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Citation: Journal of Vacuum Science & Technology A 24, 2061 (2006); doi: 10.1116/1.2348642
View online: http://dx.doi.org/10.1116/1.2348642
View Table of Contents: http://scitation.aip.org/content/avs/journal/jvsta/24/6?ver=pdfcov
Published by the AVS: Science & Technology of Materials, Interfaces, and Processing
Annealing and oxidation of silicon oxide films prepared by plasma-enhanced chemical vapor deposition
J. Appl. Phys. 97, 014913 (2005); 10.1063/1.1829789
Interface formation during the yttrium oxide deposition on Si by pulsed liquid-injection plasma enhanced metal-
organic chemical vapor deposition
J. Vac. Sci. Technol. A 22, 2490 (2004); 10.1116/1.1810163
Surface relaxation during plasma-enhanced chemical vapor deposition of hydrocarbon films, investigated by in
situ ellipsometry
J. Appl. Phys. 81, 1531 (1997); 10.1063/1.364184
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Interface broadening due to ion mixing during thin film growth
at the radio-frequency-biased electrode in a plasma-enhanced
chemical vapor deposition environment
A. Amassian,a兲 M. Svec,b兲 P. Desjardins, and L. Martinuc兲
Regroupement québécois sur les matériaux de pointe (RQMP) and Department of Engineering Physics,
École Polytechnique de Montréal, P.O. Box 6079, Station Centre-ville, Montréal, Québec H3C
3A7, Canada
共Received 18 November 2005; accepted 9 August 2006; published 11 October 2006兲
The authors show that ion bombardment in the range of tens to a few hundreds of eV, used in ion-
and plasma-assisted deposition processes, can lead to thin film growth dominated by subsurface
deposition due to subplantation 共shallow implantation兲. This can cause significant interface
broadening during the initial stages of film deposition as a result of ion mixing. First, by studying
the modifications of a c-Si共100兲 target exposed to an O2 plasma at the radio-frequency 共rf兲-biased
electrode using in situ real-time spectroscopic ellipsometry 共RTSE兲, the authors detect implantation,
damage, and oxidation to a depth of up to ⬃10 nm. They validate these results using high resolution
transmission electron microscopy and simulate the effects of ion-surface interactions at the rf-biased
electrode by using Monte Carlo TRIDYN simulations. The simulation code, which was modified
specifically to consider a broadband ion energy source, enabled the authors to reproduce depth and
time relevant experimental results with good agreement. In situ RTSE was then used to monitor
TiO2 deposition on SiO2 under similar ion bombardment conditions. The authors observed the
formation of a 2- to 4-nm-thick interfacial layer, depending on the ion-to-neutral flux ratio 共i / n兲,
which was controlled by varying the deposition rate. TRIDYN simulations revealed that oxygen
subplantation causes interfacial broadening during the growth through ballistic mixing of Ti and Si
atoms at the interface; the interface width scales as ⬃共i / n兲1/2. Intensive ion mixing at i / n
⬎ 1 is also shown to be responsible for the ballistic displacement of the majority of
surface-deposited Ti atoms into the bulk, so that the growth appears to be dominated by subsurface
deposition under conditions of intense ion bombardment. © 2006 American Vacuum
Society. 关DOI: 10.1116/1.2348642兴
2061 J. Vac. Sci. Technol. A 24„6…, Nov/Dec 2006 0734-2101/2006/24„6…/2061/9/$23.00 ©2006 American Vacuum Society 2061
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2062 Amassian et al.: Interface broadening due to ion mixing 2062
cluding damage layer formation and oxide growth down to a quent TiO2 deposition on SiO2 formed during the pretreat-
VB-dependent depth of ⬃3 – 10 nm. Monte Carlo 共MC兲 TRIM ment study. The modified TRIDYN simulation code is used to
simulations16 showed that the depth-dependent transport of simulate the O2 plasma pretreatment step on c-Si and then
implanted oxygen is responsible for damage formation at the interface broadening during thin film deposition.
high depth and for near-surface oxidation.
These results raise important questions about the possible II. EXPERIMENTAL METHODOLOGY
effects of ion-surface interactions during the early stages of The experiments were performed in a parallel plate rf
thin film deposition. We need to determine, for instance, PECVD system 共30 liter volume兲 共Ref. 29兲 with a base pres-
where—at or below the surface—the film grows, and sure ⬍10−5 torr. The c-Si共001兲 substrates were etched in hy-
whether ion bombardment conditions in the PECVD envi- drofluoric acid, rinsed in de-ionized water, and N2 dried be-
ronment can lead to significant interface broadening by mix- fore being placed on a 15-cm-diameter rf-powered electrode
ing atoms at substrate/film or film/film interfaces. Lifshitz inside the vacuum chamber.
et al.17 were the first to propose the subplantation 共shallow The experiments involve two distinct steps: 共1兲 plasma
implantation兲 model, which demonstrated that in the case of pretreatment in an O2 rf discharge of c-Si placed at the rf-
diamondlike carbon coatings, dense films with sp3 bonding biased electrode and 共2兲 subsequent PECVD deposition of
grow as a result of subsurface deposition of hyperthermal TiO2 on the oxide layer formed on c-Si in step 共1兲. The
carbon species, namely, film-forming ions with energies in pretreatment and deposition steps were performed at p
tens to hundreds of eV. More recently, it has been demon- = 20 mtorr. The substrates were first exposed for 10 min at
strated that thin films prepared by ion beam assisted VB = −600 V 关step 共1兲兴, then VB was reduced, without extin-
deposition,18 sputtering,19 and pulsed cathodic arc guishing the plasma, to −450 V in preparation for step 共2兲.
deposition20 processes are subject to interface broadening, This bias condition is required to fabricate dense TiO2 films
which increases with ion energy 共Ei兲 and ion mass, and de- of optical grade.30 After ⬃1 min at VB = −450 V, TiCl4 was
creases with deposition rate 共R兲. Interface broadening in op- introduced into the reactor, thereby initiating TiO2 growth,
tical interference filters 共OIFs兲 is highly undesirable because without interrupting the plasma between steps 共1兲 and 共2兲.
it can reduce reflections at individual interfaces in the The partial pressure of TiCl4 was kept low at around
multilayer stack, and therefore modify the spectral perfor- 0.1 mTorr in order to obtain R ⬍ 0.1 nm/ s and was subse-
mance of the OIF,21 especially in cases in which ultrathin quently used to control the deposition rate.
films are used in the OIF design. In such cases, the problem The pretreatment 关step 共1兲兴 and the deposition 关step 共2兲兴
may be addressed either by minimizing interface broadening, were monitored in situ by RTSE 共M-2000, J. A. Woollam
which likely requires tweaking of the ion bombardment and Co.兲. The ellipsometer, equipped with a rotating compensa-
growth conditions, or by accounting for the interfacial broad- tor, was mounted at an angle of incidence near 65° from the
ening in the starting OIF design. Either way, to address this substrate normal. Spectral range for data acquisition and
problem, we must understand how interface broadening oc- analysis was limited to 477 photon energies 共E兲 from
curs, and then develop tools to accurately predict it in typical 1.24 to 5.05 eV 共245– 1000 nm兲. RTSE spectra were ac-
process conditions. quired at 0.4 s intervals, ensuring that multiple spectra are
The research on interface broadening has greatly ben- recorded for each monolayer of TiO2 共assuming 1 ML
efited from MC TRIDYN simulations,18,20,22 which enable cal- ⬃0.24 nm兲.
culations of the depth-dependent transport of ions and atoms
on time and fluence scales of interest for thin film deposition III. MONTE CARLO TRIDYN SIMULATIONS WITH
processes 共⬃10−2 ⬍ time⬍ 103 s兲.23,24 While TRIDYN is de- BROADBAND ION SOURCE CAPABILITY
signed to simulate monoenergetic ion beam interactions, in- The TRIDYN simulations are based on the binary collision
cluding ion beam oxidation,25–27 we have recently approximation 共BCA兲; they take dynamic target modifica-
demonstrated28 that it can be modified to simulate the inter- tions into consideration, enabling them to compute the ef-
action of complex ion sources possessing broad ion energy fects of high fluence implantations. The TRIDYN code has
distribution functions 共IEDFs兲, such as what is typically ob- been designed for single-energy ion sources, and has to be
served at the rf-biased electrode in a rf discharge.10,11 modified in order to simulate broadband IEDF sources like at
In this work, we demonstrate that the effects of ion- the rf-biased electrode.9–11
surface interactions manifest themselves early on during the Ignoring the resonance peaks, the IEDF at the rf-biased
plasma exposure 共10−1 – 101 s兲 in a PECVD environment, electrode 关Fig. 1共a兲兴 may be approximated by a rectangular
first by impinging damage, and then by causing significant function with Ei ranging from a few eV up to Emax
composition changes in the c-Si共001兲 substrate by subplan- ⬃ 1.15e兩VB兩, while the O+ distribution is a saddlelike struc-
tation of hyperthermal ions 共100 – 103 eV兲. Furthermore, we ture, centered on Ei ⬃ e兩VB兩, with energy ranging from
investigate how ion bombardment leads to interface broad- ⬃0.85e兩VB兩 to ⬃1.15e兩VB兩. Working with the rectangular dis-
ening during the deposition of TiO2 on SiO2 at the rf-biased tribution shown in Fig. 1共a兲, we first dissociate all molecular
electrode. We use in situ real-time spectroscopic ellipsometry ions 共艌95% of all ions11兲 into atomic species 共the dissocia-
共RTSE兲 to monitor both the O2 plasma pretreatment 共plasma tion energy of O+2 molecules is much smaller than Ei兲, then
oxidation兲 of c-Si at the rf-biased electrode and the subse- we split the IEDF into ten discrete energy channels 关see Fig.
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2063 Amassian et al.: Interface broadening due to ion mixing 2063
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2064 Amassian et al.: Interface broadening due to ion mixing 2064
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2065 Amassian et al.: Interface broadening due to ion mixing 2065
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2066 Amassian et al.: Interface broadening due to ion mixing 2066
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2067 Amassian et al.: Interface broadening due to ion mixing 2067
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2068 Amassian et al.: Interface broadening due to ion mixing 2068
film materials are immiscible with each other. However, evi- to 3 for Ti atoms in TiO2 共ED = 25 eV兲. Taking the average,
dence in the literature shows that ion mixing of materials i.e., NIV ⬃ 4, we calculate that tinterface 艋 1 nm only if i / n
with an average atomic number 共Z兲 below 18 is of pure 艋 0.25, or R ⬎ 1 nm/ s for fixed i. This rule can point out
ballistic character. Furthermore, as the substrate temperature the extent of interface broadening-due to ballistic ion
does not exceed ⬃100 ° C at VB = −450 V,31 and remains be- mixing-for given deposition conditions; and it can be very
low 20% of the melting point of either TiO2 or SiO2, it is useful for optimizing the fabrication of OIFs and other ap-
reasonable to neglect bulk diffusion processes as well. Bulk plications that require abrupt interfaces, or to dealing with
diffusion is generally a dominant process when substrate the interface broadening by incorporating the interfacial
temperature approaches 75% of the melting temperature.39 width in the OIF design.
The simulated tinterface data is plotted on a logarithmic
scale in Fig. 7共b兲 as a function of i / n for tTiO2 = 0.5, 1, 4, 8,
and 15 nm. We observe that at steady state, tinterface scales V. CONCLUSION
with 共i / n兲1/2 for all i / n. This scaling law is similar to
what has been observed during ion beam mixing at the inter- We have demonstrated, using a combination of in situ
face between two static thin films.38 However, the situation is RTSE, TRIDYN simulations, and HRTEM, that ion-surface
interactions at the rf-biased electrode in a low-pressure
slightly more complicated here because ion mixing occurs
PECVD environment can lead to significant subsurface
during thin film deposition; two important consequences
modifications as a result of subplantation, similar to ion
should be noted: 共1兲 the growing film continually pushes the
beam processes, operating under conditions of intense ion
ion penetration front away from the interface, and 共2兲 the
bombardment, and that this will cause interface broadening
film is a finite source of atoms, with very little Ti compared
during the early stages of thin film growth. In situ RTSE
to Si during the early stages of growth. The first point is
monitoring of O2 plasma pretreatment of c-Si has revealed
illustrated by the saturation behavior of tinterface with tTiO2
that oxygen subplantation is capable of causing damage for-
关Fig. 7共a兲兴. Given that the penetration depth of hyperthermal
mation, and near-surface oxidation on time scales of Ⰶ1 s
ions is less than ⬃10 nm in SiO2 and ⬃6 nm in TiO2, and
and ⬃2 − 3 s, respectively. While monitoring the early stages
that the ion implantation depth profile decays with depth, it is
of TiO2 deposition on SiO2, in situ RTSE revealed that oxy-
clear that ion-interface interactions will decrease substan-
gen subplantation also causes the formation of a mixed-oxide
tially during thin film growth, resulting in the saturation be-
interfacial layer with thicknesses of ⬃3.5± 0.5 and
havior observed in Fig. 7共a兲.
⬃2.3± 0.3 nm for i / n ⬃ 6.7 共R = 0.037 nm/ s兲 and 0.82
The second point suggests that in some conditions 共at
共R = 0.3 nm/ s兲, respectively. TRIDYN simulations confirmed
high i / n兲, the ion fluence per unit film deposit can be
that interface broadening is physically viable and that it is
sufficiently high to displace most, if not all, deposited atoms,
mainly caused by ballistic ion mixing of interfacial atoms.
as well as many bulk atoms within range. This happens when TRIDYN simulations aslo enable us to identify growth re-
there is not a sufficiently large supply of any one of the gimes which are dominated by subsurface deposition and
atomic species to continue the broadening process at the in- revealed that any material deposited on the surface can be
terface. From Fig. 6共b兲, it appears that at least half of the Ti ballistically transported below the growth surface. The rela-
atoms deposited at tTiO2 = 0.5 nm are displaced into the SiO2 tive importance of subsurface transport with respect to sur-
and are replaced by Si atoms, thereby reducing the mixing face deposition was found to depend mainly on i / n and on
potential. This is illustrated by the “premature” saturation of the mean ion energy. In addition, simulations also predicted
tinterface at i / n ⬎ 2 for tTiO2 = 0.5, 1, 4, and 8 nm 关Fig. 7共b兲兴, that the interfacial thickness scales as 共i / n兲1/2, in agree-
which is also visible in the inset of Fig. 7共b兲 for tTiO2 ment with ion mixing laws.
= 1 nm. Not surprising, either, that the mixing law is gradu- The methodology combining in situ real-time monitoring
ally restored for all i / n, as enough Ti is supplied to the by RTSE with TRIDYN simulations has given us the ability to
target for the mixing to take place 关see inset of Fig. 7共b兲 for quantify and predict some of the effects of ion-surface inter-
tTiO2 = 15 nm兴. actions at the rf-biased electrode in a PECVD environment.
We propose a simple rule of thumb to estimate interface This approach can be easily extended to study other IB-
broadening as a function of deposition conditions, based on intensive processes, such as ion beam assisted deposition and
the results of Fig. 7共b兲. Combining the notions that the num- ion plating, where ion energy typically reaches a few hun-
ber of incident ions for each incident atom is given by i / n, dreds of eV or higher. This approach is also promising in that
and that the number of recoils 共NIV兲 created by each ion can it can be used to diagnose and quantify ion-surface interac-
be estimated from the Kinchin-Pease relation, given by NIV tions in the case of more novel processes, such as high power
= Em / 2Ed, where Em ⬃ 0.3e兩VB兩 共Ref. 15兲 is the mean ion impulse magnetron sputtering40 or arc deposition,41 where all
energy of the IEDF, we find that in light of Fig. 7共a兲 thin film the sputtered particles and gas phase species become ionized,
growth mechanism can be limited to surface deposition and leading to films entirely made up of so-called “film-forming”
the interface broadening 共by ballistic processes兲 can be kept ions with complex energy distribution functions. The devel-
below ⬃1 nm, if the condition 共i / n兲共Em / 2Ed兲 艋 1 is met. opment of in situ diagnostics strategies and of predictive
For instance, when VB = −450 V 共Em ⬃ 135 eV兲, NIV is in the capabilities will become essential to the understanding of the
vicinity of ⬃5 to 6 for Si atoms in SiO2 共ED = 12 eV兲 and ⬃2 subsurface transport of ions and their effects on interfacial
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2069 Amassian et al.: Interface broadening due to ion mixing 2069
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