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Article history: In this paper, on the basis of combined injection technique, three injection modes with five n-butanol/
Received 14 March 2020 gasoline volume ratios (nN ) were put forward, aiming to compare and evaluate the relationship between
Received in revised form the injection mode and the combustion and emission characteristics of an n-butanol/gasoline SI engine
3 July 2020
equipped with an extra hydrogen direct injection system. The results indicated that under low load
Accepted 20 September 2020
Available online 2 October 2020
condition, compared with NGP (n-butanol/gasoline port injection) mode, the NGPD (n-butanol/gasoline
combined injection) mode and NGPH (n-butanol/gasoline with hydrogen combined injection) mode can
both improve the combustion performance. The peak cylinder pressure of NGPD and NGPH mode was
Keywords:
N-Butanol/gasoline blends
5.58% and 11.63% higher than that of NGP mode on average, respectively. Furthermore, the combined
N-butanol volume ratio injection modes concentrated the process of heat release, shortened the combustion duration, increased
Hydrogen direct injection the power performance and improved the combustion stability at all nN . As for emissions, the NGPD and
Combined injection NGPH combined modes significantly decreased the HC and CO emissions, but increased the NOX emis-
Combustion and emission sions. Among all the test conditions, the NGPH mode with 25% nN obtained the best combustion quality.
Additionally, the effect rules of nN on combustion and emission characteristics under NGP mode were
found to be consistent with those under NGPD and NGPH combined modes.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.energy.2020.118903
0360-5442/© 2020 Elsevier Ltd. All rights reserved.
Z. Shang, X. Yu, L. Ren et al. Energy 213 (2020) 118903
Table 1
Specifications of alcohols [8], gasoline [8] and hydrogen [14].
disadvantages of short-chain alcohols [11]. Thus, choosing n- atomization capability and ignition problems, which can offset the
butanol blending gasoline as alternative fuel instead of pure gaso- n-butanol positive properties and cause negative influence on
line in SI engine is an effective and implementable way to relieve combustion performance [21,22]. Hence, the application of n-
the dependency on fossil fuels, obtain favorable combustion char- butanol hybrid SI engines needs to be further improved for over-
acteristics and reduce exhaust emissions [12,13]. coming these drawbacks.
Since the study of applying n-butanol as engine fuel, there are In comparison with conventional hydrocarbon fuels, hydrogen
two major hybrid approaches for n-butanol and gasoline, premixed is another promising clean and potentially renewable energy
or independent dual injection. Elfasakhany [15] concluded that source for engines, which has numerous advantages of fast prop-
using small blend rate of n-butanol (below 10 vol%) into gasoline agation speed, wide flammability limits, short quenching distance
significantly improved the CO and HC emissions with few draw- and low ignition energy [23,14]. However, hydrogen fueled engines
backs on burning behavior of an unmodified single-cylinder SI would inevitably suffer the effects of uncontrolled NOX emissions
engine. Chen et al. [16,17] performed plenty of correlative in- and weak power output due to its high flame temperature and low
vestigations through a turbocharged GDI engine fueled with high energy density [24,25]. Besides, the absence of infrastructures for
n-butanol content of gasoline blends. The tests showed that adding hydrogen refueling and the difficulties facing implementation of
n-butanol increased cylinder pressure and its rise rate, promoted hydrogen storage systems on vehicles limit the widespread use of
ignition and combustion stability, and shortened burning duration pure hydrogen engines in the immediate future [26,27]. Therefore,
under wide-open throttle condition. Furthermore, these trends adding a small proportion of hydrogen as auxiliary fuel is a favor-
turned to be more significant when the n-butanol content able approach to improve the combustion properties of main fuel
increased from 30 vol% to 50 vol%. He et al. [18] conducted exper- and then the engine performance, especially under small and me-
imental studies on an SI engine equipped with n-butanol/gasoline dium load condition [28e31].
port injection and gasoline/n-butanol direct injection, and detected Most previous investigations of hybrid hydrogen SI engines have
that their indicated mean effective pressures were almost the same been concentrated on improving the properties of common fossil
when the total energy released per cycle was kept constant, but fuels, such as gasoline, diesel and LNG for main working fuels
their combustion processes were dependent on fuel injection [32e34]. Therefore, the potential of hydrogen improving the n-
methods. Feng et al. [19] evaluated the burning behavior of a dual- butanol combustion performance and enhancing its adaptability to
injection engine utilizing gasoline port injection and n-butanol combustion environments can be seen from the evidence pre-
direct injection at stoichiometric ratio. The tests showed that the sented by previous studies. However, due to the inability of n-
dual-injection strategy with n-butanol addition was an effective butanol to be premixed with hydrogen like gasoline, combined
way to improve the fuel efficiency and engine output in comparison injection technique is applied as injecting two types of fuel
with PFI and GDI. But the anti-knock ability degraded at small n- respectively through two independent injectors per working cycle.
butanol DI ratios. Venugopal et al. [20] found that pure n-butanol at Studies have shown that engines demonstrated different advan-
higher throttle position while pure gasoline or B50S (50% by mass) tages with different hydrogen injection locations [35]. The
at lower throttle position could improve the combustibility and hydrogen direct injection (HDI) brings unique superiorities for
exhausts on a SI engine with two independent injectors in the avoiding low volume efficiency and two major abnormal combus-
intake port. Furthermore, injecting n-butanol just before the tion phenomena, backfiring and pre-ignition, which are caused by
beginning of gasoline injection could reduce HC and CO emission hydrogen port injection [36,37]. At the same time, n-butanol port
even more than simultaneous injection at 60% throttle. From the injection can eliminate the undesirable cooling effect caused by
studies described above, it was noticed that the independent in- injecting directly into cylinder. So an n-butanol/gasoline port in-
jection could change the ratio and formation mode of n-butanol jection combined with HDI method is put forward, which expects
and gasoline flexibly in a working cycle while allowing full play to to utilize the hydrogen’s favorable combustion properties to offset
the advantages of different fuel properties in combustion process. the shortcomings of n-butanol blending engines.
Although n-butanol as a substitute fuel can bring more benefits However, there are few previous studies have been investigated
than short-chain alcohols, some potential issues still exist in n- on the impact of hydrogen supplement on n-butanol fueled en-
butanol fueled engines. N-butanol has lower saturation pressure, gines. Su et al. [38] found that a more stable combustion with
higher latent heat of vaporization and longer ignition delay than shortened ignition delay and rapid combustion duration could be
that of gasoline [8]. So the problems of n-butanol fueled engines are gained by 3 vol% hydrogen supplement on an n-butanol rotary
mainly focused on slow evaporation rate, dissatisfactory engine under lean burn condition. Also an additional benefit of
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Z. Shang, X. Yu, L. Ren et al. Energy 213 (2020) 118903
reducing NOX emission was achieved through lean combustion hydrogen and n-butanol addition and other variables, three injec-
strategies on both n-butanol and hydrogen/n-butanol rotary en- tion modes with five n-butanol volume ratios were considered on
gines. Yang et al. [39] compared the performance of a hydrogen/ the basis of combined injection technique, including n-butanol/
gasoline and hydrogen/n-butanol fueled rotary engine with dual- gasoline port injection (NGP) mode, n-butanol/gasoline combined
fuel port injection. They found that the hydrogen/n-butanol injection (NGPD) mode and n-butanol/gasoline with hydrogen
shared highly similar performance with hydrogen/gasoline and combined injection (NGPH) mode. Comparing the NGP mode and
their performance could be improved by hydrogen enrichment. NGPD mode means contrasting the difference between single in-
Sukjit et al. [40] investigated the impact of butanol and hydrogen jection and combined injection, and further comparing the NGPD
supplement on combustion performance of a biodiesel compres- mode and NGPH mode can obtain the effect of hydrogen direct
sion ignition engine. The test indicated that the hydrogen supple- injection.
ment could counteract the increased HC emission caused by
butanol blends and further reduce the CO and PM emissions. Rav-
iteja et al. [41] conducted experimental studies on a gasoline/n- 2. Experimental setup and procedure
butanol blends fueled SI engine with hydrogen supplement at
stoichiometric ratio. They concluded that 30 vol% n-butanol blend 2.1. Experimental setup
was a better alternative to pure gasoline and both enriched
hydrogen and oxygen content could realize more complete com- The experiment was conducted on a combined injection SI en-
bustion, higher thermal efficiency and lower CO and HC emissions, gine with primary technical specifications as listed in Table 2 and its
but increased the NOX emissions. However, it is noticed that all the experimental setup as shown by the scheme in Fig. 1. The n-
studies mentioned above were performed using hydrogen intake butanol/gasoline mixed fuel port supply system and direct supply
port injection. system were used for pre-mixing and directly injecting the mixed
From our previous work, the combustion characteristic and fuel, respectively. Meanwhile an extra gas transportation line was
emission performance showed great improvement by hydrogen added to the direct supply system for hydrogen direct injection. For
direct injection on a pure gasoline or pure n-butanol SI engine separately controlling the engine ignition timing, n-butanol/gaso-
[28,33,42e44]. Some aspects such as hybrid approaches, gaseous line and hydrogen injection pulse width and timing, a self-
and particle emissions on an n-butanol blending gasoline engine developed ECU was adopted. Fig. 2 illustrates the methods of
have also been conducted [45,46]. However, the combustion per- combined injection.
formance of n-butanol/gasoline blended fuel combined with In terms of the experimental equipment, a CW160 eddy current
hydrogen supplementary fuel has not been studied yet. Therefore, dynamometer was coupled with the engine to control and measure
in this study, to compare and analyze the relationship between the torque and engine speed. The in-cylinder pressure was ob-
tained from a GU13Z-24 pressure transducer while the crank angle
signals were collected through a Kistler-2614B4 crank angle
encoder. A Lambda meter LA4 was installed to monitor the excess
Table 2 air ratio. The mass flow rate of n-butanol/gasoline was acquired by
Specifications of the experimental engine.
DF-2420. A SIRIUS combustion analyzer was adopted to analyze the
Engine type Inline four cylinder, spark-ignited, combined injection combustion properties. The HC, CO and NOX emissions were
Displacement 1.984 L measured via a DIGas 4000 light five-component exhaust gas
Bore stroke 82.5 mm 92.8 mm analyzer. Detailed information about the experimental facilities is
Compression ratio 9.6 : 1 provided in Table 3. Additionally, the experiment used 99.7% purity
Rated power/speed 132 kW/(4000 r/min-6200 r/min) n-butanol blending RON 97 standard gasoline with 99.99% volume
Rated torque/speed 320 Nm/(1500 r/min-4500 r/min)
fraction hydrogen.
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Z. Shang, X. Yu, L. Ren et al. Energy 213 (2020) 118903
and port injection respectively. The sum of Qdirect and Qport repre-
sented the total input heat. Based on our previous work, the fdirect
was set as a 10% fixed value in this experiment [47]. For NGPD mode,
the fdirect is equal to the mass ratio of direct injection mixed fuel to
total mixed fuel. And for NGPH mode, the total heat value would
theoretically exceed by 1.84% when the hydrogen completely
replaced the direct injection mixed fuel since their different lower
heating value and oxygen consumption under stoichiometric ratio
condition [45]. This difference was within the allowable range of
the experiment, so the total heat by three injection modes was
considered to be the same. The port injection timing and direct
injection timing was fixed at 300 CA BTDC and 100 CA BTDC,
respectively [44,48]. The pressure of port injection and direct in-
jection was 300 and 5000 kPa, respectively [44,46]. The ignition
timing was set at the minimum advance for best torque (MBT). The
engine was operated under the speed of 1200 r/min and 30 kPa
intake manifold absolute pressure at stoichiometric ratio as a
typical small and medium load urban condition. Each operation
point was recorded for 200 cycles.
Fig. 2. Schematic diagram of the combined injection modes.
3. Results and discussion
2.2. Experimental procedure
3.1. Effect of injection mode on combustion characteristics
In the experiments, three injection modes with five n-butanol
3.1.1. Cylinder pressure
volume ratios were selected for studying the impact of injection
Fig. 3 shows the variation of cylinder pressure with crank angle
mode on combustion and emission performance of an n-butanol/
for three modes at various n-butanol volume ratios. When the
gasoline SI engine. The ratio of n-butanol blending volume was
nN ¼ 0, the NGP mode can be deemed as pure gasoline port injection
adjusted from 0 to 100% with an interval of 25% and it was defined
(GPI) mode. So its cylinder pressure curve can regard as the refer-
as follow:
ence line to compare the pressure curves of other nN under different
modes. Under each nN , Fig. 3 shows that the peak cylinder pressure
Vnbutanol
nN ¼ (1) of NGPD and NGPH combined modes is all higher than that of NGP
Vnbutanol þ Vgasoline
single mode and the corresponding crank angle is slightly advanced
In Eq. (1), nN denoted the n-butanol volume ratio, Vnbutanol and even at the MBT ignition timing. The reason may lie in the con-
Vgasoline represented the blending volume of n-butanol and gaso- centration distribution of mixture inside cylinder [49]. Through
line, respectively. And for verifying the difference of input heat combined injection, a stable homogeneous lean mixture can fill the
between test conditions caused by different blending volume of n- cylinder during the intake stroke and subsequently a local rich
butanol and gasoline, the total mixed fuel input heat values at five concentration area around the spark plug can be concentrated
nN values under stoichiometric ratio condition were calculated as during the compression stroke, forming a stratified mixture that
listed in Table 4. The total heat value only decreased by 0.838% realizes the reliable ignition and complete fuel combustion. So the
when the nN was from 0 to 100%, which means the effect of total cylinder pressure increases and even the pure n-butanol can
mixed fuel input heat can be negligible. Hence, to keep the total maintain better combustion performance than GPI through com-
heat value constant, the fuel direct injection fraction was defined as bined injection modes. In further comparison of the two combined
follows: injection modes, the peak cylinder pressure continuously increases
with the addition of hydrogen under each nN . This is mainly because
Qdirect the favorable combustion characteristics of hydrogen [14]. Its wide
fdirect ¼ (2) flammability limits, fast diffusion rate and low minimum ignition
Qdirect þ Qport
energy can make up for the innate problems of poor evaporation
In Eq. (2), fdirect denoted the fraction of fuel direct injection, and atomization and ignition delay caused by n-butanol, allowing
Qdirect and Qport denoted the heat generated by fuel direct injection the cylinder pressure to reach a higher peak more rapidly.
Table 3
Experimental apparatus specifications.
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Z. Shang, X. Yu, L. Ren et al. Energy 213 (2020) 118903
Table 4
Total heat value at different n-butanol volume ratios under stoichiometric ratio.
Fig. 3. Cylinder pressure versus crank angle at different n-butanol volume ratios under different modes.
of heat release rate curve can become steeper as more mixture heat
releases in a shorter period. Therefore, an accelerated and
concentrated heat release process can be achieved by NGPD and
NGPH injection mode.
Fig. 6. Heat release rate versus crank angle at 50% n-butanol volume ratio under Fig. 7. Flame development duration versus n-butanol volume ratios under different
different modes. modes.
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Z. Shang, X. Yu, L. Ren et al. Energy 213 (2020) 118903
Fig. 9. Peak cylinder temperature versus n-butanol volume ratios under different Fig. 10. Brake mean effective pressure versus n-butanol volume ratios under different
modes. modes.
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Z. Shang, X. Yu, L. Ren et al. Energy 213 (2020) 118903
Fig. 11. Exhaust temperature versus n-butanol volume ratios under different modes. Fig. 12. Coefficient of variation versus n-butanol volume ratios under different modes.
that of NGP mode under each nN and the BMEP can continue to combustion performance of n-butanol. Hence, a stable flame
increase with adding hydrogen. The reason is that the mixture developing process during the inception phase of ignition can be
concentration distribution inside cylinder formed by combined realized by means of hydrogen, which is effective in improving the
injection and the favorable combustion characteristics of hydrogen combustion stability [49].
can shorten the total combustion duration and lessen the incom-
plete combustion, allowing the combustion much closer to ideal 3.2. Effect of injection mode on emission characteristics
constant-volume combustion and more fuel energy can be used for
engine working [41]. On the other hand, as shown in Fig. 11, the 3.2.1. HC emission
lower exhaust temperature of combined injection modes can also Fig. 13 shows the HC emissions, which initially fall and then rise
reflect that more heat is used to produce work as the same energy with the increasing nN for all injection modes. This occurs because
input [47]. Besides, the direct injection does not occupy the intake the increase of oxygen content introduced by n-butanol can pro-
charge and can increase the volumetric efficiency. It is also noted duce large amounts of OH free radicals [50]. Its strong oxidizing
that the BMEP values of NGPD and NGPH mode at nN ¼ 100% are both property promotes the process of CeH chain reaction and helps the
higher than that of NGP mode at nN ¼ 0%, so using combined in- mixed fuel burn more completely, and can even continuously
jection and hydrogen supplement can evidently improve the en- oxidize the unburned hydrocarbons in the late combustion stage.
gine power performance. As the nN continues to increase, the low combustion temperature
inside cylinder, the local fuel concentrated area and the flame
3.1.7. Coefficient of variation quenching at combustion chamber wall become the primary
To compare the combustion stability of three modes, Fig. 12 sources of HC emissions. Thus, under each injection mode, the HC
shows that the effect of cyclic variation on coefficient of variation
(COV) versus nN at stoichiometric ratio. As shown, the COV initially
falls and subsequently rises as the nN is incremental under each
injection mode. When the nN ¼ 25%, because of the small amount of
n-butanol blending into gasoline, the increased oxygen content and
laminar flame speed of mixed fuel can improve the combustion
performance. Then, as nN keeps increasing, the increased latent
heat of vaporization and the reduced saturated vapor pressure of
the mixed fuel result in a worse atomization quality, which is not
favorable to forming the mixture inside cylinder and makes the
incomplete combustion more obvious. Thus, there is a minimum
COV at nN ¼ 25% and a maximum COV at nN ¼ 100% under each
injection mode.
Fig. 12 also shows that the COV of two combined injection
modes is all lower than that of port injection mode and the COV can
be further controlled below 1.0% by hydrogen addition. The same as
analyzing the heat release process, through combined injection, the
local rich concentration area around the spark plug can heighten
the reliability of ignition and accelerate the speed of flame propa-
gation, which is shown to weaken the interference from combus-
tion environment and reduce the COV. For NGPH injection mode,
the hydrogen addition can reduce the ignition energy, increase the
combustion rate and further make up for the issues of poor Fig. 13. HC emissions versus n-butanol volume ratios under different modes.
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Z. Shang, X. Yu, L. Ren et al. Energy 213 (2020) 118903
Fig. 15. NOX emissions versus n-butanol volume ratios under different modes.
3.2.2. CO emission
Fig. 14 shows that the CO emissions continuously reduce with 3.2.3. NOX emission
the increasing nN under each injection mode. CO is an intermediate As shown in Fig. 15, the NOX emissions initially rise and then fall
product formed by fuel incomplete combustion and its generated with the increasing nN for all injection modes. There is no nitrogen
quantity is strongly associated with the oxygen concentration. contained in the n-butanol blending gasoline fuel, so the genera-
Therefore, the oxygen lacking regions inside cylinder can be tion of NOX emissions are primarily form the nitrogen in the air that
reduced due to the high oxygen content brought by n-butanol, involved in the combustion process inside cylinder. The formation
which causes the decrease of CO emissions. Also the fast flame mechanism of NOX is complicated and it is mainly affected by two
speed of n-butanol is conducive to reducing the CO emissions [59]. factors, the temperature of combustion condition and the duration
Fig. 14 also shows that the CO emissions of NGPD and NGPH com- of staying at high temperature condition. As such, NOX emissions
bined modes are both lower than that of NGP mode under each nN . rise the maximum at nN ¼ 25% when the combustion quality of the
The same as analyzing the combustion process, the favorable mixed fuel performs the best and the peak heat release rate reaches
mixture concentration distribution inside cylinder formed by the highest among all n-butanol volume ratios. Then as the nN
combined injection and the addition of hydrogen can curb the continues to increase, the physico-chemical properties of n-butanol
incomplete combustion. The CO emissions of NGPD and NGPH mode leads to the falling temperature inside cylinder and the shortened
decreased by 19.22% and 32.63% on average respectively than that rapid combustion duration, which are unfavorable for the forma-
of NGP mode. Additionally, hydrogen has no carbon element, but tion of NOX, causing the decrease of NOX emissions. Although the
this is not the main reason for such a sharp CO emissions decre- oxygen content brought by n-butanol is still rising with the in-
ment. Hence, the NGPD and NGPH combined modes have an obvious crease of nN , the NOX emissions continuously decrease as a conse-
effect on the reduction of CO emissions. quence of the low temperature.
On the basis of Fig. 9 above, the in-cylinder combustion tem-
perature can be increased by combined injection as well as the
addition of hydrogen, which is one of the main factors in generating
NOX emissions. Hence, also as shown in Fig. 15, the NOX emissions
of NGPD and NGPH combined modes are both higher than that of
NGP mode under each nN . The NOX emissions of NGPD and NGPH
mode increased by 6.79% and 16.83% on average respectively than
that of NGP mode. Hence, the addition of n-butanol above nN ¼ 50%
can reduce the NOX emissions, however, the NGPD and NGPH com-
bined modes will aggravate the NOX emissions.
4. Conclusions
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