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EMM 3-24DC/500AC/xx-EXM-IFS

DTM description

Application note
107744_en_00 © PHOENIX CONTACT 2017-01-16

1 Description The current transformer modules are required for the


EMM 3...EXM-IFS management modules in order to deliver
The electronic management modules (EMM) offer all the the necessary current values. Use the following D-SUB
advantages of modern real power monitoring. Every cables to connect the modules.
100 ms, the real power consumed by a drive system or an-
other 3-phase load is determined based on three currents, Designation Order No.
voltages, and the phase angle.
CABLE-D 9SUB/B/S/100/KONFEK/S 2299990
All the relevant values are available via the CONTACTRON- CABLE-D 9SUB/B/S/300/KONFEK/S 2302023
DTM-IFS configuration software (available free of charge at
CABLE-D 9SUB/B/S/ 50/KONFEK/S 2299987
phoenixcontact.net/products) or via a fieldbus interface:
CABLE-D 9SUB/B/S/150/KONFEK/S 2300009
– Apparent power
CABLE-D 9SUB/B/S/200/KONFEK/S 2302010
– Real power (effective power)
– Reactive power
– Currents
– Voltages
– Phase angle
– Operating cycle counter
– Operating hours counter
– Power meter
The data can be transferred via OPC UA as an option.

Make sure you always use the latest documentation.


It can be downloaded at phoenixcontact.net/products.

This document is valid for all products listed in “Ordering data” on page 4.
EMM 3-24DC/500AC/xx-EXM-IFS

Table of contents
1 Description.................................................................................................................................. 1
2 Ordering data.............................................................................................................................. 3
3 Parameter menu ......................................................................................................................... 3
3.1 User interface ................................................................................................................................................. 4
3.2 Buttons in the IFS-Conf tool bar...................................................................................................................... 5
3.3 Buttons in the DTM tool bar ............................................................................................................................ 6
3.4 Status bar ....................................................................................................................................................... 7
3.4.1 Icons: general ..................................................................................................................................... 7
3.4.2 Icons: diagnostics ............................................................................................................................... 7
3.4.3 Icons: connection ................................................................................................................................ 7
3.4.4 Icons: data source............................................................................................................................... 8

4 Module DTM ............................................................................................................................... 9


4.1 Settings .......................................................................................................................................................... 9
4.1.1 Configuration .................................................................................................................................... 10
4.1.2 Current transformer........................................................................................................................... 11
4.1.3 Voltage monitoring ............................................................................................................................ 12
4.1.4 Phase monitoring .............................................................................................................................. 14
4.1.5 Motor output...................................................................................................................................... 15
4.1.6 Monitoring 1 ... 8 ............................................................................................................................... 17
4.1.7 Interface system................................................................................................................................ 19
4.2 Online Parameter/Offline Parameter ............................................................................................................ 20
4.2.1 Min. switchover delay time ................................................................................................................ 21
4.2.2 Operating hours counter ................................................................................................................... 22
4.2.3 Monitoring 1 ... 8 ............................................................................................................................... 23
4.2.4 Output 1 ... 4 ..................................................................................................................................... 26
4.3 Writing the configuration to the device.......................................................................................................... 28
4.4 Observe dialog ............................................................................................................................................. 29
4.4.1 Buttons.............................................................................................................................................. 29
4.4.2 Overview........................................................................................................................................... 30
4.4.3 Online values .................................................................................................................................... 31
4.4.4 Counter ............................................................................................................................................. 36
4.4.5 Messages or errors ........................................................................................................................... 37

5 Process data..............................................................................................................................39
5.1 Process data configuration ........................................................................................................................... 40
5.2 Process data ................................................................................................................................................ 43
5.2.1 Device state ...................................................................................................................................... 43
5.2.2 Power (scanning rate: 100 ms) ......................................................................................................... 43
5.2.3 Current current of the phases (scanning rate: 100 ms) ..................................................................... 43
5.2.4 Current voltage of the phases (scanning rate: 100 ms) ..................................................................... 44
5.2.5 Mains frequency (scanning rate: 100 ms) ......................................................................................... 44
5.2.6 Power meter...................................................................................................................................... 44
5.2.7 Power factor (scanning rate: 100 ms)................................................................................................ 44

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EMM 3-24DC/500AC/xx-EXM-IFS

5.2.8 Operating hours counter ................................................................................................................... 45


5.2.9 Reactive power (scanning rate: 100 ms) ........................................................................................... 45
5.2.10 Apparent power (scanning rate: 100 ms) .......................................................................................... 45
5.2.11 Module status ................................................................................................................................... 45
5.2.12 Channel status .................................................................................................................................. 46
5.2.13 Power meter...................................................................................................................................... 47

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EMM 3-24DC/500AC/xx-EXM-IFS

2 Ordering data
This document is valid for the following products.
Description Type Order No. Pcs./
Pkt.
Electronic motor and machine management for operation EMM 3-24DC/500AC-90-EXM-IFS 2908602 1
with external current transformers. Precise energy mea-
surement, real power measurement, current and voltage
measurement of motors, machines or other 3-phase loads.
Freely parameterizable switching and signaling thresholds.
As an option, can be networked with all popular fieldbus
systems via a gateway.
Electronic motor and machine management for operation EMM 3-24DC/500AC-160-EXM-IFS 2908603 1
with external current transformers. Precise energy mea-
surement, real power measurement, current and voltage
measurement of motors, machines or other 3-phase loads.
Freely parameterizable switching and signaling thresholds.
As an option, can be networked with all popular fieldbus
systems via a gateway.
CONTACTRON-DTM-IFS CD (DTM Version 3.19, Auto- CONTACTRON-DTM-IFS - -
mation Xplorer, USB driver), available free of charge at
phoenixcontact.net/products

3 Parameter menu
The operating behavior of the EMM 3-24DC/500AC/xx-
EXM-IFS module is adapted by means of the individual pa-
rameters that can be set. In the dialogs illustrated below, the
parameters can be set according to the required application
and transferred to the EMM 3-24DC/500AC/xx-EXM-IFS.

Parameters that are not edited are always preas-


signed the default settings on the program side.

Parameters that are modified in online mode must


be saved separately on the service PC.

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EMM 3-24DC/500AC/xx-EXM-IFS

3.1 User interface


The parameter data of the EMM 3-24DC/500AC/xx-EXM-
IFS module can be accessed via a menu structure from the
parameter user interface. The project data can either be
loaded and modified in XML data format from the hard disk
of the service PC or adapted directly in online mode.

An activated online connection to an EMM 3-


24DC/500AC/xx-EXM-IFS module is indicated by
the green background in the project tree of “IFS-
Conf”.

Equipment identification

IFS-Conf tool
bar

Project tree, online DTM catalog


connection activated (hidden by
default)

DTM tool bar

Parameter menu

Status bar Parameter list Buttons

Figure 1 Activated online connection to the EMM 3-24DC/500AC/xx-EXM-IFS module

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EMM 3-24DC/500AC/xx-EXM-IFS

3.2 Buttons in the IFS-Conf tool bar


The tool bar consists of various buttons that provide quicker
access to frequently used functions.

Icon Meaning Description


Create new project An empty project is created.

Open project A previously saved project is opened.

Save project The project that is currently open is saved.

Establish connection to A connection is established to the device selected in the project tree.
device
Disconnect connection The connection to the device selected in the project tree is disconnected.
to device
Upload parameters from All parameters are loaded from the device in the project.
device
Download parameters to All parameters are written to the device.
device
Abort last action The last action is aborted.

Online Parameter The Online Parameter dialog is opened.

Offline Parameter The Offline Parameter dialog is opened.

Online comparison No function

Offline comparison No function

Configuration... The Configuration dialog is opened.

Scan topology... A topology scan is started.

Observe... The Observe dialog is opened.

Diagnostics... No function

Info No function

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3.3 Buttons in the DTM tool bar


The tool bar consists of various buttons that provide quicker
access to frequently used functions.

Icon Meaning Description


Show/hide Show/hide equipment identification for device identification

Expand tree Fully expand the parameter menu tree

Collapse tree Collapse the parameter menu tree

Import default values Load the default device configuration in the project

Import Load a saved device configuration in the project

Export Save the device configuration that is currently open to an XML file
This function can be used to very easily parameterize several devices with the same
settings. Please note that the application tag must be different for every device on an
IFS bus.
Print Open a clearly laid out version of the device configuration that is currently open for print-
ing
Read from device Read device configuration from the connected device and transfer it to the project that
is currently open
Write to device Write the device configuration that is currently open to the connected device

Connect Establish a connection to the connected device

Disconnect Disconnect the connection to the connected device

User manual Opens the user manual (PDF file)

About this DTM Opens an information dialog containing information about the installed DTM

In the event of technical queries regarding the parameterization of the EMM 3-24DC/500AC/xx-EXM-IFS module,
please have the details of the DTM used to hand (“About this DTM” button).

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EMM 3-24DC/500AC/xx-EXM-IFS

3.4 Status bar


The status bar displays short help texts for the menus and
icons, as well as the connection status to the device.

3.4.1 Icons: general

Icon Meaning Description


Modification valid Modifications to the parameter settings are valid

Modification invalid Modifications to the parameter settings are invalid. The entered value is not
within the valid value range.
Device reset The device is reset

Direct mode Connection established between service PC and device

Update values Values are updated

3.4.2 Icons: diagnostics

Icon Meaning Description


Device error Device error, e.g., faulty thermistor protection

Function test A function test is being performed

Value limits Limits of the value range exceeded

Maintenance required Determined values are not consistent

Device OK Output signals are within the valid value range

Diagnostics deactivated Diagnostics deactivated

3.4.3 Icons: connection

Icon Meaning Description


Establish connection Establishing service PC/device connection

Connection present Connection present between service PC and device

Disconnect connection Disconnect connection between service PC and device

Connection disconnected Connection between service PC and device disconnected

Connection error Connection between service PC and device is faulty

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EMM 3-24DC/500AC/xx-EXM-IFS

3.4.4 Icons: data source

Icon Meaning Description


Data Data is being loaded from the device/service PC.
Modified values are only transferred to the device/service PC.
Data protected Data from the device/service PC cannot be modified.

Data online Data is being loaded online from the device/service PC.

Access to the device disabled Connection between service PC and device disconnected

Data/device The request contains values from various data sources, e.g., for use
in online comparison (comparison of offline/online device data).
Clear assignment between the devices and data is required.

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EMM 3-24DC/500AC/xx-EXM-IFS

4 Module DTM
4.1 Settings
Editing a project includes the settings for a selected device.
Clicking on the “Configuration...” button in the IFS-Conf tool
bar opens the “Configuration” dialog.

If you have changed the settings of several devic-


es connected to a gateway, all the settings can be
transferred simultaneously by selecting the
“Download All Parameters” button (right-click on
the gateway in the project tree).

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EMM 3-24DC/500AC/xx-EXM-IFS

4.1.1 Configuration
On the first dialog page for configuring the EMM 3-24DC/
500AC/xx-EXM-IFS module, the general data for the device
is entered. This data can be used for clear identification, for
example, using system and location designations.

Figure 2 Overview of the general parameters

Parameter Selection Interval Program side


Application tag – Max. 32 characters – EMM...IFS
Operating Mode – Normal
– Normal
– Test mode (cold operation)
Pin – Minimum: 0
– 0000
– Maximum: 9999
Control – stand-alone
– stand-alone
– by IFS Gateway
On-site control – Switch
– Switch
– Button

Test mode (cold operation)


Control functions are executed even with no load (e.g., motor) connected.
Pin handling
In order to reset the Pin, write “0” once to the EMM…IFS.
Control
If the EMM is controlled via an IFS gateway, “by IFS Gateway” must be selected here. Input 3 on the EMM is then
used to activate the “On-site control” (see “Program side default setting of inputs and outputs” on page 17).

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EMM 3-24DC/500AC/xx-EXM-IFS

4.1.2 Current transformer


The connected current transformer module is mounted on
the DIN rail. The mains assignment, transformer direction,
and feed-throughs can be adapted to the mounting position.

Figure 3 “Current transformer” configuration dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Mains assignment – L1:L1; L2:L2; L3:L3
– L1:L1; L2:L2; L3:L3
– L1:L3; L2:L2; L3:L1
Transformer direction – Input : Output
– Input : Output
– Output : Input
Energy acquisition – Only pos. counting
– Only pos. counting
– Pos. / neg. counting
Feedthroughs – Minimum: 1
1 1
– Maximum: 10

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EMM 3-24DC/500AC/xx-EXM-IFS

4.1.3 Voltage monitoring


The nominal voltage in low-voltage networks is 230/400 V.
Under normal operating conditions, the mains voltage at the
transfer point can deviate from the nominal voltage by up to
±10%. Momentary additional deviations also cannot be
ruled out, neither can momentary mains failures. Neverthe-
less, to ensure safe operation, a mains regeneration time
can be defined. To prevent possible damage to subsequent
drives, the voltage monitoring parameters are set here.

Figure 4 “Voltage monitoring” configuration dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Min. permissible mains voltage – Minimum: 42
1 42
– Maximum: 550
Max. permissible mains voltage – Minimum: 42
1 550
– Maximum: 550
Delay time – Minimum: 0
1 30
– Maximum: 60000
Underrange (behavior) – Disabled
– Disable drive – Disabled
– Generate message
Underrange (acknowledgment) – Automatic
– Automatic
– Manual
Overrange (behavior) – Disabled
– Disable drive – Disabled
– Generate message
Overrange (acknowledgment) – Automatic
– Automatic
– Manual

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EMM 3-24DC/500AC/xx-EXM-IFS

Parameter Selection Interval Program side


Mains regeneration time – Min. 0
1 30
– Max. 60000
Mains voltage failure (behavior) – Disabled
– Disable drive – Disabled
– Generate message
Mains voltage failure (acknowledg- – Automatic
– Automatic
ment) – Manual

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EMM 3-24DC/500AC/xx-EXM-IFS

4.1.4 Phase monitoring


To ensure correct operation of the drive, all three phases in
a three-phase mains must be available. To detect the failure
of a phase, the corresponding parameters can be set here.

Figure 5 “Phase monitoring” configuration dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Phase failure (behavior) – Disabled
– Disable drive – Disabled
– Generate message
Phase failure (acknowledgment) – Automatic
– Automatic
– Manual
Faulty rotating field (behavior) – Disabled
– Disable drive – Disabled
– Generate message
Faulty rotating field (acknowledgment) – Automatic
– Automatic
– Manual

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EMM 3-24DC/500AC/xx-EXM-IFS

4.1.5 Motor output


To control motor outputs, various switching output types are
available by default. To prevent possible damage to the
motor outputs or drives, set the required switching output
type here.

Figure 6 “Motor output” configuration dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Switching output type – Digital outputs, no switching
function Digital outputs, no switch-

– Direct starter ing function
– Reversing starter

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EMM 3-24DC/500AC/xx-EXM-IFS

Program side default setting


The inputs and outputs are assigned automatically depend-
ing on the selection of the switching output type. The signal
and function assignment is fixed. See “Output 1 ... 4” on
page 27.

Digital outputs

No function IN1 O1 Freely parameterizable


No function IN2 O2 Freely parameterizable
No function IN3 O3 Freely parameterizable

IN4 O4 Freely parameterizable


Reset

Direct starter

Start / stop IN1 O1 Switching element start / stop

No function IN2 O2 Freely parameterizable


No function IN3 O3 Freely parameterizable
Reset IN4 O4 Freely parameterizable

Reversing starter

Start / stop right IN1 O1 Input switching element start / stop right
Start / stop left IN2 O2 Input switching element start / stop left
No function IN3 O3 Freely parameterizable
Reset IN4 O4 Freely parameterizable

Figure 7 Program side default setting of inputs and outputs

If the EMM...IFS is connected to an EM-xx-GATEWAY-IFS, inputs 1 and 2 on the EMM are blocked and input 3 is
used as the on-site control signal.
When input 3 is controlled, the signal from the bus is interrupted and inputs 1 and 2 on the EMM are enabled so
that on-site control can be implemented directly on the EMM.
If the EMM...IFS is not connected to an EM-xxx-GATEWAY-IFS, input 3 has no function.

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EMM 3-24DC/500AC/xx-EXM-IFS

4.1.6 Monitoring 1 ... 8


You can monitor up to eight measured values simultane-
ously and use them as switching or signaling thresholds de-
pending on the configuration. This means that you can im-
plement not only motor protection, but also protection for
units or mechanical elements connected downstream, in
particular.

Figure 8 “Monitoring” configuration dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Activation – Disabled
– Always
– During right and left rotation
– During right rotation – Disabled
– During left rotation
– On demand right rotation
– On demand left rotation
Monitoring signal – Effective power : total Effective power : total
– Effective power : L1
– Effective power : L2
– Effective power : L3
– Motor current : L1
– Motor current : L2
– Motor current : L3
– Voltage : L1
– Voltage : L2
– Voltage : L3
Trigger at – Overrange
Overrange
– Underrange

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EMM 3-24DC/500AC/xx-EXM-IFS

Parameter Selection Interval Program side


Behavior – Disable drive
Generate message
– Generate message
Acknowledgment – Automatic
Automatic
– Manual

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EMM 3-24DC/500AC/xx-EXM-IFS

4.1.7 Interface system


The device's behavior in the event of an error in the Interface
system can be set here.

Figure 9 “INTERFACE-System” configuration dialog

The following parameter data can be set:

Parameter Selection Interval Program side


IFS-Bus error (behavior) – Disabled
– Disable drive – Disable drive
– Generate message
IFS-Bus error (acknowledgment) – Automatic
– Automatic
– Manual

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EMM 3-24DC/500AC/xx-EXM-IFS

4.2 Online Parameter/Offline Parameter

Before opening the Online or Offline Parameter


dialog, the changes made in the “Configuration”
dialog should be applied.
Clicking on the “Online Parameter” or “Offline Parameter”
button in the IFS-Conf tool bar opens the Parameter dialog.
Online Parameter and Offline Parameter differ as follows:
– Online Parameter
The values are read directly from the device and are
also written directly to the device by clicking on “Apply”
or “OK”.
– Offline Parameter
The values are written to the project that is open on the
PC. When started for the first time, the default parame-
ter data is displayed.

Figure 10 Message when switching to the “Online Parameter” dialog

If you wish to proceed in the “Online Parameter” dialog, you must first write the changes made to the device by
clicking on “Write to device”.
If you wish to proceed in the “Offline Parameter” dialog, you must first click on “Apply” or “OK” in the “Configuration”
dialog.

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EMM 3-24DC/500AC/xx-EXM-IFS

4.2.1 Min. switchover delay time


To prevent damage to the motor output, e.g., due to a short
circuit of the main circuits, a minimum switchover delay time
must be observed when changing direction. The duration of
the switchover delay time ensures that the two main circuits
are not activated simultaneously.

So that the fields are activated, the switching out-


put type must be set to “Reversing starter” or
“Star/delta LR” in the “Motor output” configuration
window.

Figure 11 “Min. switchover delay time” parameter dialog

The following parameter data can be set:

Parameter Selection Interval Program side


From right to left rotation – Minimum: 1
1 2
– Maximum: 60000
From left to right rotation – Minimum: 1
1 2
– Maximum: 60000

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EMM 3-24DC/500AC/xx-EXM-IFS

4.2.2 Operating hours counter


The operating hours counter is activated according to the
power.

Figure 12 “Operation Time” parameter dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Amplitude transmission – Minimum: 0
– 1
factor – Maximum: 1E+07
Amplitude transmission – Minimum: 0
1 1E+07
factor – Maximum: 1E+07

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EMM 3-24DC/500AC/xx-EXM-IFS

4.2.3 Monitoring 1 ... 8


The switching or signaling thresholds for the monitoring
functions set under “Monitoring 1 ... 8” on page 18 can be
configured here.

Figure 13 “Monitoring 1 ... 8” parameter dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Activation – Used from the configuration settings – Disabled
Monitoring signal – Used from the configuration settings – Effective power : total
Trigger at – Used from the configuration settings – Overrange
Start-up suppression time – Minimum: 0
1 100
– Maximum: 60000
Set point – Minimum: -5000000
1 0
– Maximum: 5000000
Hysteresis – Minimum: 0.1
0.1 2
– Maximum: 100
Delay time – Minimum: 0
1 100
– Maximum: 60000

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EMM 3-24DC/500AC/xx-EXM-IFS

Examples

t
t1 t2
6 2 8 0 A 0 0 1

Figure 14 Underload example

P Real power
t Time
t1 Start-up suppression time
t2 Delay time
1 Upper performance threshold
2 Signaling threshold for filter/screen contamination
3 Performance
4 Lower performance threshold
Figure 14 shows an example of the real power curve for a
pump where the real power remains below the lower perfor-
mance threshold even after a time delay. This may be due
to dry running.

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EMM 3-24DC/500AC/xx-EXM-IFS

t
t1 t2
6 2 8 0 A 0 0 2

Figure 15 Overload example

P Real power
t Time
t1 Start-up suppression time
t2 Delay time

1 Upper performance threshold


2 Signaling threshold for filter/screen contamination
3 Performance
4 Lower performance threshold

Figure 15 shows an example of temporary dry running (air


bubble in the system). For example, the upper performance
threshold is reached in the event of a blockage. The perfor-
mance level is reached again before the time delay has
elapsed.

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EMM 3-24DC/500AC/xx-EXM-IFS

4.2.4 Output 1 ... 4


Depending on the selected motor output type (see “Motor
output” on page 16), the assignment of the available output
signals is fixed. Additional controls for the outputs can be
selected individually.

Figure 16 “Outputs 1 ... 4” parameter dialog

The following parameter data can be set:

Parameter Selection Interval Program side


Output – “High” active
– “High” active
– “Low” active
Mains voltage overrange – Disabled
– Disabled
– Enabled
Mains voltage underrange – Disabled
– Disabled
– Enabled
Mains voltage failure – Disabled
– Disabled
– Enabled
Mains voltage phase failure – Disabled
– Disabled
– Enabled
Faulty rotating field – Disabled
– Disabled
– Enabled
IFS-Bus error – Disabled
– Disabled
– Enabled
Feedback: Motor right – Disabled
– Disabled
rotation – Enabled
Feedback: Motor left – Disabled
– Disabled
rotation – Enabled
Monitoring 1 – Disabled
– Disabled
– Enabled

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EMM 3-24DC/500AC/xx-EXM-IFS

Parameter Selection Interval Program side


Monitoring 2 – Disabled
– Disabled
– Enabled
Monitoring 3 – Disabled
– Disabled
– Enabled
Monitoring 4 – Disabled
– Disabled
– Enabled
Monitoring 5 – Disabled
– Disabled
– Enabled
Monitoring 6 – Disabled
– Disabled
– Enabled
Monitoring 7 – Disabled
– Disabled
– Enabled
Monitoring 8 – Disabled
– Disabled
– Enabled

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EMM 3-24DC/500AC/xx-EXM-IFS

4.3 Writing the configuration to the device


When you write the configuration to the device (“Write to de-
vice” button, see “Buttons in the DTM tool bar” on page 7), a
window appears containing an overview of your configura-
tion.
Clicking “OK” confirms this configuration and the device
restarts with this configuration.
Clicking “Cancel” makes the configuration in the device in-
valid and the device enters the “invalid configuration” error
state. To exit this error state, repeat the write process with a
valid configuration and confirm it with “OK”.

Figure 17 Writing the configuration to the device

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EMM 3-24DC/500AC/xx-EXM-IFS

4.4 Observe dialog


The current operating values of an electrical drive are
checked and recorded via the EMM 3-24DC/500AC/xx-
EXM-IFS module. The Observe dialog enables the continu-
ous transfer of data, which can be saved in a separate SGL
recording file.
This data can be used at a later time, e.g., for diagnostic and
optimization purposes.

4.4.1 Buttons

Icon Meaning Description


Error acknowledgment Current error/fault messages are acknowledged.

Read characteristic Characteristic curve data (SGL format) stored on the service PC is loaded and dis-
curve played for diagnostic purposes.
Manual control Request for manual operation of the drive (left rotation, stop, right rotation)

Fast left rotation Manual request: fast left rotation

Left rotation Manual request: left rotation

Stop Manual request: stop

Right rotation Manual request: right rotation

Fast right rotation Manual request: fast right rotation

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4.4.2 Overview
The Overview dialog displays all the operating data and sta-
tus messages that provide initial information. This dialog
provides a quick and comprehensive overview of the gen-
eral system state.

Figure 18 Observe dialog: “Overview”

The following operating data can be determined and dis-


played:

Status indicator Meaning Unit


Left rotation/Right rotation Status message regarding the current direction of rotation at the output –
Int. error Internal error event message is present –
Error/Warning Error/warning message is present –
(green) Operating –
(yellow) Warning message –
(red) Error/fault message –

Numerical display Meaning Unit


Real power Displays the total real power W
Frequency Displays the mains frequency Hz
Energy counter Displays the power meter kWh

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EMM 3-24DC/500AC/xx-EXM-IFS

4.4.3 Online values


On this dialog page, all online values are displayed as nu-
merical values. To record a waveform for a display value,
move the cursor over the corresponding value and double-
click to open scope view (see “Displaying online values as a
graph” on page 33).

The total graphs and phase-specific graphs are


always displayed for the real power, apparent
power, and reactive power (non-active power)
online values as well as for the cos phi power fac-
tor.

Figure 19 Observe dialog: “Online values”

The following operating data can be determined and displayed:

Numerical display Meaning Unit


Real power Displays the total and phase-specific real power W
Apparent power Displays the total and phase-specific apparent power VA
Non-active power Displays the total and phase-specific reactive power var
Cos Phi Displays the total and phase-specific power factor cos phi –
Current Displays the phase-specific line currents A
Voltage Displays the phase-specific nominal voltage values V
Frequency Displays the mains frequency Hz

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EMM 3-24DC/500AC/xx-EXM-IFS

Displaying online values as a graph


If you wish, for example, to compare the graphs for the real
power of phases L1 ... L3, you can record each of these
three components in succession and load the three charac-
teristic curves and the current values in the same scope
view. The following information is displayed in scope view:

Figure 20 Representation of online values

The following functions are performed by clicking on the but-


tons:

Button Description
Clicking the button starts/stops the recording phase.

Clicking the button pauses/continues the recording phase.

Clicking the button clears the displayed graph. It does not pause the recording phase.

Clicking the button calls the “Save As” dialog. The saved data is automatically assigned the file extension
*.sgl.
Clicking the button calls the “Save As” dialog for CSV export. You can export the current graph as a CSV
file.
Clicking the button returns from a larger detail view to the original view size.

Clicking the button shows/hides the cursor. The cursor can be used for diagnostic purposes to precisely
select a point on the graph and to display the corresponding numerical values.
Cursor 1 can be activated by left-clicking on the curve name (in the example: Real power, Real power L1,
etc.).
Cursor 2 can be activated and the values of Cursor 1 and Cursor 2 compared by right-clicking on the curve
name (in the example: Real power, Real power L1, etc.).
Clicking the button enlarges the area on the Y-axis defined by the two limit markers to fit the entire screen
height.

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EMM 3-24DC/500AC/xx-EXM-IFS

Button Description
Clicking the button activates/deactivates the background grid for better orientation on the graph.

Clicking the button allows you to define the colors in the scope view preset in the program.

Clicking the button calls the “Print” dialog.

Save curve as...


Clicking the “Save” button calls the “Save As” dialog. Enter
the required file name according to the Windows conven-
tions.
The curve file is automatically assigned the file extension
*.sgl.

Figure 21 Dialog to save file

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EMM 3-24DC/500AC/xx-EXM-IFS

Open curve
Clicking the “Read characteristic curve” button (see “But-
tons” on page 30) calls the “Open” dialog. Here, select the
required archive file with the extension *.sgl. The curve data
is then loaded and displayed on the service PC for evalua-
tion purposes.

Figure 22 Dialog to open file

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EMM 3-24DC/500AC/xx-EXM-IFS

Export curve
Clicking the “Export” button calls the “Save As” dialog for
CSV export. You can export the current graph as a CSV file.

Figure 23 Dialog to export file

The time is saved in the following format in the CSV file: hh:mm:ss,000.
This should be noted when importing into Excel.

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EMM 3-24DC/500AC/xx-EXM-IFS

4.4.4 Counter
This dialog page provides an overview of the previous oper-
ating hours and power meter of the connected EMM 3-
24DC/500AC/xx-EXM-IFS. This data is saved internally on
the device. You can therefore determine various operating
values for specific days.

Clicking the relevant “Reset” button resets the


corresponding day counter.

Figure 24 Observe dialog: “Counter”

The following operating data can be determined and displayed:

Numerical display Meaning Unit


Energy Display of the energy used kWh
– Total Display of total energy used
– Day counter Display of day's energy used
– L1 Display of total energy used L1
– Day counter Display of day's energy used L1
– L2 Display of total energy used L2
– Day counter Display of day's energy used L2
– L3 Display of total energy used L3
– Day counter Display of day's energy used L3

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EMM 3-24DC/500AC/xx-EXM-IFS

Numerical display Meaning Unit


Operation time Display of operation times hhhhh:mm:ss
– Total Display of total counter
– Day counter Display of day counter

4.4.5 Messages or errors


This dialog page provides a quick and comprehensive sta-
tus of the warning and error messages.

Depending on the parameterization, it may be


possible that fault messages are displayed fleet-
ingly for the active monitoring item.

Figure 25 Observe dialog: “Messages / errors”

The following operating data can be determined and displayed:

Indicator Meaning
Mains monitoring
– Underrun Mains voltage underrange detected (see “Voltage monitoring” on page 13)
Mains voltage overrange detected (see “Voltage monitoring” on page 13)
– Overrun Phase relation on the mains side (direction of rotating field) not maintained
Phase failure detected (see “Phase monitoring” on page 15)
– Mains power sync Mains failure detected (see “Phase monitoring” on page 15)
– Phase failure
– Mains power failure
Monitoring
– Monitoring 1 ... 8 A parameterized value of monitoring 1 ... 8 is outside its limits (see “Monitoring 1 ... 8” on
page 18 and “Monitoring 1 ... 8” on page 24)

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EMM 3-24DC/500AC/xx-EXM-IFS

Indicator Meaning
Group messages
– Int. error Send the EMM 3-24DC/500AC/xx-EXM-IFS module back to the manufacturer. A factory
test must be performed.
– Config invalid Error sending to the device or the process was interrupted.
– Error A group error has occurred, e.g., a parameterized trigger threshold has been exceeded.
A parameterized signaling threshold has been exceeded.
– Warning
Miscellaneous
– IFS-Bus error Bus error detected between EMM 3-24DC/500AC/xx-EXM-IFS module and programming
adapter or EM-xxx-GATEWAY-IFS
– Faulty output Error indication of the 24 V outputs
– Measurement range ex- If the measured value is greater than 6 A for more than 9 seconds:
ceeded “Operational” area of application: message is generated.
– Simulation enabled The device is running in simulation mode (hypothetical measured values)

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EMM 3-24DC/500AC/xx-EXM-IFS

5 Process data

You can only select the process data in conjunc-


tion with an IFS gateway.
Using an IFS gateway, you can forward data from the
EMM 3-24DC/500AC-...-EXM-IFS module to the higher-
level fieldbus system. In order to do this, the modules must
be connected to a DIN rail connector and configured
together.
The following IFS gateways are available.

Type Order No. Pcs./ Description


Pkt.
EM-PNET-GATEWAY-IFS 2904472 1 IFS gateway with data interface for the PROFINET fieldbus
system
EM-PB-GATEWAY-IFS 2297620 1 IFS gateway with data interface for the PROFIBUS fieldbus
system
EM-ETH-GATEWAY-IFS 2901988 1 IFS gateway with data interface for the EtherNet/IP™ fieldbus
system
EM-MODBUS-GATEWAY-IFS 2901528 1 IFS gateway with data interface for the Modbus/TCP fieldbus
system
EM-CAN-GATEWAY-IFS 2901504 1 IFS gateway with data interface for the CAN bus fieldbus sys-
tem
EM-DNET-GATEWAY-IFS 2901529 1 IFS gateway with data interface for the DeviceNet™ fieldbus
system
EM-RS232-GATEWAY-IFS 2901526 1 IFS gateway with data interface for the RS-232 fieldbus system
EM-RS485-GATEWAY-IFS 2901527 1 IFS gateway with data interface for the RS-485 fieldbus system
The following accessories are available.

Type Order No. Pcs./ Description


Pkt.
ME 22,5 TBUS 1,5/ 5-ST-3,81 2707437 50 DIN rail connector for connecting IFS system devices
GN
IFS-BT-PROG-ADAPTER 2905872 1 Bluetooth programming adapter with micro USB and S-PORT
interface
IFS-USB-PROG-ADAPTER 2811271 1 Programming adapter with USB interface

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EMM 3-24DC/500AC/xx-EXM-IFS

5.1 Process data configuration


In the process data configuration, you can specify which
data should be exchanged between the gateway and con-
trol level.
In addition to control signals and status messages as inputs,
this data can also be measured values of the connected de-
vices.
You can select the process data using drag and drop.
To do so, open the process data configuration by right-click-
ing on the gateway in the project tree under “Functions, Pro-
cess value configuration”.

Figure 26 Process data configuration

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EMM 3-24DC/500AC/xx-EXM-IFS

Definition of process data


Here you can view and define the process data that can be
assigned to each device.

1. Select the device.

Figure 27 Device selection

2. Select either “Inputs” or “Outputs”.


3. Double-click to select the required process data.
4. Click on the “Apply” button to apply the process data to
the project.

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EMM 3-24DC/500AC/xx-EXM-IFS

Downloading process data


To write project data to the modules, right-click on the gate-
way in the project tree and select “Parameters, Download
All Parameters”.

Figure 28 Writing project data to the modules

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EMM 3-24DC/500AC/xx-EXM-IFS

5.2 Process data


In addition to cyclic input and output bytes, you can also
read and write acyclic objects via the electronic machine
manager.

5.2.1 Device state

Status register
PDC Bit Description Value
Status Word 0 Status register of the EMM 3-24DC/500AC-...-EXM-IFS Right rotation
1 Stop
2 Left rotation
3 ... 5 Reserved
6 Group error
7 Group message
8 … 11 Status vector digital inputs on
the EMM
12 … 15 Reserved

5.2.2 Power (scanning rate: 100 ms)

Total real power


PDC Bit Description Resolution (default)
P_ALL 15 … 0 Current total power of all phases L1 - L3 (100 ms) 10 Watts/LSB

Real power L1
PDC Bit Description Resolution (default)
P_L1 15 … 0 Current power of phase L1 (100 ms) 10 Watts/LSB

Real power L2
PDC Bit Description Resolution (default)
P_L2 15 … 0 Current power of phase L2 (100 ms) 10 Watts/LSB

Real power L3
PDC Bit Description Resolution (default)
P_L3 15 … 0 Current power of phase L3 (100 ms) 10 Watts/LSB

5.2.3 Current current of the phases (scanning rate: 100 ms)

Current in L1
PDC Bit Description Resolution (default)
I_L1 15 … 0 Current current of phase L1 0.010 A/LSB

Current in L2
PDC Bit Description Resolution (default)
I_L2 15 … 0 Current current of phase L2 0.010 A/LSB

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EMM 3-24DC/500AC/xx-EXM-IFS

Current in L3
PDC Bit Description Resolution (default)
I_L3 15 … 0 Current current of phase L3 0.010 A/LSB

5.2.4 Current voltage of the phases (scanning rate: 100 ms)

Voltage L1
PDC Bit Description Resolution (default)
U_L1 15 … 0 Current voltage of phase L1 0.1 V/LSB

Voltage L2
PDC Bit Description Resolution (default)
U_L2 15 … 0 Current voltage of phase L2 0.1 V/LSB

Voltage L3
PDC Bit Description Resolution (default)
U_L3 15 … 0 Current voltage of phase L3 0.1 V/LSB

5.2.5 Mains frequency (scanning rate: 100 ms)

Mains frequency
PDC Bit Description Resolution (default)
FREQUENCY 15 … 0 Current mains frequency (mean value of L1, L2, L3) 0.01 Hz/LSB

5.2.6 Power meter

Total power meter


PDC Bit Description Resolution (default)
ENERGY_FIX 15 … 0 Total power meter (cannot be reset) 1 kWh/LSB
ENERGY_RESET 15 … 0 Total power meter (can be reset) 1 kWh/LSB

Power meter for the individual phases


PDC Bit Description Resolution (default)
ENERGY_FIX_L1 15 … 0 Power meter for phase L1 (cannot be reset) 1 kWh/LSB
ENERGY_RES_L1 15 … 0 Power meter for phase L1 (can be reset) 1 kWh/LSB
ENERGY_FIX_L2 15 … 0 Power meter for phase L2 (cannot be reset) 1 kWh/LSB
ENERGY_RES_L2 15 … 0 Power meter for phase L2 (can be reset) 1 kWh/LSB
ENERGY_FIX_L3 15 … 0 Power meter for phase L3 (cannot be reset) 1 kWh/LSB
ENERGY_RES_L3 15 … 0 Power meter for phase L3 (can be reset) 1 kWh/LSB

5.2.7 Power factor (scanning rate: 100 ms)

Power factor
PDC Bit Description Resolution (default)
COS_PHI 15 … 0 Current power factor 0.001/LSB

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EMM 3-24DC/500AC/xx-EXM-IFS

5.2.8 Operating hours counter

Operating hours counter (16-bit)


PDC Bit Description Resolution (default)
OP_TIME_FIX 15 … 0 Total operating hours counter (cannot be reset) 1 s/LSB
OP_TIME_RESET 15 … 0 Total operating hours counter (can be reset) 1 s/LSB

Total operating hours counter (cannot be reset) (32-bit)


PDC Bit Description Resolution (default)
OP_TIME_FIX_L 15 … 0 Lower word 1 s/LSB
OP_TIME_FIX_H 31 … 16 Higher word

Total operating hours counter (can be reset) (32-bit)


PDC Bit Description Resolution (default)
OP_TIME_RES_L 15 … 0 Lower word 1 s/LSB
OP_TIME_RES_H 31 … 16 Higher word

5.2.9 Reactive power (scanning rate: 100 ms)

Reactive power
PDC Bit Description Resolution (default)
Q_ALL 15 … 0 Current reactive power 1 var/LSB

5.2.10 Apparent power (scanning rate: 100 ms)

Apparent power
PDC Bit Description Resolution (default)
S_ALL 15 … 0 Current apparent power 1 VA/LSB

5.2.11 Module status

Current module status (cannot be acknowledged)


PDC Bit Description Value
MODULE_STATE_1 2…0 The module status contains flags that are set in the Internal error
3 event of internal errors and cannot be acknowledged Configuration invalid
5…4 by the user. Internal error
6 Reserved
9…7 Internal error
10 Reserved
15 … 11 Internal error
MODULE_STATE_2 4…0 Internal error
6…5 Reserved
14 … 7 Internal error
15 Reserved

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EMM 3-24DC/500AC/xx-EXM-IFS

5.2.12 Channel status

Channel status
PDC Bit Description Resolution (default)
CHN_STATE_1 0 The channel status indicates the status Mains monitoring: underrange of the working
of the device with respect to external range
1 events, monitoring functions, and pro- Mains monitoring: overrange of the working
cesses. The device errors that occur range
2 here can be acknowledged by the Reserved
user.
3 Mains monitoring: phase failure (UL1 - UL3)
4 Mains monitoring: mains failure (after mains
regeneration time)
5 Mains monitoring: mains synchronicity
14 … 6 Reserved
15 Output current flowing (5% nominal motor
current)
CHN_STATE_2 7…0 Universal monitoring 8 … universal
monitoring 1
8 “Left rotation” request
9 “Right rotation” request
10 Reserved
11 Drive > (current flow is evaluated)
12 Drive o (current flow is evaluated)
13 Drive < (current flow is evaluated)
14 Reserved
15 Drive enabled
CHN_STATE_3 0 4 Hz cycle
The signal is inverted every 125 ms.
1 10 Hz cycle
The signal is inverted every 50 ms.
2 Group message
3 Group error
5…4 Reserved
6 IFSM bus error
12 … 7 Reserved
13 Current value L1 outside the measuring
range
14 Current value L2 outside the measuring
range
15 Current value L3 outside the measuring
range
CHN_STATE_4 1…0 Reserved
2 Error when restoring the system state
15 … 3 Reserved

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EMM 3-24DC/500AC/xx-EXM-IFS

5.2.13 Power meter

Total power meter (cannot be reset)


PDC Bit Description Resolution (default)
ENERGY_FIX_L 15 … 0 Lower word 1 /LSB
ENERGY_FIX_H 31 … 16 Higher word

Total power meter (can be reset)


PDC Bit Description Resolution (default)
ENERGY_RES_L 15 … 0 Lower word 1 /LSB
ENERGY_RES_H 31 … 16 Higher word

Power meter for the individual phases (cannot be reset)


PDC Bit Description Resolution (default)
ENERGY_FIX_L_L1 15 … 0 Lower word 1 /LSB
ENERGY_FIX_H_L1 31 … 16 Higher word 1 /LSB
ENERGY_FIX_L_L2 15 … 0 Lower word 1 /LSB
ENERGY_FIX_H_L2 31 … 16 Higher word 1 /LSB
ENERGY_FIX_L_L3 15 … 0 Lower word 1 /LSB
ENERGY_FIX_H_L3 31 … 16 Higher word 1 /LSB

Power meter for the individual phases (can be reset)


PDC Bit Description Resolution (default)
ENERGY_RES_L_L1 15 … 0 Lower word 1 /LSB
ENERGY_RES_H_L1 31 … 16 Higher word 1 /LSB
ENERGY_RES_L_L2 15 … 0 Lower word 1 /LSB
ENERGY_RES_H_L2 31 … 16 Higher word 1 /LSB
ENERGY_RES_L_L3 15 … 0 Lower word 1 /LSB
ENERGY_RES_H_L3 31 … 16 Higher word 1 /LSB

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