TRAINING WORKSHEET

Engine Practice 03/2014

Z15B MF8700 Dyna-VT

TW041
Allocated time : 4h00

Information on the new Tier 4 Final / Stage 4

Engine Installation.

This practice has for aims to introduce you to the new Tier 4 Final /
Stage 4 engine installation on the Z15B product. For that you have
to your disposal an engine mock up.

 Part 1: Engine identification

1. On the engine, identify the air intake circuit starting from the air
filter up to the air intake manifold.

International Technical Training Beauvais 1

 TRAINING WORKSHEET

2. With the aid of the tractor WSM, mention on the diagram below,
the air flow temperatures and pressures before and after each
component.

E
A C D
B

A:
B:
C:
D:
E:

3. Identify the low pressure turbocharger and the high pressure

turbocharger.

………………..
………………..

………………..
………………..

International Technical Training Beauvais 2

 TRAINING WORKSHEET

4. What is the interest to have a 2 stage turbocharger installation?

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

5. Describe the function of each turbocharger:

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

6. On the engine, locate the air intake manifold sensor. What is the
reason of this location ? ……………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

7. On the engine, identify the exhaust gas circuit starting from the
exhaust manifold up to the SCR catalyst.

International Technical Training Beauvais 3

 TRAINING WORKSHEET

8. Identify the component on the diagram:

7
8
4 9

3 6
1

10

2 5
12

13
14

11

1: 8:
2: 9:
3: 10:
4: 11:
5: 12:
6: 13:
7: 14:

9. What is the maximum exhaust gas recirculation rate ? ………….

…………………………………………….........................................
......................................................................................................
......................................................................................................

10. What is the status of the EGR valve when the engine is at idle
speed ?. ……………………………………………………………..
…………………………………………………………………..........
…………………………………………………………………………
…………………………………………………………………………

11. In what conditions the EGR valve is opened ? …………………

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

International Technical Training Beauvais 4

 TRAINING WORKSHEET

12. How is controlled the EGR actuator ? .…………………………..

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

13. Is there an adjustable connecting rod between the actuator and

the EGR valve? If yes what is the correct length ? ……….........
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

14. How actuators (EGR & Wastegate) are cooled on Z15B?

………….………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

15. How many exhaust gas temperature sensors are present on the
exhaust gas system? Locate them on the engine ? ……………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

16. Carefully remove the Mass Air Flow sensor. Then refit it.

17. What is the status of the throttle valve when the engine is off ?
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

18. What the status of the throttle valve when the engine is at the
idle speed ? ................................................................................
…………………………………………………………………………
…………………………………………………………………………

International Technical Training Beauvais 5

 TRAINING WORKSHEET

19. In what conditions the throttle begins to open ? ………………….

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

20. Carefully remove the throttle valve. Then re-fit it

21. How the throttle valve calibration is managed ? ……………….

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

22. Could you describe what happens during the calibration of this
throttle valve ? …………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

23. Where is connected the EGR on the air intake circuit ? why ?
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

 Part 2: New SCR tests using EDT

Before to carry out any test ensure that you have correctly read
the instructions in EDT and that the engine is stopped.

24. Select now the diagnostic test menu and start the SCR
Emptying Test.

International Technical Training Beauvais 6

 TRAINING WORKSHEET

25. What information can you find on this screen ? …………………..

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

26. What fault can you identify thank to this test ? …………………...
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

27. Start now the SCR Pressure Build up Test.

28. What fault can you identify thank to this test ? ……………………
……………………………………....................................................
......................................................................................................
......................................................................................................
......................................................................................................

For the following steps use the spare AdBlue/DEF injector that
you have at your disposal.

29. Connect the AdBlue/DEF injector and place it in the test tube.

30. Start the SCR Dosing Rate Test.

31. What happens during this test ? ……………………………………

…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

32. What value have you measured ? ………………………………..

…………………………………………………………………………
…………………………………………………………………………

International Technical Training Beauvais 7

 TRAINING WORKSHEET

33. What fault can you identify thank to this test ? …………………..
…………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………

International Technical Training Beauvais 8