1208 - EN - Brief Operating Instructions - DIC-4-002 To DIC-4-110

Brief operating instructions
Dedrive Compact frequency inverter DIC-4-002 to DIC-4-110
42565444.jpg
Valid from software version 4.2.4/050-6 with DIC-4-xxx-E-0000-01 hardware
051208 enEN 214 708 44 720 IS 922

Demag Cranes & Components GmbH
Drives
P.O box 67 · D-58286 Wetter
Telephone (+49/2335) 92-0 · Telefax (+49/2335) 927298
E-mail: drives@demagcranes.com
www.drives.demagcranes.com
Accompanying documents
Documents Ident. no.

DE EN FR ES
Operating instructions
Dedrive Compact frequency inverter brief operating instructions 214 707 44 214 708 44 214 709 44 214 710 44
Dedrive Compact frequency inverter application guidelines/operating instructions 214 715 44 214 716 44 214 717 44 214 718 44
Operating instructions for Z motor range 214 227 44 214 228 44 214 229 44 214 230 44
CD
CD ROM Dedrive DIC documentation with, e.g., application guidelines/operating instruc-

213 136 44
tions and operating instructions of option modules
Contents
0 Foreword 4
0.1 Copyright 4
0.2 After-sales service 4
0.3 Liability for defects 4
0.4 Limitations of liability 5
0.5 Definitions 5
1 Safety 6
1.1 Symbol description 6
1.2 Intended use 6
1.3 Prohibited practises, improper use 6
1.4 Safety instructions 7
2 Scope of delivery, transportation and storage 8
2.1 Scope of delivery 8
2.1.1 DIC-4-002 to 009 frequency inverters 8
2.2 Transportation and storage 10
3 Product description 10
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4 Applications 10
2
Contents
5 Assembly/installation 11
5.1 Check the scope of delivery 11
5.2 Fitting the hardware modules 11
5.3 Check the installation location 11
5.4 Mechanical installation 12
5.5 Electrical installation 15
5.5.1 Conditions for connection 15
5.5.2 EMC notes 16
5.5.3 Block diagram 17
5.5.4 Information on the pulse generator 18
5.5.5 Connection to the electrical supply 18
5.5.5.1 DIC-4-002 to 009 frequency inverters 19
5.5.6 Motor connection 21
5.5.7 Control terminals 24
6 Commissioning 26
6.1 Programming parameters with the KP500 operating unit 27
6.1.1 Actual value menu 28
6.1.2 Parameter menu 29
6.1.3 Controlling the motor via the operating unit 30
6.2 Programming parameters with the Parcom Compact software 31
6.2.1 General 31
6.2.2 Window layout 31
6.3 Commissioning in practice 32
6.3.1 Switching on the power supply 32
6.3.2 Setup 32
7 Parameters/functions 39
7.1 Introduction 39
7.2 Reset 39
7.3 Brake application time 40
7.4 Error acknowledgement 41
7.5 Digital inputs and outputs 42
7.5.1 Function assignment of the digital inputs 42
7.5.2 Function assignment of the relay and digital inputs 42
7.6 Creating setpoint values in steps (SOST) 43
7.7 Creating stepless setpoint values with memory function (SOSP) 45
7.8 Encoders 47
7.8.1 Encoder 1 operation mode 47
7.8.2 Encoder 2 operation mode 47
7.8.3 Division marks encoder 1 48
7.8.4 Encoder filter time constant 48
7.9 Frequency switch-off limit 48
7.10 Max. frequency deviation 48
8 Diagnosis 49
8.1 Status message 49
8.2 Warning message 49
8.3 Fault signal 50
9 Maintenance 51
10 Technical data 52
10.1 DIC-4-002 to 009 frequency inverters 52
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10.4 Operating diagrams 55
10.5 Accessories 56
11 Parameters 58
12 Schematic circuit diagram 59 3
0 Foreword
You have purchased a Demag product. This equipment was manufactured in

accordance with state-of-the-art engineering principles.
These operating instructions are designed to provide the operator with appropriate
instructions for safe and correct operation and to facilitate maintenance.
Every individual given the task of transporting, installing, commissioning, operating,
maintaining and repairing our frequency inverters and their additional equipment must
have read and understood
• the operating instructions
• the safety regulations
• the safety instructions in the individual chapters and sections.
The operating instructions must be available to the operating personnel at all times
in order to prevent operating errors and to ensure smooth and trouble-free operation
of our products.
0.1 Copyright These operating instructions must be treated confidentially. They should only be
used by authorized personnel. They may only be entrusted or made available to
third parties with the prior written consent of Demag. All documents are protected
within the sense of copyright law.
No part of this documentation may be reproduced, utilized or transmitted without
specific prior consent. Infringements are an offence resulting in obligatory compen-
satory damages.
All industrial rights reserved.
0.2 After-sales service For technical information on Demag products and their systematic application,
please refer to one of our after-sales service stations, the relevant representative
or to our main office in Wetter.
0.3 Liability for defects These operating instructions must be read carefully before installing and putting
the product into operation.
We assume no liability for any damage and malfunctions resulting from failure to
comply with the operating instructions.
Any liability claims for defects must be made by quoting the order number immedi-
ately on detecting the defect.
Any liability claims for defects are void in the event of:
• inappropriate use,
• faulty devices or equipment connected or attached to the product which are not
part of our scope of supplies and services,
• use of non-genuine spare parts and accessories,
• refurbishment or modification of the product unless approved in writing by
Demag.
Wearing parts are not subject to liability for defects.

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4
0.4 Limitations of liability All technical information, data and instructions for operation contained in these
operating instructions were up-to-date on going to print and are compiled on the
basis of our experience and to the best of our knowledge.
We reserve the right to incorporate technical modifications within the scope of
further development of the frequency inverters which are the subject of these
operating instructions.
The information, illustrations and descriptions contained in these operating
instructions are therefore only intended for information purposes.
The descriptions and illustrations contained in these operating instructions do
not necessarily correspond to the scope of delivery or any subsequent spare part
delivery, either; the drawings and illustrations are not to scale.
Only documentation belonging to the actual order is valid.
We assume no liability for defects, damage and malfunctions caused as a result of
operating errors, non-compliance with these operating instructions or omitted and/
or inappropriate repairs and maintenance.
We expressly point out that only genuine Demag spare parts and accessories ap-
proved by us may be used. Accordingly, this also applies to other manufacturers’
parts supplied by us.
For safety reasons, the fitting and use of spare parts or accessories which have
not been approved and unauthorized modification and conversion of the product
are not permitted and exempt Demag Cranes & Components from any liability for
damages resulting therefrom.
With the exclusion of any further claims, our liability for defects and liability
obligations for any defects pertaining to the products supplied or faults in the
documentation delivered or any negligence on our part are exclusively based on
the stipulations of the original contract. Any further claims, in particular any and all
claims for damages, are excluded with the exception of legal claims in accordance
with product liability legislation.
0.5 Definitions Owner

Owners (employer, company) are defined as persons who own the product and
who use it appropriately or allow it to be operated by suitable persons.
Operating personnel
Operating personnel are defined as persons assigned by the owner of the product
to operate the product.
Specialist personnel
Specialist personnel are defined as persons assigned by the owner to carry out
specific tasks, such as installation, setting-up, maintenance and fault elimination.
• Qualified electrician
Qualified electricians are defined as persons who, owing to their technical
training, knowledge and experience of the product and electrical installations
as well as knowledge of the relevant standards, codes of practice and regula-
tions, are able to assess the tasks given to them and to identify and eliminate
potential hazards.
• Trained person
Trained persons are defined as persons who have been instructed and trained
for the tasks assigned to them and on the possible hazards resulting from in-
correct handling and who have been informed about the required protective
devices, protective measures, relevant regulations, codes of practice, accident
prevention regulations and operating conditions and who have proven their
qualifications.
• Experienced technician
Experienced technicians are defined as persons, who, owing to their technical
training and experience, have sufficient knowledge of the product and are fa-
miliar with the relevant national industrial safety regulations, codes of practice,
accident prevention regulations, directives and generally accepted engineering
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standards (e.g. EC Directives, German VDE and VBG regulations) enabling

them to judge the safe operating condition of frequency inverters.
5
1 Safety
1.1 Symbol description The following symbols and instructions are used to warn against potential safety
hazards or causes of damage or provide useful information.
Hazard warning
This symbol appears in the operating instructions next to all instructions relating to
safety at work wherever a potential hazard to life and limb exists if the instructions
are not complied with.
Follow these instructions at all times and be particularly vigilant and cautious.
Pass on safety instructions to all persons entrusted with working on frequency
inverters including any associated equipment and the power supply.
In addition to the safety instructions, observe all general safety regulations and fac-
tory accident prevention regulations at all times.
Warning against dangerous electrical voltage

Contact with live parts can result in immediate death. Protective covers (e.g. covers
and enclosures) marked with this sign may only be opened by qualified electricians.
Before opening, all relevant operating, control, feed or other voltages must be
disconnected.
Operating hazard for the installation

This symbol in the operating instructions indicates all warnings which, if not com-
plied with, may result in damage to the frequency inverter, the installation or the
goods to be transported.
Information
This symbol indicates tips and useful information.
1.2 Intended use Frequency inverters are electrical drive components which are intended to be
incorporated into electrical installations or machines. Availability of frequency
inverters is limited, they are components exclusively intended for professional
use in the sense of standard EN 61000-3-2. The unit must not be put into
operation (i.e. designated/intended operation must not commence) until it has
been established that the machinery complies with the provisions of EC Directive
98/37/EEC (Machinery Directive) and with the provisions of EN 60204. The fre-
quency inverters are marked with the CE symbol and thus meet the requirements
of the Low Voltage Directive 73/23/EEC and comply with the standard EN 50178 /
DIN VDE 0160.
The user is responsible for compliance with EMC directive 89/336/EEC. With the
UL approval symbol according to UL508c the requirements of the CSA standard
C22.2-No. 14-95 are also met.
1.3 Prohibited practises, Refer to the rating plate and documentation for the technical data and information
on connecting these units; these conditions and data must not be exceeded.
improper use
Under certain conditions, operation of frequency inverters is prohibited as this
could result in malfunctions, equipment failure or hazard to life and limb, e.g. in the
case of:
• Acidic, corrosive air as coolant

• Operation outside the permitted temperature range
• Operation beyond the normal air pressure
• Operation under conditions of high humidity or splashwater
• Manipulation of electrical modules.
Safety devices must not be rendered inoperable or modified or used in any way
214708k1.indd/051208
other than that for which they have been designed.
6
1.4 Safety The relevant national accident prevention regulations and the general safety
conditions must always be observed when our products are operated in order to
instructions avoid accidents and damage to machinery. If the safety instructions given in these
operating instructions are not observed in any way, personal injury or even death
can result.
Dangerous voltage
The frequency inverter is connected to a mains power supply. Any contact with live
parts can lead to very serious injury or even death.
Only carry out maintenance and installation work,

• if the frequency inverter is at zero voltage,
• if the frequency inverter is secured against accidental restoration of the power
supply,
• if all cables, motor terminals and capacitors are at zero potential (establish with
a voltmeter).
• with insulated tools.
To ensure that the inverters are switched off independently of the mains supply, a
circuit interrupter or a line contactor must be installed between the power supply
and inverter.
Control, power supply and motor leads must be laid separately.
If the light emitting diodes go out or fail, this does not indicate that the
frequency inverter is de-energized.
According to current legislation, the owner of an installation must fulfil certain
obligations with a view to protecting personnel. These are:
• Ensuring proper instruction of personnel

• Ensuring that the operating instructions are available for reference at the point
of application of the equipment
• Compliance with additional instructions including supervisory and reporting ob-
ligations, making allowance for particular operational aspects, e.g. with respect
to work organization, operational sequences, personnel employed
• Review of personnel to ensure that they are aware of the safety requirements
and hazards involved in the work and the associated operating instructions
• Ensuring that frequency inverters are operated only when in perfect operating
condition and that all relevant safety requirements have been allowed for.
• Immediate shut-down of the frequency inverter as soon as a defect or irregularity
is established.
Commissioning the frequency Do this only

inverter
• if you have read the operating instructions – in particular the warning informa-
tion in chapter 6 – and the owner has instructed you in all details,
• if these operating instructions are available for reference at the place where
frequency inverters are in operation,
• if you are qualified specialist personnel,
• if you are not under the influence of drugs, alcohol or medication that can ad-
versely affect your ability to react,
• if the general accident prevention, operating and installation regulations (e.g.
DIN-VDE 0100/0113/prEN50178) have been observed.
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7
2 Scope of delivery, transportation and storage
2.1 Scope of delivery Due to the modular hardware components frequency inverters can easily be in-
tegrated into the automation concept. The scope of delivery described can be
supplemented with optional components and adapted to customer-specific require-
ments. The plug-in connection terminals ensure reliable functioning and efficient
installation.
Check any goods you have received immediately for quality, quantity and type.
Notice of obvious defects as e.g. external damage to the packing or unit, must be
given to the sender within seven days for assurance reasons.
2.1.1 DIC-4-002 to 009 frequency

inverters A H B C D
X1
X10
X210B
X2
X210B
F E G
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Item Designation Make Type

A Frequency inverter
Terminal strip X1
B Phoenix ZEC 1,5 / ...ST 7,5
Plug-in terminals for the mains connection and DC link
Terminal strip X10
C Phoenix ZEC 1,5 / 3 ST 5,0
Plug-in terminals for the relay output
D Standard fasteners for mounting on a wall panel
E Brief operating instructions, this document
Terminal strip X2
F Phoenix ZEC 1,5 / ...ST 7,5
Plug-in terminals for braking resistor and motor connection
Control terminals X210A / X210B
G Wieland DST 85 / RM 3,5
Plug-in terminals to connect the control signals
H CD-ROM documentation 213 136 44
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8
A H B C
inverters
X10
X210B
X210B
D E
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Terminal strip X10
B Phoenix ZEC 1,5 / 3 ST 5,0
C Standard fasteners for mounting on a wall panel
D Brief operating instructions, this document
E Wieland DST 85 / RM 3,5
H CD-ROM documentation 213 136 44

A B C H
inverters
X10
X210B
X210B
E
42687745.jpg

Terminal strip X10
B Phoenix ZEC 1,5 / 3 ST 5,0
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C Standard fasteners for mounting on a wall panel
D Brief operating instructions, this document
E Wieland DST 85 / RM 3,5
H CD-ROM documentation 213 136 44 9
2.2 Transportation Transport and storage must be carried out appropriately in the original packaging.
The frequency inverter must be stored in dry places protected against dust and
and storage moisture with only minor temperature fluctuations. Observe the climatic conditions
according to EN 50178 and the symbols on the packing.
The duration of storage without the unit being connected to the permissible rated
voltage must not exceed the period of one year.
3 Product description
For further information, see application guidelines / operating instructions.
4 Applications
If you have any problem applications when configuring or dimensioning your

drives, please consult your local Demag area office for advice from the team of
drive specialists. Should you have any questions, do not hesitate to contact our
team of specialists.

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10
5 Assembly/installation
5.1 Check the scope of Check the scope of delivery as described in section 2.1.
delivery
5.2 Fitting the CM communications modules and EM expansion modules are supplied pre-as-
sembled in an enclosure. They are fitted into slots B and C. See also section 5.5.6
hardware modules (Hardware modules).
Wait 5 minutes after The inverter must be disconnected from the power supply before any hardware is
disconnecting from fitted. Modules must not be fitted when the inverter is connected to a power supply
the power supply as the inverter and/or the hardware modules will otherwise be destroyed.
The circuit board visible on the rear must not be touched, as parts may be
damaged.
Expansion module EM Remove the cover before fitting the expansion module into slot C.
CM communication module A PE spring is also included to connect the PE conductor (screen).
e
c
d
42657145.tif 42657245.tif 42657345.tif
CM communication module
1. Remove the covers.
2. The slot for the module sub-assem-
bly is accessible.
3. First install the PE spring included
in the delivery using the screw fit-
ted in the unit. The spring must be
centred when fitted.
4. The unit can now be fitted and
f g secured to the PE spring using the

spring on the module.
5. Break out the pre-stamped opening
in the cover for connector X310 and
refit the cover.
42657444.tif 42657544.tif
5.3 Check the installation • Frequency inverters as chassis units are designed to be mounted vertically on
a panel in a switchgear cabinet and feature IP20 enclosure. Ventilation/cooling
location must be ensured.
• Ensure that the installation location is clean and free of dust and grease as well
214708k2.indd/051208
as free of coarse and fine-grain dirt.

• Ensure that foreign bodies do not enter the unit.
• It is advisable to install the unit in such a way that it is easily accessible, e.g. for
inspection and maintenance purposes.
11
5.4 Mechanical Standard frequency inverters of the IP20 type of enclosure are designed for fitting
in the switchgear cabinet. For fitting the installation and safety regulations as well
installation as the specification of the devices must be observed.
The frequency inverters only comply with type of enclosure IP20 once the covers
are properly in place and the terminals connected up. Only then operation is per-
mitted.
The combination of Dedrive Compact fitted on line filters as base does not satisfy
vibration resistance requirements to IEC 68-2-6 (max. 5 g). For increased vibration
resistance demands, Dedrive Compact units must be fitted next to the line filter on
the mounting panel.
For all sizes:

If the KP500 operating unit is fixed on the frequency inverter, the depth dimension
is increased by 19 mm.
5.4.1 DIC-4-002 to 009 frequency Installation is done with the standard fasteners onto the installation plate, see figure
inverters below.
The inverter is fitted on the line filter on the upper side by means of the mounting
tab included in the line filter scope of supply.
x ≥ 100 mm
42553845.jpg
Installation is done by inserting the long side of the fastening sheet into the heat
sink and fixing it to the installation plate with screws.
The dimensions and installation dimensions given are for the standard unit without
any optional components.
Mounting dimensions in mm
Frequency inverter a a1 a2 b b1 c c1
Size 1 DIC-4-002 ... 004 190 210 ... 230 255 60 30 180 130
Size 2 DIC-4-006 ... 009 250 270 ... 290 315 60 30 180 130
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The units must be fitted with sufficient clearance, so that the cooling air can circu-
late without any hindrance. Ensure that air pollution from sources such as dust,
greases, aggressive gases, etc., is avoided.
12
5.4.2 DIC-4-014 to 040 frequency Installation is done with the standard fasteners onto the installation plate, see figure
inverters below.
x ≥ 100 mm
42553945.jpg
Installation is done by fixing the two angle brackets with the heat sink of the
frequency inverter onto the installation plate with screws.
The frequency inverters of sizes 3 and 4 are supplied with angle brackets which are
fixed on the heat sink by means of four screws, each. The upper angle brackets are
fixed with M4 x 20 screws, the lower angle brackets with M4 x 60 screws.
The dimensions and installation dimensions given are for the standard unit without
any optional components.
Size 3 DIC-4-014 ... 017 250 270 ... 290 315 100 12 200 133
Size 4 DIC-4-025 ... 040 250 270 ... 290 315 125 17,5 200 133
The units must be fitted with sufficient clearance, so that the cooling air can circulate
without any hindrance. Ensure that air pollution from sources such as dust, greases,
aggressive gases, etc., is avoided.
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13
inverters
x ≥ 100 mm 42687846.jpg
Size 5 Size 6
42696844.jpg
Size 5 and 6 frequency inverters are supplied with a mounting frame, which is
attached to the heat sink. It is fixed at the top and bottom by means of cheese-
head screws and by means of counter-sunk screws on the sides. See diagram.
M6 screws must be used for attaching size 5 units to the mounting plate, and M8
screws for size 6.
Size 5 DIC-4-045 ... 060 250 270 ... 290 315 200 20 265 165
Size 6 DIC-4-075 ... 110 400 430 ... 450 470 275 20 265 165
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The units must be fitted with sufficient clearance, so that the cooling air can circulate
without any hindrance. Ensure that air pollution from sources such as dust, greases,
aggressive gases, etc., is avoided.
14
5.5 Electrical installation The electrical installation must be carried out by qualified personnel according to
the general and regional safety and installation regulations. Safe operation of the
frequency inverter is ensured provided that the documentation and the specifica-
tion of the unit are complied with during installation and putting into service. Under
special application conditions, further regulations and guidelines may also have to
be considered.
The mains terminals, DC terminals and motor terminals can still have dangerous
voltages even after the frequency inverter has been properly disconnected. Work
on the unit may only be carried out after a few minutes have elapsed until the link
capacitors have discharged.
The mains fuses and cable cross-sections must be designed for the rated working
point of the frequency inverter according to EN 60204-1 or DIN VDE 0298, part 4.
According to UL/CSA approved copper cables of class 1 with a temperature range
of 60/75°C must be used for the cable lengths and the corresponding mains fuses.
The frequency inverters must be connected appropriately to earth with a large

surface area to ensure good conductivity. The leakage current of frequency invert-
ers may be > 3,5 mA, a fixed connection must be provided in accordance with
the EN 50178 standard. The protective earth conductor cross-section required for
earthing the installation surface must be at least 10 mm² or a second protective
earth conductor must be connected in parallel to the first. The cross-section in
these applications must correspond to the recommended cable cross-section.
Type of enclosure IP20 (EN60529) is only ensured with the plug-in terminals con-
nected.
5.5.1 Conditions for connection • The connection of frequency inverters with a phase current ≤ 16 A to the public
mains system (1st environment) is to be made with the recommended line choke
as per the stipulations of standard EN 61000-3-2. Devices used professionally
with a connection rating > 1 kW connected to the public mains system (1st envi-
ronment) and frequency inverters in industrial applications (2nd environment) only
require the recommended line choke if the ratio of active power (real power) to
the mains short-circuit power is < 1 %.
• Frequency inverters ≤ DIC-4-017 with a built-in line filter comply with the
emission limit values of the product standard EN 61800-3, for a motor cable
length of up to 10 m. Optional filters can be used to meet any customer-specific
requirements.
• Operation in a non-earthed system (IT system) is allowed after the Y capacitors
inside the unit have been disconnected. Instructions are available on request.
• Operation with fault current protective devices is only permissible in connection
with a pulsed current or universal current-sensitive fault current relay with leak-
age current separation. The value of the leakage current depends on the instal-
lation, the environment and the length of the motor cables. Operation is possible
with a fault current circuit breaker and a cable length of < 10 m (shielded). The
relevant standards and regulations must be complied with.

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15
5.5.2 EMC notes The frequency inverters are designed with an interference immunity (EMI) for op-
eration in industrial applications according to the requirements and limit values of
the product standard EN 61800-3. Electromagnetic interference must be avoided
by appropriate installation and compliance with the specific product information.
Measures • Take care for a good equipotential bonding within the system or installation.
Installation parts such as switchgear cabinets, control desks, machines frames
etc. must be connected with PE conductors with a large surface area to ensure
good conductivity.
• Ensure that the frequency inverter, the line choke, external filters and other
components are connected to each other via short cables with one earthing
point.
• When installing, excessive cable lengths and cables laid in free air must be
avoided.
• Contactors, relays and magnet valves in the switchgear cabinet must be pro-
vided with suitable interference suppression components.
• Cable shields must be earthed or connected to the unit with a low resistance
and a large surface area. Provide a 360° earth connection using appropriate
screen clamps.
• Unplaiting screens and making contacts by means of long single conductors
(so-called pig tails) must be avoided.
A B A Mains connection
Provided the maximum permissible voltage drop is considered, the mains supply
line can be of any length, but it must be laid separated from control, data and mo-
tor cables. We recommend screened cables be fitted between the line filter and
the frequency inverter if an external line filter is used. The screen of control cables
must be connected to earth on both sides with good conductivity over a large area
using screen clamps (360° earth connection).
B DC link connection
The frequency inverters are to be connected with the same mains potential or with
a direct voltage source for link connection.
C Control/signal connection
Ensure that EMC requirements are considered, particularly when laying
control and signal cables.
The control and signal cables must be laid spatially separated from the power
cables. The screen of control and signal cables must be connected to earth on
both sides with good conductivity over a large area using screen clamps (360°
earth connection). The screen of analogue signal cables must be connected to
earth at one end with the inverter.
D Motor connection
The shielded motor cable is to be connected to the motor with a metallic PG screw
fitting and to the frequency inverter with a suitable and highly conductive clip (360°
earth connection) with earth potential. The signal cable for monitoring the motor
temperature must be laid separately from the motor cable.
C D
42554045.jpg
The frequency inverters comply with the requirements of Low Voltage Directive
73/23/EEC and the requirements of EMC directive 89/336/EEC. EMC product
standard EN 61800-3 relates to the drive system. The documentation gives infor-
mation on how to comply with the standards to be applied if the frequency inverter
is one component of the drive system. The person setting up the drive system
must provide the declaration of conformity.
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16
5.5.3 Block diagram
B
C
D
E
42554144.jpg
A Relay output S3OUT

Change-over contact, response time approx. 40 ms
Normally open: 240 V AC, 5 A (ohmic and inductive);
24 V DC, 5 A (ohmic load);
Normally closed: 240 V AC, 3 A (ohmic and inductive);
24 V DC, 1 A (ohmic load)
For DC, the relay contact must not be subjected to inductive load.
Operation of a 24 V DC coupling relay is not permitted.
B Digital input S1IND

Digital signal, response time approx.16 ms (On), 10 μs (Off),
Umax = 30 V, 10 mA at 24 V, PLC compatible
C Digital input S2IND ... S6IND
Digital signal, response time approx.16 ms, Umax= 30 V, 10 mA at 24 V,
PLC-compatible,
Frequency signal, 0 ... 30 V, 10 mA at 24 V, fmax = 150 kHz
D Digital output S1OUT
PLC-compatible, overload proof and short-circuit proof,
Digital signal, 24 V, Imax=40 mA
E Multi-function output MFO1
Digital signal, U=24 V, Imax=40 mA, PLC-compatible, overload proof and short-
circuit proof,
Analogue signal, U=24 V, Imax=40 mA, pulse width modulated, fPWM=116 Hz,
Frequency signal, U=24 V, Imax = 40 mA, fmax = 150 kHz
F Multi-function input MFI1
Analog signal, resolution 12 Bit, 0 ... 10 V (Ri = 70 kΩ), 0 ... 20 mA (Ri = 500 Ω),
Digital signal, response time approx.16 ms, Umax= 30 V, 0,4 mA at 24 V,
PLC-compatible
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17
5.5.4 Information on the pulse Only encoder cables which are fully screened enable fault-free signal transmission.
generator This must be taken into consideration for project drafting and ordering. Different
lengths of cable may be ordered.
Screened pulse encoder cables which are extended at a later date do not achieve
the quality of a complete cable. The open end of the screening is a weak point at
the interface between sections of the cable and can allow interference to be intro-
duced and may result in distorted signals. An additional potential connection to the
screen at the interface to the earth will result in earth loops and must always be
avoided.
The following points must be considered for correct electrical cabling and wiring:
1. Any interruption in the screen between the pulse encoder and the pulse encoder
evaluation should be avoided.
2. 360° screening clamps should be used for screening.
3. Depending on the pulse encoders used, earth loops should be avoided by
means of suitable measures (single-sided potential connection of the screen,
potential connection on both sides of the screen for simultaneous equipotential
bonding). The screen on an intermediate terminal must not be earthed.
5.5.5 Connection to the electrical The mains connection of the frequency inverters is made via terminals X1.
supply The mains fuses and cable cross-sections must be designed for the rated working
point of the frequency inverter according to EN 60204-1 or DIN VDE 0298, part 4.
According to UL/CSA approved copper cables of class 1 with a temperature range
of 60/75°C must be used for the cable lengths and the corresponding mains fuses.
The electrical installation must be carried out according to the specification of the
unit and to the standards and regulations to be applied.
Control, power supply and motor cables must be laid separately. The cables con-
nected to the frequency inverter must not be subjected to an insulation test at a
high test voltage without using special circuits.
Frequency inverters may only be connected to the line supply every 60 seconds.
Flick-switching of the line contactor is not permitted.
214708k2.indd/051208
18
5.5.5.1 DIC-4-002 to 009 frequency
inverters
X1
Phoenix ZEC 1,5 / ... ST 7,5
0,2 ... 1,5 mm²
AWG 24 ... 16
0,2 ... 1,5 mm²
AWG 24 ... 16
0,25 ... 1,5 mm²
AWG 22 ... 16
0,25 ... 1,5 mm²
AWG 22 ... 16
DIC-4-002 to 004 DIC-4-006 to 009

3 ph / 400 V AC 3 ph / 400 V AC 42554245.jpg
Plug-in terminal X1, which cannot be connected up with an incorrect polarity, may
only be connected when not live and after being disconnected. The mains and
DC terminals may carry dangerous voltages after the frequency inverter has been
disconnected safely. Work on the unit may only be carried out after a few minutes
have elapsed until the link capacitors have discharged.

inverters
X1
X1
3 ph / 400 V
DIC-4-014 to 017 DIC-4-025 to 040

WAGO series 745 / 6 mm² / RM7,5 WAGO series 745 / 16 mm² / RM10+15
0,2 ... 6 mm² 0,2 ... 16 mm²
AWG 24 ... 10 AWG 24 ... 6
0,2 ... 6 mm² 0,2 ... 16 mm²
AWG 24 ... 10 AWG 24 ... 6
0,25 ... 4 mm² 0,25 ... 10 mm²
AWG 22 ... 12 AWG 22 ... 8
0,25 ... 4 mm² 0,25 ... 10 mm²
AWG 22 ... 16 AWG 22 ... 8
42554344.jpg
The terminal X1 may only be connected when not live and after being disconnected.
The mains and DC terminals may carry dangerous voltages after the frequency
214708k2.indd/051208
inverter has been disconnected safely. Work on the unit may only be carried out after
a few minutes have elapsed until the link capacitors have discharged.
19
inverters X1
Phoenix MKDSP 25 / 6-15.00-F

0,5 ... 35 mm²
AWG 20 ... 2
0,5 ... 25 mm²
AWG 20 ... 4
1,0 ... 25 mm²
2,5 Nm AWG 18 ... 4
22 Ib-in
1,5 ... 25 mm²
3 ph / 400 V AC AWG 16 ... 4
42687944.jpg
The mains and DC terminals may carry dangerous voltages after the frequency
inverter has been disconnected safely. Work on the unit may only be carried out after
a few minutes have elapsed until the link capacitors have discharged.

inverters
X1
Threaded stud M8 x 25 10 Nm 3 ph / 400 V AC

Conductor cross section up to 70 mm² 89 Ib-in
42688044.jpg
The X1 connection studs may only be connected when not live and after being
disconnected. The connection studs and the DC terminals can still have dangerous
214708k2.indd/051208
voltages even after the frequency inverter has been properly disconnected. Work
on the unit may only be carried out after a few minutes have elapsed until the link
capacitors have discharged.
20
5.5.6 Motor connection The motor and braking resistor (Rb) are connected the frequency inverter via ter-
minals X2. The shielding of the motor cable is to be connected on both sides to
earth with good conductivity over a large area. Control, power supply and motor
cables must be laid separately. Note the limit values in accordance with the ap-
plication, the length of the motor cable and the modulation frequency. The general
requirements of product standard EN 61800-3 are complied with in the case of a
shielded motor cable of up to 50 m in length.
Frequency inverters ≤ DIC-4-017 with a built-in line filter comply with the emission
limit values of the product standard EN 61800-3, for a motor cable length of up to
10 m. Optional filters can be used to meet any customer-specific requirements.
Motor cable lengths without an out- Frequency inverter Unscreened cables Screened cables
put filter [m] [m]
DIC-4-002 to 007 50 25
DIC-4-009 to 040 100 50
DIC-4-045 to 110 150 100
Motor cable lengths with an output Frequency inverter Unscreened cables Screened cables
filter (du/dt) [m] [m]
DIC-4-002 to 007 75 50
DIC-4-009 to 040 150 100
DIC-4-045 to 110 300 150
Parameter identification may not be carried out when the du/dt filter is connected.

inverters
X2
X2

0,2 ... 1,5 mm²
AWG 24 ... 16
0,2 ... 1,5 mm²
AWG 24 ... 16
0,25 ... 1,5 mm²
AWG 22 ... 16
0,25 ... 1,5 mm²
AWG 22 ... 16 42554445.jpg
Plug-in terminal X2, which cannot be connected up with an incorrect polarity, may
only be connected when not live and after being disconnected. The motor termi-
214708k2.indd/051208
nals and the terminals of the braking resistor may carry dangerous voltages after
the frequency inverter has been released for operation. Work on the unit may only
be carried out after a few minutes have elapsed until the link capacitors have dis-
charged.
21
inverters
X2
X2
DIC-4-014 to 017 DIC-4-025 to 040

WAGO series 745 / 6 mm² / RM7,5 WAGO series 745 / 16 mm² / RM10+15
0,2 ... 6 mm² 0,2 ... 16 mm²
AWG 24 ... 10 AWG 24 ... 6
0,2 ... 6 mm² 0,2 ... 16 mm²
AWG 24 ... 10 AWG 24 ... 6
0,25 ... 4 mm² 0,25 ... 10 mm²
AWG 22 ... 12 AWG 22 ... 8
0,25 ... 4 mm² 0,25 ... 10 mm²
AWG 22 ... 16 AWG 22 ... 8
42554545.jpg
The motor terminals and the terminals of the braking resistor may carry dangerous
voltages after the frequency inverter has been released for operation. Work on the
unit may only be carried out after a few minutes have elapsed until the link capaci-
tors have discharged.
214708k2.indd/051208
22
inverters
X2
Phoenix MKDSP 25 / 6-15,00-F

0,5 ... 35 mm²
AWG 20 ... 2
0,5 ... 25 mm²
AWG 20 ... 4
1,0 ... 25 mm²
2,5 Nm
AWG 18 ... 4
22 Ib-in
1,5 ... 25 mm²
AWG 16 ... 4 42688144.jpg
The motor terminals and the terminals of the braking resistor may carry dangerous
voltages after the frequency inverter has been released for operation. Work on the
unit may only be carried out after a few minutes have elapsed until the link capaci-
tors have discharged.

inverters
X2
10 Nm
Threaded stud M8 x 25 89 Ib-in
Conductor cross section up to 70 mm² 42688244.jpg
214708k2.indd/051208
X2 threaded studs may only be connected when not live and after being
disconnected. The motor terminals and the terminals of the braking resistor may
carry dangerous voltages after the frequency inverter has been released for
operation. Work on the unit may only be carried out after a few minutes have
elapsed until the link capacitors have discharged. 23
5.5.7 Control terminals The control and software functions can be freely configured to ensure safe and
efficient operation. In the brief operating instructions, the factory settings are
described.
The control inputs and outputs, which cannot be connected up with an incorrect
polarity, may only be connected when not live and after being disconnected.
Control terminals
Wieland DST85 / RM3,5

0,14 ... 1,5 mm²
AWG 30 ... 16
0,14 ... 1,5 mm²
AWG 30 ... 16
0,25 ... 1,0 mm²
AWG 22 ... 18 0,2 ... 0,3 Nm
0,25 ... 1,0 mm² 1,8 ... 2,7 Ib-in
AWG 22 ... 18
42554645.jpg
Control terminals X210A

Terminal Connection Electrical data Explanation/Use (factory setting)
1 Voltage output 24 V, Imax = 180 mA Supply voltage
2 Ground / GND 0V
3 Digital input S1IND Controller release / acknowledge fault
4 Digital input S2IND programmable, SW-step 1+
5 Digital input S3IND programmable, SW-step 1-
Umax = 30 V, 10 mA at 24 V PLC-compatible Configuration 210: Encoder track B 1)
6 Digital input S4IND
Configuration 110, 410: programmable, free
Configuration 210: Encoder track A 1)
7 Digital input S5IND
Configuration 110, 410: programmable, free
Control terminals X210B

1 Digital input S6IND Umax = 30 V, 10 mA at 24 V PLC-compatible programmable, (SOST) step 2 / (SOSP) Accelerate
2 Ground / GND 0V
3 Digital output S1OUT overload proof programmable, Ready for operation (digital message)
Multi-function output U = 24 V, Imax = 40 mA and short-circuit
4 proof programmable, Error (digital message)
MFO1
5 Reference output U = 10 V, Imax = 3 mA Supply, reference value potentiometer
6 Multi-function input MFI1 12 Bit 0 ... + 10 V, Ri = 70 kΩ programmable, analog setpoint voltage value
7 Ground / GND 0V
214708k2.indd/051208
1) The level must be 24 V. For configurations, see section 6.3.2.

Please note section 5.5.4 for the encoder cable.

24
Relay output The relay output that can be programmed as desired is linked with the release
brake function in the factory setting.

0,2 ... 1,5 mm²
X10 AWG 24 ... 16
0,2 ... 1,5 mm²
AWG 24 ... 16
0,25 ... 1,5 mm²
AWG 22 ... 16
0,25 ... 1,5 mm²
AWG 22 ... 16
X10 S3OUT
42554744.jpg
Control terminals X10

1 NO:
Relay output, 240 V AC, 5 A (ohmic and inductive);
2
Change-over contact, response time 24 V DC, 5 A (ohmic load);
programmable, Release brake
approx. 40 ms NC:
3 floating 240 V AC / 3 A (ohmic and inductive);
24 V DC / 1 A (ohmic load);
For DC, the relay contact must not be subjected to inductive load.
Operation of a 24 V DC coupling relay is not permitted.
Hardware modules Due to the modular hardware components frequency inverters can easily be in-
tegrated into the automation concept. The optional hardware modules are recog-
nized during initialization and the controller functionality is automatically adapted
to suit. The required information for installation and handling of the optional
expansions can be found in the Application notes/operating instructions.
A KP500 control unit (optional)

see section 6.1
A KP232 interface converter (optional)
see section 6.2
B B CM communications module (optional)
C EM expansion module (optional)

C
42555144.jpg
Only carry out installation and dismantling work on the hardware modules of sockets
B and C once the frequency inverter concerned has been disconnected. Work on
214708k2.indd/051208
the unit may only be carried out after a few minutes have elapsed until the link ca-
pacitors have discharged.
See also section 5.2 (Fitting the hardware modules).
25
6 Commissioning
Requirements Commissioning may only be performed by suitably qualified personnel in accord-

ance with VDE/IEC/ESD regulations.
Dangerous voltages may still be present for some time (wait at least 5 minutes)
after switching off the power supply.
Note:
Make sure that the inverter has been installed and wired in accordance with
the appropriate regulations.
Demag Cranes & Components accepts no liability for damage to the inverter or
other equipment caused by incorrect connection or parameterization.
For programming Dedrive Compact parameters via a KP-500 control unit or the
Parcom Compact parameter programming software, settings may be selected
which cause unintended start-up of the drive. This applies both for manual
parameter programming and for loading of a parameter file. These instructions
also apply to programming parameters via the CAN bus or Profibus.
In order to avoid unintended start-up of the drive, controller enable on input
S1IND MUST be de-activated while programming parameters.
Controller enable on input S1IND must only be activated after the “FUF” message
for the duration of parameter identification by the motor.
Take further suitable measures to avoid unintended start-up of the drive
or transmission of critical control commands between Dedrive Compact
and the installation. These may be, for example, disconnecting the control
terminals (e.g. X210A, X210B, X10 ...) or switching of the supply voltage for
the electrical brake.
Depending on the application, further additional safety devices must be
provided in order to avoid any hazard for persons and machinery.
Drive control The inverter is controlled via terminal strips X210A and X210B.
Implementation • Follow all safety precautions laid down for commissioning (e.g. easily and
rapidly accessible EMERGENCY STOP switch). Read carefully and ensure
compliance with the general safety instructions in section 1.
• Disconnect the motor, if possible, from the mechanical installation/facility.
When delivered, the inverter parameters are factory-preset.
See section 7 for a description of the parameters and functions.
For a list of all parameters, see application guidelines / operating instructions.
Check the
• Control signals (depending on the control mode)
• Motor thermo-contact
• Enable signal connection
• Motor – inverter configuration
• Direction of rotation
• Speeds (vmin, vmax)
• Ramps (acceleration and deceleration)
If the drive behaves according to the specifications of your installation, commis-

sioning is complete. If the drive operating characteristics must be corrected, adapt
the parameters in consultation with your project engineer.
The parameters of the inverter can either be programmed by using the KP500
control unit (see section 6.1) or by means of the Parcom Compact parameter
214708k2.indd/051208
programming software (see section 6.2).
26
6.1 Programming Please comply with the safety instructions in section 1.4 and chapter 6.
parameters with the
Parameters can be set and displayed and the frequency inverter can be controlled
KP500 operating unit by means of the optional KP500 operating unit.
The operating unit is not absolutely necessary for the operation of the frequency
inverter and can be plugged in during operation, if required.
A
B
C
42554844.jpg
Keys RUN Starts the drive unit and changes to the CTRL menu.
Pressing the RUN key branches into the motor potentiometer function.
STOP Changes to the CTRL menu and stops the drive unit.
Acknowledge fault.
Δ∇ Navigate in the menu structure and select parameters.
Increase and decrease parameter values.
ENT Call parameters or change within the menu structure.
Acknowledge the selected function or parameter.
ESC Exit parameters or return within the menu structure. Abort the function
or reset the parameter value.
FUN Change key functions and access special functions.
Display A Three-digit 7-segment display to show the parameter numbers

B One-digit 7-segment display of the active data set, direction of rotation etc.
Display the selected menu branch:

VAL Display actual values
PARA Select parameters and edit parameter values
CTRL Select functions which can be used via the operating unit:
SEtUP for commissioning
CtrL Motor potentiometer and jog function
(cannot be selected, when REM is active)
Status and operational messages:
WARN Warning against critical operating behaviour
FAULT Fault switching-off, with the associated message
RUN Flashing indicates ready for operation
Continuously on indicates operation and enable of the output stage
REM Active remote control via interface connection
(CtrL cannot be selected, when REM is active)
F Change of functions by means of FUN key
C Five-digit 7-segment display of the parameter value and sign

Physical unit of the displayed parameter value
Active acceleration or deceleration ramp
214708k2.indd/051208
Current direction of rotation of the drive unit
27
6.1.1 Actual value menu The operating unit displays a large number of actual values in the VAL menu
branch, depending on the selected configuration and installed options. The brief
instructions document a selection of parameters and the basic functions of the
software.
A
D
B C
42561944.jpg
A Use the cursor keys to select the required number from the actual values shown
in numeric order. The number is shown flashing with the active data set in the
display.
Keys
Δ+∇ Change to the actual value parameter when switching on
FUN , Δ Display last actual value parameter (highest number)
FUN , ∇ Display first actual value parameter (smallest number)
B By pressing the ENT key you select the actual value which is displayed with the
current parameter value, unit and active data set.
C It is possible to monitor a specific actual value parameter as part of commission-
ing and troubleshooting.
Keys
FUN , Δ Maximum actual value is continuously determined and displayed
FUN , ∇ Minimum actual value is continuously determined and displayed
FUN, ENT Mean value of the actual value during the monitoring period
D By pressing the ENT key, the selected actual value is stored as parameter when
switching on. The SEt message with the parameter number appears for a short
time. When switching on the frequency inverter, this actual value will automati-
cally be displayed.
E You can once again monitor and display the value when the parameters have
been saved. Press the ESC key to change to the parameter selection in the VAL
menu branch.
214708k2.indd/051208
28
6.1.2 Parameter menu The parameters that are queried during guided set-up are selected from known
applications and must be supplemented by additional settings in the PARA menu
branch as required. The brief instructions describe the basic parameters and the
basic functions of the software.
A
D
B C
42562044.jpg
A Use the cursor keys to select the desired number from the parameters shown in
numeric order. The parameter number is shown flashing with the active data set
in the display.
Keys
Δ+∇ Change to the last changed parameter
FUN , Δ Display last parameter (highest number)
FUN , ∇ Display first parameter (smallest number)
B By pressing the ENT key you select the parameter which is displayed with the
current parameter value, unit and active data set.
C The parameter value can be adapted using the arrow keys. Depending on the
parameter, the value must be changed or an operation mode be selected.
Keys
Δ+∇ Parameter is reset to the factory setting
FUN , Δ The parameter is set to the highest value.
FUN , ∇ The parameter is set to the smallest value.
FUN, ENT Change the data set in the case of switchable parameters
D Press the ENT key to save the parameter value. The SEt message is displayed
briefly with the parameter number and data set. Press the ESC key if you want
to quit the parameter without making any changes.
Messages
Err1: EEPrO Parameter could not be saved
Err2: StOP Parameter can only be read during operation
Err3: Error Other error
E When the parameter has been saved, you can change the value again or
change to parameter selection by pressing the ESC key.
214708k2.indd/051208
29
6.1.3 Controlling the motor via the The operating unit makes control of the connected motor in parallel to the ana-
operating unit logue and digital control signals possible.
Control of the drive unit via the operating unit requires the release of the power
component via the controller enable S1IND digital input. Avoid any risks of severe
personal injury or damage to valuable assets by ensuring that only suitably
qualified technicians work on the equipment. Qualified persons are those who
are familiar with the setting up, installation, commissioning and operation of fre-
quency inverters and have the corresponding qualifications to carry out such work.
Carefully read the documentation before starting the work and comply with the
safety instructions.
The CTRL menu branch can be reached by navigation within the menu structure.
The CtrL function includes sub-functions that are displayed according to the
operating point of the frequency inverter.
Press the RUN key to go from any point within the menu structure to motor
potentiometer function Pot or internal reference value int respectively.
Motor potentiometer function Pot

Use the cursor keys to set the output frequency of the frequency inverter from the
minimum frequency 418 up to the maximum frequency 419. The acceleration cor-
responds to the factory setting (2 Hz/s) of the parameter Ramp Keypad MPot 473.
The parameters Acceleration 420 and Deceleration 421 are considered at lower
values of acceleration.
Internal reference value int

The drive unit is in operation and the current actual value is displayed. Use the
cursor keys to go to motor potentiometer function Pot, which causes the current
value for the frequency to be accepted.
JOG frequency JOG

Press the FUN key to change from internal reference value int or motor
potentiometer function Pot respectively to the JOG frequency 489. The frequency
is set by using the cursor keys.
Key functions
ENT Changes over the direction of rotation, regardless of the control signal at
the SPV step 1+ or SPV step 1- terminals.
ESC Quit the function and go back in the menu structure.
FUN Press the key to go to JOG frequency and start the drive unit.
Releasing the key changes to the sub-function and stops the drive unit.
RUN Starts the drive unit; alternative to control signals SPV step 1+ or
SPV step 1-.
STOP Stops the drive unit; alternative to control signals SPV step 1+ or
SPV step 1-.
The ENT key produces a change in direction of rotation regardless of the signal
at the SPV step 1+ or SPV step 1- terminals.
If the minimum frequency 418 has been set to 0 Hz, a change in the sign of the fre-
quency reference value produces a change in direction of rotation of the motor.
214708k2.indd/051208
30
6.2 Programming Please comply with the safety instructions in section 1.4 and chapter 6.
parameters with
Parcom Compact
software
6.2.1 General As an alternative for configuring and programming the parameters of the inverter,
a PC with Parcom Compact parameter programming software, which is connected
to one of the optional RS 232 modules 537 769 84 or 537 723 84 via data cable
537 237 84 can be used.
Communication with the inverter is only possible when the unit is supplied
with power.
6.2.2 Window layout Parcom Compact software with its graphical user interface facilitates simple pro-
gramming of the inverter parameters. The mouse or the keyboard can be used.
1
2
1 Menu bar The width and height of the windows as well as the width of the columns in the
2 Toolbar parameter window can be changed by holding and dragging the separator with
214708k2.indd/051208
3 Directory window the pointer.

4 Parameter window
5 Status bar
42578345.bmp
31
6.3 Commissioning in Please comply with the safety instructions in section 1.4 and chapter 6.
practice
In the following, the procedure using the KP500 control unit is described.
For commissioning with Parcom Compact, the parameters must be called up
individually and processed.
6.3.1 Switching on the power Once the installation work has been completed, you should check all control and
supply power connections again before turning on the mains voltage.
If all the electrical connections are correct, it is necessary to ensure that you switch
off the controller enable of the frequency inverter (control input S1IND open). After
the mains is switched on, the frequency inverter carries out a self-test and reports
“Fault” during this short period.
The frequency inverter concludes the self-test after a few seconds.
When controller enable has been applied to control input S1IND, the frequency
inverter activates the “Ready” digital signal (to digital output S1OUT by default).
Guided set-up is called up automatically in the status as delivered and after reset-
ting to the factory settings. The control unit displays the “SEtUP” menu item from
the CTRL menu branch.
6.3.2 Setup The guided set-up of the frequency inverter determines all the relevant parameter
settings for the desired application. Selection from the available parameters is
made from known default applications for the drive unit technology. This makes it
easier to select the most important parameters, but it in no way replaces a subse-
quent check by the user. Once the SETUP routine has been successfully conclud-
ed, the actual value Actual frequency 241 is subsequently displayed from the VAL
menu branch in the control unit.
The guided set-up includes the function for parameter identification. The parameters
are determined by measurement and set accordingly. The motor should not have
been run before starting the measurement, since some of the motor data depends
on the operational temperature.
The commissioning “SetUP” appears automatically in the state as delivered.

Following successful set-up you can select the sub-menu CTRL in the main menu
and call up the “SEtUP” function again by means of the arrow keys.
Confirm the “SEtUP” display with the ENT key.
Parameter Configuration 30 appears. Enter the numbers 110, 210 or 410 with the
cursor keys (see the following section). End the input with the ENT key.
If the configuration has been changed, the hardware and software functions are
configured and the inverter is re-initialised. The guided “SEtUP“ starts again from
the beginning. Confirm the configuration with the ENT key.
Configuration Parameter Configuration 30 determines the control processes. The frequency

inverter software offers several configurations to choose from. The configurations
primarily differ in the way that the drive unit is controlled. The speed is input as a
frequency setpoint value.
214708k2.indd/051208
32
110 - U/f without encoder
Configuration 110 includes the functions for the variable speed control of a motor.
The motor speed is adjusted depending on the load and on the set reference fre-
quency.
210 - FOR speed control with encoder

May be used for hoist applications.
Configuration 210 includes the functions for speed-controlled field-oriented control
of a motor with encoder feedback. A separate regulation of the torque-forming and
the flux-forming current provides for a highly dynamic drive with a high load torque.
410 - FOR speed control without encoder

Factory setting, recommended for travel applications.
Possible min. frequency fmin = 5 Hz
Configuration 410 includes the functions for the field-oriented regulation of a
motor without encoder. The current motor speed is determined from the currents
and voltages at that moment in combination with the motor parameters. Parallel
switching of different motors is not possible in this configuration.
Data set After configuration, selection of the data set is displayed. Select the required Data
set ds with the cursor keys and confirm with the ENT key.
In data set 0 (factory setting), data sets 1 to 4 are saved with the same parameter
values. The standard application of the frequency inverter uses data set 1.
Motor data The motor data that is input in the following part of the guided set-up is to be taken
from the rating plate and the data sheet of the motor. The motor data set in the fac-
tory refer to the rated data of the frequency inverter. The other motor data required
for the control and regulation processes are calculated from the settings made
during the setup which are checked for plausibility.
Multi-motor drives can be operated with Dedrive Compact. Note that identical
motors must be used and that the motor cable lengths must be the same. The
sum of the motors must be entered for the rated current and rated output details
for multi-motor drives.
The rated values used in the factory settings must be checked and, if necessary,
changed by the user. Change the values with the cursor keys and confirm entry
with the ENT key.
Enter the lower of the two voltages for Demag ZBA motors with a wide voltage
range, e.g. 380 – 400 V.
Parameter no. Parameter name Unit Value Factory Description

Minimum Maximum setting
Motor data
370 Rated voltage V 60,0 800,0 U FUN
371 Rated current A Depends on type Depends on type I FUN
372 Rated speed min -1 96 60000 Depends on type
374 Rated cos (phi) - 0,01 1,00 Depends on type
375 Rated frequency Hz 10,00 1000,00 50,00
376 Rated Mech. Power kW Depends on type Depends on type P FUN
Only for configuration 2xx,
490 Operation Mode Encoder 1 - 1 - single 4 - quadruple 0 - off
see 7.7
491 Division marks encoder 1 - 1 8192 1024 Only for configuration 2xx
Only with extension module,
214708k2.indd/051208
493 Operation Mode Encoder 2 - 4x 104 x inverted 0 - off

see 7.7
494 Division marks encoder 2 - 1 8192 1024 Only with extension module
766 Source actual speed 1 – Rotary encoder 1 2 – Rotary encoder 2 2 – Rotary encoder 2 see 7.7
812 Cyclic duration factor - 40% 100% 100%
33
Plausibility check A check of the motor data should only be skipped by a suitably qualified and expe-
rienced user. The configurations include complex control procedures that depend
to a large extent on the correct motor data being entered. The warning and fault
messages displayed during the testing and checking should therefore be noted
carefully. If a critical state is detected during commissioning, this is displayed in the
control unit. In Parcom Compact, this is displayed in the parameter Status Motor
Parameter Identification 797. A warning or fault message is displayed according to
the deviation from the expected parameter value.
The warning message can be acknowledged with the ENT key and then commis-
sioning is continued. The parameter values that had been entered can be cor-
rected subsequently by pressing the ESC key.
Possible warning messages output during the plausibility check

Code Measures / Remedy
SA000 There is no warning message. This message can also be read by an op-
tional communication card.
SA001 The rated voltage 370 is outside the FI nominal voltage range.
SA002 The rated current 371, the rated mech. power 376 and the rated voltage
370 must be checked. The calculated efficiency is within the limits for a
3-phase motor.
SA003 The rated cos phi 374 is outside the standard range (0,6 to 0,95).
SA004 The rated speed 372 and the rated frequency 375 must be checked. The
slip is within the limits for a 3-phase motor.
If a fault message appears, check and enter the parameterized rated data again.
Repeat commissioning until the rated values have been input without any faults.
Only experienced users should terminate commissioning prematurely by pressing
the ESC key, since some of the rated data is not correct.
Possible error messages output during the plausibility check

SF000 There are no error messages.
SF001 The rated current 371 that was entered is too low.
SF002 The rated current 371 is too high related to the rated mech. power 376 and
the rated voltage 370.
SF003 The rated cos phi 374 is wrong (more than 1 or less than 0,3).
SF004 The slip frequency calculated from the rated data is negative. The rated
speed 372 and the rated frequency 375 must be checked.
SF005 The rated speed 372 and the rated frequency 375 that were entered must
be checked, since the calculated slip frequency is too large.
SF006 The overall output calculated from the rated data of the drive unit it lower
that the figure that was entered for the rated output.
SF007 The configuration that was set is not supported by commissioning.
Configurations 110 and 410 are described in these brief instructions and
the unit must be set accordingly.
214708k2.indd/051208
34
Parameter identification The selected configuration requires the knowledge of additional motor data that
is not given on the motor rating plate. The parameter identification process can
detect the necessary motor data. The values measured while the drive unit is at
standstill can be entered directly or following calculation of the parameter. The
parameter identification sequence and duration varies according to the motor
connected and the unit rating and can take up to several minutes. The connected
motor is evaluated while the parameters are identified with the displayed signals.
During this procedure the motor may be braked firmly.
The commissioning sequence switches over to the functions for parameter
identification when the entered motor data have been checked.
Display “PAidE” must be confirmed by pressing the ENT key.
In Parcom Compact, the function is started with the parameter Motor
Parameter Identification 796 by selecting the value “10 – Self sett. Complete,
DS0”.
The frequency inverter safety functions prevent the power component from being
enabled unless digital input S1IND (controller enable) is connected.
If the controller enable signal is not applied to control input S1IND, the in-
verter reports “FUF” on the control unit. When the enable signal is applied,
the “FUF” message is deleted and the unit starts identifying the parameters.
The parameter identification of the frequency inverter requires the release of the
power module. Avoid any risks of severe personal injury or damage to valuable
assets by ensuring that only suitably qualified technicians work on the equipment.
Qualified persons are those who are familiar with the setting up, installation, com-
missioning and operation of frequency inverters and have the corresponding quali-
fications to carry out such work. Carefully read the documentation before starting
the work and comply with the safety instructions.
The concluding message “rEAdY” is to be confirmed with the ENT key.
For parameter identification any du/dt filter must be removed from the circuit
Parameter identification results in releasing the brake of a conical rotor

motor (Demag KB motor) without a torque being built up. Therefore, the
drive must always be secured against any unwanted movement.
During parameter identification, the “Release brake” function of the digital outputs
is not activated.
For further warning and error messages, see next page.

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35
Possible warning messages output during detection of the parameters
SA021 The stator resistance is very high. The following causes are possible:
- The motor cable cross-section is not sufficient.
- The motor cable is too long.
- The motor cable is not correctly connected.
- The contacts are not in good condition (possibly corroded).
SA022 The rotor resistance is very high. The following causes are possible:
- The motor cable cross-section is not sufficient.
- The motor cable is too long.
- The motor cable is not correctly connected.
- The contacts are not in good condition (possibly corroded).
SA041 The slip speed could not be correctly determined. Check the values
entered for the Rated speed 372 and Rated frequency 375 parameters.
Repeat identification of the parameters.
SA042 The slip speed could not be correctly determined. Check the values
entered for the Rated speed 372 and Rated frequency 375 parameters.
SA051 Motor data entered for star connection, but the motor is connected for
delta connection. Change the motor lead connections for operation with
star connection. Check the values entered for the rated motor values for
operation with delta connection.
SA052 Motor data entered for delta connection, but the motor is connected for
star connection. Change the motor lead connections for operation with
delta connection. Check the values entered for the rated motor values for
operation with star connection.
SA053 Measurements show asymmetric phases. Check the leads on the motor
and frequency inverter terminals for correct connection and check the
contacts (possibly corroded).
Possible error messages output during detection of the parameters
SF011 Measurement of main inductance has failed because the motor has high
slip. Correct the rated motor values in parameters 370, 371, 372, 374, 375
and 376.
SF012 Measurement of leakage inductance has failed because the motor has
high slip. Correct the rated motor values in parameters 370, 371, 372,
374, 375 and 376.
SF021 Measurement of the stator resistance provided no useful result. Check the
leads on the motor and frequency inverter terminals for correct connection
and check the contacts for corrosion and secure contact.
SF022 Measurement of the rotor resistance provided no useful result. Check the
leads on the motor and frequency inverter terminals for correct connection
and check the contacts for corrosion and secure contact.
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36
Cancelling the parameter identification sequence by pressing the ESC key or by
disabling the control release at the S1IND control input means that the values
will be incomplete. When the parameters have been identified, the “Read inverter
information” function must be performed in Parcom Compact.
Overview of control unit messages Control unit display Meaning

SEtUP Setup routine menu item;
CALC Plausibility check running;
PAidE Inverter is ready to identify parameters;
FUF No frequency inverter enable;
rEAdY Parameter identification completed;
End Commissioning routine finished;
rESEt Inverter is being reset
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37
Setpoint values The wide variety of applications for drive units, with the resulting parameter
settings, require additional parameters to be checked. The parameters that are
queried during the commissioning process are selected from known applications
and can be supplemented as required in the PARA menu.
Parameter no. Parameter name Unit Value Factory Explanation

Reference frequency channel

475 Drive control 10 = SOST 10 - SOST / 20 - SOSP (see 7.5 / 7.6)
Frequency limits
418 Minimum frequency Hz 0,00 300,00 3,50
419 Maximum frequency Hz 0,00 300,00 50,00
Frequency ramps
420 Acceleration Hz/s 0,00 999,99 10,00
421 Deceleration Hz/s 0,00 999,99 10,00
Setpoint steps
480 SOST step 1 Hz -300,00 300,00 5,00 Input (SOST) step 2 = 0
The control unit shows the End message that you should confirm with the ENT key.
Commissioning of the frequency inverter is concluded with a reset and initialization
of the frequency inverter. The Dedrive Compact reports a fault during initialization.
The parameter Actual frequency 241 that is defined in the factory settings is dis-
played in connection with fault-free initialization of the frequency inverter.
The commissioning process makes it easier for you to select the main parameters
and determines additional rated data for the motor. If the settings for the parameters
were determined via the optional operating software or the PARA menu branch of
the control unit, display of the selected actual value has to be activated manually.
The setup function appears when the frequency inverter is switched on, and you can
quit this by pressing the ESC key. Change to the VAL menu branch and select the
desired actual value to be displayed in future. Press the ENT key to display the value
of the parameter and press the ENT key again to select the actual value for a new
start.
Checking the direction of rotation The relationship between the reference value and the actual direction of rotation of
the drive unit must be checked. The check should be made as follows. Input a ref-
erence value of around 10 % and briefly switch on the release for the inverter (con-
trol inputs controller enable (S1IND) and SW step 1+ or controller enable (S2IND)
and SW step 1-). Check that the motor shaft is turning in the right direction as the
drive unit accelerates. In addition to checking the drive unit, the corresponding
actual values and the operational messages can be read with the aid of the control
unit. If the direction of rotation is wrong, for example, then swap over two of the
motor at the terminals of the frequency inverter, e.g., U and V. The connection of
the frequency inverter at the mains has no effect on the direction of rotation of the
drive unit.
Commissioning of the frequency inverter has been completed and can now be
supplemented by further settings in the PARA menu. The selected parameters are
adequate for commissioning in most cases. Testing and checking additional set-
tings that are relevant for the application is to be done on the basis of the operating
instructions.
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38
7 Parameters/functions
7.1 Introduction The following tables show the basic parameter values. If no other parameter infor-
mation is specified in the order, the unit is supplied with these standard settings.
For configuring and programming the parameters of the inverter, a PC with Parcom
Compact parameter programming software, which is connected to one of the op-
tional RS 232 modules 537 769 84 or 537 723 84 via data cable 537 237 84 can
be used.
Alternatively, the control unit can also be used to program the parameters.
In these operating instructions, control level 1 is described.

7.2 Reset The Program(ming) 34 parameter makes it possible to acknowledge an error mes-
sage and to restore the factory setting. The display of the operating unit shows the
message “dEFLt” or “rESEt” and the LEDs additionally indicate the status of the
frequency inverter.
Parameter no. Parameter name Value Function

A reset is carried out, an existing error is acknowledged.
123
The display of the operating unit shows the message “rESEt”.
34 Program(ming) The parameters set within the configuration selected are overwritten
4444 with the factory-set values. The display of the operating unit shows
the message “dEFLt”.
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39
7.3 Brake application time The inverter calculates an internal frequency cut-off value on the basis of the brake
application time and the deceleration ramp. This also considers a programmed DC
post-magnetization time parameter. At the moment the setpoint value is switched
off, the inverter compares the actual output frequency with the calculated cut-off
value. In principle, there are 3 possibilities as shown in cases 1 to 3.
Case 1: The brake application time is shorter than the remaining deceleration time
“Modulation on” signal
“Release brake” signal
“SPV step 1+” input
Output frequency
Calculated cut-off value
tB: Brake application time

tVZ: Deceleration time 42265444.jpg
In case 1, the brake application time is shorter than the remaining deceleration
time. The “Release brake” signal is switched off as soon as the value drops below
the cut-off value. The brake is no longer excited and the mechanical brake starts to
brake when its application time has elapsed. If the brake application time is cor-
rectly programmed, the ramp is at zero at the same moment and the modulation is
switched off.
Case 2: The brake application time is longer than the remaining deceleration time
Output frequency

tVZ: Deceleration time
tGS: DC post-magnetization time 42265544.jpg
In case 2, the brake application time is longer than the remaining deceleration
time. The “Release brake” signal is switched off immediately and the inverter cal-
culates a DC post-magnetization time. The output frequency decreases to zero
at the ramp and the modulation then remains switched on. For the calculated DC
post-magnetization time, the inverter outputs a DC. This causes the motor to ex-
hibit eddy-current braking characteristics until the mechanical brake engages.
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40
Case 3: The brake application time is interrupted by an integrator stop, for example
Integrator stop
Output frequency

tVZ: Deceleration time
tGS: DC post-magnetization time 42265644.jpg
Case 3 shows an interrupted brake application time. The cause of this may be
another valid setpoint or an integrator stop due to an overload. In both cases, the
calculation is restarted as in case 2. The DC post-magnetization time is extended
correspondingly.
Parameter Parameter name Unit Value Factory Description

no. Minimum Maximum setting
Operating characteristics→ Brake control

825 Brake application time ms 0 2000 100
7.4 Error When an acknowledgement has been successfully completed, the “Error” message
is cancelled and the “Ready” message is set. If the cause of the error has not been
acknowledgement eliminated, the error is reported again.
All error information is saved in the error memory (see section 8). The information
from the error memory can help you and after-sales service personnel to eliminate
any errors.
The following error acknowledgement possibilities are available:
1. Briefly de-activating the digital input S1IND (factory setting of parameter 103)
2. Disconnect and restore the line power supply
The waiting time depends on the type of unit. If power is restored too soon,
the error will not be acknowledged. When the power is restored, the unit will
re-initialize.
Dedrive Compact inverters may only be connected to the line supply

every 60 seconds.
3. Actuating the stop key on the control unit
4. Setting the Program(ming) 34 parameter to value 123

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41
7.5 Digital inputs Please also consider the details relating to the technical data on the inputs
and outputs in section 5.5.6.
and outputs
7.5.1 Function assignment of the Depending on the required control mode, there are varying assignments of the
digital inputs digital inputs for setpoint value generation. In addition, there are also other unused
inputs that can be assigned additional functions.
Control modes The following functions can also be selected for the parameter Control 475:
No. of assigned
Designation of basic functions Description
digital inputs
2 direction signals (step 1) and 1 further
10 - SOST 3
speed (see section 7.4)
2 direction signals (step 1)
20 - SOSP 3
and acceleration (see section 7.5)
For further information and other control types, see application guidelines /
operating instructions.
Input functions The following functions can be assigned to the inputs:

Parameter no. Parameter name Unit Value Factory setting See section
Minimum Maximum
Control inputs/outputs→ Digital inputs
68 SPV-Step 1+ 71 - S2IND 7.5, 7.6
69 SPV-Step 1 - 72 - S3IND 7.5, 7.6
66 (SOST) Step 2 75 - S6IND 7.5
62 (SOSP) Acceleration 75 - S6IND 7.6
7.5.2 Function assignment of the The following are available:

relay and digital inputs 1 digital output with transistor output Mode of operation digital output 1 S1OUT 530
1 relay output with change-over contact Mode of operation digital output 3
S3OUT 532
1 multi-function output, digital assignment possible Mode of operation MFO1D 554
“Ready” message The inverter indicates it is ready for operation via a programmable output by
switching it to active mode. Setpoint values are only processed when the unit is in
Ready mode (factory setting Digital output 1 530 terminal S1OUT).
In the following situations, the inverter is not ready for operation:

• After the power supply has been switched on, during the initialization phase.
• When the internal supply voltage has dissipated (after approx. 0,5 to 5 seconds)
after the power supply has been switched off.
• If no enable signal is applied.
• When an error has been detected and the system is responding to the error.
214708k3.indd/051208
• When an error has not yet been acknowledged.
42
“Error” message When an error has occurred, the programmed output is activated. The output re-
mains activated until the error has been acknowledged (set in the factory to multi-
function output MF01).
“Setpoint value reached” message When the specified setpoint value is reached, this function activates the pro-
grammed output. The output remains activated until a new setpoint value initiates
acceleration or deceleration operations. The limitation function is also evaluated
as a setpoint value and a message is also output when the limitation frequency
is reached.
“Release brake” signal The inverter provides further parameters for synchronizing a separate brake.
Due to its higher voltage load rating up to 230 V, a power contactor for control of
the external brake can be controlled direct with relay 3 (set in the factory to relay
output S3OUT).
“Modulation on” signal The programmed output is activated when the inverter output is active.
7.6 Creating setpoint

values in steps (SOST)
Operating principle: All reference step functions are activated when current flows through the relevant
General information input. The input signals are filtered by the hardware and software.
To obtain a valid reference value, an edge from “off” to “on” must be created follow-
ing the ready for operation signal.
Edge evaluation is only possible if the inverter is ready for operation. Edge
signals given too early will not be detected and have to be repeated.
Reference value step function The steps do not work on the basis of summation. A lower value may be pro-
grammed to a higher step than for a lower one. The current reference value is
always specified by the highest step that is switched on.
When the first step SPV step 1+ 68 is applied, the inverter accelerates up the
Acceleration 420 ramp to the frequency value programmed for SOST step 1 480.
If a signal is applied to the (SOST) step 2 input in addition to SVP step 1+ 68, the
inverter accelerates or decelerates to the frequency value of parameter SOST
step 2 481. The signal must remain applied to the SPV-Step 1+ 68 input for acti-
vating higher steps.
If no signal is applied to the SPV step 1 + 68 input any longer, the inverter will
decelerate down Deceleration 421 ramp to 0 and will switch off the output stage.
If a signal is applied for the opposite direction SPV-step 1– 69 before zero is
reached, the inverter will accelerate in the opposite direction after reaching 0
without switching off the “Release brake” signal.
The setpoint value step function works in the “-” direction in the same way.
If both SPV step 1+ 68 and SPV step 1– 69 inputs are activated simultaneously,
the inverter will evaluate this status as an invalid setpoint value. It would respond
in the same way as if neither of the inputs were active.
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43
SOST input assignment The table below shows the assignment of the digital inputs as delivered. The as-
(factory setting) signment can be freely re-programmed.

Control inputs/outputs → Digital inputs

68 SPV-Step 1+ 71 - S2IND
69 SPV-Step 1 - 72 - S3IND
66 (SOST) Step 2 75 - S6IND
SOST Relevant parameters

Setpoint values → SOST parameter

The frequency limits and frequency ramps apply, see section 6.3.2 “Setpoint
values” table (page 29).
For further information (SOST step 3 and SOST step 4), see application
guidelines / operating instructions.
Setpoint value steps 2-step diagram
“(SOST) Step 2” input
Frequency value
“SOST step 2” 481
Frequency value
“SOST step 1” 480
Time
42267545.jpg
214708k3.indd/051208
44
7.7 Creating stepless setpoint
values with memory
function (SOSP)
Operating principle: All setpoint value memory functions are activated when current flows through the
General information relevant input. The input signals are filtered by the hardware and software.
To obtain a valid setpoint value, an edge from “off” to “on” must be created follow-
ing the ready for operation signal.
Edge evaluation is only possible if the inverter is ready for operation. Edge
signals given too early will not be detected and have to be repeated.
Setpoint value memory function This setpoint value creation function is specially designed for use with 2-stage
pushbuttons. A 2-stage pushbutton is required for each direction of rotation. The
first step actuates the SPV-step 1+ 68 or SPV-step 1– 69 input. The second step
actuates the relevant “(SOSP) Accelerate” input.
When the first step SPV-Step 1+ 68 is applied, the inverter accelerates up the
Acceleration 420 ramp to the value of parameter Min. frequency 418. If a signal is
applied to the “(SOSP) Accelerate” input in addition to the SPV step 1+ 68 input,
the inverter will continue to accelerate up the Acceleration 420 ramp. Acceleration
can be interrupted by switching off the signal at the “(SOSP) Accelerate” input. If
the signal remains applied to the SPV-Step 1+ 68 input, the inverter will save the
current frequency reference value to memory. The acceleration operation can be
continued at any time until the Max. frequency 419 parameter value is reached.
The signal applied to the SPV-Step 1+ 68 input must be switched off to start de-
celerating. The inverter will then reduce its frequency down the Deceleration 421
ramp. If the SPV-Step 1+ 68 input is activated once more, the inverter will save
the current frequency to memory, but only if it is still higher than the Min. frequency
418 parameter value. If the current value is lower than the Min. frequency 418
parameter value, the inverter will accelerate to the Min. frequency 418 parameter
value. Frequency values between 0 and Min. frequency 418 cannot be achieved
with this reference value control when stationary.
If the SPV-Step 1+ 68 signal remains switched off, the inverter will reach zero and
switch off the output stage.
If a signal is applied for the opposite direction SPV-step 1– 69 before zero is
reached, the inverter will accelerate in the opposite direction after reaching 0 with-
out switching off the “Release brake” signal.
The “–” direction of rotation works in the same way.
If both SPV-step 1+ 68 and SPV-step 1– 69 inputs are activated simultaneously,
the inverter will evaluate this status as an invalid setpoint value. It would respond
in the same way as if neither of the inputs were active.
214708k3.indd/051208
45
SOSP input assignment The table below shows the assignment of the digital inputs as delivered. The as-
(factory setting) signment can be freely re-programmed.

Control inputs/outputs → Digital inputs
68 SPV-Step 1+ 71 - S2IND
69 SPV-Step 1 - 72 - S3IND
62 (SOSP) Acceleration 75 - S6IND
SOSP The frequency limits and frequency ramps, see section 6.3.2 “Setpoint values”
Relevant parameters table (page 29) apply.
Reference value memory diagram
“(SOSP) Acceleration” input
Maximum frequency 419
Minimum frequency 418
Time
42267644.jpg 214708k3.indd/051208
46
7.8 Encoders The speed actual value needs to be measured continuously for the control and
regulation process for some of the available Configurations 30. The required
incremental encoder can be connected to digital control terminals S5IND (track A)
and S4IND (track B) of the frequency inverter.
Operating modes 490 and 493 for encoders 1 and 2 are deactivated by
default in Software 6.
In 2xx configurations, the user must activate the operating mode of the
encoder that is used and set Actual speed source 766 accordingly.
Please note section 5.5.4 for the encoder cable.
7.8.1 Encoder 1 operation mode Select Operation mode 490 for encoder 1 in accordance with the connected in-
cremental encoder. A unipolar encoder must be connected to the standard control
terminals.
Operation mode Encoder 1 490 Encoder 1

0 - Off (default setting) Speed detection is not active; the digital
inputs may be used for other functions.
1 - Single evaluation Double channel encoder with direction
of rotation detection via track signals A
and B; one signal flank is evaluated for
each division mark.
4 - Quadruple evaluation Double channel encoder with direction
of rotation detection via track signals A
and B; four signal flanks are evaluated
for each division mark.
11 - Single evaluation unsigned Single channel encoder via track sig-
nal A. The speed actual value is posi-
tive. One signal flank is evaluated for
each division mark. Digital input S4IND
may be used for other functions.
12 - Double evaluation unsigned Single channel encoder via track sig-
nal A. The speed actual value is posi-
tive. Two signal flanks are evaluated for
each division mark. Digital input S4IND
may be used for other functions.
101 - Single evaluation inverted As for operation mode 1. The speed
actual value is inverted. (Alternative to
swapping the track signals)
104 - Quadruple evaluation inverted As for operation mode 4. The speed
actual value is inverted. (Alternative to
swapping the track signals)
111 - Single evaluation negative As for operation mode 11. The speed
actual value is negative.
112 - Double evaluation negative As for operation mode 12. The speed
actual value is negative.
7.8.2 Encoder 2 operation mode A further encoder input is available when an extension module is fitted. It is pro-
grammed by means of the Encoder 2 operation mode 493 parameter.
The Actual speed source 766 parameter must be set accordingly.

For further details: see the extension module operating instructions
214708k3.indd/051208
Integrated encoders of KB motors with S31 electronics may only be operated

with an EM-ENC-02 extension module with a 24 V power supply if the terminating
resistor of the EM-ENC-02 unit is deactivated.
47
7.8.3 Encoder 1 division marks The parameter for the number of increments for the connected encoder must be
programmed via the Encoder 1 division marks 491 parameter. Select the division
mark for encoder 1 in accordance with the application speed range.
The maximum number of division marks Smax is defined by the limit frequency
fmax = 150 kHz of digital inputs S5IND (track A) and S4IND (track B).
60 s / min
Smax = 150 000 Hz x nmax = Max. speed of motor in rpm
nmax
To ensure good motor running characteristics, an encoder signal must be evalu-

ated at least every 2 ms (signal frequency f = 500 Hz). Based on this requirement,
the minimum division mark Smin of the incremental encoder can be calculated for
a required minimum speed nmin.
60 s / min nmin = Min. speed of motor in rpm

Smin = 500 Hz x
A x nmin A = Evaluation (1, 2, 4)

Motor data → Encoder 1
491 Encoder 1 division marks - 1 8192 1024
7.8.4 Encoder filter time constant The encoder signal can be filtered with parameter 815 Encoder filter time constant
to improve the control characteristics for small division marks.

Motor data → Encoder 1
815 Encoder filter time constant ms Off 128 Off
7.9 Frequency switch-off The maximum permissible output frequency of the frequency inverter must be
set with the Frequency switch-off limit 417 parameter. If this frequency limit is ex-
limit ceeded by Stator frequency 210, or Actual frequency 241, the frequency inverter
switches off and outputs error message “F1100”.
For configurations 110 “U/f characteristic” and 410 “FOR speed without encoder”,
encoder 1 can be activated by means of parameter Operation mode 490 for addi-
tional monitoring of the measured actual frequency.

Error/warning behaviour
417 Frequency switch-off limit Hz 0,00 999,99 100,00
7.10 Max. frequency The difference between the actual frequency and the integrator frequency is
monitored by this function. If the difference exceeds the value of the Maximum
deviation frequency deviation 429 parameter, the unit switches off and outputs error
message 1102 “Maximum frequency deviation”.
This function is only activated for configuration 210 when the unit leaves the
factory.
214708k3.indd/051208

Error/warning behaviour
429 Max. frequency deviation Hz 0,01 15,00 5,00
48
8 Diagnosis
Operation of the frequency inverter and the connected load is constantly moni-
tored.
For further information (Operation and fault diagnosis), see application

guidelines / operating instructions.
8.1 Status message
42554944.jpg
The red green LED’s provide information on the operational point of the frequency
inverter. If the control unit is plugged in, status messages are also displayed by
display elements RUN, WARN and FAULT.
Status display
Green LED Red LED Display Description
0 0 - No power supply
1 1 - Initialization and self-test
Flashes 0 RUN flashes with S1IND = LOW: Ready, no modulation
Flashes 0 RUN flashes with S1IND = HIGH: Ready for operation,
no modulation
1 0 RUN Operational message
1 Flashes WARN Operational message, current Warn-
ings 269
Flashes Flashes WARN Ready for operation, current Warnings 269
0 Flashes FAULT flashes Display: Current error 259 of the frequency
inverter
0 1 FAULT Display: Current error 259, error can be
reset. See section 7.3
8.2 Warning message The code that is read by the Warnings 269 parameter can be made up of several
different messages. For example, code A0088 is made up of the separate warning
messages A0008 + A0080. See section 6.3.2 for SAxxx and SFxxx messages.
Code Acronym Meaning

A0000 - No warning messages.
A0001 Ixt Frequency inverter overloaded, warning code A0002 or A0004.
A0002 IxtSt Frequency inverter overloaded (10 sec), check load behaviour.
A0004 IxtLt Overload (60 sec), check motor and application parameters
A0008 Tc Max. heat sink temperature reached, check the cooling and fan.
A0010 Ti Max. inside temperature reached, check the cooling and fan.
A0020 LIM Speed reference values are being limited by a controller.
A0040 LK Load spectrum: 90% of hoist duration of service elapsed.
A0080 PTC Max. motor temperature reached, check the motor and sensor.
A0001 Mains Mains phase failure, check the mains Fuse links and cable.
A0200 PMS Software motor circuit breaker.
A0400 Flim Limit frequency reached, the output frequency is limited.
214708k4.indd/051208
A0800 A1 MFI1A input signal is lower than 1 V / 2 mA.

A1000 A2 EM-S1INA input signal is lower than 1 V / 2 mA.
A2000 Sysbus A slave on the system bus has reported an error.
A4000 UDC DC link voltage has reached the minimum limit for that particular type.
A8000 Toggle bit Field bus monitoring reports bus system failure. 49
8.3 Error messages The fault code that is stored in parameter Last Fault 310 after a fault occurs makes
troubleshooting much easier. The fault code is made up of fault group FXX and the
following code number XX.
The fault message is cleared via the keys of the control unit, (see section 7.2.6).
See section 6.3.2 for SAxxx and SFxxx messages.
Error messages
Code Meaning
F00 00 No fault has occurred.
Overload
F01 02 Frequency inverter overloaded (60 sec), check the load behaviour.
03 Short-term overload (10 sec), check the motor and application pa-
rameters
Heat sink
F02 00 Heat sink temperature too high, check the cooling and fan
01 Temperature sensor defective or ambient temperature too low.
Inside temperature
F03 00 Inside temperature too high, check the cooling and fan.
01 Inside temperature too low, check the electrical cabinet heating.
Motor connection
F04 00 Motor temperature too high or sensor defective,
check motor thermo-contact connection.
01 The software motor circuit breaker has tripped.
03 Motor phase failure, check the motor and wiring.
Output current
F05 00 Overloaded, check the load relationships and ramps.
03 Short circuit or earth fault, check the motor and wiring.
05 Asymmetrical motor current, check the motor and wiring.
06 Motor phase current too high, check the motor and wiring.
07 Message from the phase monitoring, check the motor and wiring.
Link voltage
F07 00 DC link voltage too high, check the deceleration ramps and brake
resistor that is connected.
01 DC link voltage too low, check the mains voltage.
02 Mains failure, check the mains voltage and circuit.
03 Phase failure, check the mains fuse and voltage.
04 Mains voltage UDC too high when switching on, check the voltage.
05 Mains voltage BC too high when switching on, check the voltage.
06 Mains voltage MC too high when switching on, check the voltage.
Electronics voltage
F08 01 Electronics voltage 24 V too low, check the wiring of the terminals.
04 Electronics voltage too high, check the wiring of the terminals.
Optional components
F0B 13 The communications module at slot B was installed without discon-
nection from the mains supply, disconnect the mains supply.
214708k4.indd/051208
50
Output frequency
F11 00 Output frequency too high, check the control signals and settings.
01 Max. frequency reached by the controller, check the deceleration
ramps and brake resistor that is connected.
02 The value for the max. frequency deviation has been exceeded
See section 7.9.
Motor connection
F13 00 Earth fault at output, check the motor and wiring.
10 Min. current monitoring, check the motor and wiring.
Control connection
F14 01 Setpoint value signal at multifunction input 1 missing, check the
signal.
02 Setpoint value signal missing at analogue input EM-S1INA, check the
signal.
07 Overcurrent at multifunction input 1, check the signal.
30 Encoder signal is defective:
- Check connections S4IND and S5IND;
- Check connections on EM-xxx expansion module;
- Encoder 2 is active, but the expansion module is not fitted.
31 One encoder signal track missing, check the connections.
32 Incorrect direction of rotation from the rotary encoder, check
connections.
40 No encoder active (only from Software 6 and above).
Field bus communication
F20 xx Profibus
F21 xx System bus
F22 xx System bus
9 Maintenance
Ensure compliance with the safety instructions in section 1.4.
Maintenance:
Frequency inverters are largely maintenance-free.
Make sure that there is adequate ventilation, e.g. by:
• regular removal of dust deposits
• cleaning or replacing impermeable filters (such as door filter in switchgear
cabinet)
The storage period must not exceed 1 year.

Frequency inverters must be connected to a line power supply for a duration
of one hour before a year elapses. The storage period may then be extended
to a further year.
214708k4.indd/051208
51
10 Technical data
10.1 DIC-4-002 to 009 The following data are related to the nominal working point of the frequency inverter.
The nominal working point of the frequency inverter is defined for a permissible
frequency inverters mains voltage of 400 V and a modulation frequency of 2 kHz.
Size 1 2
Current code DIC-4-... 002 003 004 006 007 009
Motor-side output
Output current I A 2,4 3,2 3,8 5,8 7,3 9,0
Output voltage U V 3 x 0 ... Line voltage
1,5 for 60 s;
Overload capability at 2 kHz and 4 kHz - -
2,0 for 10 s (10 min. cycle)
Protection - - Short-circuit/earth-fault-proof
0 ... 300 depending on modulation
Rotary field frequency f Hz
frequency
Modulation frequency f kHz 2 ... 16
Output braking resistor
Min. brake resistor R Ω 462 300 220 148 110 92
Line-side input
Line current 2) 3 ph / PE I A 2,4 2,8 1) 3,3 1) 5,8 6,4 1) 7,8 1)
Line voltage U V 3 x 380 to 480 +10% / -15%
Line frequency f Hz 50 / 60 ±10%
Fuses 3 ph / PE I A 6 10
Mechanical equipment
Dimensions HxWxD mm 190x60x180 250x60x180
Weight (approx.) m kg 1,3 1,7
Type of enclosure - - IP20 (EN60529)
Connecting terminals A mm² 0,2 ... 1,5
Mounting arrangement - - vertical
Ambient conditions
Power loss P W 46 58 68 87 108 130
Coolant temperature Tn °C 0 ... 40 (3K3 DIN IEC 721-3-3)
Storage temperature TL °C -25 ... 55
Transport temperature TT °C -25 ... 70
Rel. humidity - % 15 ... 85, non-condensing
Depending on the customer-specific requirements the modulation frequency may

be increased, if the output current is reduced. The relevant standards and regula-
tions must be complied with for this working point.
Output current in A Hardware DIC-4-xxx-E-0000-01

and software from 4.2.4/050-6
Frequency inverter Modulation frequency
Current code 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz
002 2,4 2,4 2,4 2,0 1,6
003 3,2 1) 3,2 1) 3,2 1) 2,7 1) 2,2
004 3,8 1) 3,8 1) 3) 3,8 1) 3) 3,2 1) 3) 2,6 3)
006 5,8 5,8 5,8 4,9 3,9
007 7,8 1) 7,8 1) 7,8 1) 6,6 1) 5,3
009 9,0 1) 9,0 1) 3) 9,0 1) 3) 7,6 1) 3) 6,1 3)
The modulation frequency may be automatically reduced as a function of the

214708k4.indd/051208
overload.
1) Line reactor required for a duty factor > 60% CDF

2) Mains current with a relative line impedance of 1% (see section 5)
52 3) Modulation frequency reduced in thermal limit range
Size 3 4
Current code DIC-4-... 014 017 025 032 040
Motor-side output
Output current I A 14 16,5 25 32 40
1,5 for 60 s; 1,4 for 60 s;
Overload capability at 2 kHz - - 2,0 for 10 s 1,6 for 10 s
(10 min. cycle)
1,5 for 60 s; 1,4 for 60 s; 1,3 for 60 s;
Overload capability at 4 kHz - - 2,0 for 10 s 2,0 for 10 s 1,6 for 10 s
(10 min. cycle)
Rotary field frequency f Hz 0 ... 300 depending on modulation frequency
Min. brake resistor R Ω 58 48 32 24 24
Line-side input
Line current 2) 3 ph / PE I A 14,2 14,5 1) 26 28,2 1) 35,6 1)
Fuses 3 ph / PE I A 16 20 35 50
Weight (approx.) m kg 2,7 3,8
Connecting terminals A mm² 0,2 ... 6 0,2 ... 16
Ambient conditions
Power loss P W 145 180 240 310 420


014 14,0 14,0 14,0 11,8 9,5
017 16,5 1) 16,5 1) 16,5 1) 13,9 1) 11,2
025 25,0 25,0 25,0 21,0 17,0
032 32,0 1) 32,0 1) 32,0 1) 26,9 1) 21,8
040 40,0 1) 38,3 1) 35,0 1) 29,4 1) 23,8 1)

214708k4.indd/051208
overload.

2) Mains current with a relative line impedance of 1% (see section 5) 53
Size 5 6
Current code DIC-4-... 045 060 075 090 110
Motor-side output
Output current I A 45 60 75 90 110
1,5 for 60 s;
Overload capability at 2 kHz and 4 kHz - -
2,0 for 10 s (10 min. cycle)
0 ... 300 depending on modulation frequen-
Rotary field frequency f Hz
cy
Min. brake resistor R Ω 15 7,5
Line-side input
Line current 2) 3 ph / PE I A 52 58 1) 72 86 1) 105 1)
Fuses 3 ph / PE I A 63 80 100 125
Weight (approx.) m kg 8 20
Connecting terminals A mm² 1,5 ... 25 Max. 70 (threaded studs)
Ambient conditions
Power loss P W 420 540 660 770 1060


045 45,0 45,0 45,0 - -
060 60,0 1) 60,0 1) 60,0 1) - -
075 75,0 75,0 75,0 - -
090 90,0 1) 90,0 1) 90,0 1) - -
110 110,0 1) 110,0 1) 110,0 1) - -

214708k4.indd/051208
overload.

54 2) Mains current with a relative line impedance of 1% (see section 5)
10.4 Operating diagrams The technical data for the frequency inverter relates to the nominal working point
that was selected for a wide range of applications. It is possible to apply a function-
ally safe and economical dimensioning (derating) of the frequency inverter via the
following diagrams for specific applications.
Power reduction (derating); Max. coolant temperature;

5% / 1000 m for more than 1000 m 3,3°C / 1000 m for more than 1000 m
above sea level; above sea level;
hmax = 4000 m
Coolant temperature in °C
Output current in %
Installation height in m above Installation height in m above

sea level sea level
Power reduction (derating); Power reduction (derating);

2,5% / K above 40°C; Tmax = 55 °C 0,22% / V above 400 V; Umax = 480V
Output current in %
Output current in %
Coolant temperature in °C Mains voltage in V
42555044.jpg
214708k4.indd/051208
55
10.5 Accessories
Line capaci-
Line fuses Line filter Notes
tors
D-close-tolerance bolt
Rated output at 2 kHz
Recommended fuses
Low leakage current

Dedrive Compact
10 m motor cable
50 m motor cable
10 m motor cable
D-fuse socket
D-screw cap
D-fuse T
Class B
Class B
Class B
3-pole
(1 off)
(1 off)
(1 off)
Type Part no. Part no. Part no. Part no. Part no. Part no. Part no. Part no.
DIC-4- [kW] [A] 1) 1) 1)
002 0,75
In
003 1,1 6 451 663 99 575 049 44 451 700 99 504 905 99 537 739 84 Internal 537 748 84
preparation
004 1,5
006 2,2 537 740 84
In
007 3 10 451 643 99 575 049 44 451 700 99 504 906 99 Internal 537 748 84
537 741 84 preparation
009 4
014 5,5 16 451 644 99 537 742 84 In
575 049 44 451 700 99 504 907 99 Internal 537 749 84
017 7,5 20 451 645 99 537 743 84 preparation
025 11 537 744 84
35 451 647 99 504 910 99 In
032 15 575 051 44 451 701 99 537 745 84 537 747 84 537 750 84
preparation
040 18,5 50 451 648 99 504 911 99
537 753 84
045 22 537 891 84 2) In
63 451 649 99 575 051 44 451 701 99 504 912 99 -
060 30 537 193 84 537 892 84 2) preparation
075 37 80 894 317 44 3) 537 893 84 2)
090 45 100 894 318 44 894 315 44 - - 537 195 84 - - NH00-fuse links
537 894 84 2)
110 55 125 894 319 44 537 196 84
1) 3 off each required for line supply protection.
2) Limit value also for 100 m cable length
3) Line reactor is not needed
Standard braking resistor Overcurrent relay Output filter Notes

Rated output at 2 kHz
Continuous rating
Dedrive Compact
Resistive value
Setting range
Setting value
Type
Type Part no. Part no. Part no.

max. output frequency
DIC-4- [kW] [Ω] [kW] [A] [A] 60 Hz 87 Hz 200 Hz
002 0,75 470 537 728 84 0,55 - 0,8 0,65 3RU1116-0HB1 537 751 84 537 757 84 537 758 84
003 1,1 330 0,2 537 729 84 0,78 -
0,7 - 1,0 3RU1116-0JB1 537 239 84 537 759 84 537 760 84
004 1,5 220 537 730 84 0,95
006 2,2 150 537 731 84 1,63 537 763 84 537 764 84
0,4 1,4 - 2,0 3RU1116-1BB1 537 240 84
007 3 120 537 732 84 1,83 537 765 44 - 537 766 44
009 4 100 0,6 537 733 84 2,2 - 3,2 2,45 3RU1116-1DB1 537 241 84 537 767 84 537 768 84
014 5,5 68 0,6 537 734 84 2,2 - 3,2 2,97 3RU1116-1DB1 537 241 84 537 154 84 537 171 84
-
017 7,5 56 0,8 537 735 84 3,5 - 5,0 3,78 3RU1116-1FB1 537 243 84 537 155 84 537 172 84
025 11 33 1,2 537 736 84 5,5 - 8,0 6,03 3RU1116-1HB1 537 245 84 537 156 84 537 173 84
032 15 1,6 537 737 84 7,70 537 157 84 537 174 84
27 7,0 - 10,0 3RU1116-1JB1 537 246 84
040 18,5 2,0 537 738 84 8,61 -
537 158 84 537 175 84
214708k4.indd/051208
045 22
15,4 3,5 534 632 84 14 - 20 15,00 3RU1126-4BB1 537 249 84
060 30 537 159 84 537 176 84
075 37 537 160 84 537 177 84
8,2 5,0 537 816 84 22 - 32 24,7 3RU1136-4EB1 537 252 84
090 45 - 537 161 84 537 178 84
56 110 55 8,0 10,0 538 776 84 28 - 40 35,4 3RU1136-4FB1 537 253 84 537 162 84 537 179 84
Option modules / Options Notes
Type Designation Part no.
DIC-4-
KP500 operating unit 537 722 84
KP 232 interface converter 537 769 84
CM RS 232 communication module 537 723 84
CM RS 485 communication module 537 724 84
CM CAN-bus communication module 537 726 84
EM system bus expansion module 537 727 84
002 to 110
EM I/O-02 extension module (I/O extension) 537 867 84
1,8 m data cable 537 237 84
Parcom Compact CD parameter programming software 537 752 84
CM-PDP-24-Kit communication module (Profibus + external 24 V power supply) 537 898 84
EM ENC-02-24 extension module (rotary encoder evaluation) 537 899 84
KP CMK switchgear cabinet fitting accessories 537 869 84 for KP 232 and KP 500
002 to 004 DIC connector set size 1 538 008 33
006 to 009 DIC connector set size 2 538 009 33
002 to 110 DIC X210 connector set 538 010 33
002 to 009 Screen fitting set size 1/2 537 770 84
014 to 017 Screen fitting set size 3 537 771 84
The CM-PDP-24 communications module in kit 537 898 84 contains an additional

possibility for an external 24 V supply compared to CM Profibus communications
module 537 725 84.
The CM-PDP-24 Code 179-675 122 communications module in kit 537 898 84
must not be combined with the EM-ENC-02 extension module (537 868 84 / Code
179-675 021) when used with the external 24 V supply.
However, the CM-PDP-24 Code 179-675 122 communication module in kit

537 898 84 may be combined with the EM-ENC-02-24 extension module
(537 899 84 / Code 179-675 041).
The code number is clearly applied to the front of the modules.

214708k4.indd/051208
57
11 Parameters
Parameter no. Parameter name Unit Value Factory setting See section
Minimum Maximum
General inverter parameters
12 Inverter software version
28 Control Level
30 Configuration 110 410 410 - sensor-less FOR 6.3.2
33 Language 0 - German
62 (SOSP) Acceleration 75 - S6IND 7.6
66 (SOST) Step 2 75 - S6IND 7.5
68 SW-Step 1+ 71 - S2IND 7.5, 7.6
69 SW-Step 1 - 72 - S3IND 7.5, 7.6
370 Rated voltage V 60,0 800,0 U FUN 6.3.2
Depends on Depends on
371 Rated current A I FUN 6.3.2
type type
372 Rated speed min -1 96 60000 Depends on type 6.3.2
374 Rated cos (phi) - 0,01 1,00 Depends on type 6.3.2
375 Rated frequency Hz 10,00 1000,00 50,00 6.3.2
Depends on Depends on
376 Rated Mech. Power kW P FUN 6.3.2
type type
417 Frequency Switch-off Limit Hz 0,00 999,99 100,00 7.8
418 Minimum frequency Hz 0,00 300,00 3,50 6.3.2
419 Maximum frequency Hz 0,00 300,00 50,00 6.3.2
420 Acceleration Hz/s 0,00 999,99 10,00 6.3.2
421 Deceleration Hz/s 0,00 999,99 10,00 6.3.2
429 Max. frequency deviation Hz 0,01 15,00 5,00 7.9
473 Ramp keypad motorpoti Hz/s 0,00 300,00 2,00 6.1.3
475 Drive control 10 = SOST 6.3.2
480 SOST step 1 Hz -300,00 300,00 5,00 6.3.2, 7.5
481 SOST step 2 Hz -300,00 300,00 50,00 6.3.2, 7.5
490 Operation Mode Encoder 1 - 1 - single 4 - quadruple 0 - off 1) 7.7.1
491 Division marks encoder 1 - 1 8192 1024 7.7.3
493 Operation Mode Encoder 2 - 1 - single 4 - quadruple 0 - off 1) 7.7.2
494 Division marks encoder 2 - 1 8192 1024
530 Op. mode digital output 1 S1OUT 1 - Ready
532 Op. mode digital output 3 S3OUT 41 - Release brake
554 Op. mode digital MFO1D 3 - Error
1 – Rotary 2 – Rotary
766 Source actual speed 2 - Encoder 2 1)
encoder 1 encoder 2
796 Motor parameter identification
Status of motor parameter identifica-
797
tion
812 Cyclic duration factor - 40% 100% 100%
815 Encoder filter time constant ms Off 128 Off 7.7.3
825 Brake application time ms 0 2000 100 7.2
1) Operating modes 490 and 493 for encoders 1 and 2 are deactivated by default in Software 6.
In 2xx configurations, the user must activate the operation mode of the encoder that is used and set Source actual speed 766 accordingly.
For further information, see application guidelines / operating instructions

and option modules operating instructions.
214708k4.indd/051208
58
12 Schematic circuit diagram
Line connection (Analogue setpoint) (PWM analogue inverter)
PWM module
Demag DSE/DST
Relays
Normally open:
240 V AC / 5A; 24 V DC / 5 A (ohmic)
Normally closed:
240 V AC / 3 A; 24 V DC / 1 A (ohmic)
L1 Optional line reactor 1) Brake control

Z1 Optional line filter 2) Motor contactor only for KB motors
Z2 Optional output filter 3) Brake
4) Optional rotary encoder
42707244.jpg
214708k4.indd/051208
59
The current addresses of the sales offices in Germany and the subsidiaries and
agencies worldwide can be found on the Demag Cranes & Components homepage at
www.demagcranes.com ► Contact and Demag worldwide
Demag Cranes & Components GmbH

Drives
P.O. Box 67 · 58286 Wetter / Germany
Telephone (+49-2335) 92-2922 · Telefax (+49-2335) 92-2406
Printed in Germany
E-mail drives@demagcranes.com
www.drives.demagcranes.de
Reproduction in whole or in part only with prior consent of Demag Cranes & Components, D-58286 Wetter Subject to change. Not liable for errors or omissions.

1208 - EN - Brief Operating Instructions - DIC-4-002 To DIC-4-110

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1208 - EN - Brief Operating Instructions - DIC-4-002 To DIC-4-110

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Brief operating instructions

Dedrive Compact frequency inverter DIC-4-002 to DIC-4-110

Valid from software version 4.2.4/050-6 with DIC-4-xxx-E-0000-01 hardware

051208 enEN 214 708 44 720 IS 922

Documents Ident. no.

CD ROM Dedrive DIC documentation with, e.g., application guidelines/operating instruc-

10.3 DIC-4-045 to 110 frequency inverters 54

You have purchased a Demag product. This equipment was manufactured in

Wearing parts are not subject to liability for defects.

0.5 Definitions Owner

standards (e.g. EC Directives, German VDE and VBG regulations) enabling

Warning against dangerous electrical voltage

Operating hazard for the installation

• Acidic, corrosive air as coolant

other than that for which they have been designed.

Only carry out maintenance and installation work,

• Ensuring proper instruction of personnel

Commissioning the frequency Do this only

2.1.1 DIC-4-002 to 009 frequency

Item Designation Make Type

Item Designation Make Type

2.1.3 DIC-4-045 to 110 frequency

Item Designation Make Type

Plug-in terminals for the relay output

For further information, see application guidelines / operating instructions.

If you have any problem applications when configuring or dimensioning your

For further information, see application guidelines / operating instructions.

CM communication module A PE spring is also included to connect the PE conductor (screen).

f g secured to the PE spring using the

as free of coarse and fine-grain dirt.

For all sizes:

The frequency inverters must be connected appropriately to earth with a large

For further information, see application guidelines / operating instructions.

A Relay output S3OUT

B Digital input S1IND

DIC-4-002 to 004 DIC-4-006 to 009

5.5.5.2 DIC-4-014 to 040 frequency

DIC-4-014 to 017 DIC-4-025 to 040

Phoenix MKDSP 25 / 6-15.00-F

5.5.5.4 DIC-4-075 to 110 frequency

Threaded stud M8 x 25 10 Nm 3 ph / 400 V AC

5.5.6.1 DIC-4-002 to 009 frequency

Phoenix ZEC 1,5 / ... ST 7,5

DIC-4-014 to 017 DIC-4-025 to 040

Phoenix MKDSP 25 / 6-15,00-F

5.5.6.4 DIC-4-075 to 110 frequency

Wieland DST85 / RM3,5

Control terminals X210A

Control terminals X210B

1) The level must be 24 V. For configurations, see section 6.3.2.

For further information, see application guidelines / operating instructions.

Phoenix ZEC 1,5 / ... ST 7,5

Control terminals X10

A KP500 control unit (optional)

B B CM communications module (optional)

C EM expansion module (optional)

Requirements Commissioning may only be performed by suitably qualified personnel in accord-

If the drive behaves according to the specifications of your installation, commis-

programming software (see section 6.2).

Display A Three-digit 7-segment display to show the parameter numbers

Display the selected menu branch:

C Five-digit 7-segment display of the parameter value and sign

Current direction of rotation of the drive unit