nos EMERGENCY AND STANDBY POWER SYSTEMS EPSS Maintenance Schedule Procedure Frequency X— Actin W— Weekly § — Semianoually BV Benen Q—Quately Nox init ours Virual Component (as applicable Inypection | Chesk [Change | Ctean | Test | Levelt Level 1 Pua (@) Main supply tank level x w u () Day tank level x x w M (© Day tank lout switch x x w @ (@ Supply o transfer pump operation | _X W @ (© Solenoid valve operation x x W @ (© Strainer, Siter dirt eg, oF x @ @ combination @ Water in system x x w Q (h) Flexible hose and connectors x ® w ot (@ Tank venta and overflow piping x x a x D Pining x a (G) Gasolne in main tani fwhen used x a a 2 Lubrication System (@) Oi level x x Ww a ) Oilehange & B0ork B0ork © Oi fters) R B0orA B0orA (@ Lube ollheater x © ut (©) Grankease breather x x Lx a 3 3, Cooling Syatem (@) Level x x ¥ ut () Antitfeezs protection level x 5 a (e) Antiiooze E A a Adequate cooling water to heat w ‘exchanger (© Rod out heat exchanger x x x (0 Adoguate ros air throvgh radiator x w M (a) Clean exterior of radiator x A A (hy Fan and alternator belt x x M (Water pumps) x Ww @ Condon of exible hoes and x Ww M Jacket water heater x © i (0) Toapect duet work, clean louvers x x x a A (a) Lower motors and eontrola x x |x a a 4 Bxhauat System (@) Leakage x x © w (}) Drain condensate trap x W uw (2018 Nasona Fee Protecton Associaton NFPA 10,9119 AFIGURE A.8.3.1(@) Suggested Maintenance Schedule for Emergency Power Supply Systems (EPSSs). 2019 Eaton SHRILEA WE Revisions, (A'="Text deletions and figure/table revisions, += Section deletions. WW = New materiaANNEX A 11029 EPSS Maintenance Schedule (continued) Procedure Frequency X— Ain W— Weekly §— Semianpualy Messi B= Geter Row inde Bore Virus Component (ax alicable) __[toapection| Check |change| Clean | Test | Level Level? Tasulation and Gr hazards x a Q (a) Excousve backpressure x a a (e) Exhaust ystem hangers and x a * sppors Flexible exhaust section x 3 5 Battery System (a) Bletrolye lve x W ¥ 5) Terminals clesn and Sh x [x @ Q (©) Remove corrosion, case exterior x x ™ ™ les nd ory @) Speci gravity or sat of charge x ™ io) Charger and charge rate x i uals charge M Mt 6 Bletreal System (a) General inspection x W a (ight onto and power wig x a ‘ TO Wire cating where waco x [x @ ovement (@ Operation of safitio and aarmn x x 3 5 (e) Bones, panels, and cabinets 5 5 (© Circuit breakers, fuses x Px ]fe px Pe x * Nath oper tral specton ig) Transfer switch main contacta x x x x {h) Calibration of votagesensing x x x sclayldoics Wie innation brenidown [sso a 7. Prime Mover (a) General iapecion x W a ib) Service ir cleaner = [= 5 5 (Governor ol evel and inka x [x M Mt (a) Governor oi ® a a aston plum poinweat | x | * | R | ® | ® * a Sp roo cemndary Wie asulton Choke setting and carburetor x 3 adjustment @ Injector pump and injectors or Mow x x x ‘atupreauré andlor spray paar BY EPS at minimom of 30% nameplate x Er ue Fat Continued Se = Revisions. ‘A= Text deletions and Hgute/uble sevhions, *=Secton deletions. -N=New mates 2019 Eatonnoso EMERGENCY AND STANDBY POWER SYSTEMS EPSS Maintenance Schedule (continued) (1) Visually inspect the transfer switch control mechanism, control panel, hamesses, and cable connections for sighs fof moisture, corrosion, or heating. (2) Measure and record the following data and setpoints: (a) Normal source voltage phase to phase, phase to ‘ground, and phase to neutral (b) Engine start time (from crank start to source availa- ble light or relay pickup) (©) Emergency source voltage phase to phase, phase to ‘ground, and phase to neutral (a) Load current each phase (©) Momentary override normal deviation where prosi- ded (8, Transfer time delay where provided (g)_ Rem to normal source time delay where provided h)._Engine cooldown where provided (8) If the connection is to a multiplesource EPS, verify the Toad priority of the ATS being tested and confirm t correct given the criticality of the connected load. 2019 Eaton Sta Wt - Revisions Text deletion Procedure Frequency X— Aeon ‘8 — Semiannually 1 Gonrteriy Nos. indicate hors Vieuat Component (as applicable) Inspection | Check | Change | Clean | Test_| Level Level 2 Valve clearance x ‘500 ‘00% (@) Torque bolis| x 50% 500" Generator (a) Brash Iongth, appearance, fee to x ¥ x e rove in holder Commutator and sip Hinge x x x x (o) Rotor and stator x x x Ta Bearing) x ® a x Te) Bearing ereane x pe x x f) Exciter x x x a A (@ Voltage regulator x x x a x Th) Measure and record reitance ¥ a x readings of windings with insulation fester (Meer) 9-(a) General condition of BPS, any x x Ww ™ ‘unusual condition of vibration, Ieakage, noise, temperature, of deterioration 1) Service room or housing house x x w ™ ‘keeping 10, Restore system fo automate ™ operation condition ery 5 yeara a 500 hour ery 3 years a 500 hours {©2018 Natonl Feo Protcton Associaton NEPA 10(p 9019) FIGURE A8.3.1(@) Continued Quarterly Inspections (4) Verify proper operation of all indicator lights and meters and controls, (8) Inspect cabinets for proper sealing, Open conduit knock- ‘outs or other penetrations should be properly sealed to prevent the introduction of dust, moisture, or other alien matter, Enclosures installed outside should be inspected for proper seal and appropriate gasketing, Ensure that enclosure door securing devices are intact and properly secured. (6) Perform a load test using the test switch if permitted. Note: This wil cause the emergency power source to start and the ATS to transfer, Be sure to gain permission from the facility management prior to performing this tes. A835. Paralleling switchgear offers many advantages when testing and exercising. The system exercise period would be inidiated by the automatic transfer switch (ATS) controls, and fonce operating, the system could be staged to establish appro- priate loading of each EPS, wand figure/table revisions, *= Section deletions, IN = New materiaANNEX A 11031 EPSS Maintenance Log Whee ccetaaaly Performed by iat seca ra Service rreaueeey [Dare Component evel | Level 2 | lin Appropriate Reaings Teal a) Main supply tak evel wm (by Day tank level wp (© Day tank oat wich w fe e)Solenid valve operation w [a Strainer, filter, it eg, oF a fa Sonblscton WD Wario yao wa a) Feb ose and Comnedoe aL [OA Tonk venta and overflow piping [a [A Take Ping a [oa 3 Gascine main ak when ws) [A [A 2 Lubrication Sytem (a) Oil level we 0) Oil change Bork | Boork (© Oi ters sworn | ora @) Label eater wi Co Crankease bration as 7 Coling Sytem a Tevel wp (by Antes prottion Tvl spa © Antes a [al (@) Adequate coalng watertobeat Jw] it Sane 7 Rod out heat exchanger a [oa (Adequate rsh ir through radiator] _w | (g) Clean exterior of radiator ata a) Fan and alternator ble w[@ @ Water pomp) w fe 0 Gondien ot Heaio wand |W] GD Jacket water heater wp D Tospec dur work, deanTouwors [a [a Gav Louver motors and controls a (a) Leakage we 0) Drain eondnnate ap wf FIGURE A.8.3.1(b) Sample Maintenance Log — Routine Maintenance, Operation, and Testing (RMOT).. Shaded Wt - Revisions. \A\="Text deletions and figure/table revisions. += Section deletions. _N'=New material 2019 ionnos EMERGENCY AND STANDBY POWER SYSTEMS Performed by Qo Giny Mea ileal Rou = conn sev | sata [nip ois seat (© Girton secondary we mouse | “ moun Asai ConnerANNEX A 03s EPSS Maintenance Log (continued) Wo Wotkly es Somiannually Performed by. @— Qusrtedly_Nos inate Bours Service Frequency | Date Component Level | Level2 | Fill in Appropriate Readings (@) Valve dearance ‘aso0" | aso0" () Torave bolts ‘soo | avso0" Generator (a) Brosh length, appearance, reo |W we ove in holder ® Commutator and slip rings 3 = (© Rotor and stator x a (a) Bearingle a a (e) Bearing grease a a (Exciter x A (@® Voltage regulator a a (a) Measure and record resistance x a roadings of windings with insulation fester (Menger! 9. a) General eondition of EPS, any w ™ ‘unusual condition vibration, Tealenge, noi, emperator, oF deterioration 1b) Service oom oF housing houre. Ww w Keeping 10, Restore system to automatic Ww a operation condition "very 5 years or 600 hours ‘vry 8 yeas oF 600 bo NFPA TIO 3043) ALFIGURE A83.1(b) Continued In addition, loadadd, load-shed, load demand control, load optimization, and other operating and control features should be tested at appropriate intervals. Logic controls that contain load block information should be adjusted as necessary, and load priorities should be reviewed as ATS loads change. ABS.6 A battery load test should be performed quately ABA.1 Weekly inspection does not require sunning of the EPS, Running unloaded generators as. part of this weekly Inspection can result in long-term problems such as wet stack ing. See Figure AS.4.1(a) and Figure A8.4.1(b) A842 Light loading creates a condition termed wet stacking, Indicating the presence of unbumed fuel or carbon, or both, in the exhaust system. Its presence is readily indicated by the presence of continuots black smoke during engine-ran opers: tion, The testing requirements of 8.4.2 are intended to reduce the possiblity of wel stacking. If equivalent loads are used for exercising, itis suggested that all essential loads be energized first, with the equivalent load used only to supplement the tes Shaded Gt - Revisions. \A'~"Text deletions and figur/‘table revisions I the normal power were to fal during the exercise period, it would negate the urgency to automatically remove the equiva- Tent load as described in 84.2.2, The generator set manufacturer should be consulted where the nameplate data do not indicate rating type. There is a difference between prime and standby ratings. For example, there are usually two KW nameplate ratings found on most cenginedriven generators: “standby” and “prime.” There can be fa significant difference between the resulting kW figures when calculating 30 percent of nameplate — for example, 2 100 kW standby generator is normally considered an_ 80 EW set for prime power: 100 kW x 80% = 30 kW, but 80 kW x 30% = 24 KW. A permanent record of the rating should be maintained and readily available, AB4.2.3. The generator set manufacturer should be consulted where the nameplate data do not indicate rating type. There is A difference between prime and standby ratings. For example, there are usually two KW nameplate ratings found on most cenginedriven generators: “standby” and "prime." There can be ‘1=Seation deletions. | =New material, 2019 Eaton