Fieldbuses

What ? Why ? Which One ? Who ?

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 Fieldbuses

What ? Why ? Which One ? Who ?

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 What ?

Direct Wired System

Process Controller
IO IO IO IO IO

Directly Wired Field Devices

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 What ?
Distributed System
Proprietary Protocol &
Typically Proprietary Medium
Process
Controller
R R R
B B B
C C C

With Remote
Base Controllers

Remote Bases
Units

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 What ?

Fieldbus System
Ethernet

Process Controller
With Fieldbus
F
Controller I
M

High Speed Bus

or

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 What ?
• Proprietary Fieldbuses
– Proprietary Fieldbuses Are Intellectual Properties Of
Particular Companies. To Use A Proprietary Fieldbus, A
License Is Required.

• Open Fieldbuses
– For A Fieldbus To Be Open, It Must Satisfy The Following
Criteria.
• The Full Fieldbus Specification Must Be Published And Available
At A Reasonable Price.
• Critical ASIC Components Must Be Available, Also At A
Reasonable Price.
• Well Defined Validation Process Must Exist And Be Open To All
Device Vendors.

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 What ?

• A Fieldbus Must Allow For The Following

– Interconnectivity
• Devices From Different Manufactures Can Be Safely
Connected To The Same Fieldbus
– Interoperability
• Elements From Different Suppliers Must Operate Together
• A Fieldbus Should Allow For The Following
– Interchangeability
• Devices From One Manufacturer Can Be Replaced With
Functionally Equivalent Devices From Another
Manufacturer

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 Fieldbuses

What ? Why ? Which One ? Who ?

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 Why ?
• Cost Savings In Hardware And Assembly
– Less Hardware Components
• (I/O, Terminal Blocks, Barriers, Wire)
– Easier, Quicker And Cheaper Installation
• Cost Savings In Engineering And Documentation
– Easier Configuration
– Improved Asset Management
– Easier To Use And Up-to-Date Documentation
• Greater Manufacturing Efficiency
– Improved Functionality Increased Plant Productivity
– Improved Availability Reduced Down Time

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 Why ?
• Cost Savings In Hardware And Assembly
– For Hazardous Area Installations, the Use of an Intrinsically
Safe Fieldbus…Barriers, Cable, Components, Instruments,
Associated Apparatus…Eliminates the Use of Older
Explosion-Proof Techniques
• Purged Cabinets
• Pressurized Cabinets
• Submersion in Oil, Sand, etc.
•
•
•

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 PROFIBUS In Comparison
With 4..20
4 . . 20 ma System PROFIBUS-PA
PLC PLC
n

1 I/O modules (1-n)

Terminal Block (PLC)
I/O Module
Terminal Block PROFIBUS DP
x x
Transmitter
Power Supply i Segment Segment i
Terminal Block
Coupler 1 Coupler n
Exi

Distribution PROFIBUS PA 1
Panel
PROFIBUS PA n
Junction Box
Sensor 1 ... n

Sensor 1 ... n
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 Fieldbuses

What ? Why ? Which One ? Who ?

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 Which One ?

Ethernet

Process Controller
With Fieldbus
Controller
High Speed Bus Safety

or

Safety

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 Which One ?

PROFIBUS & DeviceNet

Process Controller
With Fieldbus
Controller
High Speed Bus

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 Which One ?

PROFIBUS DeviceNet
 12Mbaud Maximum,  500kbaud Maximum,
Most Apps. @ 1.5Mbaud Most Apps. @ 250kbaud

 244 Byte Data Packets  8 Byte Data Packets

 Copper, Fiber, IR, RF  Copper

Some Proprietary FO
Solutions Available

 20,000,000+ Installed Nodes  4,500,000 Installed Nodes

 2800+ Devices, 300+ Vendors  Not Reported

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 Which One ?
• Interactions to Complete I/O Transfer for a Standard Drive
– 28 bytes outputs to drive, 28 bytes inputs to master

 DeviceNet 8 Messages, 4 output + 4 input, @ 500k baud

– Scanner Drive: 8 Bytes Outputs
– Scanner Drive: 8 Bytes Outputs
– Scanner Drive: 8 Bytes Outputs
– Scanner Drive: 4 Bytes Outputs
– Scanner Drive: 8 Bytes Inputs
– Scanner Drive: 8 Bytes Inputs
– Scanner Drive: 8 Bytes Inputs
– Scanner Drive: 4 Bytes Inputs

 PROFIBUS 2 Messages, 1 output + 1 input, @ 12M baud

– Master Drive: 28 Bytes Outputs
– Master Drive: 28 Bytes Inputs

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 Which One ?

Process Controller
With Fieldbus Controllers

DeviceNet
“High Speed Bus”

PROFIBUS
or ?
Foundation Fieldbus

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 Which One ?

Process Controller
With Fieldbus Controllers

PROFINET

PROFIBUS ?
High Speed Bus

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 Which One ?

Ethernet

Process Controller
With Fieldbus
Controller
High Speed Bus Safety

or

Safety

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 Which One ?

PROFIBUS & Foundation Fieldbus

Same Physical Layer

• 31.25kbaud
• Power & Data On Same Cable

or

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Which One ?

Foundation Fieldbus

Process Controller
With Fieldbus Controllers

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 Which One ?

Foundation Fieldbus

HSE
?
High Speed Bus

PROFIBUS or DeviceNet

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 Which One ?

• Foundation Fieldbus
– PID & Control in the Field Device

• PROFIBUS
– One Network for High Speed Discrete Devices and
Process Devices

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 ARC

Headquarters: Boston/ USA

Analyst: Larry O’Brien

• Leading Analyst Firm In Manufacturing And

Supply Chain
• Goal Of The Survey Is To Query The Installed
Base And Analyze The Trends And Changing
Requirements Of Users
• Study Is Based On A Survey Conducted By
ARC Analysts During April And May 2005
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 Which One ?

• ARC Survey Asked The Engineers To Rate

Fieldbus Selection Criteria:
– Control In The Field
– Device Interoperability
– Improved Asset Management
– Improved Instrument Maintenance
– Improved System Performance
– Increased Device Accuracy
– Integration Of Process Fieldbus And Device Networks
– Need For Latest Technology
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 Which One ?
Integration of Process Fieldbus
43% 38% 7% 7% 4%1%
and Device Networks

Improved Instrument
33% 44% 9% 13% 1%
0%
Maintenance

Device Interoperability 38% 36% 10% 12% 3%1%

Improved System Performance 32% 42% 10% 15% 0%

1%

Improved Asset Management 28% 35% 13% 18% 5% 1%

Increased Device Accuracy 22% 35% 13% 25% 3%2%

Need for latest technology 15% 23% 15% 25% 17% 5%

‘Control in the Field’ 14% 25% 14% 20% 19% 8%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Extremely Important Very Important Important

Somewhat Important Not Very Important Not Important At All

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 Which One ?

PROFIBUS System
PROFINET Industrial Ethernet

Process Controller
With Fieldbus Controller
F
I
M

PROFIBUS DP High Speed Bus PROFIsafe

PROFIBUS PA

PROFIsafe or

PROFIsafe
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 Which One ?

• PROFIBUS – Integrated Plant Wide

– PROFIBUS DP
• High speed RS-485
– PROFIBUS PA
• Manchester-encoded, Bus-Powered
– Intrinsically safe
– Non- Intrinsically safe
– PROFINET
• Industrial Ethernet

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 Fieldbuses

What ? Why ? Which One ? Who ?

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3M
A. Schulman, OH
ABB Flexible Automation, MI
ABB Seatech, TX
Abbott Laboratories, TX
Accu-Fab Systems, OR
Accusort, PA
Acklin Stamping, OH
Acme Brick, TX
Advanced Energy, CO
Advanced Sys Integration, TX
Advantage Industrial Auto., GA
AgriNW, WA
Air Liquide
Air Products, PA
Alabama Power, AL
WHO ?
Alcan, Canada
Alliant Techsystems, VA
Allied Signal, OH
Alpine Engineered Products, TX
American Baler, OH
American Kuhne, CT
American National Can, OH
American National Can, TX
American Standard, OH
Amoco Fabrics, GA
Amycel, TX
Anarundel Cty Water Auth., VA
Anchor Brewing, CA
Anheuser Busch, MO
ANR Pipeline, TX
Applied Digital Engineering, TX
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Applied Extrusion Tech, VA
Aqua Glass, Canada
ARCO Alaska, AK
Artech, NC
ATG, WA
ATJ Industrial Auto., Canada
Atronix Engineering, OH
Autoliv, UT
Automation Control, CO
Automation Systems, MI
Autotec, OH
AVCA Corporation, OH
Ballard Power, Canada
Barnes and Noble, MA
Barrilla Pasta, IA
Best American Foods, ID
 WHO ?

Basler Electric, IL British Aerospace Chemrex, MN

Baxter Healthcare, AR Burlington Industries, VA Chevron
Bayer, Mexico Burton Snowboards, Canada Chiles Drilling, TX
Bechtel Savannah River, SC BWX Technologies, VA Cincinnati Machines, OH
Bell & Howell, IL C. Kirk Ryan Cincinnati Test, OH
Best Press, NC CA Lawton Co., WI Circon ACMI, OH
Bethlehem Steel, OH CAE Newnes Ltd., Canada City of Houston, TX
Blue Bell Creameries, TX CAE, Canada City of Jacksonville, FL
Blue Circle Cement, GA Cal Polymer, ID City of Los Angeles, CA
Blue Diamond Nut Co., CA Calgon, SC City of Phoenix, AZ
Blue Ridge Growers, VA Cameron Controls, TX Coe Manufacturing, OR
BMH Americas Inc., TX Capsugel, SC Cold Springs Granite, TX
BOC, TX Carpenter Company, TX Cole Electric, WI
Bodine Test Assembly, CT Carpenter Technology, VA Colgate, NJ
Boise Cascade, OR Cast Masters, OH Columbia Pacific Aluminum, CA
BorgWarner, SC Caterpillar, IL Compressor Controls, IA
BP Exploration, AK CCL Container, VA
Brightstar Synfuels, TX www.us.profibus.com

Connexant, CA
Conoco Phillips, AK
Conserve II, FL
Control Concept Corp., WI
Control General, TX
Control Panels & Systems, MD
Controlled Pwr. & Auto., TN
Cooper Tire & Rubber, OH
Copes Vulcan
CP Films, VA
Crane Kemlite, IL
Crown, Cork & Seal, TX
CTR, SC
Cummins Engine, MI
Curt Joa, WI
Cytec Industries, OH
Dan River Mills, VA
WHO ?
Davis Standard, CT
DECO Tools, OH
Defasco Steel, PA
Dell Computers, TX
Delta Brands, TX
Dexter Nonwovens, CT
Dmytryka Jacobs Eng, OH
Dorner Manufacturing, WI
Dow Chemical
Dow Corning
DSM Engineered Plastics, PA
Duke Power, TX
Dunlop Tires, AL
Eastman Chemicals
Eastman Kodak
Ebarra Technologies, CA
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Ebner Furnace, OH
Edler Industries, CA
EDS, MI
Electronic Power Design, TX
Elgin-Butler Brick, TX
Eli Lilly, IN
EMD, TX
Encore Wire, TX
Enerpro, CA
Engineered Systems, OH
Englewood Electric, FL
ENSCO Kodiak II
Environmental Waste H2O, ID
EOS Engineering, TX
EPCO, OH
EPD, TX
 WHO ?

Evanite Fiber Corp, OR Friskies, MO Global Marine Drilling, TX

Exion, WI Frostbite Brands, OH Globitech, TX
Exonic Systems, MI GAF Materials, MN Glomar Celtic Sea
Exxon Galvacor, Canada Glomar Explorer
Fairmont Tamper, MN Gaston County Dyeing, NC GM PowerTrain, MI
Falmouth Scientific, MA GE Fanuc, UT Golden Cheese, CA
Faurecia Interior, SC GE Plastics GPM Gas, TX
Fiber Visions, GA GE Team Controls, TX H.B. Fuller, CA
Fisher Controls, TX General Atomic, CA Haarman & Reimer, SC
Flight Safety Int’l, TX General Mills Harmon Motive, IN
Fogg Filler, MI General Shale Brick Harnisfeger, WI
Forest Products, GA Georgia Gulf, TX Harvard Industries, VA
Formosa Power Georgia Pacific Harza Engineering Co., IL
Fort James Corp, OR Giddings & Lewis, WI Hauni, VA
Foxjet, TX Gillette Hazentech, AR
Framatome Cogema, VA Glassline, OH Heidelberg Finishing, OH
Frank W. Murphy, TX
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 WHO ?

Heidelberg Web Presses I²S, CT ITW/MiniGrip, TX

Heidtman Steel, OH IBM J.R. Simplot, OR
Helm Instrument, OH ICD, NJ Jacobs Engineering, OR
Henkel, OH Imperial Holly, TX Jagenberg, CT
Henry Filters, OH Incom, WI Kendall Electric, MD
Hess Electrical, MI Indianapolis Casting, IN Kendall Electric, WI
Hitec, Canada Industrial Automation Eng., MN Kiefel, NH
Hitec, TX Innovative Controls, OH Kirk Lumber, VA
Holt Electric, WI Innovative Electronics, TX Kister, OH
Hoosier Magnetics, OH Intec Permaglas, OR Kraft Foods
Houston Chronicle, TX Intech, TX Kvaerner Metals, PA
HPM Hemscheidt Corp. Integrated Chem Solutions, TX L&H Supply, TN
Huels Intelicon, OH LaFarge Alum., VA
Huffman, SC Intellution, MA Lamb Weston, OR
Huntair, OR Interface Flooring, GA Lemforder, ME
Husky Intevac, CA Linklater, CA
Hydralift, TX ITT Automotive, NC Lockwood Green, TX

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M&M Mars
Mallinkrodt, MO
Mantissa Corporation, NC
Maple Leaf Bakery, VA
Martin Feed Mills, Canada
McNaughton-McCay, IL
MD/Totco, TX
Medical Lake Waste Water, WA
Micron Technology, ID
Middlesex Industries, MA
Milliken, SC
Minaric, NC
MM Controls, OR
Mobil Chemical
Mobil Oil Pipeline
Mobil Oil
WHO ?
Molins Richmond, VA
Monterrey Mushroom, TX
Montgomery Watson, TX
MPM Engineering, Canada
Nanoose Systems, Canada
NASA Cape Kennedy, FL
NASA Langley, VA
National Envelopes, KS
National Instruments, TX
National Oilwell, TX
NEC, CA
Nestle R&D Center, OH
Newport News Shipbuilding
Noell Crane and Service, TX
NorthSails, NV
Northwest Cybernetics, OR
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Norton, TX
Novartis Pharmaceuticals
NPC, TX
NSC Technologies, IL
O’Sullivan Industries, VA
Ocean Spray
OEM, TX
OMC Services, TX
On Trak Systems, CA
Pacific Flow Controls, CA
Packard-Hughes, CA
Pan Pacific Co., OK
Pasadena Paper, TX
Pearson Packaging, WA
Pemco, WI
Perdue Farms, MD
 WHO ?

Petrotech, TX Quad Graphics, WV Sandvick Sorting, KY

Pfizer, NE Quad+, IL
R&B Falcon Drilling, TX
Pharmacia Upjohn, MI
RA Hanson, WA
Philip Morris
RapidPak, WI
Philips Lighting, KS
Rayonier, GA
Phoenix Environmental, IL
PLENCO, WI Raytheon
Reading and Bates, TX
Polybond, VA
Port of Houston, TX Redhook Brewery, WA
Reliant Energy, LA
Potlatch, ID
PPG Industries, PA Retrotech, NY
Roberts Filters, PA
Praxair
PRI Automation, MA Rockwell Automation
RR Donnelly & Sons, TN
Procter & Gamble
Promotional Printing, TX Rubbermaid, KS
Rumsey Electric, PA
Protec Coating, OH
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Sanibel Island Water, FL
Sasib Bakery, TX
Sauder Woodworking, OH
Savanah Foods, TX
Schlumberger, TX
Scholle, CA
Seacor Gerand Jordan, TX
Seacor Vanguard, TX
Sematech, TX
Seneca Foods, ID
Shaffer, TX
Shiner Brewery, TX
Siebe APV
Siemens Automotive, MI
Siemens Electrocom, TX

Sierra Nevada Brewing Co.
Signode – IPS, IL
Simpro, TX
Simpson Sawmill, WA
Sinclair Marine Electric
Skagit Smatco, TX
Southeastern Containers, VA
Standard Gypsum, TX
Sterling Berkefeld, Canada
Sterns Airport Equipment, TX
Stupp, TX
Sumitomo, VA
Sunkist
Surface Combustion, OH
Sverdrup, TN
Systel, TX
WHO ?
TA Engineering, CA
Tamko Roofing, MO
Taylor Clay, NC
Tech Conveyor, NJ
Tech Power, TX
Technisys, UT
TEI Engineering, IN
Teledyne Advanced Metals, TN
Tennessee Eastman Chem
Tennessee Valley Authority
Texaco, TX
Texas Eastern, TX
Texas Farm Products, TX
Texas Instruments
Thermal Engineering, SC
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Thermoguard Equipment, WA
Titan Industries, TX
Toledo Transducers, OH
Transdyne Controls, GA
Transocean (Marianis), TX
Trident Tooling, OH
Trinity Industries, TX
Trunkline, TX
Trus Joist MacMillan, ID
Tru-Si Technologies, CA
TRW
Tuchenhagen-Zajac, MD
Turtle & Hughes, NJ
Tyler Controls, NY
UAS, Canada
UCB Films, KS
 WHO ?

Tennessee Valley Authority

Hydro-Electric Plants Automated with PROFIBUS
– Boone - TN – Nickajack - TN
– Cherokee - TN – Norris - TN
– Ocoee 1 - TN
– Chickamauga - TN
– Ocoee 2 - TN
– Douglas - TN
– Ocoee 3 - TN
– Fontana - TN
– Pickwick - TN
– Ft. Loudoun - TN
– Watauga - TN
– Great Falls - TN
– Watts Bar - TN
– Guntersville - AL – Wheeler - AL
– Hiwassee - NC – Wilber - TN
– Kentucky - KY – Wilson - AL
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 WHO ?

UCB, IL Varco, TX
Ulvac, MA Vetrotex, TX
Unilever Wabash Plastics, IN
Uniloy-Milacron Manchester, MI WABCO, SC
Uniroyal Walbridge Coatings, OH
United Copper, TX Walla Walla Waste Water, WA
United Distillers and Vintners, BC Wallace Printing, IL WilsonArt, TX
Update Systems, MO Warren Electric, LA Wirtz Manufacturing, MI
Warren Electric, TX WL Gore, NC
US Army Corps of Engineers
WC Woods, OH Woodgrain Millwork, ID
US Filters
Western Container, TX Woodward Governor, CO
US Gypsum WPS Industries, LA
Wetmore, TX
US Navy WR Grace, MI
White Oak Semiconductor, VA
US Postal Service Williams Pipeline, KS Wright Industries, TN
Valley Record, CA
Williamson Printing Corp., TX

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 PROFIBUS On US Navy
Carriers
CV 67 CVN 68 CVN 69 CVN 70 CVN 71
Kennedy Nimitz Eisenhower Vinson Roosevelt
CHT JP5 JP5 JP5 Cargo JP5
F76 Navigation Navigation DAS Capstan
ICSM ICSM DAS
List Control List Control
AFFF AFFF
DAS DAS
Rudder Mon. Potable Water
Reserve Feed
Fire pump
Drain and Bilge
Throttle Control 55 nodes
27 nodes 94 nodes 112 nodes Ship Steering
17 nodes
5 vendors 6 vendors 6 vendors 5 vendors 5 vendors

CVN 72 CVN 73 CVN 74 CVN 75 CVN 76

Lincoln Washington Stennis Truman Reagan
JP5 Cargo JP5
ICAS ICAS JP5
DAS Navigation
DAS DAS DAS ICSM
LPAC List Control List Control
LPAC AFFF
DAS
Fire Pump
Ventilation
Rudder Mon
Propulsion sm
Draft Mon
17 nodes 18 nodes 19 nodes 55 nodes Ship Steering
5 vendors 4 vendors 4 vendors 5 vendors 807 nodes
www.us.profibus.com 7 vendors
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