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Article history: Catalytic steam reforming of bio-oil is a promising process for producing hydrogen in
Received 31 October 2007 a sustainable environmentally friendly way that can improve the utilization of local
Received in revised form resources (natural sources or wastes). However, there remain drawbacks such as coke
11 April 2008 formation that produce operational problems and deactivation of the catalysts. Coprecipi-
Accepted 3 May 2008 tated Ni/Al catalysts are here used in a fluidized bed for reforming at 650 C of acetic acid as
Available online 12 August 2008 a model compound of bio-oil–aqueous fraction. Different strategies are applied in order to
study their effects on the catalytic steam reforming process: modification of the catalyst by
Keywords: increasing the calcination temperature or adding promoters such as calcium. The addition
Steam reforming of small quantities of oxygen is also tested resulting in an optimum percentage to achieve
Acetic acid a high carbon conversion process with less coke and without a hydrogen yield penalty
Pyrolysis liquids production. The results for catalytic steam reforming are compared with other ones
Oxygen addition from literature.
Fluidized bed ª 2008 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights
Nickel catalyst reserved.
* Corresponding author. Tel.: þ34 976 762194; fax: þ34 976 761879.
E-mail address: luciag@unizar.es (L. Garcia).
0360-3199/$ – see front matter ª 2008 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2008.05.023
4388 international journal of hydrogen energy 33 (2008) 4387–4396
oligomeric materials emulsified with water, an aqueous frac- metal dispersion as the metal loading increased. Bimbela
tion is separated in order to achieve a higher stability of pyrol- et al. [22] worked with coprecipitated Ni/Al catalysts with
ysis liquids. The aqueous phase contains some organic different nickel contents in HAc steam reforming (23, 28 and
compounds such as acids, alcohols, aldehydes, ketones and 33% atomic ratio Ni/(Ni þ Al)) and reported that the highest
sugars. The ligninic fraction, insoluble in water, can be used hydrogen yield was obtained using 28% nickel content. In
to produce highly valued fine chemicals [12], such as phenolic this work this has been the nickel content selected.
resins that improve the economic viability of the process. Steam reforming catalysts are often doped with promoters.
Research into steam reforming of model compounds of Arauzo et al. [29] researched magnesium addition to a Ni/Al
bio-oil [13–22] is needed in order to develop efficient and stable catalyst that resulted in an improvement in catalyst strength
catalysts to perform this process. Generally, acetic acid (HAc), but gave a lower gas yield. Bangala et al. [28] reported that
which is soluble in water, is chosen as a model compound chromium inhibited the formation of nickel carbide, La2O3
because it has a significant presence and is one of the most led to a decrease in coke formation, MgO improved the robust-
representative constituents of the water soluble fraction of ness and TiO2 addition decreased the conversion and yield of
bio-oil [18]. gas. Galdámez et al. [18] concluded that the addition of
Some disadvantages have been found when steam reform- lanthanum in the nickel catalyst diminishes the hydrogen
ing bio-oil and other liquids derived from biomass in fixed-bed yield. Garcia et al. [7] explained that magnesium and
reactors due to problems caused by the formation of carbona- lanthanum can enhance steam adsorption that facilitates
ceous deposits limiting the operating time and requiring the gasification of surface carbon; on the other hand cobalt
a long regeneration process. A fixed bed is inadequate for pro- and chromium can modify the metal sites forming alloys
cessing the non-stable organic liquids derived from biomass with nickel and possibly reducing the crystallite size.
[23]. Therefore, it is necessary to use a fluidized bed because Another promoter is calcium. Some nickel catalysts
of one of its main advantages: carbon deposits on catalyst are employed in the partial oxidation of methane that incorpo-
better exposed to contact with steam and are consequently rates this element have demonstrated a good performance
more easily removed allowing more continuous operation. against coke formation. Morioka et al. [30] prepared Ni/Al
Another operational problem is that the bio-oil is not totally catalysts with calcium. The spc-Ni/Ca–Al catalyst (prepared
vaporized when feeding, so significant amounts of residual by solid phase crystallization) showed the highest activity
solids block the feeding line and the reactor [8]. Thus, a spray and selectivity to gas production as well as the highest
system and a cooling jacket are necessary to feed bio-oil or its sustainability against coke formation due to the stable and
fractions instead of a simple injection system. highly dispersed Ni metal particles and the basic properties
The review of Sutton et al. [24] presents various types of of the support. Lu et al. [31] reported the design of a modified
catalysts that have been employed in the gasification of Ni/Al catalyst introducing a CaAl2O4 spinel compound that
biomass. Nickel catalysts, both research and commercial, stabilized tiny nickel crystallites improving the resistance to
play a significant role. Noble metals [15,17,20] and nickel cata- coke. This work shows a first attempt to incorporate calcium
lysts [7–9,13,18–20,22] have been used in research into steam in coprecipitated Ni/Al catalysts in order to know the influ-
reforming reactions of oxygenates derived from biomass. In ence on steam reforming of acetic acid.
this paper we have selected nickel catalysts because they A common problem in the steam reforming of hydrocar-
are effective, commercially available and relatively cheap. bons reported by many authors is coke formation, which is
In order to develop the appropriate nickel catalyst for a serious operational problem and produces catalyst deactiva-
a process, some variables must be considered such as the tion. Three types of coke can be formed during steam reform-
preparation method and conditions (calcination and activa- ing: a highly reactive one constituted probably of atomic
tion), metal content and the presence of promoters. Ni/Al carbon, that is mostly gasified [32]; an amorphous type from
coprecipitated catalysts have shown a good performance in the polymerisation of the former, that is less active and may
fluidized bed in biomass steam gasification [25] and in steam be dissolved in the nickel crystallite leading to whisker forma-
reforming of model compounds of bio-oil, HAc [18] and acetol tion; and graphitic carbon. Coke can be eliminated by the use
[26], and therefore they have been selected as the catalysts in of promoters or, as some authors have reported, by oxygen
this work. The calcination temperature of Ni/Al coprecipitated addition [33]. One strategy that can be used is the incorpora-
catalysts significantly influences final properties of the cata- tion of small quantities of oxygen that can help to gasify
lyst such as, inter alia, surface area and crystalline phases, coke precursors on the catalyst surface. The incorporation of
and this variable must be considered. In previous work, the oxygen in steam reforming reactions also has a beneficial
influence of calcination temperature showed a significant effect on the energy balance decreasing the heat supply [34].
effect on catalytic biomass pyrolysis [27]. Therefore the effect Therefore, small quantities of oxygen were added to steam
of this variable on steam reforming of acetic acid is studied in reforming of acetic acid as a novelty of the research work
this paper. that is being carried out.
Metal loading is also an important parameter in catalyst This work studies the influence of the addition of small
activity. Bangala et al. [28] tested impregnated nickel–alumina quantities of oxygen to the catalytic steam reforming of HAc
catalysts with different nickel contents (5, 10, 15 and 20 wt%), as well as the influence of the calcination temperature and
and found that the conversion and gas yield increased with the addition of calcium as a promoter on the catalyst activity
metal loading up to 15%. On the other hand the coke yield and stability. The experiments were performed at 650 C in
also increased continuously up to 20% as it is related with a fluidized bed reactor using coprecipitated Ni/Al catalysts
metal loading. These results were attributed to the lower with a nickel content of 28% atomic ratio Ni/(Ni þ Al).
international journal of hydrogen energy 33 (2008) 4387–4396 4389
mixture of sand and the nickel catalyst that did not show
2. Experimental any segregation problems during the experiments. The
particle size of sand and catalyst used was 160–320 mm and
2.1. Experimental system the particle density of these solids is similar. The bed was
of 7 cm height with a nickel catalyst weight content of
The experimental system is shown in Fig. 1. This is a bench- 1.1 g. The inlet liquid (HAc aqueous solution) flow rate was
scale installation with a tubular 1 inch (2.54 cm) quartz fluid- 0.68–0.77 ml/min. The catalyst weight/HAc mass flow ratio
ized bed reactor. The reactor is externally heated by an electric (W/mHAc) was around 6 g catalyst min/g HAc, corresponding
furnace. The feeding system consists of a quartz coaxial injec- to GC1HSV values of around 6800 h1. GC1HSV was defined
tion nozzle producing a spray and is refrigerated by an as the volume of C1-equivalent species in the feed at stan-
external cooling jacket. The aqueous solution of HAc is intro- dard temperature and pressure (STP) per unit volume of
duced through the inner tube and is sprayed into the fluidized catalyst (including the void fraction) per hour. Oxygen
bed by a secondary nitrogen flow coaxial to the inner tube. addition experiments were carried out ranging from 0 to
This reactor was designed in order to process bio-oil or its 8% oxygen (percentage of oxygen necessary for the stoi-
fractions. As mentioned above, bio-oil cannot be totally vapor- chiometric combustion of HAc). In these experiments air
ized and a significant amount of residual solids can be formed was used to add the oxygen.
because of thermal decomposition blocking the feeding line, The experimental procedure involved in situ reduction of
so a spray system with external cooling is needed. the catalyst prior to the steam reforming reaction, with
The aqueous solution of HAc is delivered by a peristaltic hydrogen diluted in nitrogen (10%, v/v) at 650 C for 1 h.
pump. The product gas goes out through a recovering cooling
system (two special condensers with an ice bath) where
excess steam and non-reacted organic liquids are trapped by 2.2. Catalysts
condensation. A cotton filter is also placed after the
condensers to retain small solid particles of catalyst or carbo- Two research catalysts were prepared by coprecipitation. One
naceous residues. contains nickel and aluminium and the other also contains
The CO and CO2 concentrations of the exit gas were contin- calcium. The preparation method was similar to that
uously measured by an infrared (IR) analyzer. An Agilent P200 described by Al-Ubaid and Wolf [35]. The nickel content of
Micro GC gas chromatograph equipped with thermal conduc- these catalysts is 28% atomic ratio Ni/(Ni þ Al).
tivity (TC) detectors was used to determine concentrations of One of the catalysts (Ni/Al) was synthesised by adding
the gas products: CO2, CO, CH4, C2 (C2H4, C2H6, C2H2), N2 and H2. ammonium hydroxide (NH4OH) to a solution of Ni(NO3)2$6H2O
The experimental system was operated at atmospheric and Al(NO3)3$9H2O in distilled water until the pH attained
pressure. All the experiments were performed using a value of 7.9. The precipitation medium was maintained at
a 23 wt% HAc aqueous solution, which corresponds to an S/C 40 C and moderately stirred. The precipitate obtained was
molar ratio of 5.58. The reactor operated as a fluidized bed at filtered and washed at 40 C and dried overnight at 105 C.
u/umf ¼ 10. The precursors thus obtained were ground and sieved to
The catalytic steam reforming experiments were per- a particle size ranging from 160 to 320 mm and calcined at
formed at 650 C. The reactor bed contained a well mixed low heating rate in air atmosphere up to the final calcination
temperature for 3 h. Final calcination temperatures of 750, 850 trends were observed previously for the coprecipitated Ni/Al
and 900 C were employed. catalyst with 33% atomic ratio Ni/(Ni þ Al) [27]. The compar-
The other catalyst (Ni/Al/Ca), modified with calcium, was ison of the XRD patterns of Ni/Al and Ni/Al/Ca catalysts
synthesised with the following molar ratios: Ca/Al ¼ 0.50, (both calcined at 750 C) shows that the NiO phase is clearly
Ca/Ni ¼ 1.29. It was prepared by adding ammonium hydroxide present in the calcium modified catalyst in contrast to the
(NH4OH) to a solution of Ni(NO3)2$6H2O, Ca(NO3)2$4H2O and Ni/Al catalyst where two phases are found (NiO and NiAl2O4).
Al(NO3)3$9H2O in distilled water until the pH attained a valued Surface areas of the different modified catalysts were
of 7.9. The precipitation medium was maintained at 40 C and measured in a Micromeritics ASAP 2020 by nitrogen adsorp-
moderately stirred. The colloid was not filtered because Ca2þ tion. The values of surface area determined were 175 m2/g
could not be precipitated at the pH value and was thus dried for the catalyst calcined at 750 C, 112 m2/g for the catalyst
overnight at 70 C to evaporate the water. The precursor calcined at 850 C and 88 m2/g at 900 C of calcination temper-
obtained was ground and sieved to a particle size ranging from ature. When increasing the calcination temperature
160 to 320 mm and calcined in air atmosphere at low heating a decrease in surface area is obtained because of the catalyst
rate up to a temperature of 750 C that was maintained for 3 h. support sintering. A 50% of surface area is lost by increasing
In order to know various properties of the catalysts, the the calcination temperature from 750 to 900 C.
calcined catalysts were characterized by X-ray diffraction
(XRD) and nitrogen adsorption. Several catalyst samples 2.3. Chemicals
were also characterized by XRD and scanning electronic
microscopy (SEM) after their use in reforming. The model compound selected for the tests (HAc) was
Fig. 2 shows the results obtained for the XRD analyses (D- supplied by PANREAC (99.5% purity). Other chemicals used
Max Rigaku) of the calcined catalysts. Two different phases included commercial high purity gases (>99.999%): hydrogen,
are detected: NiO and NiAl2O4 (spinel compound) for the Ni/ nitrogen, air, helium and argon, as well as standard gas
Al catalyst calcined at different temperatures. As the calcina- mixtures of CO, CO2 and nitrogen for calibration of the CO-
tion temperature increases a higher proportion of spinel CO2 analyzer and H2, N2, CO, CO2, CH4, and C2 for the calibra-
phase is observed. Higher crystallinity is also obtained when tion of the gas chromatograph.
increasing the calcination temperature of the catalyst. Similar
Table 2 – Experimental results at 650 8C, with a catalyst weight of 1.1 g of Ni/Al catalyst calcined at 750 8C with oxygen
addition
Run # 1 5 6 7 8 9
Fig. 9 – Literature comparison of acetic acid catalytic steam reforming: (a) acetic acid conversion and (b) H2 yield.
international journal of hydrogen energy 33 (2008) 4387–4396 4395
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