29.8% in case of SnO2/SnO cycle [11], The available work can be calculated as the sum of the
20.2% in case of ceria cycle [22], and 30% in case of Fe3O4/FeO work done by the ideal fuel cell, and the lost work due to
cycle [34]. It is worthy to note that the cycle efficiencies of all the irreversibility's in solar reactor, cooling units, and the FeO-
above mentioned thermochemical cycles were calculated by oxidizer. For the solar thermochemical IOeIS water splitting
neglecting the amount of energy required for heating the inert cycle, the maximum cycle efficiency was calculated by Eq. (47)
gas. The results obtained during the presented investigation and it was observed to be equal to the Carnot heat engine
indicate that solar thermochemical IOeIS water splitting cycle is operating between hot and cold temperature reservoirs.

WFCIdeal þ TS ðs_ reactor þ s_ cooler1 þ s_ cooler2 þ s_ cooler3 þ s_ FeOoxidizer Þ TS


hcycle;maximum ¼ ¼1 ¼ hcarnot (47)
Qsolar TR
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 6 3 9 e1 6 5 0 1649

For instance, at TR ¼ 1510 K, TS ¼ 473 K, and n_ Ar ¼ 0 mol/s, Qcooler1 heat rejected to the surrounding from cooler 1, kW
hcycle;maximum ¼ hcarnot ¼ 68.67%. Qcooler2 heat rejected to the surrounding from cooler 2, kW
Qcooler3 Heat rejected to the surrounding from cooler 3, kW
QFCIdeal heat rejected to the surrounding from ideal fuel cell,
Summary and conclusions kW
QFeOoxidizer heat rejected to the surrounding from FeO
Two-step solar thermochemical iron oxideeiron sulfate oxidizer, kW
(IOeIS) water splitting cycle for the production of H2 have been QFeSO4 reduction energy required for the thermal reduction of
thermodynamically investigated. Thermodynamic equilib- FeSO4, kW
rium calculations performed at 1 atm pressure and in absence Qheater1 energy required for heating of SO2, kW
of inert Ar indicate that the H2 production via water splitting Qheater2 energy required for production of steam, kW
reaction is feasible below 483 K and thermal reduction of Qheater3 energy required for heating of steam, kW
FeSO4 is possible above 1290 K. The change in the enthalpy Qreactornet net energy input required for the operation of IOeIS
and entropy for the water splitting reaction is observed to be cycle, kW
negative (indicating that this reaction is more feasible at lower Qreradiation radiation heat loss from the solar reactor, Kw
temperatures), whereas the variation in enthalpy and entropy Qrecuperable total amount of heat that can be recuperated, kW
associated with the thermal reduction of FeSO4 is observed as Qsolar solar energy input, kW
positive (confirming that this reaction is more feasible at Qsolar;with recuperation solar power input after heat recuperation,
higher temperatures). The TR required for the complete con- kW
version of FeSO4 into FeO, SO2, and O2 is observed to be TR thermal reduction temperature, K
decreased from 1510 to 1280 K with the increase in the n_ Ar TS water splitting temperature, K
from 0 to 30 mol/s. WFCIdeal work output of an ideal fuel cell, kW
The second law thermodynamic analysis indicate that the habsorption solar absorption efficiency
habsorption decreases by 2.86% with the increase in TR from 1280 hcarnot carnot efficiency
to 1510 K (at C ¼ 5000 suns) and increases by 26.53% with the hcycle cycle efficiency
increase in C from 1000 to 10,000 suns (at TR ¼ 1510 K). Simi- hcycle;maximum maximum cycle efficiency
larly, Qreactornet and Qsolar are observed as increased by 50.665% hsolartofuel solar to fuel energy conversion efficiency
and 49.17% with the decrease in the TR from 1510 to 1280 K. DG Gibbs free energy change, kJ/mol
The reason for this increase is the high energy requirement for DGWS Gibbs free energy change for water splitting reaction,
the heating of inert Ar. A decrease in the s_ reactor and s_ cooler1 is kJ/mol
realized until Ar dilution is no longer required. The achieve- DGTR Gibbs free energy change for thermal reduction
ment of maximum hcycle ¼ 39.56% and hsolartofuel ¼ 47.74% is reaction, kJ/mol
observed at higher TR ¼ 1510 K. At similar TR, increase in the DH enthalpy change, kJ/mol
hcycle and hsolartofuel upto 51.77% and 62.43% is possible by DHWS enthalpy change for water splitting reaction, kJ/mol
applying 50% heat recuperation. Furthermore, the hcycle and DHTR enthalpy change for thermal reduction reaction, kJ/
hsolartofuel of this cycle are higher as compared to other solar mol
thermochemical water splitting cycles. The results obtained DS entropy change, J/mol$K
provide a foundation for pursuing an experimental study for DSWS entropy change for water splitting reaction, J/mol$K
producing solar H2 via thermochemical IOeIS water splitting DSTR entropy change for thermal reduction reaction, J/
cycle. mol$K
s StefaneBoltzmann constant, 5.670  108 (W/m2$K4)
s_ cooler1 rate of entropy produced across cooler 1, kW/K
s_ cooler2 rate of entropy produced across cooler 2, kW/K
Acknowledgments s_ cooler3 rate of entropy produced across cooler 3, kW/K
s_ FeOoxidizer rate of entropy produced across FeO oxidizer, kW/
The authors gratefully acknowledge the financial support K
provided by the Qatar University internal grant QUUG-CENG- s_ reactor rate of entropy produced across the solar reactor,
CHE-13/14-4. kW/K

Nomenclature

C solar flux concentration ratio, suns references


CSP concentrated solar power
HHV higher heating value
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