说明书operation manual

羽成吹瓶机说明书
Specification of Eceng bottle blowing machine
全一册
Complete one volume
V1.0.0.180609.1
说明
Instruction
本说明书主要介绍。
Main instruction of this specification.
I
目录 Catalog
第 1 章安装说明 Chapter 1 Installation instruction....................................................................................1

1.1 开合模传感器 1.1 Sensor of open/close mould...................................................................................1
1.2 主链条原点 1.2 Origin of main chain.................................................................................................. 1
1.3 整胚电机原点 1.3 Origin of adjust preform motor............................................................................. 2
第 2 章调机步骤 Chapter 2 Process of adjust machine..................................................................................3
2.1 手动调机 2.1 Manual adjust machine.................................................................................................. 3
2.1.1 传感器的检查 2.1.1 Inspection of sensor................................................................................. 3
2.1.2 气缸动作的检查 2.1.2 Inspection of air cylinder action.......................................................... 3
2.1.3 电机方向的确认 2.1.3 Confirmation of motor direction......................................................... 3
2.1.4 操作说明 2.1.4 Operating instruction....................................................................................... 4
2.2 复位调节 2.2 Reset adjustment.......................................................................................................... 15
2.2.1 单独复位 2.2.1 Single reset.....................................................................................................15
2.2.2 一键复位 2.2.2 One-key reset................................................................................................. 20
2.3 自动运行 2.3 Automatic running....................................................................................................... 25
2.3.1 空载运行 2.3.1 Unload running.............................................................................................. 25
2.3.2 上胚组 2.3.2 Feeding preform group...................................................................................... 27
2.3.3 下瓶组 2.3.3 Discharge bottle group.......................................................................................29
2.3.4 吹气组 2.3.4 Blowing group................................................................................................... 31
2.3.5 上料机 2.3.5 Material feeding machine.................................................................................. 33
2.3.6 加热组 2.3.6 Heating group.................................................................................................... 34
2.3.7 清除产量 2.3.7 Clean up produce capacity.............................................................................34
第 3 章详细说明 Chapter 3 Detail instruction.............................................................................................. 36
3.1 登录说明 3.1 Login instruction..........................................................................................................36
3.1.1 登录 3.1.1 Login...................................................................................................................... 36
3.1.2 修改密码 3.1.2 Revise password............................................................................................ 38
3.1.3 退出登录 3.1.3 Quite login..................................................................................................... 39
3.2 初始化 3.2 Initialise............................................................................................................................39
3.3 伺服参数 3.3 Servo parameter........................................................................................................... 40
3.3.1 瓶胚检测参数 3.3.1 Bottle preform detection parameter.......................................................41
3.3.2 中心顶控制 3.3.2 Centre withstand control............................................................................41
3.3.3 拉伸控制 3.3.3 Drawing control............................................................................................. 43
3.4 配方功能 3.4 Formulation functional................................................................................................ 46
第 4 章监控与报警 Chapter 4 Monitor and alarm........................................................................................ 49
4.1 监控 4.1 Monitor.................................................................................................................................49
4.1.1 输入输出监控 4.1.1 Input/output monitor..............................................................................49
4.1.2 系统监控 4.1.2 System monitor.............................................................................................. 52
4.1.3 吹气过程监控 4.1.3 Monitor of blowing process...................................................................52
4.2 报警 4.2 Alarm....................................................................................................................................53
4.2.1 报警画面 4.2.1 Alarm tableau.................................................................................................54
4.2.2 报警监控 4.2.2 Alarm monitor................................................................................................55
4.2.3 报警记录 4.2.3 Alarm records.................................................................................................56
II
第 5 章问题分析 Chapter 5 Problem analyse............................................................... 错误！未定义书签。
5.1 说明 5.1 Instruction............................................................................................................................ 58
5.2 说明 5.2 Instruction............................................................................................................................ 58
第 6 章维护与保养 Chapter 6 Maintenance.................................................................................................. 59
6.1 说明 6.1 Instruction .......................................................................................... 错误！未定义书签。
6.1.1 说明 6.1.1 Instruction.............................................................................................................. 59
6.2 说明 6.2 Instruction............................................................................................................................ 59
附录 Appendix ................................................................................................................................................ 60
附录 1：程序下载 Appendix 1: Download program .............................................................................60
附录 2：多级密码设置 Appendix 2: Multiple level password setting...................................................65
附录 3：程序版本更新 Appendix 3: Program version update.............................................................. 66
III
第1章安装说明
Chapter 1 Installation instruction
1.1 开合模传感器1.1 Sensor of open/close mould
检测到开模传感器时，合模架结构如图 1.1 所示，同时应当保证主链条可以顺畅地通

过。当检测到合模传感器时，合模架结构如图 1.2 所示，同时应当保证模具完全合上。
When detected the sensor of open/close mould, the structure of mould close frame shown as
picture 1.1, at the same time, we should guarantee the main chain can pass through smoothly.
When detected the sensor of open/close mould, the structure of mould close frame shown as
picture 1.2, at the same time, we should guarantee the mould can be closed completely.
图 1.1 开模传感器有信号时的结构图
Picture 1.1 The structure diagram of sensor of open mould has signal
图 1.2 合模传感器有信号时的结构图
Picture 1.1 The structure diagram of sensor of close mould has signal
1.2 主链条原点 1.2 Origin of main chain
主链条简图如图 1.3 所示，图中假设带动主链条的齿盘方向为逆时针，图中黑色的点
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是用于检测的螺丝，方块状物体为传感器。传感器的安装位置应当是检测到信号之后，再
往前移动一小段距离。
The diagram of main chain shown as picture 1.3, suppose the direction of gear tray which
drive main chain in the picture is anticlockwise, the black points in diagram are the screws which
are used to do detection, the square shape bodies are sensors. The installation position of sensor
is that move forward a little distance again after detected the signal.
图 1.3 主链条原点传感器安装位置
Picture 1.3 Installation position of main chain’s origin sensor
1.3 整胚电机原点 1.3 Origin of adjust preform motor
整胚电机原点简图如图 1.4 所示，图中假设整胚电机轴方向为顺时针，方块状物体为

传感器。传感器的安装位置应当是检测到信号之后，再往前移动一小段距离。
The origin of adjust preform motor shown as picture 1.4, suppose the direction of adjust
preform motor shaft in this picture is clockwise, the square shape bodies are sensors. The
installation position of sensor is that move forward a little distance again after detected the
signal.
图 1.4 整胚电机原点传感器安装位置
Picture 1.4 The installation position of origin of adjust preform motor
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第2章调机步骤 Chapter 2 Process of adjust machine
调机步骤的操作，是建立在机器安装正确、程序下载完成、伺服参数已设置并且进行
过参数初始化。 The operating of process of adjust machine is based on machine installed
correctly, finished downloaded program, set the servo parameter and have done the parameter
initialise.
调机步骤应严格按照手动调机、复位调节、自动运行的顺序依次进行。The process of
adjust machine should strictly follow the sequence of manual adjust machine, reset adjust and
automatic running.
2.1 手动调机 2.1 Manual adjust machine
手动调机的目的是为了检查机构以及接线等条件是否满足机器运行所需的要求。
The purpose of manual adjust machine is to check whether the condition of mechanism and
wiring meet the requirements of machine running.
2.1.1 传感器的检查 2.1.1 Inspection of sensor
检查传感器安装是否松动、传感器是否能够检测到目标。
Check whether the installation of machine loosen, whether sensors can detected the targets.
2.1.2 气缸动作的检查 2.1.2 Inspection of air cylinder action
检查气缸动作是否正常、是否存在漏气现象、气缸的传感器是否正常等。
Check whether the actions of air cylinder normal, whether there has appearance of blowing,
whether sensor of air cylinder normal, etc.
2.1.3 电机方向的确认 2.1.3 Confirmation of motor direction
正转、反转各轴电机，以观察电机方向是否正常。Corotation and reversal rotating each

motor shaft to observe whether direction of motor normal.
如果电机方向相反，可将伺服的使能关闭（即 P5-20 设为 0000），再切换方向（即 P0-05
如果为 1 则设为 0，如果为 0 则设为 1），再重新开使能（P5-20 设为 0010）。修改完后伺
服参数后需要重新上电。If opposite at motor direction, can close the enable of servo(means set
P5-20 as 0000), then shift the direction (means that if P0-05 is 1 then set as 0, if it is 0 then set as
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1), open the enable again (P5-20 as 0010). Need power on again after finished set the servo
parameters.
2.1.4 操作说明 2.1.4 Operating instruction
需要操作手动模式的话，那么首先就需要进入手动界面。这里仅从刚一上电显示的
Logo 画面开始，以进行说明。If need operating the manual model, then need enter into manual
tableau first. Here only start from the Logo tableau which just power on, to do instruction.
刚一上电显示的 Logo 画面如下图 2.1 所示。The shown Logo tableau at just power on
shown as picture 2.1.
图 2.1 Logo 画面 Picture 2.1 Logo tableau
画面的左下角与右下角是两个按钮，分别显示“开始”和“Start”，点任意一个即可
进入主画面，两者所不同的是一个是中文，另一个是英文。这里以“开始”按钮为例，点
击之，进入中文主画面。如图 2.2 所示。The left and right corner of the tableau are two buttons,
display the “ 开始 ” and “Start” respectively, point any one can enter into main tableau, the
different between these buttons is that one is Chinese, another is English. Here example “开始”,
point it and enter into Chinese main tableau. Shown as picture 2.2.
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图 2.2 主画面 Picture 2.2 Main tableau
自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

运行速度（%）running speed (%) 单周期（S）Single period (S) 产量（个/小时）produce
capacity (Piece/hour)
整料移动速度 Move speed of adjust material 总产量 Total produce capacity/Piece
时间设置 Time setting 报警监控 Alarm monitor
功能选择 Functional Option
封面 Cover 手动 Manual 复位 Reset 停止 Stop
由于现在讲解的是手动调试，故对主画面的详细讲解将放在后续的内容中。这里确保
上图中显示“手动”模式，如下图 2.3 所示。如果不是，请点击如下图 2.4 所示中的“自
动”按钮，此时，显示“自动”的按钮将会变为“手动”按钮，这样将完成手动模式的选
择。Because currently we are explaining is manual adjustment, so the detail explains for the main
tableau will be put into the following contents. Here make ensure that above picture shown
“Manual” mode, shown as below picture 2.3. if not, please click the “Automatic” button shown
in below picture 2.4, now, the button which shown “Automatic” will change to be “Manual”
button, now these finished the selection of manual mode.
Cover Manual Reset Stop
图 2.3 手动模式显示
Picture 2.3 Manual mode display
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Cover Automatic Reset Stop
图 2.4 自动模式显示
Picture 2.4 Automatic mode display
接着，点击如图 2.5 所示中的“手动”，将会进入手动界面的开模组画面。Then, click

the “Manual” shown in picture 2.5, then will enter into the open mould group tableau in manual
interface.
Automatic Manual Monitor Setting
图 2.5 手动页面跳转
Picture 2.5 Manual page jump
不管进入什么样的手动画面，手动画面的左上角开关必须打开，即按钮上的文字显示
为“手动开”。No matter enter into what manual tableau, must open the switch on the up-right
corner of manual tableau, means that words on the button shown as “Manual Open”.
手动模式动作组合主要分为开模组、主链条、吹气组、上胚组和下瓶组。以下将用伺
服合模一出四与气动合模一出四合模进行举例，其余型号与此大体相同，就不一一介绍。
Manual mode’s action assemble mainly divided into open mould group, main chain, blowing
group, feeding preform group and discharge bottle group. The below will use the servo close
mould one to be four and pneumatic close mould one to be four as sample, the other model
similar as this so not introduce one by one.
值得注意的是，手动为调试而设计，故初次手动时需要取下主链条上的胚座或取下模
腔，以避免失误所造成的损失。The noticeable is, the manual is designed for debugging, so the
first time manual need take down the preform base on main chain or take down the mould cave,
to avoid the loss caused by fault.
1．开模组 1. Open mould group
开模组分为伺服开合模和气动开合模。 The open mould group divided into servo
open/close mould and pneumatic open/close mould.
(1) 伺服开模组 (1) Servo open mould group
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伺服开模组如下图 2.6 所示，图中“开模手动速度”是可以根据需要进行调节的，这

里提供了直接输入和左右箭头适当微调这两种选择。Servo open mould group shown as
below picture 2.6, the “Open mould manual speed” in the picture can be adjusted according to
requirement, here provide two optional like input directly and suitable micro adjust of left/right
arrow.
图 2.6 伺服开模组手动画面
Picture 2.6 Tableau of manual servo open mould group

手动开 Manual open 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
开模手动速度 Manual speed for open mould 开模组手动 Manual open mould group 主链
条手动 Main chain manual 吹气组手动 Manual blowing group 上坯组手动 Manual up
preform group 下瓶组点动 Discharge bottle group crawl 开模正转 Open mould corotation
开模反转 Open mould reversal
图 2.6 中的“X1”是开模感应，即处于开模状态时会亮；“X2”是合模感应。“开模
正转”和“开模反转”是检查电机是否能够正反转的。"X1” in picture 2.6 is open mould
response, means it will bright when under the open mould status; “X2” is close mould response.
“Open mould coroation” and “Open mould reversal” are used to check whether the motor can
corotation and reversal rotating.
如果只能转动一个方向，需要检查 PLC 与伺服连接的方向线是否异常。如果电机不转
动，检查伺服是否有电或报警，机构是否有卡顿等情况。If only can rotating one direction,
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need check whether abnormal at direction wire which connect PLC and servo. If motor not
rotating, check whether servo powered on or alarm, whether the mechanism blocked, etc.
(2) 气动开模组 (2) Pneumatic open mould group
气动开模组如下图 2.7 所示，图 2.7 中的“X1”与“X2”与图 2.6 中的一致，这里不
再说明。点图中的“合模”按钮，将会由气缸进行合模动作。Pneumatic open mould group
shown as below picture 2.7, the “X1”and “X2” in picture 2.7 same as picture 2.6, not explain
here again. Click the “Close mould” button in picture, it will do close mould action by air
cylinder.
图 2.7 气动开模组手动画面
Picture 2.7 Tableau of manual pneumatic open mould group
(3) 画面跳转 (3) Tableau jump

图 2.6 与图 2.7 中的右侧，均有一排按钮。如下图 2.8 所示。There has a row buttons at the
right side of picture 2.6 and picture 2.7. Shown as below picture 2.8.
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图 2.8 画面跳转按钮
Picture 2.8 Tableau jump button
开模组手动 Manual open mould group 主链条手动 Main chain manual 吹气组手动
Manual blowing group 上坯组手动 Manual up preform group 下瓶组点动 Discharge bottle
group crawl
图 2.8 中的按钮有两种颜色，绿色表示处于当前处于的画面，蓝色表示可以选择的其
他手动画面，以下将对其他画面一一作介绍。The buttons in picture 2.8 has two colors, green
means it under the current tableau, the blue means that able to select other manual tableau, the
below will explain other tableau one by one.
2．主链条 2. Main chain
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图 2.9 主链条手动画面
Picture 2.9 Manual tableau of main chain

主链手动速度 Manual speed for main chain 开模组手动 Manual open mould group 主链条
手动 Main chain manual 吹气组手动 Manual blowing group 上坯组手动 Manual up
preform group 下瓶组点动 Discharge bottle group crawl 主链条正转 Main chain corotation
主链条反转 Main chain reversal
主链条的画面如图 2.9 所示，画面看起来似乎与伺服开合模的一致，这里就不再介绍，

这里介绍的是两者不同的地方。The tableau of main chain shown as picture 2.9, the tableau
looks same as the servo open/close mould, here not introduce again, here introduce the difference
between the both.
其一，主链条只有一个检测原点的传感器，它是为自动运行提供一个参考点，之后的
复位部分将会进行必要的说明。First, the main chain only has one sensor to detect the origin, it
provide one reference point for automatic running, the follow reset part will do necessary
explain.
其二，为避免机器的损坏，主链条有必要保护功能。比如，必须处于开模状态且拉伸
处于下限位，这时主链条才能进行手动。Second, to avoid damage the machine, the main chain
has necessary protection functional. Example, must under the open mould status and drawing at
the down limit position, now the main chain can do manual.
当然，除了这两个地方不一样之外，可供选择的其他手动画面颜色似乎也不一样。
Surely, except the difference at these two places, the optional other manual tableau’s color
looks like not same also.
3．吹气组 3. Blowing group
吹气组有一出四和一出六之分，两者基本相同，这里以一出四为例。The blowing group
has the difference at one to be four and one to be six, similar at both, here use one to be four as
sample.
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图 2.10 吹气组手动画面
Picture 2.10 Manual tableau of blowing group

一腔低吹 Cave 1 low blowing 一腔高吹 Cave 1 high blowing
二腔低吹 Cave 2 low blowing 二腔高吹 Cave 2 high blowing
三腔低吹 Cave 3 low blowing 三腔高吹 Cave 3 high blowing
四腔低吹 Cave 4 low blowing 四腔高吹 Cave 4 high blowing
封口 Seal 拉伸 Drawing 排气 Exhaust 增压 Pressurize 中心顶 Centre withstand
group crawl
一出四的吹气组的画面如图 2.10 所示，一出四即每一模有四腔，每腔均有低吹与高吹；
同理，一出六有六腔。The tableau of blowing group one to be four shown as picture 2.10, one to
be four means each mould has four caves, each cave all has low blowing and high blowing; the
same reason, the one to be six has six caves.
公用的功能有封口、排气、增压、拉伸、中心顶。The common functional has seal, exhaust,
pressurize and centre withstand.
图 2.10 中的拉伸有退到位信号，带气缸的中心顶有中心顶进到位，连动结构的中心顶
将没有中心顶动作以及中心顶进到位。The drawing in picture 2.10 has signal of back on
position, the centre withstand with air cylinder has center withstand on position, the center
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withstand of link mechanism will has no center withstand action and center withstand on
position.
其中，拉伸只有在整机复位即“一键复位”之后，才能进行动作。吹气、增压只有在
合模的时候，才能打开。Thereinto, the drawing only can do action after the complete machine
reset, means after “One key reset”. Blowing and pressurize only can be opened when close the
mould.
务必检查好中心顶的顶进信号，因为在运行过程中，如果中心顶进不到位，会强制停
止开合模以等待中心顶到位。开合模当处于高速时，强制停止机器将会带来相当明显的抖
动现象。Must check the push up signal of center withstand well, because during the running, it
will force stop open/close mould to wait the center withstand on position. When the open/close
mould at the high speed, force stop the machine will bring obvious shaking appearance.
4．上胚组 4. Feeding preform group
图 2.11 上胚组手动画面
Picture 2.11 Manual tableau of feeding preform group

整胚手动速度 Adjust preform manual speed 上胚前后 Before/after feeding preform 上
胚升降 Feeding preform hoisting 上胚旋转 Feeding preform rotating 上胚挡板 Baffle of
feeding preform 上胚压胚 Press preform of feeding preform 上胚气爪 Air gripper of feeding
preform 整胚电机 Adjust preform motor 开模组手动 Manual open mould group 主链
条手动 Main chain manual 吹气组手动 Manual blowing group 上坯组手动 Manual up
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preform group 下瓶组点动 Discharge bottle group crawl

上胚组的画面如图 2.11 所示，图中“整胚手动速度”是可以根据需要进行调节的，这
里提供了直接输入和左右箭头适当微调这两种选择。The tableau of feeding preform group
shown as picture 2.11, the “Adjust preform manual speed” in this picture can be adjusted
according to requirements, here provide two optional like input directly and suitable micro adjust
of left/right arrow.
“上胚前后”，该按钮控制上胚机械手前进与后退，“X20”是前进信号点，“X21”
是后退信号点。 “Before/after feeding preform”, this button control the go forward and back off
of robotic arm of feeding preform, “X20” is the signal point of go forward, “X21” is the signal
point of back off.
“上胚升降”，该按钮控制上胚机械手上升与下降，“X16”是上升信号点，“X17”
是下降信号点。 “Feeding preform hoisting”, this button control the rising and falling of robotic
arm of feeding preform, “X16” is the signal point of rising, “X17” is the signal point of falling.
“上胚旋转”，该按钮控制上胚机械手旋转，“X22”是旋转到链条方向的信号点，
“ X23” 是旋转到外部方向的信号点。 “Feeding preform rotate”, this button control the
rotating of robotic arm of feeding preform, “X22” is the signal point of rotating to the direction
of chain, “X23” is the signal point of rotating to the outer direction.
“上胚挡板”，该功能主要用来挡住瓶胚，防止瓶胚在整胚过程中掉落。“X6”是挡
“X12”是挡胚退到位的信号点。“Baffle of feeding preform”, this functional
胚到位的信号点，
mainly used to guard the bottle preform, prevent the fallen during the process of adjust preform.
“X6” is the signal point of preform guard on position, “X23” is the signal point of preform guard
back off on position.
“上胚压胚”，该动作在机械手将瓶胚放在主链条上时再压一下，用于确保瓶胚插在
主链条上。 “Press preform of feeding preform”, this action is press again when the robotic arm
put the bottle preform on the main chain, to make ensure insert the bottle preform in the main
chain.
“上胚气爪”，用于夹持瓶胚。 “Air gripper of feeding preform”, use to clip the bottle
preform.
“整胚电机”按钮，按下之后，整胚电机将会转动。 “Adjust preform motor” button, after
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press down it, the adjust preform motor will rotating.

5．下瓶组 5. Discharge bottle group
图 2.12 下瓶组手动画面
Picture 2.12 Manual tableau of discharge bottle group

下瓶前后 Before/after discharge bottle 下瓶升降 Discharge bottle hoisting 下瓶旋转
Discharge bottle rotating 下瓶气爪 Air gripper of discharge preform 风道夹 Air way clip 风
道吹 Air way blowing
group crawl
下瓶组的画面如图 2.12 所示，其中，“风道夹”与“风道吹”是风送结构的动作。The

tableau of discharge preform group shown as picture 2.12, thereinto, the “Air way clip” and “Air
way blowing” is the actions of air transmission structure.
“下瓶前后”，该按钮控制下瓶机械手前进与后退，“X13”是前进信号点，“X14”
是后退信号点。 “Before/after discharge bottle”, this button control the go forward and back
off of robotic arm of down preform, “X13” is the signal point of go forward, “X14” is the signal
point of back off.
“下瓶升降”，该按钮控制下瓶机械手上升与下降，“X24”是上升信号点，“X25”
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是下降信号点。“Discharge bottle hoisting”, this button control the go forward and back off of
robotic arm of down preform, “X24” is the signal point of rising, “X25” is the signal point of
falling.
“下瓶旋转”，该按钮控制下瓶机械手旋转，“X26”是旋转到链条方向的信号点，
“X27”是旋转到外部方向的信号点。“Discharge preform rotating”, this button control the
rotating of robotic arm of down preform, “X26” is the signal point of rotating to the direction of
chain, “X27” is the signal point of rotating to the outer direction.
“下瓶气爪”，用于夹持吹过的瓶子。 “Air gripper of discharge preform”, use to clip the
blowed bottles.
“风道夹”，用于夹持吹过的瓶子，并等待风道吹。“Air way clip”, use to clip the blowed
bottles, and waiting the air way blowing.
“风道吹”，将吹好的瓶子，吹到出瓶的通道上。“Air way blowing”, blowing the blowed
well bottles to the passageway of output bottles.
2.2 复位调节 2.2 Reset adjustment
复位有两种模式，一是单独复位，用于调节所有的轴原点位置；二是一键复位，常规
的复位，如开机复位，故障复位。以下将会进行详细说明。 The reset has two modes, one is
single reset, used to adjust all shaft original position; another is one-key reset, common reset,
example starting up reset, failure reset. The below will do detail explain.
2.2.1 单独复位 2.2.1 Single reset
单独复位的前提是手动模式，且处于“手动开”才行。即主画面选择“手动”模式，
并且手动画面的左上角显示“手动开”。The premise of single reset is manual mode, and under
the “Manual open” then OK. Means that select “Manual” mode in main tableau, and the up left
corner of manual manual display “Manual open”.
图 2.13 手动模式的选择
Picture 2.3 Manual mode display
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图 2.14 手动画面左上角“手动开”
Picture 2.14 “Manual open” on the up left corner of manual tableau

开模手动速度 Open mould manual speed 开模正转 Open mould coroation 开模反转
Open mould reversal
group crawl
单独复位的画面在“设置” -> “伺服参数”。The tableau of single reset at the “Setting”->
“Servo parameter”.
图 2.15 主画面
Picture 2.15 Main tableau
16

运行速度（%）Running speed (%) 单周期（S）Single period (S) 产量（个/小时）Produce
如图 2.15 所示，选择右上角的“设置”，将会进入如图 2.16 所示的画面。Shown as picture

2.15, select the “Setting” on the up right corner, then will enter into the tableau which shown as
picture 2.16.
图 2.16 已登录的设置画面
Picture 2.16 The setting tableau of already login
已登录 Already login 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

系统配置 System configure 伺服参数 Servo parameter 配方功能 Formulation
functional 初始化 Initialise 修改密码 Revise password 退出登录 Quite login
如图 2.16 所示，选择左侧的“伺服参数”，将会进入到单独复位的参数页面。Shown
as picture 2.16, select the “Servo parameter” on the left side, then will enter into the parameter
page of single reset.
如果，没有登陆过，将会进入如图 2.17 所示的画面。If has never login then will enter into
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the tableau shown as picture 2.17.
图 2.17 未登录的设置画面
Picture 2.17 The setting tableau of not login
未登录 Not login 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

伺服参数 Servo parameter 配方功能 Formulation functional 用户登录 User login
在未登录过的画面中，将只能查看“伺服参数”与“配方功能”中的参数。如果要登
录，则只需选择图 2.17 所示的“用户登录”。On the tableau which not login, only can check
the parameters in “Servo parameter” and “Formulation functional”. If want to login, then only
need select the “User login” shown in picture 2.17.
具体的登录过程请查看第 3 章的“登录说明”。The detail process of login please check
the “Login instruction” in chapter 3.
从“已登录的设置画面”进入“伺服参数”画面，将会显示如图 2.18 所示的页面。Enter
into “Formulation functional” tableau from “ Tableau of already login” will display the page
which shown in picture 2.18.
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图 2.18 伺服参数画面
Picture 2.18 Tableau of servo parameter
伺服参数 Formulation functional 自动 Automatic 手动 Manual 监控 Monitor 设

置 Setting 整胚原点距离 Distance of adjust preform origin 主链原点距离 Distance of
main chain’s origin 模腔个数 Quantity of caves 瓶胚检测位置 Detection position of bottle
preform 取消输入 Cancel input 数据更新 Data update 整胚复位 Adjust preform reset
主链条复位 Main chain reset 返回 Return
“整胚原点距离”，即在复位过程中，检测到整胚电机原点信号之后，整胚电机再移
动的距离。 “Distance of adjust preform origin”, means during the process of reset, the distance
of adjust preform motor move again after detected the signal of adjust preform origin.
“主链原点距离”，即在复位过程中，检测到主链条原点信号之后，主链条在移动的
距离 “Distance of main chain’s origin”, means during the process of reset, the distance of main
chain move after detected the signal of main chain origin.
“整胚复位”按钮，在手动模式下，“手动开”时，点一下该按钮，将会进行一次整
胚电机单独复位。“X4”为整胚电机的原点信号。 “Adjust preform reset” button, under the
manual mode, one time click this button when “Manual open”, then will do one time adjust
preform motor single reset. “X4” is the original signal of adjust preform motor.
“主链条复位”按钮，在手动模式下，“手动开”且“开模”“拉伸退到位”状态时，
点一下该按钮，将会进行一次主链条单独复位。“X0”为主链条的原点信号。 “Main chain
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reset” button, under the manual mode, one time click this button when “Manual open” and the
status of “Open mould” and “Drawing back off on position”, it will do one time main chain
single reset. “X0” is the original signal of main chain.
在设置参数时，淡灰色的框里的数字是当前值，淡灰色框的左侧是设置的参数。“取
消输入”就是取消淡灰色框左侧的设置参数；“数据更新”就是将淡灰色框左侧的设置参
数写入到淡灰色框中，作为当前值。When setting parameter, the number in the grayish frame is
current value, the left of grayish frame is set parameter. “Cancel input” is cancel the setting
parameter on the left of grayish frame; “Data update” is write the setting parameter on the left
side of grayish frame into grayish frame as current value.
2.2.2 一键复位 2.2.2 One-key reset
“一键复位”的前提是进行过“单独复位”，已经校准好“整胚电机原点位置”以及
“主链条原点位置”。The premise of “One-key” reset is there has done “Single reset”, already
calibrated “Original position of adjust preform motor” and “Original position of main chain”.
点动主画面下方的复位按钮，如图 2.19，将会弹出如图 2.20 所示窗口。Crawl the reset
button at the down of main tableau, as picture 2.19, it will pop out the window shown as picture
2.20.
图 2.19 主画面部分图
Picture 2.19 Part picture of main tableau
20
图 2.20 操作前准备
Picture 2.20 Preparation before operating
操作前准备
Preparation before operating
高压气是否正常？确认紧固件是否正常？确认
Whether high pressure air normal? Confirm Whether fasteners normal? Confirm
低压气是否正常？确认冷却水是否正常？确认
Whether low pressure air normal? Confirm Whether cooling water normal? Confirm
X16 上胚上升到位 X25 下瓶下降到位
X16 feeding preform rising on position X25 discharge preform falling on position
X21 上胚后退到位 X26 下瓶旋转到位
X21 feeding preform back off on position X26 discharge preform rotating on position
X22 上胚旋进到位 X14 下瓶后退到位
X22 feeding preform rotating and move forward on position X14 discharge bottle back off on position
X1 开模感应 X5 急停
X1 open mould response X5 emergency stop
X7 中心定下到位注：开机前，所有灯均显示为绿色
X7 center withstand falling on position Note: all lights display green before startup the machine
确认取消
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Confirm Cancel
在复位之前，要先确保检查过机器，以及所有的传感器均显示为绿色，如图 2.21 所示，

这时将可以直接进行复位。 Make ensure checked the machine first before reset, and make
ensure all sensors are indicated green, shown as picture 2.21, now can reset directly.
图 2.21 检查好的操作前准备
Picture 2.21 The preparation before operating checked well
操作前准备
22
确认取消
Confirm Cancel
如果开模感应不亮，如图 2.22 所示，点击弹窗下方的确认，将会弹出如图 2.23 所示

的提示弹窗。If open mould response not bright shown as picture 2.22, click the confirm under
the pop window, it will pop out the remind window shown as picture 2.23.
图 2.22 开模感应不亮的操作前准备
Picture 2.22 The preparation before operating for open mould response not bright
操作前准备
23
确认取消
Confirm Cancel
图 2.23 开模提示窗口
Picture 2.23 Open mould reminding window
请将合膜电机移动到开模或合膜位置，是否跳转到合膜电机手动页面？Please move the film close motor
to open mould or close film position, whether jump to manual page of film close motor?
确定 Confirm 取消 Cancel
如图 2.23 所示，点击“确认”，跳转到图 2.24 所示的页面。

Shown as picture 2.23, click “Confirm”, jump to the tableau shown as picture 2.24.
24
图 2.24 开模组手动画面
Picture 2.24 Manual tableau of open mould group

开模手动速度 Open mould manual speed 开模正转 Open mould coroation 开模反转
Open mould reversal
group crawl
在图 2.24 中，“手动模式”下，“手动开”时，将开合模电机转动到“开模感应”位
置，即“X1”灯显示绿色。再点击“复位”即可进行复位动作。In the picture 2.24, under the
“Manual mode”, when it is “Manual open”, rotate the open/close motor to the position of “Open
mould response” , means “X1” indicate green. Click “Reset” again then can do reset action.
2.3 自动运行 2.3 Automatic running
自动运行的前提是复位完成，以及拉伸与合模在原点位置。The premise of automatic

running is finished reset, drawing and close mould at the original position.
2.3.1 空载运行 2.3.1 Unload running
复位完成时，主画面的“手动”按钮会变成“自动”按钮。此时，按下触摸屏下方的
“启动”按钮，即可进行空载运行。After finished reset, the “Manual” button in main tableau
will change to be “Automatic” button. Now, press down the “Startup” button which at the down
of touch screen then can do unload running.
25
如果没有复位完成，按下“启动”按钮，将会提示“启动前未复位”报警。If not finished

reset, press down the “Startup” button then will remind “Not reset before startup” alarm.
除了空载之外，吹瓶才是吹瓶机的主要功能。此时，要打开主要功能，首先，跳转到
主画面，电机主画面的左侧“功能选择”，然后在右侧会显示出几个功能组的按钮，如下
图 2.25 所示。Except unload, the bottle blowing is the main functional of bottle blowing machine.
Now, if want to open the main functional, first, jump to the main tableau, “Functional selection”
at the left side of motor main tableau, then there will display several functional group buttons at
the right side shown as picture 2.25.
图 2.25 显示主要功能的主画面
Picture 2.25 The main tableau indicate main functional

运行速度（%）running speed (%) 单周期（S）Single period (S) 产量（个/小时）produce
时间设置 Time setting
上胚组关 Feeding preform group close 下瓶组关 Discharge bottle group close
吹气组关 Air blowing group close 风送组关 Air transmission group close
上料机关 Material feeding close 加热组关 Heating group close
26
“功能选择”的按钮上方是“时间设置”，主要用来设置运行过程中相关动作的时间。
按下该按钮将会跳转到“时间设置的界面”。“Time setting” at the up of “Functional selection”
button, mainly used to set the time of related actions during the running. Press down this button
then will jump to the “Time setting interface”.
2.3.2 上胚组 2.3.2 Feeding preform group
如果要打开“上胚组”进行上胚，首先应在手动时就已经检查好气缸以及相应的光电
是否正常、机械手前进时是否能卡进主链条、整胚的位置是否与旋退的位置相对应等。If
need open the “Feeding preform group” to do feeding, first should checked well before manual
like whether normal at air cylinder and the related photoelectricity, whether the robotic arm will
blocked the chain when move forward, whether the position of adjust preform corresponding to
the rotating back off.
当检查完上胚组的所有结构后，选择显示“上胚组开”，如图 2.26 所示，即可打开
上胚组动作。After checked all structure of feeding preform group, choice and select “Feeding
preform group Open” shown as picture 2.26, then can open the actions of feeding preform
group.
图 2.26 仅打开上胚组动作
Picture 2.26 Only open the actions of feeding preform group
上胚组开 Feeding preform group Open 下瓶组关 Discharge bottle group close
上胚组主要分为机械手上胚以及整料。以下将做具体的说明。The feeding preform group
mainly divided into robotic arm feeding preform and adjust preform. The below will do detail
explain.
上胚机械手主要分为“前后”、“升降”、“旋转”、“气爪”、“压胚”等气缸动
27
作。整体的一个上胚机械手的流程是：Robotic arm of feeding preform mainly divided into air

cylinder actions like “Front and back”, “Hoisting”, “Rotating”, “Air gripper” and “Press
preform”. The complete one process of robotic arm feeding preform are:
(1) 前进到位 Move forward at position；
(2) 下降到位 Falling at position；
(3) “延迟松夹”时间之后松夹 Release clip after the time of “Delay release clip”；
(4) 后退到位，上升到位，旋退到位 Back off at the position, rising at position, rotating
back off at position；
(5) “下降时间”之后，下降到位 Falling at position after “Time of falling”；
(6) “延迟夹料”时间之后，合夹 Close the clip after the time of “Delay clip material”；
(7) 等待整胚完成 Waiting adjust preform finished；
(8) 上升到位，旋进到位 Rising on position, rotating and forward on position。
除此之外，还有“压胚”动作：当上胚机械手“前进到位”时，开始“压胚延时”，时间
到了之后，进行压胚动作，整个动作持续“压胚时间”。Except these, there still has “Press
preform” action:when the robotic arm of feeding preform at “Forward on position”, start “Delay
press preform”, do press preform action after time arrived, the complete action continue “Press
preform time”.
整料有两种不同类型结构，一是利用整胚电机与挡板气缸配合进行整料，其主要用于
一出四与一出六，二是分胚吹气进行整料的，常用于一出一以及一出二。The adjust preform
has two different types structure, one is do adjust preform through the adjust preform motor and
baffle air cylinder, it mainly used in one to be four and one to be six, the second is do adjust
preform through split preform blowing, usually used in one to one and one to be two.
整胚电机整料，挡板气缸在启动时将会挡到位，在“上胚机械手的流程”的第 (7) 步
将会退到位，第 (8) 步完成之后又会重新挡到位。挡板气缸在动作之前，会有一段“挡胚
延时”时间。整胚电机会在自动模式运行时，每一次挡板挡到位会进行一次整胚。Adjust
preform motor adjust material, the baffle air cylinder will baffle at position when startup, will
back off on position when at the seventh step in “Process of robotic arm of feeding preform”,
will be baffle on position again when finished the eighth step. Before the baffle air cylinder
running, there will has the time of one section “Delay baffle preform”. Adjust preform motor will
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one time adjust preform at each baffle on position when it under automatic mode running.
分胚吹气整料，整胚组在上胚机械手旋进到位之后开始运行。整胚气缸动作的流程是：
Split preform blowing, the adjust preform group start running after the robotic arm of feeding
preform rotating and forward on position. The process of adjust preform air cylinder action:
(1) 分胚到位 Split preform on position；
(2) “整胚时间”之后，分胚退回原位 Split preform back off to the original after “Adjust
preform time”；
分胚吹气的动作是：一检测到整胚到位就开始分胚吹气，吹气时长为“分胚吹气时间”，
当整胚离开到位信号时，等待“分胚吹气延时”之后，进行时长为“分胚吹气时间”的分
胚吹气过程。The actions of split preform blowing are: one is start blowing after detected that
adjust preform on position, the time of blowing is “Split preform blowing time”, start the split
preform blowing process which time same as “Split preform time” when adjust preform leave at
position signal and after waiting “Delay split preform blowing”.
2.3.3 下瓶组 2.3.3 Discharge bottle group
如果要打开“下瓶组”进行下瓶，首先同样应在手动时就已经检查好气缸以及相应的
光电是否正常、机械手前进时是否能卡进主链条、风送结构是否与旋转的结构配合好等。
。If need open the “Feeding preform group” to do feeding, first should checked well before
manual like whether normal at air cylinder and the related photoelectricity, whether the robotic
arm will blocked the chain when move forward, whether air transmission structure mate with the
rotating structure well, etc.
当检查完下瓶组的所有结构后，选择显示“下瓶组开”，如图 2.27 所示，即可打开
下瓶组动作。After checked all structure of discharge bottle group, select it indicate “Discharge
bottle group Open” shown as picture 2.27, then can open the discharge bottle group actions.
图 2.27 仅打开下瓶组动作
Picture 2.27 Only open discharge bottle group actions

上胚组关 Feeding preform group Close 下瓶组开 Discharge bottle group Open
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注：下瓶组开关在自动运行时，检测到瓶胚将会自动打开。请确保机器动作时，不会
误伤到人。Note: when the open/close of discharge bottle group is automatic running, it will
automatically open when detected the bottle preform. Please make ensure it will not error
hurt people when machine running.
下瓶的机构主要分为机械手下瓶以及风送。以下将做具体的说明。The structure of
discharge bottle mainly divided into robotic arm discharge bottle and air transmission. The below
will do detail explain.
下瓶机械手主要分为“前后”、“升降”、“旋转”、“气爪”、“风道夹”、“风
道吹”等动作。整体的一个下瓶机械手的流程是：
Robotic arm of discharge bottle mainly divided into the actions like “Front and back”,
“Hoisting”, “Rotating”, “Air gripper”, “Air way clip” and “Air way blowing”. The complete one
process of robotic arm feeding preform are:
(1) 前进到位 Move forward at position；
(2) “延迟夹瓶”时间之后，合夹 Close clip after “Delay clip bottle time”；
(3) “延迟升降”时间之后，上升到位 Rising at position after “Delay hoisting” time；
(4) “延迟旋转”时间之后，旋退到位；Back off at the position; Rotating back
后退到位；
off at position after “Delay rotating” time;
(5) 下降到位 Falling at position；
(6) “延迟松夹”时间之后，松夹 Release clip after the time of “Delay release clip”；
(7) 旋进到位 Rotating and forward on position；
除此之外，还有风送组的动作，风送组打开之后，必须同时打开下瓶组才能有动作，如图
2.28 所示。Except these, there still has actions of air transmission group, only has actions after
open the air transmission group and open the discharge bottle group at the same time, shown as
picture 2.28.
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图 2.28 同时打开下瓶组与风送组
Picture 2.28 Open the discharge bottle group and air transmission group at the same time
上胚组关 Feeding preform group Close 下瓶组开 Discharge bottle group Open
吹气组关 Air blowing group close 风送组开 Air transmission group Open
风送组，当下瓶机械手下降到位的时候，开始启动“风送组”动作，其动作流程如下：
For the air transmission group, start the “Air transmission group” actions when the robotic arm
of discharge bottle falling at the position, the process of actions as below:
(1) “风道夹延时”时间之后，风道合夹；Air way close the clip after the “Delay air way
clip” time;
(2) “风道夹时间”之后，风道松夹；Air way release clip after “Time of air way clip”;
“风道吹”动作流程如下：When at the moment of the air way
在风道夹刚开始合夹的时候，
clip start to close the clip, the process of actions of “Air way blowing” as below:
(1) “风送吹延时”时间之后，风道吹；Air way blowing after the “Delay air venting and
blow” time;
(2) “风道吹时间”之后，停止风道吹。Stop air way blowing after “Time of air way blow”.
2.3.4 吹气组 2.3.4 Blowing group
如果需要吹瓶的时候，还要打开“吹气组”，如图 2.29 所示。 When need blowing the

bottle, also need open the “Blowing group”, shown as picture 2.29.
图 2.29 仅打开吹气组
Picture 2.29 Only open the blowing group
上胚组关 Feeding preform group Close 下瓶组关 Discharge bottle group Close
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吹气组开 Air blowing group open 风送组关 Air transmission group Open
吹气组主要分为“封口”、“拉伸”、“增压”、“低吹”、“高吹”、“排气”等
动作。以下以检测到瓶胚信号来做具体的说明。The blowing group mainly divided into the
actions like “Sealing”, “Drawing”, “Pressurize”, “Low blowing”, “High blowing” and “Exhaust”,
etc. The below use the detected bottle preform signal to do detail explain.
封口：一合上模即开始封口且计算“封口时间”，“排气时间”到之后，停止封口；
Sealing: sealing and calculate “Sealing time” once closed the mould, stop sealing when the
“Exhaust time” arrived;
拉伸：一合上模即开始拉伸，高吹一开始“拉伸下延时”，时间到之后，拉伸下降；
Drawing: Start drawing once closed the mould, high blowing 1 start “Down delay drawing”,
drawing fallen after the time arrived;
增压：一合上模即开始增压，“增压复位时间”或“排气时间”到之后，停止增压；
Pressurize: start pressurize once closed the mould, strop pressurize after “Pressurize reset
time” or “Exhaust time” arrived;
低吹：“封口时间”之后，开始“低吹延时”，之后开始低吹并计算“低吹时间”；
Low blowing”: Start “Delay low blowing” after “Sealing time”, then start low blowing and
calculate “Low blowing time”;
高吹：“低吹时间”到达之后，开始高吹并计算“高吹时间”；
High blowing: start high blowing and calculate “High blowing time” after “Low blowing
time” arrived.
排气：从拉伸进时停止排气，直到高吹完成再开始排气并计算“排气时间”与“增压
复位时间”，“排气时间”到达之后，停止排气且完成吹气过程。
Exhaust: stop exhaust when drawing forward, start exhaust and calculate “Exhaust time”
and “Pressurize reset time” till high blowing finished, stop exhaust and finish the blowing
process after the “Exhaust time” arrived.
具体的吹气流程，由以下表 2.1 从左到右说明。The detail exhaust process explained from
left to right in below table 2.1.
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表 2.1 吹气组动作流程
Table 2.1 The process of actions of blowing group
吹气动作流程由整个表格从左到右 The blowing process from left to right in the whole table
高吹时间
封口时间低吹延时低吹时间 High 排气时间
Sealing time Delay low blowing Low blowing time blowing Exhaust time
time
拉伸下延时 Down 拉伸退
delay drawing （拉伸补偿时间）
拉伸动作 Drawing back off
Actions of drawing (Compensate time of drawing)
增压复位延时
Delay pressurize reset
增压动作 Actions of pressurize
封口动作 Actions of sealing
2.3.5 上料机 2.3.5 Feeding material machine
如果需要吹瓶的时候，打开“上胚组”后，还需要打开“上料机”，如图 2.30 所示。

When need blowing bottles, still need open “Feeding material machine” after open the “Feeding
preform group”, shown as picture2.30.
图 2.30 仅打开上料机
Picture 2.30 Only open feeding material machine
上胚组关 Feeding preform group Close 下瓶组关 Discharge bottle group Close
吹气组开 Air blowing group open 风送组关 Air transmission group Open
上料机开 Material feeding Open 加热组关 Heating group close
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“上料机开”之后，检测不到瓶胚时，当一直检测瓶胚，计算“瓶胚检测时间”，时
间到之后，停止上料机。Can’t detected the bottle preform after “Feeding material machine
open”, when continue detecting bottle preform, calculate “Bottle preform detection time”, stop
feeding material machine when the time arrived.
如果在计算“瓶胚检测时间”的过程中，检测不到瓶胚时，会在有瓶胚时检测重新计
算“瓶胚检测时间”。If can’t detected the bottle preform during the process of calculate “Bottle
preform detection time”, it will calculate the “Bottle preform detection time” again when there
has bottle preform.
2.3.6 加热组
打开“加热组”之后，即可以通过温控表进行温度调节，控制灯管对瓶胚进行加热。
图 2.31 仅打开加热组
2.3.7 清除产量 2.3.7 Clean up produce capacity
图 2.32 清除产量按钮的位置
Picture 2.32 The position of clean up produce quantity button

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在图 2.32 的总产量的位置，点击一下，跳出一个弹窗，如图 2.33 所示。
At the position of total produce capacity in picture 2.32, one time click it then pop out one
pop window, shown as picture 2.33.
图 2.33 清除产量弹窗
Picture 2.33 Pop window of clean up produce capacity
清除产量？Reset produce capacity?
选择图中“确定”即可清除产量，选择图中“取消”即关闭该弹窗。
Select the “Confirm” in the picture then can clean up produce capacity, select the “Cancel”
in the picture then can close this pop window.
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第3章详细说明 Chapter 3 Detail instruction
3.1 登录说明 3.1 Login instruction
为了对系统运行做一定程度上的保护，对触摸屏相关的地方做了密码。
3.1.1 登录 3.1.1 Login
图 3.1 主画面
Picture Main tableau

当一开机之后，在图 3.1 中点击“设置”，将会跳转到图 3.2 所示的画面。此时，“伺

服参数”与“配方功能”只能进行参数查看，而不能进行参数修改。如果修改会弹出提示
窗口，如图 3.3 所示。Click “Setting” in the picture 3.1 once startup the machine, then will jump
to the tableau which shown in picture 3.2. Currently can’t do parameter revise but only can do
parameter check at “Servo parameter” and “Formulation functional”. If revise then will pop out
reminding window, shown as picture 3.3.
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图 3.2 未登录的设置画面
Picture 3.2 The setting tableau of not login
未登录 Not login 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

伺服参数 Servo parameter 配方功能 Formulation functional 用户登录 User login
图 3.3 未登录提示
Picture 3.3 Not login reminding
未进行登录，是否登录？Not login, whether need login?
点击图 3.2 中“用户登录”，会跳出如图 3.4 所示的弹窗。Click “User login” in picture

3.2, then will jump out the pop window shown as picture 3.4
图 3.4 登录弹窗
Picture 3.4 Login pop window
请输入密码 Please input password
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密码 Pass word
输入密码之后，点击“确认”，即可进入登录好的“设置页面”，如图 3.5 所示。Click

“Confirm” after input password then can enter into the login “Setting page”, shown as picture
3.5.
注：初始登录密码为“88888888”，登录后，修改参数导致的问题概不负责。
Note: the initialise login password is “88888888”, after login, we are not duty for the
problems which caused by revise parameters.
图 3.5 已登录的设置画面
Picture 3.5 The setting tableau of already login
已登录 Already login 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

伺服参数 Servo parameter 配方功能 Formulation functional 初始化 Initialise 修改
密码 Revise password 退出登录 Quite login
3.1.2 修改密码 3.1.2 Revise password
如果想要修改初始的登录密码，只需点击图 3.5 所示的“修改密码”即可，会弹出窗

口如图 3.6 所示。 If want to revise the initialise login password, only need click the “Revise
password” shown in picture 3.5 then OK, will jump out pop window shown as picture 3.6.
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图 3.6 密码修改窗口 Picture 3.6 Window of revise password
修改密码 Revise password
原始密码 Initialise password
重置密码 Reset password
注：新密码必须设置为非 0 的数
Note: Must set the new password by numbers except zero
正确输入“原始密码”和“重置密码”之后，按“确定”即可修改完成。 After input

“Initialise password” and “Reset password” correctly, press “Confirm” then can finish revise.
3.1.3 退出登录 3.1.3 Quite login
如果修改过参数之后，想要退出登录，只需点击图 3.5 所示的“退出登录”即可。If want

to quite login after revised parameter, only need click the “Quite login” in picture 3.5 then OK.
3.2 初始化 3.2 Initialise
每一台新机器刚组装完成，均需进行调试，在调试之前，需要写入机器运行所必需的
的参数，而初始化就是将参数一次性写入。除了在出厂时写入一次参数之外，该功能将很
少需要使用。 All need debugging at the moment when finish assemble each new machine, need
input the necessary parameters which required by machine running before debugging, yet the
initialise is input the parameter one time. Except that input parameter one time when leave the
factory, few time need use this functional.
点击图 3.5 中“初始化”按钮，弹出如图 3.7 所示的弹窗。Click the “Initialise” button in
picture 3.5, jump out the pop window shown as picture 3.7.
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图 3.7 初始化窗口
Picture 3.7 Initialise window
初始化参数？Initialise parameters?
点击“确认”按钮，即可进行初始化；点击“取消”按钮，即退出初始化弹窗。Click
“Confirm” button then can do initialise; click “Cancel” button then quit out the initialise pop
window.
3.3 伺服参数 3.3 Servo parameter
“伺服参数”首页面如图 3.8 所示，其主要包括“原点距离”、“瓶胚检测参数”、

“中心顶控制”、“拉伸控制”。The first page of “Servo parameter” shown as picture 3.8, it
mainly include “Distance of origin”, “Bottle preform detect parameter”, “Center withstand
control and “Drawing control”.
图 3.8 伺服参数页面之一
Picture 3.8 One picture of servo parameter
伺服参数 Formulation functional 自动 Automatic 手动 Manual 监控 Monitor 设
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置 Setting 整胚原点距离 Distance of adjust preform origin 主链原点距离 Distance of

main chain’s origin 模腔个数 Quantity of caves 瓶胚检测位置 Detection position of bottle
preform 取消输入 Cancel input 数据更新 Data update 整胚复位 Adjust preform reset
主链条复位 Main chain reset 返回 Return
原点距离调节以及数据更新在复位章节已做具体介绍，这里不再赘述。 The distance of
adjust preform origin adjust and data update already done detail instruction in chapter Reset, here
not repeat again and again.
3.3.1 瓶胚检测参数 3.3.1 Bottle preform detection parameter
瓶胚检测参数，主要分为“模腔个数”、“瓶胚检测位置”两个。这两种数据设置完
成之后，还需点击“数据更新”。Bottle preform detection parameter, mainly divided into both
“Number of mould cave” and “Bottle preform detection position”. after finished setting
parameter of these two types data, also need click “Data update”.
模腔个数：主要指用于吹瓶的一组模所具有的模腔个数。Number of mould cave: mainly
means the number of mould caves which owned by the one group mould used in bottle blowing.
瓶胚检测位置：指模具与瓶胚检测传感器间隔的胚座个数。Bottle preform detect
position: means the number of preform base interval between mould and bottle preform detecting
sensor.
3.3.2 中心顶控制 3.3.2 Centre withstand control
中心顶有两种结构：一是连动结构，二是气缸动作。The center withstand has two types

structure: one is link mechanism, the second is air cylinder actions.
在图 3.8 的右下角，按下指向右侧的“三角”标志跳转到伺服控制中的中心顶控制参
数页面，如图 3.9 所示。At the right down corner of picture 3.8, press down the “Delta” mark
which point to right side then jump to center withstand control parameter page in servo control,
shown as picture 3.9.
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Picture 3.9 One of the servo parameter page
伺服参数 Formulation functional 自动 Automatic 手动 Manual 监控 Monitor 设置

Setting
中心顶故障位置 Failure position of center withstand
上升时合模位置 Close mould position when rising
下降时合模位置 Close mould position when falling
下降时主链位置 Main chain position when falling
中心顶的动作主要是，在开模时先中心顶退到位，在合模前中心顶进到位。Main actions
of center withstand are, center withstand back off on position first when open mould, center
withstand forward on position before close mould.
中心顶故障位置：主要用于检测中心顶必须顶进到位时对应的合模位置。Failure
position of center withstand:
上升时合模位置：中心顶开始上升时对应的合模位置。Close mould position when
rising:the corresponding close mould position when center withstand start to rising.
下降时合模位置：中心顶开始下降时对应的合模位置。Close mould position when
falling:the corresponding close mould position when center withstand start to falling.
下降时主链位置：中心顶开始下降时对应的主链条位置。Main chain position when
falling:the corresponding main chain position when center withstand start to falling.
注：满足“下降时合模位置”或“下降时主链位置”任意一个条件，即开始中心顶退。
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Note: Center withstand start back off once meet any one condition of “Close mould position
when falling” or “Main chain position when falling”.
3.3.3 拉伸控制 3.3.3 Drawing control
目前，拉伸分为两种控制结构，一是气缸拉伸，二是伺服拉伸。气缸动作容易，无参
数调节其性能，吹瓶效果易受气压影响。伺服拉伸有参数可调节，效果稳定，其调节参数
如图 3.10 所示。 Currently the drawing divided into two types control structure, one is air
cylinder drawing, the second is servo drawing. Air cylinder’s action easy, no parameter adjust it’s
performance, the bottle blowing easy to be affected by air pressure. The servo drawing has
parameters for adjust, stabilize effect, it’s adjust parameter shown as picture 3.10.
Picture 3.10 One servo parameter page
伺服参数 Formulation functional 自动 Automatic 手动 Manual 监控 Monitor 设置

Setting
拉伸长度 Drawing length 上升总时间 Total rising time 下降总时间 Total falling time
示教转矩 Teach torque 示教长度 Teach length 拉伸复位 Drawing reset 拉伸慢上
Drawing slowly rising 拉伸慢下 Drawing slowly falling
拉伸长度：拉伸在整个吹气过程中需要移动的距离。 Drawing length:the required move
distance required by drawing during the whole blowing process.
上升总时间：移动拉伸长度的时间 Total rising time: the time of move drawing length
下降总时间：返回拉伸长度的时间 Total falling time: the time of return to drawing length
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示教转矩：设定转矩，用于检测拉伸应该移动的转矩。Teach torque:set torque, used to

detect the needed moveable torque of drawing.
示教长度：按下该按钮，拉伸低速运行，直到碰到瓶底并达到设定的“示教转矩”就
停止，此时左侧进度条上方单位为“mm”的数值为拉伸当前的长度。进度条上方单位为
“%”的数值为拉伸当前转矩。 Teach length: press down this button, drawing low speed
running, till touch the bottle bottom and reach the set “Teach torque” then stop, now the value
with unit “mm” at up of the left side progress bar is the current length of drawing. The value at
up of progress bar is “%” then it is the current torque of drawing.
拉伸复位：按下该按钮，拉伸将会寻找原点。 Drawing reset: Press down this button, the
drawing will find the origin.
拉伸慢上、拉伸慢下：手动移动拉伸上下。Drawing slowly rising and drawing slowly
falling:Manual move drawing up/down.
注：X32 为下限位，X33 为原点，X34 为上限位。 Note: X32 is down limit position, X33
is origin, X34 is up limit position.
拉伸除了在此调节外，还可以在手动画面调节，以一出四为例，如图 3.11 所示。在图
中点击“拉伸控制”，将会弹出拉伸控制的弹窗，如图 3.12 所示。The drawing not only can
adjust here, but also can be adjusted in the manual tableau, sample as one to be four, shown as
picture 3.11. Click “Drawing control” in the tableau, it will jump out the pop window of drawing
control, shown as picture 3.12.
图 3.11 拉伸手动画面
Picture 3.11 Manual tableau of drawing

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手动关 Manual close 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

一腔低吹 Cave 1 low blowing 一腔高吹 Cave 1 high blowing
二腔低吹 Cave 2 low blowing 二腔高吹 Cave 2 high blowing
三腔低吹 Cave 3 low blowing 三腔高吹 Cave 3 high blowing
四腔低吹 Cave 4 low blowing 四腔高吹 Cave 4 high blowing
封口 Seal 拉伸慢上 Drawing slowly rising 拉伸慢下 Drawing slowly falling 拉伸
复位 Drawing reset 拉伸控制 Drawing control
group crawl
图 3.12 拉伸控制弹窗
Picture 3.12 Pop window of drawing control
手动关 Manual close 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

拉伸控制 Drawing control 拉伸手动速度 Drawing manual speed 拉伸时间 Drawing
time 拉伸长度 Drawing length 一键上升 One-key rising 一键下降 One-key falling 示
教长度 Teach length 关闭 Close 拉伸慢上 Drawing slowly rising 拉伸慢下 Drawing
slowly falling 拉伸复位 Drawing reset 拉伸控制 Drawing control
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group crawl
图 3.12 中的参数基本与图 3.11 中一致，一键上升与一键下降是用于测试运行中拉伸的
效果。The parameter in picture 3.12 similar as in picture 3.11, one-key rising and one-key falling
are used to test the effect of drawing during running.
3.4 配方功能 3.4 Formulation functional
当模具不一样时，参数将会不一样，故需要保存每个模具对应的参数。The parameters
will be different when they are different mould, so need save the corresponding parameters of
every mould.
配方功能需要在登录之后才能进行参数清除、保存和下载。可以保存 0-99 组参数，即
一共 100 组参数。具体画面如图 3.13 所示。The parameter’s reset, save and download of
formulation functional need be done after login. Can save 0-99 groups parameters, means total
100 groups parameter. The detail tableau shown as picture 3.13.
图 3.13 配方功能画面
Picture 3.13 Tableau of formulation functional
配方功能 Formulation functional 自动 Automatic 手动 Manual 监控 Monitor 设置

Setting
上胚组 Feeding preform group
瓶胚检测时间 Bottle preform detection time 延迟松夹 Delay release clip
延迟夹料 Delay clip material 下降时间 Time of falling
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挡胚延时 Delay baffle preform 压胚延时 Delay press preform

压胚时间 Time of press preform
下瓶组 Discharge bottle group
延迟夹瓶 Delay clip bottle 延迟升降 Delay hoisting
延迟旋转 Delay rotating 延迟松夹 Delay release clip
风道夹延时 Delay air way clip 风道夹时间 Time of air way clip
风道吹延时 Delay air way blowing 风道吹时间 Time of air way blowing
数据清除 Data reset 数据保存 Data save 数据下载 Data download
图 3.13 中显示的是配方的参数，右侧箭头可以调节当前配方组数。还有三个按钮，其
功能如下： The picture 3.13 shown the parameter of formulation, the arrow at right side can
adjust the current number of formulation group. Still have three buttons, their functional ass
below:
数据清除：清除上方框显示的组号中所有的数据。Data reset:reset all data in the group
number shown in up frame.
数据保存：将 PLC 中的数据保存到触摸屏中。Data save:the data in PLC save in touch
screen.
数据下载：将触摸屏中的数据下载到 PLC 中。Data download: the data in touch screen
download in PLC.
数据保存的功能除了该画面有之外，在时间设置画面也同样有，如图 3.14 中左上角的
圆圈位置。The functional of data save not only in this tableau, but also in time setting tableau,
shown as the circle position at up left corner of picture 3.14.
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图 3.14 可以数据保存的时间设置画面
Picture 3.14 The time setting tableau which can data save
时间设置 Time setting 自动 Automatic 手动 Manual 监控 Monitor 设置

Setting
一腔低吹延时 Cave 1 low blowing 一腔低吹时间 Time of cave 1 low blowing
二腔低吹延时 Cave 2 low blowing 二腔低吹时间 Time of cave 2 low blowing
三腔低吹延时 Cave 3 low blowing 三腔低吹时间 Time of cave 3 low blowing
四腔低吹延时 Cave 4 low blowing 四腔低吹时间 Time of cave 4 low blowing
一腔高吹时间 Time of cave 1 high blowing
二腔高吹时间 Time of cave 2 high blowing
三腔高吹时间 Time of cave 3 high blowing
四腔高吹时间 Time of cave 4 high blowing
返回 Return
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第4章监控与报警 Chapter 4 Monitor and alarm
4.1 监控 4.1 Monitor
4.1.1 输入输出监控 4.1.1 Input/output monitor
输入输出监控用于监控 PLC 的输入与输出，图 4.1 是输入监控画面，输出监控画面是

图 4.2 和图 4.3。Input/output monitor used in input and output of monitor PLC, the picture 4.1 is
the input monitor tableau, the output monitor tableau are picture 4.2 and picture 4.3.
图 4.1 输入画面监控
Picture 4.1 Input tableau monitor
输入监控 Input monitor 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
X0 Main chain original X12 Baffle preform on position X24 Discharge bottle preform rising on X34 Up limit position
position
X1 Open mould response X13 Discharge bottle forward on position X25 Discharge bottle falling on X35 Open/close mould alarm
position
X2 Close mould response X14 Discharge bottle back off on position X26 Discharge bottle rotating forward X36 Main chain alarm
on position
X3 Bottle detection X15 Not defined X27 Discharge bottle rotating back off X37 Adjust material motor alarm
on position
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X4 Adjust material original X16 Feeding preform rising on position X30 Drawing servo alarm X40 Not defined
X5 Emergency stop X17 Feeding preform falling on position X31 Automatic feeding preform X41 Not defined
open/close
X6 Baffle preform on X20 Feeding preform forward on position X32 Down limit position of drawing X42 Not defined
position
X7 Center withstand down X21 Feeding preform back off on position X33 Drawing original X43 Not defined
on position
X10 Not defined X22 Feeding preform rotating forward on position
X11 Startup X23 Feeding preform rotating back off on position
图 4.2 输出画面监控之一
Picture 4.2 One monitor of output tableau
输出监控 Output monitor 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
Y0 Main chain pulse Y10 Cave 1 high blowing Y20 Feeding preform rotate
Y1 Adjust material pulse Y11 Air way blowing Y21 Feeding preform air gripper
Y2 Open mould pulse Y12 press preform of feeding preform Y22 Feeding preform front/after
Y3 Center withstand Y13 Air way clip Y23 Discharge bottle hoist
Y4 Invented shaft pulse Y14 Direction of main chain Y24 Discharge bottle front/after
Y5 Drawing pulse Y15 Enable main chain Y25 Discharge bottle rotate
Y6 Sealing Y16 Feeding preform hoisting Y26 Discharge bottle air gripper
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Y7 Cave 1 low blowing Y17 Direction of drawing Y27 Baffle of adjust preform
图 4.3 输出画面监控之一
Picture 4.3 One of output tableau monitor
输出监控 Output monitor 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
Y30 Cave 2 low blowing Y40 Direction of open/close mould Y50 Alarm clean
Y31 Cave 2 high blowing Y41 Cave5 low blowing
Y32 Cave 3 low blowing Y42 Cave 5 high blowing
Y33 Cave 3 high blowing Y43 Cave 6 low blowing
Y34 Cave 4 low blowing Y44 Cave 6 high blowing
Y35 Cave 4 high blowing Y45 Exhaust
Y36 Pressurize Y46 Adjust preform blowing
Y37 Feeding preform Y47 Heating light tube
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4.1.2 系统监控 4.1.2 System monitor
图 4.4 系统监控画面
Picture 4.4 System monitor tableau
系统监控 System monitor 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
系统参数 System parameter 系统参数 System parameter
合模轴位置 Position of close mould shaft 合模凸轮故障代码 Failure code of close mould cam
主链条位置 Position of main chain 主链凸轮故障代码 Failure code of main chain cam
整料轴位置 Position of adjust material shaft
虚拟轴位置 Position of invented shaft
拉伸位置 Drawing position
系统监控主要监控凸轮的位置、状态以及 PLC 系统的部分参数。The system monitor

mainly monitor the position and status of the cam and part parameters of PLC system.
4.1.3 吹气过程监控 4.1.3 Monitor of blowing process
吹瓶过程监控，可以监控整个吹气过程中，所有的动作状态，如图 4.5 所示。The process

of bottle blowing monitor can monitor the whole blowing process, all action status shown as
picture 4.5
52
图 4.4 吹瓶监控画面
Picture 4.4 Bottle blowing monitor tableau
吹瓶监控 Bottle blowing monitor 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
1 2 3 4
Cave 1 low blowing Cave 2 low blowing Cave 3 low blowing Cave 4 low blowing
Cave 1 high blowing Cave 2 high blowing Cave 3 high blowing Cave 4 high blowing
Mould close not at position Not sealed Not drawing Not pressurize
Exhaust
4.2 报警 4.2 Alarm
53
4.2.1 报警画面 4.2.1 Alarm tableau
图 4.5 报警画面
Picture 4.5 Alarm tableau
报警画面 Alarm tableau 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
当报警的是机械结构上的故障，将会在图 4.5 中的页面显示黄灯，正常运行显示绿灯。

When the alarm is the failure at mechanical structure, it will indicate yellow light at the page of
picture 4.5, common running will indicate green light.
54
4.2.2 报警监控 4.2.2 Alarm monitor
图 4.6 报警监控
Picture 4.6 Alarm monitor
报警监控 Alarm monitor 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
1 Failure at front/back air cylinder of feeding 11 Open mould can’t sealing 21 Adjust material motor overtime
preform
2 Failure at rotating air cylinder of feeding 12 Open mould can’t blowing 22 Error at close mould parameter
preform rotating
3 Failure at air cylinder hoist of feeding preform 13 Feeding preform not at the position 23 Error at main chain parameter
4 Failure at baffle of feeding preform 14 Discharge bottle group not at the position 24 Servo alarm at open/close mould
5 Failure at front/back air cylinder of discharge 15 Close mould not at the position 25 Servo alarm of main chain
bottle
6 Failure at hoist air cylinder of discharge bottle 16 Manual can’t startup 26 Adjust material motor alarm
7 Failure at rotating air cylinder of discharge 17 Emergency stop status can’t running
bottle
8 Failure at center withstand air cylinder 18 Not reset before startup
9 Failure at drawing motor 19 Only reset during open/close mould
10 Failure at main chain 20 Close mould motor overtime
55
图 4.7 报警监控
Picture 4.7 Alarm monitor
报警监控 Alarm monitor 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
27 Failure at drawing exceed limit 28 Please reset main chain 29 Not finished the drawing reset
30 Drawing not at the original 31 Can’t falling at current position 32 Failure at the drawing original
33 Failure at drawing servo 报警清除 Alarm clean up
4.2.3 报警记录 4.2.3 Alarm records
56
图 4.8 报警记录
Picture 4.8 Alarm records
报警记录 Alarm records 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting
报警时间 Alarm time 时间信息 Time information 确认时间 Confirmed time 上一页 Page up 下一
页 Page down 清除 Clean up 确认 Confirm
报警记录用于记录发生的所有报警，如图 4.8 所示。The alarm records used to record all

alarms, shown as picture 4.8.
上一页：查看上一页的报警记录；Page up:check the alarm record on up page;
下一页：查看下一页的报警记录；Page down:check the alarm record on next page;
清除：清除所有报警记录； Clean up: clean up all alarm records;
确认：确认之后，确认时间栏会有确认的时间。 Confirm: after confirmed, the confirm
time column will have confirm time.
57
第 5 章问题分析 Chapter 5 Problem analyse
5.1 说明 5.1 Instruction
5.2 说明 5.2 说明 5.2 Instruction
58
第 6 章维护与保养 Chapter 6 Maintenance
6.1.1 说明 6.1 Instruction
说明 Instruction
6.2 说明 6.2 Instruction
说明。 Instruction
59
附录 Appendix
附录 1：程序下载 Appendix 1: Download program
1. 打开程序，双击以下图标 1. Open the program, double click the below marks
窗口 Window 帮助 Help
2. 跳出弹窗，点“配置服务” 2. Jump out the pop window, click “Configure service”
设置软件通讯 Set software communicating

配置参数 Configure parameter 配置服务 Configure service
连接方式：查找设备 Connect type: Research the equipment
端口号：自动查询 Port number:Automatic research
设备 ID 查找 Equipment ID research
服务允许中 Service allowing
Modbus 串口 Modbus serial port 确定 Confirm 取消 Cancel
3. 点“重启服务”，等几秒再点“确认”3. Click “Restart service”, click “Confirm” again

after waited several seconds
60
设置软件通讯 Set software communicating

配置参数 Configure parameter 配置服务 Configure service
停止服务 Service stop
启动服务 Start service
重启服务 Restart service
服务运行中 v1.6.367 Service running v1.6.367
Modbus 串口 Modbus serial port 确定 Confirm 取消 Cancel
4. 如没有异常，调到第 5 步 4. If no abnormal then adjust to step 5
如果跳出如下异常，拔掉数据线并关闭程序，重新开始 If it jump out the below
abnormal, plug out data line and close the program, restart
错误 Error 查找设备， unknown err:4! Research equipment, unknown err:4!

确定 Confirm
5. 完成之后，看程序界面的右下角有无如下标志，如果有，继续第 7 步 5. After
finished it, check whether there has below mark on the right down corner of program interface, if
yes then continue step 7
61
上胚不压胚 Not press preform at feeding preform

运行，扫描周期：0.3ms Running, scan period:0.3ms
6. 程序界面的右下角没有如上图的标志，点如下图的标志 6. Check whether there has
mark like above picture at the right down corner of program interface, click the mark on below
picture
7. 下载程序，点如下图的标志 7 Download program, click the mark on below picture
8. 跳出弹窗，点“停止 PLC，继续下载” 8 Jump out pop window, click “Stop PLC,
continue download”
停止 PLC，继续下载 Stop PLC, continue download

在线下载 Online download
取消下载 Cancel download
9. 下载中，耐心等待 9 Downloading, waiting patiently please
62
正在保密下载程序和用户数据 Downloading program and user data secretly

取消 Cancel
10. 下载完成，如果是第一次下载的机器，勾选下图中所有的框，然后再点“确定”；
如果不是第一次下载的机器，不用勾选下图的框，直接点“确定”。10. Download finished,
if the machine is first time download, select all frames in below picture, then click “Confirm”
again; if the machine is not first time download, needn’t select the frame in below picture, click
“Confirm” directly.
下载用户数据 Download user data

软元件初值 Initialise value of soft element
串口配置 Serial port configure
扩展模块配置信息 Expand module configure information
I/O 配置信息 I/O configure information
脉冲系统参数块 Pulse system parameter module
指令配置数据 Order configure data
以太网配置 Ethernet network configure
选择所有 Select all 确定 Confirm 取消 Cancel
11. 此时右下角显示 PLC 处于停止状态 11. Now the right down corner indicate that
PLC at stop status
停止 Stop
12. 点如下图标，运行 PLC 12. Click below mark, running PLC
63
13. 右下角显示如图，说明 PLC 正常运行 13. The right down corner shown as the
picture, represent PLC running normally
上胚不压胚 Not press preform at feeding preform

运行，扫描周期：0.3ms Running, scan period:0.3ms
14. 下载结束，关闭程序，拔出数据线。 14. Download finished, close the program, plug
out data line.
64
附录 2：多级密码设置 Appendix 2: Multiple level password setting
65
附录 3：程序版本更新 Appendix 3: Program version update
2018 年 06 月 06 日前 June 6th, 2018 Before

无 No
2018 年 06 月 06 日 June 6th, 2018
对程序的部分报警进行了完善；Improved alarm of the part of program;
完善了触摸屏对程序的监控功能，可以脱离电脑监控；Improved the touch screen’s
monitor functional on program, can separate from computer monitor;
对一出四和一出六的挡胚进行完善；Improved the baffle preform at one to be four and
one to be six;
添加了按键隐藏功能，运行中“手动”与“复位”按键隐藏；Added the functional at hide
key, hide key of “Manual” and “Reset” during running;
对伺服拉伸功能进行了完善，如拉伸示教，位置控制拉伸等；Improved the servo drawing
functional, example drawing teach, drawing at position control, etc;
对增压做了修改； Revised the pressurize;
66

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羽成吹瓶机说明书

Specification of Eceng bottle blowing machine

Main instruction of this specification.

第 1 章 安装说明 Chapter 1 Installation instruction....................................................................................1

Specification of Eceng bottle blowing machine

Chapter 1 Installation instruction

1.1 开合模传感器1.1 Sensor of open/close mould

检测到开模传感器时，合模架结构如图 1.1 所示，同时应当保证主链条可以顺畅地通

1.2 主链条原点 1.2 Origin of main chain

主链条简图如图 1.3 所示，图中假设带动主链条的齿盘方向为逆时针，图中黑色的点

Specification of Eceng bottle blowing machine

Picture 1.3 Installation position of main chain’s origin sensor

1.3 整胚电机原点 1.3 Origin of adjust preform motor

整胚电机原点简图如图 1.4 所示，图中假设整胚电机轴方向为顺时针，方块状物体为

Picture 1.4 The installation position of origin of adjust preform motor

Specification of Eceng bottle blowing machine

第2章 调机步骤 Chapter 2 Process of adjust machine

2.1 手动调机 2.1 Manual adjust machine

2.1.1 传感器的检查 2.1.1 Inspection of sensor

2.1.2 气缸动作的检查 2.1.2 Inspection of air cylinder action

2.1.3 电机方向的确认 2.1.3 Confirmation of motor direction

正转、反转各轴电机，以观察电机方向是否正常。Corotation and reversal rotating each

Specification of Eceng bottle blowing machine

2.1.4 操作说明 2.1.4 Operating instruction

图 2.1 Logo 画面 Picture 2.1 Logo tableau

Specification of Eceng bottle blowing machine

图 2.2 主画面 Picture 2.2 Main tableau

自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

Cover Manual Reset Stop

Picture 2.3 Manual mode display

Specification of Eceng bottle blowing machine

Cover Automatic Reset Stop

Picture 2.4 Automatic mode display

接着，点击如图 2.5 所示中的“手动”，将会进入手动界面的开模组画面。Then, click

Automatic Manual Monitor Setting

Picture 2.5 Manual page jump

Specification of Eceng bottle blowing machine

伺服开模组如下图 2.6 所示，图中“开模手动速度”是可以根据需要进行调节的，这

Picture 2.6 Tableau of manual servo open mould group

Specification of Eceng bottle blowing machine

Picture 2.7 Tableau of manual pneumatic open mould group

(3) 画面跳转 (3) Tableau jump

Specification of Eceng bottle blowing machine

Picture 2.8 Tableau jump button

2．主链条 2. Main chain

Specification of Eceng bottle blowing machine

Picture 2.9 Manual tableau of main chain

手动开 Manual open 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

主链条的画面如图 2.9 所示，画面看起来似乎与伺服开合模的一致，这里就不再介绍，

Specification of Eceng bottle blowing machine

Picture 2.10 Manual tableau of blowing group

手动开 Manual open 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

Specification of Eceng bottle blowing machine

Picture 2.11 Manual tableau of feeding preform group

手动开 Manual open 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

Specification of Eceng bottle blowing machine

preform group 下瓶组点动 Discharge bottle group crawl

Specification of Eceng bottle blowing machine

press down it, the adjust preform motor will rotating.

Picture 2.12 Manual tableau of discharge bottle group

手动开 Manual open 自动 Automatic 手动 Manual 监控 Monitor 设置 Setting

下瓶组的画面如图 2.12 所示，其中，“风道夹”与“风道吹”是风送结构的动作。The

Specification of Eceng bottle blowing machine

2.2 复位调节 2.2 Reset adjustment

第 1 章安装说明 Chapter 1 Installation instruction....................................................................................1

第2章调机步骤 Chapter 2 Process of adjust machine