Troubleshooting & Maintenance

with PROFIBUS故障排除及维护

Mr. Ing. Dennis van Booma

PROCENTEC
dbooma@procentec.com

PROFIBUS International 2006.ppt

 About the presenter 演讲者简介
Name: Dennis van Booma
Company: PROCENTEC - The Netherlands
Introduction
Arial, 14 pkt
PI working group leader; “Training”
(nicht fett)
Common faults PI working group sub-leader; “PA Certification”
Thema
Handheld1Tool Dennis van Booma is the general manager and contact person of
Thema 2
Oscilloscopes PROCENTEC. He has more than 16-years PROFIBUS experience and is a
driving force for putting PROFIBUS and PROFINET technology in the
Analyzers
Thema 3 market.
Conclusions
Thema 4 Dennis has been involved in many large PROFIBUS projects and has
Training developed the PROFIBUS and PROFINET education system. He is
Thema 5 famous for his inspiring workshops and consultancy sessions that he is
Live demo! doing for companies all over the world.
Thema 6

Thema 7 Expertise: Achievements:

• PROFIBUS FDL, DP, DP-V1 and PA. • Establishment of the Competence Center.
Thema 8 • PROFINET. • Establishment of the Test Laboratory.
• IEC 61000-5-2 - EMC. • Establishment of the Certified Engineer system.
…
• Data transmission theory. • Has trained more than 4000 people worldwide.
• RS 485 and MBP technology. • Created the PA certification guidelines.
…
• Explosion safety. • Approved the; Korean, Italian, German and
Norwegian Training/Competence Centers.

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Total Costs of Ownership 业主的总成本

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool
投资成本 Investment
Thema 2
Oscilloscopes

Analyzers
Thema 3
维护成本Maintenance costs
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6 运行成本 Operational costs
Thema 7

Thema 8
Installation
…

… PROFIBUS
PROFIBUS can
can reduce
reduce these
these costs!
costs!
PROFIBUS可以减少这些成本！
PROFIBUS可以减少这些成本！

Chinese PROFIBUS and PROFINET Expert Days 2008

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What can happen in a running installation?
运行系统进行中会发生什么？

OS OS

Internet
Internet
Programming
Programming faults
faults
PROFIBUS on Ethernet/TCP-IP
Connection
Connection faults,
faults, reflections,
reflections, wire
wire
Manufacturing breaks,
breaks, short Process
short circuits
circuits
IPC
PLC

RS 485 or FO RS 485-IS or MBP-IS

PROFIBUS DP PROFIBUS DP/PA

?
AS-Interface
Faulty
Faulty address
address

Instrument
Instrument removal
removal Instrument
Instrument or
or I/O
I/O failure
failure
 Fault top-5 投运期间5个最常出现的故障

Introduction
Arial, 14 pkt
1) Termination.
(nicht fett)
Common faults
终端器。
Thema
Handheld1Tool
2) Power lines.
Thema 2
Oscilloscopes
供电电缆。
Analyzers
Thema 3
Conclusions
Thema 4 3) Cabling rules.
Training
Thema 5
布线规则。
Live demo!
Thema 6 4) Configuration faults.
Thema 7 组态错误。
Thema 8
5) Damaged or not certified interfaces.
…
损坏或未经认证的接口。
…

Statistics from 300 field trips worldwide.

Chinese PROFIBUS and PROFINET Expert Days 2008
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Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Spur lines too long 分支线太长

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3 70 cm
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8
More than 17 devices
…

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Shielding NOT connected 屏蔽未连接

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Moisture in junction boxes 链接盒受潮

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

…
Installers
Installers often
often forget
forget to
to secure
secure spare
spare channels.
channels. The
The moisture
moisture
and/or
and/or dirt
dirt will
will cause
cause aa low
low impedance
impedance in
in the
the segment.
segment.
Chinese PROFIBUS and PROFINET Expert Days 2008
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 1 Meter rule 1米规定

Introduction
Arial, 14 pkt These
These two
two cables
cables cause
cause data
data communication
communication
(nicht fett)
Common faults problems
problems (the
(the 11 meter
meter rule).
rule).
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Handheld tools 便携式工具

• Siemens BT200
Introduction
Arial, 14 pkt
Functions:
(nicht fett) ¾ Wire breaks/short circuits
Common faults • ComSoft Nettest II
Thema
¾ Voltage or shielding faults
Handheld1Tool
¾ Localizing faults
Thema 2
Oscilloscopes
¾ Measuring cable lengths
Analyzers
Thema 3 ¾ Termination detection
Conclusions
Thema 4
¾ List of slaves
Training ¾ Logging
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

Non active segments (masters have been removed)!

Chinese PROFIBUS and PROFINET Expert Days 2008
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 Oscilloscopes 示波器

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes 1st: Large + Difficult 3rd: Difficult
Analyzers
Thema 3
2nd: Expensive
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6 4th: Small, Fast
and Easy
Thema 7 Functions
Thema 8 ¾ Amplitude
¾ Reflections
…
¾ Noise
… ¾ EMC
The
The oscilloscope
oscilloscope is
is the
the only
only tool
tool that
that can
can display
display the
the bus
bus signals!
signals!
Chinese PROFIBUS and PROFINET Expert Days 2008
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 Busmonitors / Analyzers 总线监视器/分析仪

• ProfiTrace 2 - PROCENTEC

Introduction
Arial, 14 pkt • Bus check - Softing
(nicht fett)
Common faults
• PBScope - T+H
Thema
Handheld1Tool
• IT-Monitor - ITM / ComSoft /
Thema 2
Oscilloscopes
TMG-itec
Analyzers
Thema 3
• Amprolyzer
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7 Functions
Thema 8
¾ Live List
¾ Messages
… ¾ Device diagnosis
… ¾ Cycle times
¾ Logging

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Required tools to exactly pinpoint a fault 诊断工具

Faults on DP Passive cable Running installation

Introduction
Arial, 14 pkt General communication faults Not possible Analyzer
(nicht fett)
Common faults Double address Not possible Analyzer
Thema
Handheld1Tool Wrong address BT200 Analyzer
Thema 2
Oscilloscopes No termination BT200, Multi meter Oscilloscope
Analyzers
Thema 3 Too many termination BT200, Multi meter Oscilloscope
Conclusions Missing device (power off,
Thema 4 BT200 Analyzer
Training connector removed, etc)
Thema 5 Device diagnostics Not possible Analyzer
Live demo!
Thema 6 Shortcircuit, break, crossed
BT200, Multi meter Oscilloscope
wires, etc
Thema 7
EMC problems Oscilloscope Oscilloscope
Thema 8 1 Meter rule Not possible Oscilloscope
… Configuration faults Not possible Analyzer
…

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Statement

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Facts and Fiction
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
The most important tools
Thema 3
Conclusions
Thema 4
Training
for validating a network are
Thema 5
Live demo!
Thema 6
an oscilloscope and a
Thema 7
busmonitor /analyzer.
busmonitor/analyzer.
Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Statement

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Facts and Fiction
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3 A multi -meter is NOT
multi-meter
Conclusions
Thema 4
Training
Thema 5
useable for dynamic signal
Live demo!
Thema 6 measurement!
Thema 7

Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Working with a Laptop/PC is a must!
使用PC机工作成为必备条件！

Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

…
Analysing bus signals on a laptop and
importing the results in reports.
Chinese PROFIBUS and PROFINET Expert Days 2008
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 Training is absolutely necessary培训是必不可少的

Introduction
Arial, 14 pkt
¾对工程师的培训
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes
¾对安装人员的培训
Analyzers
Thema 3
Conclusions
Thema 4

¾对维修技师的培训
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8 知识就是力量！
… Knowledge is Power!
…

Chinese PROFIBUS and PROFINET Expert Days 2008

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 Troubleshooting training in June 2008
2008年6月将举办故障排除培训
CAMETA and PROCENTEC are
proud to organize a new PROFIBUS
Introduction
Arial, 14 pkt Troubleshooting and Maintenance
(nicht fett) training class.
Common faults
Thema
Handheld1Tool This first-class training is an intensive
Thema 2
Oscilloscopes theoretical and practical 3-day course
to obtain valuable knowledge about
Analyzers
Thema 3 troubleshooting a PROFIBUS DP/PA
Conclusions installation.
Thema 4
Training
Thema 5 Dates: 16 to 18 June 2008
Live demo! Place: BEIJING (CAMETA building)
Thema 6 Costs: CNY 8000.-
Thema 7
For reservations or questions, please
Thema 8 contact CAMETA:
training@cameta.org.cn.
…
Don’t miss this unique and valuable
…
training course......

Chinese PROFIBUS and PROFINET Expert Days 2008

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Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6

Thema 7

Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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Introduction
Arial, 14 pkt
(nicht fett)
Common faults
Thema
Handheld1Tool

Thema 2
Oscilloscopes

Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
Thema 6 Ing. Mr. Dennis van Booma,
PROCENTEC Netherlands,
Thema 7
dbooma@procentec.com
Thema 8

Chinese PROFIBUS and PROFINET Expert Days 2008

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 PROCENTEC – www.procentec.com

Introduction
Arial, 14 pkt
9 一个完全独立的公司。
(nicht fett)
Common faults
Thema
Handheld1Tool
9 主要从事PROFIBUS和PROFINET技术的产品开
Thema 2
Oscilloscopes
发和服务。

9 贸易活动遍布欧洲，亚洲和北美洲。
Analyzers
Thema 3
Conclusions
Thema 4
Training
Thema 5
Live demo!
9 主要活动包括：
Thema 6 ¾ 现场操作(如现场故障排除及工程技术支持)
Thema 7 ¾ 认证(对产品和安装进行认证)
Thema 8
¾ 接口产品的开发
…
¾ 进行认证培训
…

Chinese PROFIBUS and PROFINET Expert Days 2008

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 ProfiTrace 2 – Combi-Analyzer for PROFIBUS
A giant leap forward for PROFIBUS with the
incredible ProfiTrace 2. It is the most
Introduction powerful analyzer for PROFIBUS networks. It
Arial, 14 pkt
combines ALL primary tools in one:
(nicht fett)
Common faults
Thema ¾ Analyzer (protocol quality)
Handheld1Tool

Thema 2
Oscilloscopes ¾ Oscilloscope (signal quality)
Analyzers
Thema 3 ¾ Bar graphs (network quality)
Conclusions
Thema 4 ¾ Master (DP and DP-V1)
Training
Thema 5 ¾ Reporting
Live demo!
Thema 6 Technicians can check and troubleshoot the complete
PROFIBUS network with 1 software package and 1
Thema 7 piece of hardware. This results in an enormous reduction
in equipment, weight, costs and required knowledge.
Thema 8
ProfiTrace is an essential tool for maintenance,
… commissioning and troubleshooting. Predictive
maintenance and asset management are now really
possible! This outstanding tool that fits in your pocket will
… boost the limits and capabilities of service-,
maintenance- and engineering technicians.

www.procentec.com/profitrace
Chinese PROFIBUS and PROFINET Expert Days 2008
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 ProfiHub B5 – Spur repeater for PROFIBUS DP

Introduction
Arial, 14 pkt
(nicht fett)
¾ 5 Isolated channels
Common faults
Thema
Handheld1Tool
¾ 9,6 Kbps to 12 Mbps
Thema 2
Oscilloscopes

Analyzers
Thema 3 ¾ 31 devices per
Conclusions
Thema 4 channel
Training

¾ Max. 1200 m spur line

Thema 5
Live demo!
Thema 6
length
Thema 7

Thema 8
¾ IP 20 classification
…

Chinese PROFIBUS and PROFINET Expert Days 2008

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