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2017 58th International Scientific Conference on Power and Electrical Engineering of Riga Technical University (RTUCON)

Cost - Benefit Analysis ofElectric Boiler at


Combined Heat and Power Plants
Polina Ivanova, Antans Sauhats, Olegs Linkevics
Faculty ofPower and Electrical Engineering
Riga Technical University
Riga, Latvia
polina-ivanova@inbox.lv. sauhatas@,eef.rtu.lv. olegs.linkevics@,rtu.lv

Abstract—Nowadays, energy companies operate under the - EB production costs of heat energy per time unit i,
conditions of a high competition due to the wide integration of [€/MWh]
intermittent generation in energy production process, the
fluctuation of electricity and prices of fuel, increased demands to - modified EB production costs of heat energy per time
energy efficiency and its production flexibility. For saving leading unit i, [€/MWh]
position, the energy companies must take appropriate steps in a
timely manner as a reaction to the reasons of competitiveness - HOB production costs (fuel and carbon dioxide
mentioned above. In line with the proposed methodology, the costs) ofheat energy per time unit i, [€/MWh]
installation of electric boiler at combined cycle gas turbine power
plant is evaluated for the reducing of production costs and - biomass heat energy sources production costs of heat
increasing of its competitiveness, operating under the condition of energy per time unit i, [€/MWh]
open electricity market and located in the area with low share of
intermittent generation and high level of biomass energy sources. - heat load of electrical boiler per time unit i, [MW]

Key-words—Biomass heat energy sources, electric boiler, - modified heat load of electrical boiler per time unit i,
electricity price, natural gas heat only boiler [MW]
Nomenclature I. Introduction
HOB - heat only boiler The operation of CHP plants is influenced by such factors
like availability of intermittent generation, the fluctuation of
EB - electric boiler electricity and fuel price, the incremented requirements in
CHP plant - combined heat and power plant energy efficiency and production flexibility and the
appearance of new competitive heat energy sources [1], [2],
BIO - biomass heat energy source [3]. The influence of these factors varies in accordance with
CU - cogeneration unit the geographical location (climate and the presence of energy
sources) and economic development of a country [4]. For
NG - natural gas example, in Germany the operation manner of CHP plants is
CC - combined cycle determined by the variability of intermittent energy sources.
However, in Latvia these energy sources are not plenty
P - electric power, [MW] available, so the situation at electricity market and, from the
Q - heat power, [MW] recent time, the intensification of competition impact the
power plants running conditions. In both cases, CHP plants
NGLVH - low heat value of natural gas, [MWh/m3] operate in cyclic modes. It means that the operation takes
place with frequent start-ups / shut-downs or load reduction in
ta - ambient temperature, [oC]
line with electricity price (low or high) and intermittent
-if: - factor of carbon dioxide emission of natural gas, generation availability [2], [4].
[t/MWh] These conditions of cyclic operation can be characterised
ifBarg — average efficiency of HOB, [-] in the following way: rapid start-ups and ramp rate, operation
at partial load, increment of the allowed number of start-ups
^EBavg — average efficiency of EB, [-] [5], [6]. In previous work [3], the authors divided the
PmNG - price of natural gas per month m, [€/m3] approaches of power plants flexibility and efficiency
increasing into five groups. They are: (1) upgrade of
pern - carbon dioxide price per time unit i, [€/t] equipment, (2) storage opportunities, (3) operation
optimization, (4) new installations, (5) competitiveness and
PE - electricity price per time unit i, [€/MWh] leadership increasing.

Research presented in this paper has been co-financed by the National


Research Program LATENERGI (2014-2017)

978-1-5386-3846-0/17/$31.00 ©2017 European Union


2017 58th International Scientific Conference on Power and Electrical Engineering of Riga Technical University (RTUCON)

In this publication the installation of electric boiler is going The electrode boilers operate under the high voltage (4 - 24
to be evaluated. It is the most compact and cost efficient kV) and their load is up to 70 MW. Meanwhile, the electric
transformation of power into heat (hot water or steam). The resistance boilers mainly operate under low voltage (< 700 V)
main applications of this equipment are the following [7], [8]: and their load is up to 4 mW (Tablet) [17], [18].
1) The regulation of electric grid parameters; To achieve the high installed capacity of electric boilers
more than one boiler should be installed. The investments and
2) The ensuring of the safety of energy supply operation costs of electric boilers are low [13], [16], [17]. The
(valuable backup boiler in case of breakdown in the fired investments are decreasing with the increasing of electric
boilers or in the fuel distribution system);
boiler size.
3) The adjustment to the electricity price (decoupling
of electricity and heat production); TABLE I. Classification of Electric Boilers [17], [18]

4) The substitution of the equipment, which is not Hot Hot


Steam/low Steam/high
Parameter water/low water/high
economically profitable. voltage
voltage
voltage
voltage
These applications provide the efficient, flexible and Load, MW <6 0,150-0,3 <70 <40
Voltage, kV 0,4 - 0,69 0,4 - 0,69 6 - 14 6 - 14
competitive operation of CHP plants.
The aim of electric boiler use is determined by the
situation in the country. For example, in Germany the electric The comparison of EB with natural gas HOBs is presented
boilers are mainly used to provide the power plants in Table II. The electric boiler is more efficient,
participation in frequency control, adjust CHP plants operation environmentally friendly and flexible, than heat only boilers
to the fluctuations of intermittent generation and prevent them [17], [15], [11],[19].
from mothballing [9]. In Latvia the electric boiler can be used
TABLEII. Comparison of Gasand Electric Boilers [17], [15],
to decouple the production of electricity and heat at CHP [11], [19]
plants (at present) and to substitute the equipment with higher
production costs (in the near future). Parameter Gas boilers Electric boilers
Efficiency pHOB = 80- 105%* v ~ 99 - 100 %
Unlike [9], [10], [11], [12], [13] in this publication the use Start-up Less than 1 hour
Full load achievement less than
of electric boiler is going to be investigated (in line with the 30 s; Quick load change
Production costs PQHOB = f(PmNG; PQEB = f(PiE), assumed II" =
introduced methodology) regarding low share of intermittent
per time unit, i P.CO2; fOBa-,g) 100%, then PQEB = P,E**
generation, but where power plants operation is influenced by Environment (local CO2, CO,CH4, -***
the situation at electricity market and the operation at a high emissions) NOx, etc.
competitive environment. 400 V; 1-3 0.13-0.16
MW [M€MW]
The remaining part of this paper is organized in the 10 kV; 10 0.06-0.09
following way: Section II provides an overview of the MW [M€MW]
technology; Section III determines the research problems and 10 kV; 20 0.05-0.07
hypotheses; Section IV proposes and describes the evaluation MW [M€MW]
methodology and the calculation algorithm; Section V 1200-6200
Total O&M [€ per MJ s per -
provides the case study; Section VI presents the main year]
conclusions of this work. Fixed O&M - 1100 [€/MWper year]
Variable O&M - 0.5 [€/MWh]
II. The oveview of technology * The highest efficiencies are due to flue gas condensation; ** PiQ,EB = RE for equality explanation see
Section IV; *** Environmental impact depends on the production technology of the electricity
An electric boiler serves for producing hot water directly for the electric boiler,
from electricity. There are different technological solutions of The following valuable today characteristics of electric
EBs. They are grouped in Fig. 1. There are two types of EBs: boiler can be concluded analysing the information of Table II:
with electric heater (electric resistance boiler) and electrodes.
The least is divided into immersion-type (immersed electrodes 1) Highoperation efficiency;
to conduct electricity through the water) and jet/spray (rely on
2) Electricity is used as fuel, no fuel or feeding systems or
water jets striking an electrode plate). The water jet is the
stack;
resistive element type boilers [14], [15], [16].
3) Fast start-up. Easy to regulate. The increase/decrease of
load in a few seconds. Adjust the output from
approximately 10 - 20% up to 100%;
4) Extremely dependable and easy to maintain.
III. Definition of the Problems and Hypothesis
A. The Describtion ofExisting Situation in Latvia
The present situation in Latvia is the following: (1)
Fig.1. Groups of electric boilers [14], [15], [16] increased competition among energy companies due to
2017 58th International Scientific Conference on Power and Electrical Engineering of Riga Technical University (RTUCON)

expansion of the regional market; (2) significant changes in insignificant if to compare with AS Latvenergo production
fuel and electricity market prices; (3) increased requirements units (1617 MWth) that is why it is omitted in this publication,
for energy efficiency and the use of renewable energy sector;
(4) new regulatory mechanisms in the market [1], It has At present, the unique situation is formed on the Right
changed the operation manner and the role of cogeneration Bank of Riga District Heating System, This is an appearance
of the new biomass heat energy sources with total thermal
power plants, In this research, it is presented with the example
capacity of 150 MW; they can offer the lower heat energy
of AS Latvenergo production units: CHP-1 and CHP-2,
price than natural gas fired units, For the increasing of power
Briefly, CHP -2 is located in Acone, i,e,, 28 km from Riga plant competitiveness the electric boiler can be used during the
(capital of Latvia) and CHP-1 in Riga, They are the power period of low electricity price and produce cheaper energy
plants of combined cycle gas turbine, CHP-2 consists of two than the biomass energy sources, That is the reason for the
cogeneration units (CHP - 2/1 (P = 413 MW and Q = 274 second “B” hypothesis: the use of electric boiler can increase
MW) and CHP -2/2(P = 419 MW and Q = 270 MW) and five the competitiveness of CHP plant,
HOBs (Q = 5 X 116 MW), CHP - 1 is 2 X 1 CC power plant
At present, the unique situation is formed on the Right
(P = 144 MW and Q = 145 MW) and it has three HOBs (3 X
Bank of Riga District Heating System, This is an appearance
116 MW), Natural gas is used as a primary fuel, Both power
of the new biomass heat energy sources with total thermal
plants can operate in joint district heating system at the
ambient temperature above -10 oC [20], capacity of 150 MW; they can offer the lower heat energy
price than natural gas fired units, For the increasing of power
B. Problem 1: cycling operation of cogeneration units plant competitiveness the electric boiler can be used during the
Electricity price fluctuates during the day time, When it is period of low electricity price and produce cheaper energy
low the operation of the cogeneration units is not than the biomass energy sources, That is the reason for the
economically profitable, That is why they are in a shut-down second “B” hypothesis: the use of electric boiler can increase
mode or stay in operation with the reduced load, During these the competitiveness of CHP plant,
periods the heat energy is provided by HOBs (fully or partly) D. Future aspects
and electricity is bought (Figure 2),
Nowadays, the provision of regulation service to the
transmission system operator is not so common for CHP
plants in Latvia like in Germany, Firstly, Latvia is a part of
BRELL (Belorussian-Russian-Estonian-Latvian-Lithuanian)
power ring, and Russian hydro plants provide the primary
regulation, Secondly, there is a cascade of Daugava
hydropower plants in Latvia and Kruonis pumped storage
plant in Lithuania, which can regulate frequency due to their
ability of fast response of changes in energy system,
That is why the ability of EB to provide the service for the
transmission system operator in not under consideration in this
publication, However, it could become urgent after the
disconnection of Latvia from Russian system and its further
Fig.2. Examples of CHP-2/2 operation in January and March 2015 (A: It is a synchronous operation with the system of central Europe [4],
period, when HOBs are in operation for a long time, They substitute the CU
due to low electricity price; B & C: HOBs provide heat energy during CU
start-up and shut-down; D: CU is in outage during the night (low electricity
IV, Methodology and Algorythm
price), that is why HOBs are in operation; E: HOBs and CU are operating, The developed methodology is valid if the electricity price
HOBs partly provide the heat energy, because CU runs with reduced load supplied to EB is equal to the market price, i,e,, transmission
(OpFlex upgrade))
and distribution costs are omitted, It is possible in these cases:
the consumed electricity with EB refers to the power plant’s
To reduce the costs of cycling operation the authors state
auxiliary consumption or EB use the electricity produced by
the “A” hypothesis, taking into account the advantages of EB,
intermitted generation or EB maintains the power grid
i,e,, the HOBs substitution with EBs can reduce the production
parameters (important service now and in near future), etc,
costs of power plant, because during the period of low
Equations (1) - (5) are used to calculate the hourly and then
electricity the heat energy production costs of EB is lower than
annual income, expected in line with the hypothesis “A ”:
the production costs of natural gas fired HOBs,
The HOBs substitution with EBs is well-founded if the
C. Problem 2: competitiveness increase
inequality is valid, i,e,, the heat production costs of EB are
The district heating system in Riga consists of two regions: lower than HOB heat production costs,
the Right and the Left Bank, which are not connected, AS
Latvenergo cogeneration power plants are located on the Right (1)
bank of Riga district heating system, They together with CHP
plant Juglas Jauda (14,9 MWe and 16 MWth) provide the heat
energy to the consumers, The heat load of Jugla Jauda is The production costs of heat energy produced by natural
gas fired HOBs are assumed equal to the variable component
of the production costs, i,e, fuel and carbon dioxide costs (2),
2017 58th International Scientific Conference on Power and Electrical Engineering of Riga Technical University (RTUCON)

As the fuel costs form 60 - 80 % of heat energy price of In contrast to the natural gas fired units the fuel costs of the
natural gas fired units biomass heat energy sources form 40 - 50% of heat energy
price. That is why such additional variable costs like the costs
of auxiliary electricity, taxes and other costs are taken into
" W* +** * (2) consideration [21]. Expression (9) is applied to determine the
production costs (variable component) of heat energy
The production costs of heat energy produced by electric produced from the biomass heat energy sources:
boiler are equal to the electricity price supplied to the electric
boiler (in this work it is assumed, that qEB = 100%): a*®" i- w * a*®" + oas x a*®" (9)

(3) - costs of biomass (raw materials), [€/MWh]


- taxes and other costs, [€/MWh]
The hourly income can be calculated by (4), if the HOBs
substitution with EBs is well-founded: HAS /I - costs of auxiliary electricity, [€/MWh]
The hourly income of electrical boiler superiority under the
(4) biomass boiler can be calculated as the following

The income per year is equal to (10)

(5) The annual income is equal to

The equations (6) - (11) are applied to calculate the hourly (11)
and annual income, which are going to be achieved in line
with “B” hypothesis. If the HOBs substitution with EBs is
profitable, then two opposite situations are possible. In case of The calculation algorithm is illustrated in Figure 3. It
(6) the heat energy price is assumed equal to the heat energy consists of three parts (I, II, III). Part I ensures the data
processing and analysis (a), the input data collection (b) and
development of calculation platform (c).
(6)
Part II corresponds to the evaluation of “A ” hypothesis.
(7)
The period is noticed, where the profitable HOBs substitution
with EB is observed (d). For these periods, the hourly (f) and
According to (7) the price of heat energy is determined by annual (g) incomes are calculated. Otherwise, the income is
(8). It is assumed that the modified production costs of EB are equal to zero (e).
less than the costs of biomass heat energy sources to 1
EUR/MWh. It is an assumption made to compete with the Part III ensures the examination of “B ” hypothesis. Part III
biomass heat energy sources. is connected to Part II, because the EB superiority under the
biomass heat energy sources (h) is determined in the region,
where EB exceeds the HOBs. If it is reasonable to use EB, the
(8)

Fig. 3. The algorithm of calculation


2017 58th International Scientific Conference on Power and Electrical Engineering of Riga Technical University (RTUCON)

modified heat energy price of EB is determined, that can with total heat capacity 150 MW can be approximately 12 M€
compete with the heat energy price of that of biomass heat [9]. According to [22] the pay back ratio can be calculated as
energy (h). Otherwise, the income is equal to zero (j). Then the the capital costs divided by the benefit. Therefore, it is up to 4
hourly (k) and annual (l) incomes are calculated. years.
V. Casestudy
Taking into account the data analysis of hourly production
and the pattern of CHP-1 and CHP-2 operation the following
calculation platform is developed for the analysis of “A ”
hypothesis. The calculation platform implies:
• QHOB total = QChp-1+Chp-2; ta > - 10 oC the sum of HOBs
production at CHP-1 and CHP-2, then the power plants
operate within joint district heating system;
• if QHOB total < 150 MW, then EB = QHOB total and QHOB =
0MW.
• if QHOB total > 150 MW, then EB= 150 MW and QHOB =
QHOB total-QEB Fig. 5. The operation of EB according to the hypothesis “A ”

Figure 4 illustrates the “preferable generation platform” of The amount of income in “A ” hypothesis is determined by
HOBs substitution with EB. It means that both situations are the following parameters: the price of electricity, the number
reflected, when JjP™ < and JjP™ > ^JX™. Due to of operation hours, the price of natural gas and carbon dioxide,
the integration of EBs into the heat energy production process the size of EB. The first two are the most significant
(5927 h) the operation hours of HOBs are reduced from 5927 parameters.
to 2656 hours (Table 3). And the operation hours of EB at
“preferable situation” correspond to 5927 hours (Table 3). To check the “B” hypothesis the calculation platform of
Fig. 5 was modified taken into account the statements:
QHoe
1. if < and QHOB total < 150 MW, then QEB =
0 andjQBI0 = QH°B total;
2. if < and QH0B total > 150 MW, then QEB =
0 andT^10 = 150 MW and QH0B = QH0B total - QBI0;
3. if 41*" > and QH0B total < 150 MW, then QEB =
QH0B total, QBI0 = 0 MW and QH0B = 0 MW;
4. if ^**“< and QH0B total > 150 MW, then QEB =
150MW and
4.1. if QH0B total - QEB < 150=> QBIO = QH0B total - QEB
and QHOB=0
4.2. if QH0B total - QEB > 150=> QBI0 = 150 MW and
Fig. 4. Preferable generation platform ofHOBs substitution with EBs
........... Q'Q'-tQ'Q'.................................................. ...

TABLE III. The Operation Hours of Electric boiler in Different


All the statements can be summarised as the following: if
Situations the EB cannot exceed the HOBs it will not be competitive
with BIO (6) and (7) and the periods < F/5 should
Preferable “A” “B”
Before be taken out from the red area in Fig. 5. It results into the
situation hypothesis hypothesis
illustration in Fig. 6.
HOB, h 5927 2656 4670 2681
EB, h - 5927 2663 336
BIO,h - - - 5647

Income, M€ - - 3.3 0.13

According to (1) the periods, where (grey


area above the black line) or 4,0 (blue area

under the black dash line) should be omitted. As a result, the


operation hours of EB reduced to 55 %. It is from 5927 hours
to 2663 hours (Tab. 3 and Fig. 5).
In line with (5) the annual income of HOBs substitution
with EB is 3.3 M€. Therefore, the hypothesis „A ” is validated,
i.e., the use of EB instead ofHOBs during the periods oflow
electricity price ensures more profitable operation of the Fig.6. Operation of electrical boiler in line with hypothesis “B ”
power plant. Assuming that the investment into electric boilers
2017 58th International Scientific Conference on Power and Electrical Engineering of Riga Technical University (RTUCON)

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