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AMS2241™ REV. S
AEROSPACE
MATERIAL SPECIFICATION Issued 1945-05
Reaffirmed 2012-10
Revised 2016-01

Superseding AMS2241R

Tolerances, Corrosion and Heat-Resistant Steel, Iron Alloy,

Titanium, and Titanium Alloy Bars and Wire

RATIONALE

AMS2241S revises tolerances for machined bars (2.1.4, Table 3), clarifies the intent of precision ground or precision
polished rounds (2.1.6, Table 5), and is a Five Year Review and update of this specification.

1. SCOPE

This specification covers established manufacturing tolerances applicable to corrosion and heat-resistant steel, iron alloy,
titanium, and titanium alloy bars and wire. These tolerances apply to all conditions, unless otherwise noted. The term “excl”
is used to apply only to the higher figure of the specified range.

2. DIAMETER, THICKNESS, AND WIDTH

Specified dimensions apply to diameter of rounds, to distance between parallel sides of hexagons and squares, and
separately to width and thickness of rectangles.

2.1 Cold Finished

2.1.1 Cold Drawn Rounds, Squares, Hexagons, and Octagons (see 2.1.3)

Shall be as shown in Table 1.

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Table 1A - Tolerances, diameter or thickness, inch/pound units

Tolerance, Inch
Tolerance, Inch Minus Only
Specified Diameter Plus and Minus Squares, Hexagons,
or Thickness (see 2.1.1.1) and Octagons
Inches Rounds (see 2.1.1.2)
Over 0.500 to 1.000, excl 0.002 0.004
1.000 0.0025 0.004
Over 1.000 to 1.500, excl 0.0025 0.006
1.500 to 2.000, incl 0.003 0.006
Over 2.000 to 3.000, incl 0.003 0.008
Over 3.000 to 4.000, incl 0.003 0.010

Table 1B - Tolerances, diameter or thickness, SI units

Tolerance, Millimeter
Tolerance, Millimeter Minus Only
Specified Diameter Plus and Minus Squares, Hexagons,
or Thickness (see 2.1.1.1) and Octagons
Millimeters Rounds (see 2.1.1.2)
Over 12.50 to 25.00, excl 0.05 0.10
25.00 0.062 0.10
Over 25.00 to 37.50, excl 0.062 0.15
37.50 to 50.00, incl 0.08 0.15
Over 50.00 to 75.00, incl 0.08 0.20
Over 75.00 to 100.00, incl 0.08 0.25

2.1.1.1 Size tolerances for round bars are plus and minus as shown in Table 1. When required, however, they may be
specified all plus and nothing minus, or all minus and nothing plus, or any combination of plus and minus, if the
total spread in size tolerance for a specified size is not less than the total spread shown in Table 1.

2.1.1.2 For titanium and titanium alloys, the difference among the three measurements of the distance between opposite
faces of hexagons shall be not greater than one-half the size tolerance and the difference between the
measurements of the distance between opposite faces of octagons shall be not greater than the size tolerance.

2.1.2 Cold Drawn Flats (see 2.1.3)

Shall be as shown in Table 2.

Table 2A - Tolerances, thickness and width, inch/pound units

Thickness Width
Specified Width Tolerance, Inch Tolerance, Inch
Inches Plus and Minus Plus and Minus
0.125 to 0.250, incl 0.002 0.004
Over 0.250 to 1.000, incl 0.002 0.002
Over 1.000 to 2.000, incl 0.003 0.003
Over 2.000 to 3.000, incl 0.004 0.004
Over 3.000 to 4.500, incl 0.005 0.005
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Table 2B - Tolerances, thickness and width, SI units

Thickness Width
Specified Width Tolerance, Millimeter Tolerance, Millimeter
Millimeters Plus and Minus Plus and Minus
3.00 to 6.00, incl 0.05 0.10
Over 6.00 to 25.00, incl 0.05 0.05
Over 25.00 to 50.00, incl 0.08 0.08
Over 50.00 to 75.00, incl 0.10 0.10
Over 75.00 to 115.00, incl 0.12 0.12

If cold drawn bars are ordered heat treated or heat treated and pickled after cold finishing, tolerances shall be double those
of Table 1 and Table 2.

2.1.3 Machined or Turned Bars

2.1.3.1 Rounds

Tolerances for machined or turned round bars 0.375 inch (9.53 mm) and over in specified diameter or thickness are shown
in Table 3. Bars up to 0.375 inch (9.53 mm), exclusive, in specified diameter or thickness are commonly supplied centerless
ground.

Table 3A - Tolerances, machined or turned bars, inch/pound units

Specified Diameter Tolerance

or Thickness plus only Out of Round
Inches Inch Inch
Over 0.375 to 2.000, incl 0.016 0.008
Over 2.000 to 4.000, incl 0.031 0.016
Over 4.000 to 4.500, incl 0.062 0.046
Over 4.500 to 5.500, incl 0.078 0.058
Over 5.500 to 6.500, incl 0.125 0.070
Over 6.500 to 8.000, incl 0.156 0.085
Over 8.000 to 12.000, incl 0.187 0.094
Over 12.000 to 15.000, incl 0.219 0.109
Over 15.000 to 25.000, incl 0.250 0.125

Table 3B - Tolerances, machined or turned bars, SI units

Specified Diameter Tolerance

or Thickness plus only Out of Round
Millimeters Millimeter Millimeter
Over 9.525 to 50.80, incl 0.406 0.203
Over 50.80 to 101.6, incl 0.787 0.406
Over 101.6 to 115.0, incl 1.600 1.200
Over 115.0 to 140.0, incl 2.000 1.500
Over 140.0 to 165.0, incl 3.000 1.800
Over 165.0 to 200.0, incl 4.000 2.200
Over 200.0 to 300.0, incl 4.800 2.400
Over 300.0 to 400.0, incl 5.500 2.800
Over 400.0 to 625.0, incl 6.500 3.200
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2.1.3.2 Flats

Tolerances for machined flat bars shall be as agreed upon by purchaser and producer.

2.1.4 Centerless Ground or Polished Round Bars

Tolerances for centerless ground or polished bars 0.125 to 4.062 inches (3.18 to 103.17 mm), inclusive, in specified
diameter are shown in Table 4. Bars over 4.062 inches (103.17 mm) specified diameter are commonly supplied machined.

Table 4A - Tolerances, centerless-ground or polished bars, inch/pound units

Specified Tolerance
Diameter plus or minus Out of Round
Inches Inch Inch
0.125 to 0.3125, excl 0.001 0.001
0.3125 to 0.500, excl 0.0015 0.0015
0.500 to 1.000, excl 0.002 0.002
1.000 to 1.500, incl 0.0025 0.0025
Over 1.500 to 3.250, incl 0.003 0.003
Over 3.250 to 4.062 0.005 0.005

Table 4B - Tolerances, centerless-ground or polished bars, SI units

Specified Tolerance
Diameter plus or minus Out of Round
Millimeters Millimeter Millimeter
3.175 to 7.938 , excl 0.025 0.025
7.938 to 12.70, excl 0.038 0.038
12.70 to 25.40, excl 0.051 0.051
25.40 to 38.10, incl 0.064 0.064
Over 38.10 to 82.55, incl 0.076 0.076
Over 82.55 to 103.2 0.127 0.127

2.1.5 Precision Ground or Precision Polished Round Bars

Shall be as shown in Table 5.

Table 5A - Tolerances, precision ground or precision polished rounds, inch/pound units

Tolerance
Specified Diameter Inch
Inches Minus only
Up to 1.500, incl 0.001
Over 1.500 to 2.500, excl 0.0015
Over 2.500 to 3.000, incl 0.002
Over 3.000 to 4.000, incl 0.003

Table 5B - Tolerances, precision ground or precision polished rounds, SI units

Tolerance
Specified Diameter Millimeter
Millimeters Minus only
Up to 38.1, incl 0.03
Over 38.1 to 63.5, excl 0.04
63.5 to 76.2, incl 0.05
Over 76.2 to 101.6, incl 0.08
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2.2 Cold Drawn Wire

2.2.1 Rounds, Squares, Hexagons, and Octagons (see 2.2.1.1)

Shall be as shown in Table 6.

Table 6A - Tolerances, diameter or thickness, inch/pound units

Tolerance, Inch
Specified Diameter Tolerance, Inch Minus Only
or Thickness Plus and Minus Hexagons and Octagons
Inch Rounds and Squares (see 2.2.1.3)
0.003 to 0.0048, excl 0.0001 --
0.0048 to 0.008, excl 0.0002 --
0.008 to 0.012, excl 0.0003 --
0.012 to 0.024, excl 0.0004 (see 2.2.1.2) --
0.024 to 0.033, excl 0.0005 (see 2.2.1.2) --
0.033 to 0.044, excl 0.0008 --
0.044 to 0.125, excl 0.001 --
0.125 to 0.3125, excl 0.001 0.002
0.3125 to 0.500, excl 0.0015 0.003
0.500 0.002 0.004

Table 6B - Tolerances, diameter or thickness, SI units

Tolerance, Millimeter
Specified Diameter Tolerance, Millimeter Minus Only
or Thickness Plus and Minus Hexagons and Octagons
Millimeters Rounds and Squares (see 2.2.1.3)
0.08 to 0.12, excl 0.002 --
0.12 to 0.20, excl 0.005 --
0.20 to 0.30, excl 0.008 --
0.30 to 0.60, excl 0.010 (see 2.2.1.2) --
0.60 to 0.85, excl 0.012 (see 2.2.1.2) --
0.85 to 1.10, excl 0.020 --
1.10 to 3.15, excl 0.02 --
3.15 to 7.80, excl 0.02 0.05
7.80 to 12.50, excl 0.038 0.08
12.50 0.05 0.10

2.2.1.1 If cold drawn wire is ordered heat treated or heat treated and pickled after cold finishing, tolerances shall be
double those of Table 6 for nominal sizes 0.024 inch (0.60 mm) and over.

2.2.1.2 For titanium and titanium alloys, tolerances for these sizes are ±0.00075 inch (0.019 mm).

2.2.1.3 For titanium and titanium alloys, the difference among the three measurements of the distance between opposite
faces of hexagons shall be not greater than one-half the size tolerance, and the difference among the four
measurements of the distance between opposite faces of octagons shall be not greater than one-half the size
tolerance.

2.2.1.4 Out-of-Round

Round wire shall not be out-of-round by more than one-half of the total tolerance shown in Table 6.
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2.2.2 Flats

Shall be as shown in Table 7.

Table 7A - Tolerances, thickness, inch/pound units

Specified Thickness Tolerance, Inch

Inch Plus and Minus
Up to 0.029, excl 0.001
0.029 to 0.035, excl 0.0015
0.035 to 0.1875, excl 0.002

Table 7B - Tolerances, thickness, SI units

Specified Thickness Tolerance, Millimeter

Millimeters Plus and Minus
Up to 0.70, excl 0.02
0.70 to 0.90, excl 0.038
0.90 to 4.75, excl 0.04

2.2.2.1 Width tolerances shall be ± 0.005 inch (0.12 mm) for nominal widths 0.0625 to 0.375 inch (1.59 to 9.53 mm),
exclusive.

2.3 Hot Finished Bars

2.3.1 Hot Rolled

2.3.1.1 Rounds and Squares

Shall be as shown in Table 8. Out-of-round is the difference between the maximum and minimum diameters of the bar,
measured at the same cross section. Out-of-square is the difference in the two dimensions at the same cross section of a
square bar, each dimension being the distance between opposite faces.

Table 8A - Tolerances, diameter or thickness, inch/pound units

Specified Out-of-Round
Diameter or Thickness Tolerance, Inch Tolerance, Inch or Out-or-Square
Inches Plus Minus Inch
0.250 to 0.3125, incl 0.005 0.005 0.008
Over 0.3125 to 0.4375, incl 0.006 0.006 0.009
Over 0.4375 to 0.625, incl 0.007 0.007 0.010
Over 0.625 to 0.875, incl 0.008 0.008 0.012
Over 0.875 to 1.000, incl 0.009 0.009 0.013
Over 1.000 to 1.125, incl 0.010 0.010 0.015
Over 1.125 to 1.250, incl 0.011 0.011 0.016
Over 1.250 to 1.375, incl 0.012 0.012 0.018
Over 1.375 to 1.500, incl 0.014 0.014 0.021
Over 1.500 to 2.000, incl 1/64 1/64 0.023
Over 2.000 to 2.500, incl 1/32 0 0.023
Over 2.500 to 3.500, incl 3/64 0 0.035
Over 3.500 to 4.500, incl 1/16 0 0.046
Over 4.500 to 5.500, incl 5/64 0 0.058
Over 5.500 to 6.500, incl 1/8 0 0.070
Over 6.500 to 8.000, incl 5/32 0 0.085
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Table 8B - Tolerances, diameter or thickness, SI units

Specified Tolerance, Out-of-Round

Diameter or Thickness Millimeters Tolerance, Millimeter or Out-or-Square
Millimeters Plus Minus Millimeters
6.25 to 7.80, incl 0.12 0.12 0.20
Over 7.80 to 11.00, incl 0.15 0.15 0.22
Over 11.00 to 15.75, incl 0.18 0.18 0.25
Over 15.75 to 22.00, incl 0.20 0.20 0.30
Over 22.00 to 25.00, incl 0.22 0.22 0.32
Over 25.00 to 28.00, incl 0.25 0.25 0.38
Over 28.00 to 31.00, incl 0.28 0.28 0.40
Over 31.00 to 34.00, incl 0.30 0.30 0.45
Over 34.00 to 37.50, incl 0.35 0.35 0.52
Over 37.50 to 50.00, incl 0.40 0.40 0.58
Over 50.00 to 62.50, incl 0.80 0 0.58
Over 62.50 to 87.50, incl 1.20 0 0.88
Over 87.50 to 115.00 incl 1.60 0 1.15
Over 115.00 to 138.00 incl 2.00 0 1.45
Over 138.00 to 165.00 incl 3.15 0 1.75
Over 165.00 to 200.00, incl 3.90 0 2.12

2.3.1.2 Hexagons and Octagons

Shall be as shown in Table 9.

Table 9A - Tolerances, thickness, inch/pound units

Maximum Difference
3 Measurements
Specified Thickness Tolerance, Inch Hexagons Only
Inches Plus and Minus Inch
0.250 to 0.500, incl 0.007 0.011
Over 0.500 to 1.000, incl 0.010 0.015
Over 1.000 to 1.500, incl 0.021 0.025
Over 1.500 to 2.000, incl 1/32 1/32
Over 2.000 to 2.500, incl 3/64 3/64
Over 2.500 to 3.500, incl 1/16 1/16

Table 9B - Tolerances, thickness, SI units

Maximum Difference
3 Measurements
Specified Thickness Tolerance, Millimeters Hexagons Only
Millimeters Plus and Minus Millimeters
6.25 to 12.50, incl 0.18 0.28
Over 12.50 to 25.00, incl 0.25 0.38
Over 25.00 to 37.50, incl 0.52 0.62
Over 37.50 to 50.00, incl 0.78 0.78
Over 50.00 to 62.50, incl 1.18 1.18
Over 62.50 to 87.50, incl 1.56 1.56
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2.3.1.3 Flats

Shall be as shown in Tables 10 and 11.

Table 10A - Tolerances, thickness, inch; for thickness ranges, inches, inch/pound units

Over Over
0.125 to 0.500 to 1.000 to Over Over Over Over Over Over
0.500, 1.000, 2.000, 2.000 to 2.000 to 4.000 to 4.000 to 6.000 to 6.000 to
incl incl incl 4.000, 4.000, 6.000, 6.000, 8.000, 8.000,
Specified Width, Plus & Plus & Plus & incl incl incl incl incl incl
Inches Minus Minus Minus Plus Minus Plus Minus Plus Minus
Up to 1.000, incl 0.008 0.010 - - - - - - -
Over 1.000 to 2.000, incl 0.012 0.015 0.031 - - - - - -
Over 2.000 to 4.000, incl 0.015 0.020 0.031 0.062 0.031 - - - -
Over 4.000 to 6.000, incl 0.015 0.020 0.031 0.062 0.031 0.093 0.062 - -
Over 6.000 to 8.000, incl 0.016 0.025 0.031 0.062 0.031 0.093 0.062 0.125 0.156
Over 8.000 to 10.000, incl 0.021 0.031 0.031 0.062 0.031 0.093 0.062 0.125 0.156

Table 10B - Tolerances, thickness, millimeters; for thickness ranges, millimeters, SI units

Over Over
3.10 to 12.50 to 25.00 to Over Over Over Over Over Over
12.50, 25.00, 50.00, 50.00 to 50.00 to 100.00 to 100.00 to 150.00 to 150.00 to
incl incl incl 100.00, 100.00, 150.00, 150.00, 200.00, 200.00,
Specified Width, Plus & Plus & Plus & incl incl incl incl incl incl
Millimeters Minus Minus Minus Plus Minus Plus Minus Plus Minus
Up to 25.00, incl 0.20 0.25 - - - - - - -
Over 25.00 to 50.00, incl 0.30 0.38 0.78 - - - - - -
Over 50.00 to 100.00, incl 0.38 0.50 0.78 1.55 0.78 - - - -
Over 100.00 to 150.00, incl 0.38 0.50 0.78 1.55 0.78 2.32 1.55 - -
Over 150.00 to 200.00, incl 0.40 0.62 0.78 1.55 0.78 2.32 1.55 3.12 3.90
Over 200.00 to 250.00, incl 0.52 0.78 0.78 1.55 0.78 2.32 1.55 3.12 3.90

Table 11A - Tolerances, width, inch/pound units

Specified Width, Tolerance, Inch Tolerance, Inch

Inches Plus Minus
Up to 1.000, incl 0.015 0.015
Over 1.000 to 2.000, incl 0.031 0.031
Over 2.000 to 4.000, incl 0.062 0.031
Over 4.000 to 6.000, incl 0.093 0.062
Over 6.000 to 8.000, incl 0.125 0.156
Over 8.000 to 10.000, incl 0.156 0.187

Table 11B - Tolerances, width, SI units

Tolerance, Tolerance,
Specified Width, Millimeters Millimeters
Millimeters Plus Minus
Up to 25.00, incl 0.38 0.38
Over 25.00 to 50.00, incl 0.78 0.78
Over 50.00 to 100.00, incl 1.55 0.78
Over 100.00 to 150.00, incl 2.32 1.55
Over 150.00 to 200.00, incl 3.12 3.90
Over 200.00 to 250.00, incl 3.90 4.68
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2.3.2 Forged

Tolerances shall be as agreed upon by purchaser and producer.

3. LENGTH

Tolerances in Table 12 and Table 13 shall apply only when exact lengths are ordered.

3.1 Hot or Cold Finished Bars

Shall be as shown in Table 12.

Table 12A - Tolerances, length, inches, plus only;

for length ranges, feet, inch/pound units

Specified
Diameter of Rounds,
Thickness of Squares,
Hexagons, and Octagons, Length Length
Width of Flats Up to 12 feet, Over 12 to 25 feet,
Inches Incl (inches) Incl (inches)
Up to 2.000, incl 1/2 3/4
Over 2.000 to 4.000, incl 3/4 1
Over 4.000 to 6.000, incl 1 1-1/4
Over 6.000 to 9.000, incl 1-1/4 1-1/2
Over 9.000 to 12.000, incl 1-1/2 2

Table 12B - Tolerances, length, millimeters, plus only;

for length ranges, millimeters, SI units

Specified
Diameter of Rounds,
Thickness of Squares,
Hexagons, and Octagons, Length Length
Width of Flats Up to 3600, Over 3600 to 7500,
Millimeters Incl Incl
Up to 50.00, incl 12.5 19.0
Over 50.00 to 100.00, incl 19.0 25.0
Over 100.00 to 150.00, incl 25.0 31.0
Over 150.00 to 225.00, incl 31.0 37.5
Over 225.00 to 300.00, incl 37.5 50.0

3.2 Wire

3.2.1 Round and Shape, Straightened and Cut, Exact Length Resheared

Shall be as shown in Table 13.

Table 13A - Tolerances, length, inch, plus only;

for length ranges, feet, inch/pound units

Specified
Diameter of Rounds,
Thickness of Squares, Length Length Length
Hexagons, and Octagons, Up to 3 feet, 3 to 12 feet, Over 12 to 25 feet,
Inches Excl (inches) Incl (inches) Incl (inches)
Up to 0.125, incl 1/16 1/16 1/8
Over 0.125 to 0.500, incl 1/32 (see 3.2.1.1) 1/16 1/8
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Table 13B - Tolerances, length, millimeters, plus only;
for length ranges, millimeters, SI units

Specified
Diameter of Rounds,
Thickness of Squares, Length Length Length
Hexagons, and Octagons, Up to 900, 900 to 3600, Over 3600 to 7500,
Millimeters Excl Incl Incl
Up to 3.12, incl 1.6 1.6 3.1
Over 3.12 to 12.50, incl 0.8 (see 3.2.1.1) 1.6 3.1

3.2.1.1 For titanium and titanium alloys, tolerance for these sizes is +1/16 inch, -0 inch (+1.6 mm, -0 mm).

4. STRAIGHTNESS

4.1 Cold Finished

Bars shall be of such straightness that the maximum curvature (depth of arc) shall not exceed 0.0625 inch (1.59 mm) in any
5 feet (1500 mm) of length, but shall not exceed 0.0125 inch (1.04 mm) x length in feet (meters).

4.2 Hot Finished or Heat Treated

Unless otherwise ordered, bars shall be of such straightness that the maximum curvature (depth of arc) shall not exceed
0.125 inch (3.13 mm) in any 5 feet (1500 mm) of length, but shall not exceed 0.025 inch (2.08 mm) x length in feet (meters).

5. SPECIAL TOLERANCES

5.1 Across Corners, Hexagons

The requirements shown in Table 14 apply to cold finished hexagons, when specified.

Table 14A - Minimum distance across corners, inch/pound units

Specified Thickness Distance Across Corners

Inches Inches
0.1875 0.210
0.2188 0.245
0.250 0.280
0.3125 0.351
0.375 0.423
0.4375 0.492
0.500 0.564
0.5625 0.635
0.5938 0.670
0.625 0.706
0.6875 0.775
0.750 0.848
0.8125 0.919
0.875 0.990
0.9375 1.062
1.000 1.133
1.0625 1.203
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Table 14B - Minimum distance across corners, SI units

Specified Thickness Distance Across Corners

Millimeters Millimeters
4.50 5.04
5.50 6.17
6.50 7.31
8.00 8.97
9.50 10.67
11.00 12.37
12.50 14.05
14.00 15.75
15.00 16.88
16.00 18.01
17.50 19.71
19.00 21.41
20.50 23.11
22.00 24.81
24.00 27.08
25.00 28.21
27.00 30.42

6. NOTES

6.1 Revision Indicator

A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not
editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title
indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original
publications, nor in documents that contain editorial changes only.

6.2 Terms used in AMS are clarified in ARP1917.

6.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and
properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units
and are presented only for information.

PREPARED BY AMS COMMITTEE “F”