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CSES-ID: TNEU1400294EN
Version 1.0
Status: 15. July 2014
Product: Zeus MLK/BK Series
Background
To further improve and decrease the SSD Board failure ratio, a new USB tool has been released. The new USB
tool will update the SSD Board firmware to version 6.05m. To minimize the SSD board failure ratio, please from
now on use the new USB tool whenever you need to perform a SSD Board firmware update.
Symptom
In very rare cases even with SSD board firmware version ver. 6.03m the “continuous reboot problem”, which has
been fixed with this version, can reappear.
Cause
The cause is a new bug in the SSD board firmware version 6.03m where a process to increment a counter for
abnormal block handling is missing. Within a timeframe of 5 years the chance that data can be corrupted due to the
missing process (causing continues rebooting) is between 0.3 – 1%.
Countermeasure
1. KMI released a new USB tool which has to be used to upgrade SSD Board firmware. The tool will update
SSD Board firmware 6.01n/6.02n/6.03m to 6.05m.
Please download the USB tool from CSES
DLBT1412119EN.
2. Additionally the 4th generation firmware has implemented the capability to automatically update SSD Board
firmware version 6.03m to 6.05m, in case the firmware update will be performed via USB. If the firmware
update will be performed via ISW SSD Board firmware update process will not be done.
Please download the firmware from CSES as soon it will be released. Release is planned for end of July.
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Action to be performed
1. In case the SSD Board has to be exchanged and you received a SSD Board with SSD Board firmware
version 6.0.3m (Board with white dot on the chip). You can
a. Install the new SSD Board and use the new USB tool to update the SSD Board firmware to version
6.05m.
th
b. Install the new SSD Board and update the firmware to the 4 generation firmware. This is
recommended for all cases where the customer environment does not require staying on the
th
current firmware level, due to firmware customisation or application dependencies. The 4
generation firmware includes new features for Service Productivity Improvement (SPI) wherefore it
is recommended to upgrade, if possible.
If your customer situation allows the firmware update, perform the firmware update as usual with a
prepared USB Stick installed in the USB Service slot. After the machine has been switched on and
booted into the firmware update mode, then on the firmware update screen upper right corner, you
will find the current installed SSD Board firmware version.
After successful update, the Firmware update screen will show SSD Download completed like
shown below.
Remark: In cases where you update a machine which has already SSD Board firmware version 6.05m
installed the SSD Download message will not be shown in the above Firmware update screen.
In cases where you update a machine which still has SSD Board firmware 6.01n/6.02n installed
the SSD Download message will show a “NG” because the firmware can only update SSD board
firmware 6.03m. In this case please use the new USB tool to update the SSD Board firmware to
version 6.05m
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2. In case you have already received a SSD Board, with SSD Board firmware 6.05m installed just exchange
the SSD Board as usual.
The new SSD Boards with firmware version 6.05m can be identified with a green dot on the box as well as
by the change of the ID number from 13XXXX to 14XXXX on the Board itself. See on below SSD Board
picture the red circle to find the location of the ID.
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“Upgrade Procedure”
1. Open the front cover of the device
4. Remove [Screw A], store it in the open front cover and push up the USB Slot cover so the Service
USB slot can be accessed.
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6. Take care that the power cable is firmly connected to the MFP.
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8. CHECK if “Press [START] to begin the SSD Firmware update” is shown in the display.
9. Press [START] key which is shown on the control panel (the download will begin).
Press START
Attention!
10. CHECK if “Download OK Please turn off the main SW” is shown on the control panel and the
START key is blue colored.
11. If the download is OK please turn the main switch OFF.
12. To verify if the update was successful turn the main switch on and enter the CE mode and check if
the MFP Firmware version is the same as before the SSD Board firmware update.
13. We like to recommend to sign the device, e.g. with a red dot on the type label. This will match to the
labeling of the devices which are modified in the warehouse.
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Remark: If the error code still exists on the machine, please replace the SSD board with a new one.
Error Code [3320] happens when performing the SSD Board firmware update with the USB tool. During the
update all area in SSD should be dumped once. During the update process there is the possibility that while
the unused area is read an ECC error occur which causes the error code [3320].
KMI recognized that this Error Code [3320] is caused by the old type of SSDB which was mounted on Zeus
MLK machine in early stage of mass-production.
3. After replacement of the SSD Board, new SSD Board fails again.
The new SSD board may be physically damaged Please exchange once again with a new one.
4. Detected that the number of BAD Block exceed limit
SSD Board works for now but it may happen that it need to be replaced sometime within its life time
It is recommended to replace the SSD Board on the next visit as a preventive action.
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Personal Notes