You are on page 1of 11

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2

Available online at www.sciencedirect.com

ScienceDirect

journal homepage: www.elsevier.com/locate/he

Steam reforming of glycerol to hydrogen over ceria


promoted nickelealumina catalysts

Hundessa Dessalegn Demsash, Ratan Mohan*


Department of Chemical Engineering, Indian Institute of Technology Delhi, Hauz Khas, New Delhi 110016, India

article info abstract

Article history: Increased production of biodiesel in recent years has resulted in a surfeit of crude glycerol
Received 26 February 2016 as by-product. This oversupply has triggered efforts to valorize glycerol to clean fuels such
Received in revised form as hydrogen. In the present work, five kinds of nickelealumina and ceria promoted nickel
28 August 2016 ealumina catalysts of different nickel and ceria loadings were prepared by wet impreg-
Accepted 15 October 2016 nation method and tested for conversion of 30 wt.% glycerol in water. Characterization of
Available online 10 November 2016 fresh and spent catalysts were carried out with BET surface area, X-ray diffraction and
scanning electron microscopy techniques. The reaction was conducted at temperatures
Keywords: from 550  C to 800  C, atmospheric pressure and weight hourly space velocity of 6.8e17 h1.
Glycerol steam reforming Thermodynamic simulations were also made for theoretical estimates of conversion and
Hydrogen selectivity and for deciding suitable reaction conditions for experiments. Among the tested
Ceriaenickelealumina catalyst catalysts, 10Ni/Al2O3/5CeO2 was found to be the most efficient and stable for 16 h time on
Kinetic model stream. Complete conversion of glycerol and hydrogen selectivity of 85.7% was obtained
over this catalyst at 650  C, against 95.9% thermodynamic value. Kinetic study was also
done for this catalyst to get the reaction rate equation. Using power law model, the order of
reaction and activation energy were determined to be 0.45 and 62.91 kJ/mol respectively.
© 2016 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

sustainable [4,5]. Hydrogen is a clean and efficient fuel.


Introduction Industrially, it is produced nearly 90% from methane and 5%
from other hydrocarbons [6]. Therefore, its production from
Energy supply security, pollution reduction, and global renewable sources such as glycerol is a prudent option.
warming mitigation are strong arguments for reduced reli- Glycerol can be converted to hydrogen through a variety of
ance on fossil fuels use. With CO2 levels in air in excess reforming processes such as steam reforming, aqueous phase
400 ppm [1], substitute fuels are also needed for sustainability reforming, partial oxidation, autothermal reforming and dry
and climatic balance. In this context, biodiesel is an environ- reforming. It can also be converted to hydrogen by supercrit-
mentally friendly, biodegradable fuel [2]. However, for ical water gasification and pyrolysis. Hydrogen production
100 tons of biodiesel produced, 10 tons of glycerol is produced from glycerol has been reviewed by Adhikari et al. [7], Lin [5],
as byproduct. The current glycerol production has already Dou et al. [8], Silva et al. [9] and Schwengber et al. [10]. Among
exceeded market demand and given rise to disposal issues [3]. the reforming techniques, glycerol steam reforming has the
Hence glycerol valorization, to fuels like hydrogen, can lead to merit that it is a mature technique, it can be conveniently
reduction in production costs of biodiesel and make it conducted at atmospheric pressure and its operation does not

* Corresponding author.
E-mail address: ratan@chemical.iitd.ac.in (R. Mohan).
http://dx.doi.org/10.1016/j.ijhydene.2016.10.082
0360-3199/© 2016 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2 22733

involve sophisticated control. However, the need for an effi- of Co on Ni/Al2O3 in the temperature range 300e500  C, steam
cient commercial catalyst for this process is still there [11]. to glycerol molar ratio of 6:1 and WHSV 10 h1. They reported
In this regard, several catalysts with different support and hydrogen yield of 83.6% and stability of the catalyst for 8 h on
modifiers have been studied under different reaction condi- stream. Profeti et al. [31] also developed and evaluated Ni/
tions. Both noble and transition metal catalysts have been CeO2eAl2O3 catalysts doped with the noble metals (platinum,
used in glycerol steam reforming studies. Hirai et al. [12], palladium, ruthenium, iridium) at glycerol to water molar
Adhikari et al. [6], Zhang et al. [13], Doukkali et al. [14] and Wei ratio of 1:6, a flow rate of 2.5 cm3/h and temperature of 700  C.
et al. [15] have studied noble metal catalysts like ruthenium, The gaseous product distribution was reported to be similar
rhodium, palladium, platinum and iridium in their works, for all catalysts, 55e60% H2, 20% CO2, 15e25% CO and 25% CH4.
amongst others. On the other hand, Adhikari et al. [16], Iriondo Thus it is seen that several studies have been made on the
et al. [17], Cheng et al. [18], Dave and Pant [19], Sanchez and Niealumina/ceria catalysts and their performance. However,
Comelli [20,21] and Lin et al. [22] have used transition metal in view of its potential as an effective and less costly catalyst,
catalysts such as nickel, copper and doped nickel with copper there is need for further investigation on its activity and sta-
in their studies. In recent studies, use of Niealumina in bility over different Ni, ceria content and extended range of
combination with other metals or oxides such as Cu, Al, Co, reaction conditions. In the present work therefore experi-
Sn, Pd, K, Ca, Sr, Mg(II), MgO, B2O3, La2O3, as well as use of mental measurement of catalyst activity has been made for
CeO2, La2O3, ZrO2, SiO2 or their mix as support modifiers have different Ni, ceria loadings. A thermodynamic simulation
been investigated by Ebsish et al. [23], Dieuzeide et al. [24], analysis has been made to indicate suitable conditions for
Seung-hoon et al. [25], Dou et al. [26], Yurdakul et al. [27], study. Stability is also examined over a longer time period.
Bobadilla et al. [28], Papageridis et al. [29] and Zamzuri et al. Moreover, from engineering point of view kinetic model and
[30]. rate equation are needed for process calculations. A higher
In most of the studies, the preferred choice of catalyst weight hourly space velocity (WHSV) range has been studied
support is g-alumina due to its large surface area and thermal to keep mass transfer effects insignificant and get the kinetic
stability. In some cases, ceria is also used in addition to rate equation, not often reported in literature.
alumina. The noble metal catalysts demonstrate excellent
catalytic performance, including suppression of carbon for-
mation on the catalyst surface that results in higher catalyst Materials and methods
life and activity. However, the main difficulty with these cat-
alysts is the cost. As such, cheaper metallic catalysts such as Experimental
nickel (in some cases copper) that show good catalytic activity
are the subject of much research for glycerol steam reforming. Catalyst preparation
Among the transition metal catalysts, nickel is the most The nickelealumina catalysts used in this study are of 5, 10
studied active metal. Nickel has good activity for CeC, OeH, and 15 percent nickel loading by weight over g-alumina and
and CeH bond cleavage. It also catalyzes the wateregas-shift are represented as 5Ni/Al2O3, 10Ni/Al2O3, and 15Ni/Al2O3.
reaction involved in the steam reforming. Also, it is less These were prepared by wet impregnation techniques [32]. An
expensive and more abundant than noble metals. However, Ni aqueous solution of nickel nitrate hexahydrate
catalysts get deactivated during the steam reforming of (Ni(NO3)2$6H2O, 98% from SigmaeAldrich) was used as pre-
oxygenated hydrocarbons due to coke deposition. How to cursor of nickel for impregnation onto commercial g-Al2O3
subdue coke deposition to augment the catalytic stability is support (SigmaeAldrich). Likewise, CeO2 promoted nickel-
still a major concern. One of the ways to improve Niealumina ealumina catalysts with 5 and 10 percent loading of ceria by
catalyst properties and resistance to carbon/coke deposition is weight (10Ni/Al2O3/5CeO2 and 10Ni/Al2O3/10CeO2) were pre-
by modifying the support by rare earth oxides e.g. CeO2. Ceria pared by a two-step procedure. First same as above for Ni/
improves the catalytic activity of Ni/Al2O3 catalyst. Moreover, Al2O3, then impregnation of aqueous solution of Ce(N-
its basic character gives better redox delivery and storage of O3)3$6H2O (Jonhson Mathew Chemicals, India). After impreg-
lattice oxygen, by which water dissociation, methane nation, the catalysts were dried for 8 h at 125  C followed by
reforming, coke reduction, and water gas shift reaction can be calcination at 550  C for 5 h. Then the catalysts were crushed
promoted. and sieved to 95e130 mm size, for use in the reaction evalua-
Various authors have investigated different aspects of tion study.
ceria promoted nickelealumina catalysts. Iriondo et al. [17]
prepared and utilized Ni/Al2O3/CeO2 catalyst with different Catalyst characterization
ceria loadings at temperatures of 500e600  C and a WHSV of The surface areas and pore volumes of the prepared catalysts
7.7 h1. They reported complete glycerol conversion and the were determined by ASAP 2010 Micromeritics surface area
maximum hydrogen yield of 80.3%. However, stability was analyzer using adsorption with nitrogen at 196.15  C. X-Ray
observed up to 8 h on stream. Lin et al. [22] developed and diffraction (XRD) analysis of the calcined and powdered
tested 15Ni/10CeO2/Al2O3 catalyst in a packed bed and PdAg/ samples were carried out to examine crystal structure of
PSS membrane reactor for a range of steam to glycerol molar materials with Rigaku Miniflex 600 diffractometer. Measure-
ratios (3:1e9:1), WHSV (1.5e5 h1) and temperatures ments were made using Cu-Ka radiation operating at 30 kV
(450e800  C). Glycerol conversion of 96.7% and highest voltage, 40 mA current, 2 /min scanning rate and 1.54 Å. The
hydrogen yield of 5.82H2 moles per mole of glycerol were re- 2q diffraction angle ranged from 20 to 80 . For surface
ported. Sanchez and Comelli [24] studied the promoter effect morphological study of catalysts, Scanning Electron
22734 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2

Microscope (ZEISS EVO 50 SEM) was employed. Temperature is obtained, reaction products are analyzed to evaluate cata-
programmed oxidation (TPO) was carried out with TGA/DTA/ lytic activity. Products leaving the reactor are passed through
DSC (TA-Q600) instrument. a condenser which is supplied with ice-cold water as cooling
medium. Liquid and gaseous products are separated by a
Experimental set-up separating funnel. Non-condensable products and conden-
The catalytic steam reforming experiments were conducted in sates were analyzed by a gas chromatograph (NUCON Series
a fixed-bed quartz tubular reactor. Fig. 1 shows the schematic 5700), equipped with a thermal conductivity detector (TCD)
diagram of the experimental set-up. The quartz reactor tube is and a flame ionization detector (FID). The GC has two col-
10 mm i.d. and 500 mm long, but initial 150 mm is the pre- umns, a 2 m SS column packed with PORAPAKQ 80/100 mesh
heating zone while the next 250 mm is the main heating and a 30 m fused silica capillary column.
zone with the catalyst bed in it. The actual catalyst bed is
much smaller, 8e16 mm high, depending the loading (1 or 2 g Catalytic evaluations
catalyst, 95 mme130 mm pellet size). It is supported by ceramic Glycerol steam reforming experiments were carried out using
wool from above and below to minimize sintering. An electric the above experimental set-up. Catalyst screening tests were
furnace encloses the tube and supplies heat to both the zones. done by using the optimal conditions indicated by thermo-
It has a PID controller and an electronic temperature indicator dynamic analysis. The thermodynamic analysis is described
for accurate temperature measurement. 30 wt.% glycerol in more detail later. Reaction conditions studied were tem-
aqueous solution was prepared by mixing deionized distilled peratures 550  Ce800  C, atmospheric pressure and WHSV of
water (ultrapure and reagent grade, Organo Biotech Labs, 6.8 h1 to 17 h1. Subsequently the best performing catalyst
India) with glycerol (99.5%, SigmaeAldrich). The solution is was employed for characterization, stability and kinetic
fed to the reactor by a syringe pump (AKAS Terumax, India). studies as discussed in Sections 'Results and discussion' and
Argon (GC grade, Sigma Gases, India) is used as the carrier gas 'Reaction kinetic modelling'.
at a flow rate of 30 ml/min. Prior to reaction, the packed Glycerol conversion calculation for the experiments is
catalyst was pre-reduced insitu in 10% H2/argon at 550  C for based on carbon molar outflow of the gas products on a dry
2 h and then cooled down in argon gas flow. After steady state basis and the glycerol molar flow rate of feed to the reactor.

Fig. 1 e Laboratory set-up for glycerol steam reforming.


i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2 22735

During GC analysis and thermodynamic simulation, the only


70
significant dry gases observed are H2, CO2, CO and CH4 evolved
from the reactor along with argon carrier gas. Hence, reaction 60

Molar Composition ( % )
evaluation is based on these dry gas compositions as shown CH4
below. Molar flow rate of the dry gas was obtained from 50 CO
component mass balance. Conversion and selectivity calcu- CO2
lation formulae are as given below (Adhikari et al. [16], Dave 40 H2
and Pant [19]).
30
Fglycerol; in  Fglycerol; out
Glycerol conversion ð%Þ ¼  100 (1) 20
Fglycerol; in

10
FCH4; out
SCH4 ð%Þ ¼  100 (2)
FCH4; out þ FCO2; out þ FCO; out 0

FCO2; out 400 600 800 1000 1200


SCO2 ð%Þ ¼  100 (3)
FCH4; out þ FCO2; out þ FCO; out Temperature ( oC )

FCO; out Fig. 2 e Product composition versus temperature (Other


SCO ð%Þ ¼  100 (4) simulation parameters: atmospheric pressure, 30 wt.%
FCH4; out þ FCO2; out þ FCO; out
glycerol feed).
H2 moles produced
SH2 ð%Þ ¼
Carbon atoms in gaseous products
1 concentration. The concentrations of methane and carbon
  100 (5) dioxide were found to be decreasing with increasing temper-
Reforming ratio
ature. This is an implication of reverse water gas shift reaction
and carbon dioxide methanation which are favored at high
temperatures, consuming the hydrogen produced. Thus it is
Results and discussion seen that increasing temperature has positive effect on till
650  C but negative effect then onwards. The temperature
Thermodynamic simulation sensitivity analysis shows that carrying out the reforming
experiments between 550  C and 800  C is appropriate.
It is well-known that steam reforming of glycerol is strongly
endothermic and ideally it must be carried out at high tem- Glycerol to steam ratio
peratures, low pressure, and high steam to glycerol ratio to To see the effect of variation of steam to glycerol feed ratio on
achieve high conversion. However, what set of reaction con- the product compositions, feed ratio was varied from 10 wt.%
ditions favor maximum yield can be indicated by thermody- glycerol to 90 wt.%. The results are shown in Fig. 3. Lower
namic analysis [33e36]. Then appropriate selection of reaction glycerol weight percent than 10% was not considered because
conditions can be made for experiment. In this work, ther- this would imply, in practice, high cost for water vaporization;
modynamic analysis of glycerol steam reforming was done
using Aspen plus™ simulator. The procedure available in the
subroutine RGIBBS was used to determine the thermody-
namic equilibrium compositions of each species present.
0.3
SoaveeRedlicheKwong model was chosen as the equation of
70
state to correct the ideal Gibbs energy values. The effect of
operating parameters such as temperature and steam-to- 60 H2
Molar Composition (%)
Molar Composition (%)

glycerol feed ratio on hydrogen production and product CO


50 CO2 0.2
composition were evaluated.
Glycerol
40
CH4
Effect of temperature
30
The effect of temperature variation on product composition is
0.1
shown in Fig. 2. During this temperature sensitivity analysis, 20
other parameters were held constant (30 wt.% glycerol feed
10
ratio and 1 atm pressure). As seen from the figure, the amount
of hydrogen produced appreciably increases with the increase 0
0.0
of temperature from 300  C to 650  C. This is primarily 20 40 60 80
attributed to the thermal decomposition of glycerol and steam
Glycerol in the Feed (Wt.%)
reforming of methane which are the main reactions of glyc-
erol steam reforming producing hydrogen under strongly Fig. 3 e The effect of variation of glycerol to water feed ratio
endothermic condition. Further increase of temperature from on product composition (Other simulation parameters:
650  C to 1200  C results in a slight reduction of hydrogen atmospheric pressure, temperature 650  C).
22736 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2

otherwise for lower concentration of glycerol in the feed the alumina), the presence of these crystallites are good for
hydrogen produced is higher. catalysis. In the spent 10Ni/Al2O3, coke peak was observed at
In the glycerol feed range from 10 to 30 wt.%, product mole 26 indicating that there is more coking tendency with the
percent of hydrogen does not change much. Beyond 30 wt.% nickel over alumina support compared to ceria promoted
hydrogen concentration decreases more. CO2 also shows a nickelealumina. It may be noted that crystalline Ni with
near uniform decrease. On the other hand CO, CH4, and even characteristic reflections at 2q angles of 44.2 , 51.9 , and 76.1
unreacted glycerol after 50 wt.%, increase. Hence, it was (PDF: 010870712) and NiO were detected in the spent catalysts
decided to carry out the reforming experiments at 30 wt.% but Ni species was not detected in the fresh catalysts [38]. This
glycerol in the feed. was because characterizations of fresh catalysts were carried
out without reduction while the spent catalysts were reduced
Catalyst characterization insitu with hydrogen before testing, in which case NiO gets
converted to Ni metal.
Surface area, pore size
Table 1 shows the results of the BET (Brunauer, Emmett and Scanning electron microscopy (SEM) images
Teller) surface area analysis of the support and the promoter. Further characterization of fresh and spent 10Ni/Al2O3/5CeO2
Impregnation of Ni and CeO2 as a promoter on g-Al2O3 de- and 10Ni/Al2O3 catalysts were done by Scanning Electron Mi-
creases the surface area and pore volume of the catalysts. This croscopy for morphological investigation at 10,000 magnifi-
is due to the blockage of the pores during impregnation by cation. The results are shown in Fig. 5. Fig. 5a shows fresh
active metal and modifier. Despite the reduction, the available ceria promoted nickelealumina while Fig. 5b shows the spent
surface area is still sufficient for catalysis, in agreement with one of the same. Fig. 5c and d shows the un-promoted nick-
literature [17,32] and showing the adequacy of the preparation elealumina, fresh and spent catalysts respectively. Spent
method. 10Ni/Al2O3 (Fig. 5d) shows notable morphological change. The
hair-like structure observed is due to strong coke/carbon
The X-ray diffraction (XRD) pattern deposition on the surface of spent catalyst. But the ceria
The XRD patterns of fresh and spent nickelealumina and ceria promoted spent catalyst (10Ni/Al2O3/5CeO2) showed no sig-
promoted nickelealumina (10Ni/Al2O3 and 10Ni/Al2O3/5CeO2) nificant morphological change. This suggests that the ceria
catalysts are shown in Fig. 4. XRD characterization as well as modified nickelealumina has better anti-coking attribute
the SEM, TPO and stability tests, were done for these two than the bare nickelealumina catalyst. The anti-coking attri-
catalysts only as 10Ni/Al2O3/5CeO2 was found to be the best bute of 10Ni/Al2O3/5CeO2 catalyst is further confirmed by
and 10Ni/Al2O3 is its non-ceria version. Identification of the temperature programmed oxidation experiments.
best catalyst is discussed later in Section 'Performance
evaluation of catalysts'. Peak matching is carried out using Temperature programmed oxidation
X'pert HighScore Plus software for each species. It is observed Carbon deposited on the surface of the spent catalysts was
that all XRD patterns show several sharp peaks, indicative of measured by temperature programmed oxidation experi-
the crystallite structure formations in the calcined catalysts. ments on a thermogravimetric analysis (TGA) instrument by
In all samples, well defined reflections at 2q angles of 32.0 , derivative weight loss. The percentage weight loss between
37.4 , 45.9 , 61.7 , and 66.7 were observed and can be ascribed 400  C and 800  C is shown in Fig. 6. As can be seen in the
to the crystalline Al2O3 with a cubic structure (Powder figure, the deposited carbon began to be oxidized at 510  C
Diffraction File (PDF): 01-074-2206). The crystalline phases of onwards. The maximum carbon oxidation rate occurred at
NiO were observed at 37.2 , 43.3 , 62.9 and 75.6 (PDF: 01-078- around 630  C and 680  C for 10Ni/Al2O3 and 10Ni/Al2O3/5CeO2
0643) for both 10Ni/Al2O3 and 10Ni/Al2O3/5CeO2 fresh and respectively.
spent catalysts, as can be seen from Fig. 4aed [37]. There is The TPO profiles were analysed by Gaussian method of
weak appearance of peaks of NiO in diffractograms of ceria peak fitting and the fitted curves were de-convoluted to get
promoted catalyst suggesting fine dispersion. No CeO2 peak individual peaks as shown in Fig. 6. There is a relatively weak
observed in ceria promoted catalysts is attributed to better band at lower temperatures (567, 586  C) in Fig. 6a for spent Ni/
dispersion of ceria over the alumina support due to the low Al2O3 catalyst and a major peak at 627  C. The peaks at low
concentration of ceria. The stoichiometric nickel aluminate temperature are attributed to whisker like coke deposited on
crystallites (NiAl2O4) were observed at 32 , 37 , 45 and 66 the catalyst, same also observed in SEM diagram, Fig. 5d for
[24,28]. Since it has spinel structure (similar to gamma spent 10Ni/Al2O3. High temperature peak at 627  C is attrib-
uted to pyrolytic coke, indicative of monatomic and polymeric
coke adsorbed on the Nickel metal. This kind of coke encap-
sulates the active nickel site and blocks the accessibility to
Table 1 e BET surface area, pore volume, and pore further reaction. These carbonaceous deposits decrease the
diameter. ability to convert glycerol to H2 and increase both CO and CH4
Catalysts BET surface Pore volume Average pore [20,39], seen in Fig. 9b. For CeO2 promoted catalyst, the low
area (m2/g) (cc/g) diameter (Å) temperature peaks are absent. Again same can be observed in
10Ni/Al2O3/5CeO2 112 0.50 64 SEM image (Fig. 5b) showing no apparent morphological
10Ni/Al2O3 122 0.56 64 changes. The relative intensity of the peak at 627  C in the
10Ni/Al2O3/10CeO2 104 0.49 66 Fig. 6b is very small compared to that of 10Ni/Al2O3 catalyst.
g-Al2O3 200 0.6 70
The major peak observed in ceria doped catalyst is at 685  C,
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2 22737

Fig. 4 e XRD patterns of fresh and spent catalysts: (a) fresh 10Ni/Al2O3; (b) 10Ni/Al2O3/5CeO2; (c) spent 10Ni/Al2O3; (d) spent
10Ni/Al2O3/5CeO2.

Fig. 5 e SEM image of catalysts: (a) fresh 10Ni/Al2O3/5CeO2 (b) spent 10Ni/Al2O3/5CeO2 (c) fresh 10Ni/Al2O3 (d) spent 10Ni/
Al2O3.

indicative of coke formed with different graphitization degree Performance evaluation of catalysts
[40], which does not block the active sites.
Carbon deposition on the two catalysts was determined. In all the experiments, data were taken after one hour at
The derivative percentage weight loss during TPO experiment steady state. The data reported are averaged over three runs
and the results of carbon balance are compared in Table 2. for reproducibility. As already mentioned, 30 wt.% glycerol in
Assuming steady state, material balance was done in terms of water was used as feed in the experiments. For the catalysts
carbon atom, using molar flow rates of glycerol feed, gylcerol developed and tested, selectivity of hydrogen and conversion
out, and the products carbon monoxide, carbon dioxide, of glycerol were determined and are presented in Figs. 7 and 8.
methane and coke in the form of carbon. Stability tests were done for only two of the catalysts, 10Ni/
The result shows that ceria modified catalyst (10Ni/Al2O3/ Al2O3/5CeO2 (the best) and its without ceria version, 10Ni/
5CeO2) suppresses carbon deposition to 0.141 mg C/g cat Al2O3. Catalyst activity and stability are discussed.
against 0.237 mg C/g for Niealumina catalyst. This notable
difference in coking is a clear indication that incorporation of Effect of nickel loading and ceria as a promoter
ceria in nickelealumina catalyst results in reduced coking Fig. 7 shows the selectivity of hydrogen vs temperature vari-
tendency. ation for the five catalysts as well the thermodynamic values.
22738 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2

Fig. 6 e Temperature programmed oxidation of spent catalysts.

to 10% ceria caused a decline. Overall, hydrogen selectivity


Table 2 e Experimental and theoretical coke varied from 49.5% for 5Ni/Al2O3 at 550  C to 85.7% for 10Ni/
determination. Al2O3/5CeO2 at 650  C. The experimental selectivity trend with
Catalysts Coke determination temperature is similar to the thermodynamic variation, as
(mg C/g cat.) also seen in the figure.
TPO Carbon balance Conversion results for the catalysts are shown in Fig. 8.
Conversion ranged from 74.1% (5Ni/Al2O3, 550  C) to 100%
10Ni/Al2O3 0.237 0.241
(10Ni/Al2O3/5CeO2, 550  C). In fact, for the latter catalyst
10Ni/Al2O3/5CeO2 0.141 0.153
complete conversion of glycerol was attained at all tempera-
tures. Among the tested catalysts thus, 10Ni/Al2O3/5CeO2
Selectivity is seen to increase with increase in nickel content showed the highest catalytic activity. Even at a lower tem-
from 5 to 10 percent in Ni/Al2O3. However, further increase to perature of 550  C, this catalyst gave complete conversion but
15%, results in a decline of selectivity. Similarly incorporation a lower selectivity, about 74%. Higher loading of both nickel
of 5% ceria to 10Ni/Al2O3 increased the selectivity, but increase (>10%) and ceria (>5%) affect the performance adversely. This
is an indication of aggregation of crystals that reduces the
dispersion and results in reduced catalytic activity [41].

90
Catalyst stability tests
Fig. 9a and b shows catalyst stability results for 10Ni/Al2O3/
80 5CeO2 and 10Ni/Al2O3 respectively. H2 selectivity and exit
H2 Selectivity (%)

molar compositions of CO, CH4 and CO2 are almost same for
16 h TOS (Time on Stream, i.e. total run-time) for 10Ni/Al2O3/
70
5CeO2. This implies that there is no significant deactivation of
the catalyst over this time. On the other hand, deactivation of
60 10Ni/Al2O3 catalyst was observed after 7e8 h TOS. Improved
resistance to deactivation of the ceria modified nickel-
50 ealumina compared to bare nickelealumina is also reported
5Ni/Al O 15Ni/Al O
10Ni/Al O 10Ni/Al O /10CeO by Iriondo et al. [17] (in their case for 13 wt.% Ni loading) up to
10Ni/Al O /5CeO Thermodynamic Simulation 8 h on stream; in the present case 10Ni/Al2O3/5CeO2 catalyst
40 was found to be stable for 16 h TOS.
550 600 650 700 750 800
Better stability of 10Ni/Al2O3/5CeO2 may be attributed to
Temperature(oC) enhancement of dissociation of steam by ceria
(CeO2x þ H2 O/CeO2 þ xH2 ) and acceleration of the reaction of
Fig. 7 e Thermodynamic and experimental selectivity of H2
steam with adsorbed species on nickel. Ceria is able to donate
for different catalysts (Reaction conditions: atmospheric
its oxygen for the removal of carbon monoxide
pressure, WHSV 12 h¡1, 30 wt.% glycerol).
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2 22739

110
5Ni/Al O 10Ni/Al O
15Ni/Al O 10Ni/Al O /5CeO
105
Thermodynamic 10Ni/Al O /10CeO

100

Conversion (%)
95

90

85

80

75

70
550 600 650 700 750 800
Temperature(oC)

Fig. 8 e Glycerol conversion versus temperature for different catalysts (Reaction conditions: atmospheric pressure, WHSV
12 h¡1, 30 wt.% glycerol).

Fig. 9 e Product molar composition over different run times: a) 10Ni/Al2O3/5CeO2. b) 10Ni/Al2O3 (Reaction conditions:
Temperature 650  C; WHSV 12 h¡1, 30 wt.% glycerol feed).

(CeO2 þ xCO/CeO2x þ Co2 ) and hydrocarbons such as to acetate, finally to CO2, i.e. inhibiting the formation of CH4.
methane (CeO2 þ Hydrocarbons/CeO2x þ ðCO; CO2 ; H2 O; H2 Þ) in The inhibition effect of CeO2 to form carbonaceous deposits by
the oxygen-deficient atmosphere. Even after loss of oxygen enhancing the hydration of the support and its capacity to
from its lattice and the consequent formation of a large store and release of oxygen is well documented [20,42e45].
number of oxygen vacancies, ceria retains its fluorite crystal Reasons for better activity and stability of ceria promoted
structure (Lin et al. [22]). This also facilitates rapid and com- nickelealumina catalysts have also been discussed earlier
plete refilling of oxygen vacancies upon exposure to steam, with XRD and SEM characterizations and with TPO results.
with recovery of ceria.
The enhanced performance of ceria promoted catalysts is
also explained by steam reforming pathway, through the Table 3 e Conversion versus weight hourly space velocity
synergistic effect of NieCeO2 in ethanol steam reforming, Xu (WHSV).
et al. [42]. They showed that acetate or ethoxy groups form on WHSV (h1) Conversion (%)
the nickel surface, which are precursors to coke formation. On
95 mm pellets 130 mm pellets 130 mm pellets
nickel surface under waterless environment, these groups 1 g loading 1 g loading 2 g loading
favours the formation of carbon in a relative short time, where
6.8 100 99.8 99.9
as in water rich environment, carbon accumulation is very
10.2 88.2 88.0 88.0
slow. When ceria is added as a promoter, Ce(III) sites on ceria 13.6 82.1 82.2 81.8
dissociate the water forming the surface OH groups. In pres- 17.0 65.2 65.0 64.8
ence these OH group, ceria promotes the oxidation of ethoxy
Reaction conditions: Temperature 550  C; TOS ¼ 5 h.
22740 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2

Fig. 10 e a) Glycerol conversion versus Wcat/FAo. b) Reaction constant versus temperature.

rate, power law and the plug flow reactor design equation
Reaction kinetic modelling were used, given in Eqs. (8) and (9).
 
Mass transfer considerations E
rgly ¼ ko exp  Cn (8)
RT gly
To avoid falsified kinetics, the intrusion of mass transfer
resistance has to be excluded [46]. By varying the feed rates, dXgly
rgly ¼   (9)
external mass transfer resistance-free regime was deter-
d FWgly;in
cat:

mined with constant space-time Wcat/FAO (catalyst weight to


molar flow of the reactor feed) and constant catalyst size. The The constants k0 , n and E are frequency factor, order of
results are shown in Table 3. The conversion of glycerol reaction and the activation energy respectively. Since excess
remained constant at different space-times, which indicates steam was used, glycerol is assumed to be the limiting
the absence of external diffusional resistance in the range of reactant.
the feed flow rates chosen. Additional runs were done to Using differential method, from the slope of the plot of
examine the intraparticle diffusional limitations by varying glycerol conversion versus Wcat/FAo, reaction rates were
the catalyst pellet size. computed at three different temperatures (Fig. 10a). Then
From Table 3, it may be seen that no significant change in Arrhenius plot (Fig. 10b) is drawn and used to determine
conversion occurs either with pellet size or with loading activation energy. From regression analysis, reaction constant
(catalyst bed height). This is implies negligible intraparticle and order of reaction were evaluated as shown in Table 4.
diffusional resistance, in the range investigated (pellet size Order of reaction with respect to glycerol and activation en-
95 mm130 mm). ergy were determined to be 0.45 and 62.91 kJ/mol respectively
with a coefficient of regression of 0.99.
Reaction order and rate constants

It is not only important to avoid mass transfer resistance but Conclusions


also necessary to obtain kinetic data in the absence of fluid
channeling and back-mixing. To attain this condition (plug In this work, glycerol steam reforming over nickelealumina
flow), the ratio of the internal diameter of the tube to the and ceria promoted nickelealumina catalysts has been stud-
diameter of the pellet (dt/Dp) should be greater than 10 and ied. Five catalysts of different nickel and ceria loadings (5, 10,
that of bed height to diameter of the pellet (Lbed/Dp) should be 15 wt.% Ni and 5, 10 wt.% ceria) were developed and tested in a
>50 [47]. In the present study, these are 76.9 and 61.5 respec- continuous flow packed bed reactor. Incorporation of ceria as
tively. After absence of mass transfer intrusion and plug flow a promoter was found to give better results at lower loading of
conditions were ensured, a kinetic study was done. For kinetic 5 wt.%; for higher ceria loading of 10 wt.% the results were not
modeling, multiple runs at 550  C, 600  C and 650  C with as good. Likewise 10 wt.% loading of Ni was better. Amongst
different WHSV were conducted. For evaluation of reaction the five catalysts experimented upon, 10Ni/Al2O3/5CeO2 was
seen to give best results in terms of activity and stability.
Highest H2 selectivity of 85.7% at 650  C was obtained with this
Table 4 e Reaction constant and reaction order at catalyst, against 95.9% thermodynamic value. The catalyst
different temperatures.
was observed to be stable for 16 h time on stream. XRD, SEM
T (K) 1/T (1/K) k (kmol1n/ ln k n R2 and temperature programmed oxidation characterizations
(h1n Kg cat.)
were done for the fresh and spent 10Ni/Al2O3/5CeO2 and 10Ni/
923 0.0010834 0.1430 1.9445 0.450 0.99 Al2O3 catalysts, which revealed that 10Ni/Al2O3/5CeO2 showed
873 0.0011455 0.0914 2.3925 0.451 the lowest coking activity. Finally a kinetic study was also
823 0.0012151 0.0529 2.9403 0.449
made for 10Ni/Al2O3/5CeO2 using WHSV of 6.8e17 h1. From
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2 22741

the data, kinetic model was obtained using power law. Order [16] Adhikari S, Fernando SD, Haryanto A. Kinetics and reactor
of reaction with respect to glycerol and activation energy were modeling of hydrogen production from glycerol via steam
determined to be 0.45 and 62.91 kJ/mol respectively. reforming process over Ni/CeO2 catalysts. Chem Eng
Technol 2009;32:541e7.
[17] Iriondo A, Barrio VL, Cambra JF, Arias PL, Guemez MB,
Sanchez-Sanchez MC, et al. Glycerol steam reforming over Ni
catalysts supported on ceria and ceria-promoted alumina.
Acknowledgements Int J Hydrogen Energy 2010;35:11622e33.
[18] Cheng CK, Foo SY, Adesina AA. Steam reforming of glycerol
This work was carried out as part of the Ph.D. research pro- over Ni/Al2O3 catalyst. Catal Today 2011;178:25e33.
[19] Dave CD, Pant KK. Renewable hydrogen generation by steam
gram of Mr. Hundessa D. Demsash at the Indian Institute of
reforming of glycerol over zirconia promoted ceria supported
Technology Delhi, Department of Chemical Engineering. No
catalyst. Renew Energy 2011;36:3195e202.
external funding was involved. [20] Sanchez EA, Comelli RA. Hydrogen by glycerol steam
reforming on a nickelealumina catalyst: deactivation
processes and regeneration. Int J Hydrogen Energy
2012;37:14740e6.
references
[21] Sanchez EA, Comelli RA. Hydrogen production by glycerol
steam-reforming over nickel and nickelecobalt impregnated
on alumina. Int J Hydrogen Energy 2014;39:8650e5.
[1] NASA. Climate change: vital signs of the planet: carbon [22] Lin K-H, Lin W-H, Hsiao C-H, Chang H-F, Chang AC-C.
dioxide. 2014. http://climate.nasa.gov/vital-signs/carbon- Hydrogen production in steam reforming of glycerol by
dioxide/ [Accessed 26 September 2015]. conventional and membrane reactors. Int J Hydrogen Energy
[2] Talebian-Kiakalaieh A, Amin NAS, Hezaveh H. Glycerol for 2012;37:13770e6.
renewable acrolein production by catalytic dehydration. [23] Ebshish A, Yaakob Z, Narayanan B, Bshish A, Wan Daud WR.
Renew Sustain Energy Rev 2014;40:28e59. Steam reforming of glycerol over Ni supported alumina
[3] Katryniok B, Paul S, Dumeignil F. Recent developments in the xerogel for hydrogen production. Energy Procedia
field of catalytic dehydration of glycerol to acrolein. ACS 2012;18:552e9.
Catal 2013;3:1819e34. [24] Dieuzeide ML, Jobbagy M, Amadeo N. Glycerol steam
[4] Ayoub M, Abdullah AZ. Critical review on the current reforming over Ni/g-Al2O3 catalysts, modified with Mg(II).
scenario and significance of crude glycerol resulting from Effect of Mg (II) content. Catal Today 2013;213:50e7.
biodiesel industry towards more sustainable renewable [25] Seung-hoon K, Jae-suna J, Eun-hyeoka Y, Kwan-Young L,
energy industry. Renew Sustain Energy Rev 2012;16:2671e86. Ju MD. Hydrogen production by steam reforming of biomass-
[5] Lin YC. Catalytic valorization of glycerol to hydrogen and derived glycerol over Ni-based catalysts. Catal Today
syngas. Int J Hydrogen Energy 2013;38:2678e700. 2014;228:145e51.
[6] Adhikari S, Fernando S, Haryanto A. Production of hydrogen [26] Dou B, Wang C, Song Y, Chen H, Xu Y. Activity of NieCueAl
by steam reforming of glycerin over alumina-supported based catalyst for renewable hydrogen production from steam
metal catalysts. Catal Today 2007;129:355e64. reforming of glycerol. Energy Convers Manag 2014;78:253e9.
[7] Adhikari S, Fernando SD, Haryanto A. Hydrogen production [27] Yurdakul M, Ayas N, Bizkarra K, Doukkali MEl, Cambra JF.
from glycerol: an update. Energy Convers Manag Preparation of Ni-based catalysts to produce hydrogen from
2009;50:2600e4. glycerol by steam reforming process. Int J Hydrogen Energy
[8] Dou B, Song Y, Wang C, Chen H, Xu Y. Hydrogen production 2016;41:8084e91.
from catalytic steam reforming of biodiesel byproduct 
[28] Bobadilla LF, Penkova A, Alvarez A, Domı́nguez MI, Romero-
glycerol: issues and challenges. Renew Sustain Energy Rev Sarria F, Centeno MA, et al. Glycerol steam reforming on
2014;30:950e60. bimetallic NiSn/CeO2eMgOeAl2O3 catalysts: influence of
[9] Silva JM, Soria MA, Madeira LM. Challenges and strategies for the support, reaction parameters and deactivation/
optimization of glycerol steam reforming process. Renew regeneration processes. Appl Catal A Gen 2015;492:38e47.
Sustain Energy Rev 2015;42:1187e213. (a)Bobadilla LF, Romero-Sarria F, Centeno MA, Odriozola JA.
[10] Schwengber A, Alves HJ, Schaffner RA, daSilva FA, Promoting effect of Sn on supported Ni catalyst during steam
Sequinel R, Bach VR, et al. Overview of glycerol reforming for reforming of glycerol. Int J Hydrogen Energy 2016;41:9234e44.
hydrogen production. Renew Sustain Energy Rev [29] Papageridis KN, Siakavelas G, Charisiou ND, Avraam DG,
2016;58:259e66. Tzounis L, Kousi K, et al. Comparative study of Ni, Co, Cu
[11] Subramani V, Basile A, Veziroglu TN. Compendium of supported on g-alumina catalysts for hydrogen production
hydrogen energy. In: Hydrogen production and purification, via the glycerol steam reforming reaction. Fuel Process
vol. 1. Woodhead Publishing; 2015. Technol 2016;152:156e75.
[12] Hirai T, Ikenaga NO, Miyake T, Suzuki T. Production of [30] Zamzuri NH, Mat R, Amin NAS, Talebian-Kiakalaieh A.
hydrogen by steam reforming of glycerin on ruthenium Hydrogen production from catalytic steam reforming of
catalyst. Energy Fuels 2005;19:1761e2. glycerol over various supported nickel catalysts. Int J
[13] Zhang B, Tang X, Li Y, Xu Y, Shen W. Hydrogen production Hydrogen Energy 2016. http://dx.doi.org/10.1016/
from steam reforming of ethanol and glycerol over ceria- j.ijhydene.2016.05.084. In press.
supported metal catalysts. Int J Hydrogen Energy [31] Profeti LPR, Ticianelli EA, Assaf EM. Production of hydrogen
2007;32:2367e73. via steam reforming of biofuels on Ni/CeO2-Al2O3 catalysts
[14] Doukkali ME, Iriondo A, Arias PL, Cambra JF, Gandarias I, promoted by noble metals. Int J Hydrogen Energy
Barrio VL. Bioethanol/glycerol mixture steam reforming over 2009;34(12):5049e60.
Pt and PtNi supported on lanthana ceria doped alumina [32] Regalbuto J. Catalyst preparation: science and engineering. Ed
catalysts. Int J Hydrogen Energy 2012;37:8298e309. by John R. Regalbuto. Taylor & Francis; 2007 (CRC Press, 2015).
[15] Wei Z, Karim AM, Li Y, King DL, Wang Y. Elucidation of the [33] Adhikari S, Fernando S, Gwaltney SR, Filip To SD, Mark
roles of Re in steam reforming of glycerol over PteRe/C Bricka R, Steele PH, et al. A thermodynamic analysis of
catalysts. J Catal 2015;322:49e59.
22742 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 1 ( 2 0 1 6 ) 2 2 7 3 2 e2 2 7 4 2

hydrogen production by steam reforming of glycerol. Int J [40] He Z, Yang M, Wang X, Zhao Z, Duan A. Effect of the
Hydrogen Energy 2007;32:2875e80. transition metal oxide supports on hydrogen production
[34] Wang H, Wang X, Li M, Li S, Wang S, Ma X. Thermodynamic from bio-ethanol reforming. Catal Today 2012;194:2e8.
analysis of hydrogen production from glycerol autothermal [41] Thyssen VV, Maia TA, Assaf EM. Ni supported on La2O3-SiO2
reforming. Int J Hydrogen Energy 2009;34:5683e90. used to catalyze glycerol steam reforming. Fuel
[35] Chen H, Ding Y, Cong NT, Dou B, Dupont V, Ghadiri M, et al. A 2013;105:358e63.
comparative study on hydrogen production from steam- [42] Xu W, Liu Z, Johnston-Peck AC, Senanayake SD, Zhou G,
glycerol reforming: thermodynamics and experimental. Stacchiola D, et al. Steam reforming of ethanol on Ni/CeO2:
Renew Energy 2011;36:779e88. reaction pathway and interaction between Ni and the CeO2
[36] Demsash HD, Mohan R. The thermodynamic analysis of support. ACS Catal 2013;3:975e84.
hydrogen production from glycerol steam reforming. In: [43] Kim P, Kim Y, Kim H, Song IK, Yi J. Synthesis and
Mishra GC, Yadav SK, editors. Energy Res. Environ. Manag. characterization of mesoporous alumina with nickel
An Innov. Approach. New Delhi: Krishi Sanskriti incorporated for use in the partial oxidation of methane into
Publications; 2015. p. 16e25. synthesis gas. Appl Catal A Gen 2004;272:157e66.
[37] Calles JA, Carrero A, Vizcaı́no AJ, Garcı́a-Moreno L. Hydrogen [44] Zhang B, Tang X, Li Y, Cai W, Xu Y, Shen W. Steam reforming
production by glycerol steam reforming over SBA-15- of bio-ethanol for the production of hydrogen over ceria-
supported nickel catalysts: effect of alkaline earth promoters supported Co, Ir and Ni catalysts. Catal Commun
on activity and stability. Catal Today 2014;227:198e206. 2006;7(6):367e72.
[38] Gallegos-Sua rez E, Guerrero-Ruiz A, Ferna  ndez-Garcı́a M, [45] Srisiriwat N, Therdthianwong S, Therdthianwong A.
Rodrı́guez-Ramos I, Kubacka A. Efficient and stable NieCe Oxidative steam reforming of ethanol over Ni/Al2O3
glycerol reforming catalysts: Chemical imaging using X-ray catalysts promoted by CeO2, ZrO2 and CeO2eZrO2. Int J
electron and scanning transmission microscopy. Appl Catal Hydrogen Energy 2009;34(5):2224e34.
B Environ 2015;165:139e48. [46] Fogler HS. Elements of chemical reaction engineering. 4th ed.
[39] Silverwood IP, Hamilton NG, Staniforth JZ, Laycock CJ, Prentice Hall; 2006.
Parker SF, Ormerod RM, et al. Persistent species formed [47] Froment GF, Bischoff KB, Wilde JD. . Chemical reactor
during the carbon dioxide reforming of methane over a analysis and design. 3rd ed. John Wiley and Sons, Inc; 2011.
nickelealumina catalyst. Catal Today 2010;155:319e25.

You might also like