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    Ka 120

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    thierry trovero

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    AlliedSignal ELECTRONIC AND AVIONICS SYSTEMS INSTALLATION/ MAINTENANCE MANUAL BENDIX/KING® KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER MANUAL NUMBER 006-00549-0001 REVISION 1, August, 1996 WARNING INFORMATION SUBJECT TO THE EXPORT CONTROL LAWS. THIS DOCUMENT, WHICH INCLUDES ANY ATTACH- MENTS AND EXHIBITS HERETO, CONTAINS INFORMATION SUBJECT TO INTERNATIONAL TRAFFIC IN ARMS REGULA- TION (ITAR) OR EXPORT ADMINISTRATION REGULATION (EAR) OF 1979, WHICH MAY NOT BE EXPORTED, RE- LEASED OR DISCLOSED TO FOREIGN NATIONALS INSIDE OR OUTSIDE THE U.S. WITHOUT FIRST OBTAINING AN EX- PORT LICENSE. VIOLATORS OF ITAR OR EAR MAY BE SUB- JECT TO A PENALTY OF 10 YEARS IMPRISONMENT AND A FINE OF $1,000,000 UNDER 22 U.S.C. 2778 OR SECTION 2410 OF THE EXPORT ADMINISTRATION ACT OF 1979. IN- CLUDE THIS NOTICE WITH ANY REPRODUCED PORTION OF THIS DOCUMENT. COPYRIGHT NOTICE © 1996 ALLIEDSIGNAL, INC. REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY MEANS WITHOUT THE EXPRESS WRIT- TEN PERMISSION OF ALLIEDSIGNAL COMMERCIAL AVIONICS SYSTEMS IS PROHIBITED. FOR FURTHER IN- FORMATION CONTACT THE MANAGER, TECHNICAL PUB- LICATIONS, ALLIEDSIGNAL COMMERCIAL AVIONICS SYS- TEMS, 400 NORTH ROGERS ROAD, OLATHE, KANSAS, 66062. TELEPHONE: (913) 768-2398. BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER SECTION! GENERAL INFORMATION 1.1 INTRODUCTION .. 1-1 1.2 EQUIPMENT DESCRIPTION .............06.00008 eee eee eled 1.3. TECHNICAL CHARACTERISTICS 1-1 1.4 UNITS AND ACCESSORIES SUPPLIED ................ 1-2 1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED .... pie iS 1.6 LICENSE REQUIREMENTS 2.0.20... ..... ccc cece eee eeee ees 1-3 1.7 TSO REQUIREMENTS «1.2.0.0... cee ceec cece eee eee eee sete eeee nee vee 1-8 SECTION II INSTALLATION 2.1 GENERAL INFORMATION «2.22.2... .cceeee cence eee eeeeeee eee eee ees at 2.2 UNPACKING AND INSPECTING EQUIPMENT ..............00200ecseeeeeee at 2.3 EQUIPMENT INSTALLATION ............. 7 2.3.1 INSTALLATION PROCEDURES .................02. 2.3.2 UNIT MOUNTED HORIZONTALLY OR VERTICALLY . 2.3.3 UNIT MOUNTED RACK 2.3.4 HARNESS FABRICATION 2.3.5 ADDITIONAL INSTALLATION NOTES . 2.4 POST INSTALLATION CHECK .... SECTION II OPERATION 3.1 GENERAL 2.00... 0. eee eee ete eece neste eeneeeeeeeeeeneetneetee tes 341 SECTION IV THEORY OF OPERATION 4.1 INTRODUCTION 2.2.0... oe eee cece e eee eee eee cence ete eee ees 4-1 Revision 1, Aug. 1996 MMKA120R1.ZIP Page i BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER 92) | DETAILED GINCUITIMEORY. susie er eect ere 44 SECTION V MAINTENANCE Si] INRODUCION 5-1 52 TEST 5-1 5.2.1 TEST EQUIPMENT . 5-1 5.2.2 TEST PROCEDURE . 5-1 5.3 OVERHAUL.. 5-7 5.3.1 VISUAL INSPECTION . 5-7 5.3.2 CLEANING 5-8 5.3.3 REPAIR . 5-8 5.3.4 DISSASSMBLY . 5-8 5.3.5 ASSEMBLY .. 5-8 5.4 TROUBLESHOOTING .......0.0c2cccceeeceeeeeeeteeeeeetteetteeeeees 5-8 SECTION VI ILLUSTRATED PARTS LIST 6.1 INTRODUCTION ........ 4 6.2 FINALASSEMBLY ... on 63) MANGOARD 6-15 LIST OF ILLUSTRATIONS. FIGURE 2-1 DME/GLIDESLOPE INTERCONNECT .........0000000ceeeeesereeee 2-3 FIGURE 2-2 KA 120 INTERCONNECT, KX 165 OR KFS 564 WITH KX 170A/175 2-5 FIGURE 2-3 KA 120 INTERCONNECT WITH VARIOUS UNITS 27 FIGURE 2-4 OUTLINE AND MOUNTING DRAWING ... 2-9 FIGURE 2-5 INSTALLATION AND MOUNTING ASSEMBLY an FIGURE 4-1 BASIC BLOCK DIAGRAM ..........0000e0sseetseeteeeeeenees : a FIGURE 5-1 TYPICAL TEST EQUIPMENT SETUP .........00000000+ 54 FIGURE 5-2 KA 120 TEST SET ...........ccceeeeeeeeeeerteeeees 5-3 ! Revision 1, Aug. 1996 Page ii MMKA120R1.ZIP BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER: FIGURE 5-3 GENERAL TROUBLESHOOTING FLOWCHART ............ ce BD TROUSLESHOGTNaRLOWCHAT ere FIGURE 5-5 GLIDESLOPE TROUBLESHOOTING FLOWCHART .......---.0000e0e 5-13 FIGURE 5-6 DME TROUBLESHOOTING FLOWCHART .........00000000000sseeee 5-15 FIGURE 6-1 TYPICAL BILL OF MATERIALS (SHEET 1 OF 4) .........022...000eee 6-7 FIGURE 6-1 TYPICAL BILL OF MATERIALS (SHEET 2 OF 4) ...........2....000 6-8 FIGURE 6-1 TYPICAL BILL OF MATERIALS (SHEET 3 OF 4) ............222.0005 6-9 FIGURE 6-1 TYPICAL BILL OF MATERIALS (SHEET 4 OF 4)............ 000000005 6-10 FIGURE 6-2 FINAL ASSEMBLY .... 6-13 FIGURE 6-3 MAIN BOARD 6-25 FIGURE 6-4 MAIN BOARD SCHEMATIC 6-29 FIGURE 6-4 MAIN BOARD SCHEMATIC (ZOOM LEFT) 6-31 FIGURE 6-4 MAIN BOARD SCHEMATIC (ZOOM RIGHT) ...........22.0200 00ers 6-33 LIST OF TABLES. TABLE 5-1 ARINC 2X5/SLIP CODE ...........0000cecceeeeeeeeeeteeeeeees : 5-5 TABLE 5-2 TRUTH TABLE (GLIDESLOPE) . 5-5 Revision 1, Aug. 1996 MMKA120R1.ZIP Page iii BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER SECTION! GENERAL INFORMATION 4.1 INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical characteristics of the KA 120 DME/GS Serial to Parallel Code Converter. Installation and operating procedures are also included. Information relative to the maintenance, alignment, and procurement of replacement parts may be found in the KA 120 Maintenance/Overhaul Illustrated Parts List. 1.2 EQUIPMENT DESCRIPTION The KA 120 DME/GS Serial to Parallel code converter is a code conversion unit which accepts serial tuning information from one or two navigation receivers and generates two sets of parallel information. One set of parallel tuning information is for the DME and one set for the Glideslope. The possible code formats are ARINC 2/5 or Bendix/King Slip for DME and Bendix/King 4x5 (Bendix/King Code) or ARINC 2x5 for Glideslope. Either parallel output can be tuned from either serial input or both outputs can be tuned from the same input. Both parallel outputs can be placed in a high impedance state for paralleling with other control heads. The KA 120 provides a hold function which latches DME Parallel information. If DME tuning information is lost while in the hold mode, a re-channeling warning light will indicate a loss of memory. The KA 120 will operate from either 14 VDC or 28 VDC. 1.3 TECHNICAL CHARACTERISTICS SPECIFICATION CHARACTERISTIC. Size: 1.07 inches (2.27 cm) 4.00 inches (10.16 cm) Weight: 6.075 inches (15.43 cm) 1.0 Lbs. (.454Kg) Mounting: Rigid, Any Position Power Consumption: +27.5VDC max current 0.20Amps +18.75VDC max current 0.20Amps ‘Temperature Range: -55°C to +70° TSO Compliance: DME Cé6b GS C34 Enviromental Categories: DO-160A CAT. A2D2/A/MNOPOOXXXZ/BZ/AB/BZ/A Revision 1, Aug. 1996 MMKA120R1.ZIP Page 1-1 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER SPECIFICATION CHARACTERISTIC Inputs Signals: Bendix/King DME Serial Dat Output Signals: RNAV RQST Shall sink 100mA at .8V Rechannel Warning DME Parallel Outputs Shall sink 100mA at .8V Slip Code or ARINC 215 Shall sink 100mA at 8V Glidestope Parallel Outputs: Current Sink and ILS Current Source Bendix/King 4x5 or ARINC 215 Shall sink 100mA at .8V Shall supply 4.5mA into a 1K ohm load. 1.4 UNITS AND ACCESSORIES SUPPLIED A. KA 120 - P/N 066- 1089-00 Glideslope Parallel output is Bendix/King 4 x 5 Matrix (Bendix/King Code) only in the -00 version or 2 x 5 with addition of internal circuit jumpers. » KA 120 Installation 050-02005-0000 050-02005-0001 PART NUMBER 030-01094-0070 030-01094-0071 030-01107-0001 071-04021-0000 088-00718-0000 088-00752-0000 089-02013-0037 089-02015-0037 Page 1-2 Kit P/N 050-02005-0000/0001 INSTALLATION KIT R: 0 INSTALLATION KIT R: 0 DESCRIPTION CONN KYD 15 DUAL P CONN KYD 12 DUAL P CONNECTOR TERM 1T MTG RACK ASSY CONNECTOR HOOD CONNECTOR HOOD NUT FLAT 6-32 NUT FLAT 8-32 SSsesgss QUANTITY -0000 -0001 1.000 1.000 1.000 1.000 54.000 54.000 : 1.000 1.000 1.000 1.000 1.000 ‘i 4.000 4.000 Revision 1, Aug. 1996 MMKA120R1.ZIP BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER PART NUMBER DESCRIPTION uM QUANTITY -0000 -0001 089-05440-0010 SCR FHP 6-32X3/8 EA 2.000 089-05907-0010 SCR PHP 6-32X5/8- EA . 2.000 089-05909-0007 SCR PHP 8-32X7/16 EA 4000. 089-06541-0000 SCR PHP 4-40x9/16 EA 4,000 4.000 089-08110-0034 WSHR SPLT LK #6 EA 2.000 089-08111-0034 WSHR SPLT LK #8 EA 4.000 091-00109-0001 CABLE TIE 315 EA 2.000 2,000 1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED “Make before break” switch, P/N 031-00531-0000. 1.6 LICENSE REQUIREMENTS None. 1.7 TSO REQUIREMENTS All Units in a System must be TSO'D. Revision 1, Aug. 1996 MMKA120R1.ZIP Page 1-3 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER, SECTION II INSTALLATION 2.1 GENERAL INFORMATION. This section contains suggestions and factors to consider before installing the KA 120. Close adherence to these suggestions will assure a more satisfactory performance from the equipment. 2.2 UNPACKING AND INSPECTING EQUIPMENT Exercise extreme care when unpacking the equipment. Make a visual inspection of the unit for evidence of damage incurred during shipment. If a claim for damage is to be made, save the shipping container to substantiate the claim. The claim should be promptly filed with the transportation company. It would be advisable to retain the container and packaging material after all equipment has been removed in the event that equipment storage or reshipment should become necessary. 2.3 EQUIPMENT INSTALLATION The KA 120 installation will conform to standards designated by the customer, installing agency, and existing conditions as to the unit location and type of installation. However, the following suggestions will assure a more satisfactory performance from the equipment. 2.3.1 INSTALLATION PROCEDURES The installing agency will supply and fabricate all external cables. The connectors required are supplied by AlliedSignal. NOTE A. USE GOOD QUALITY STRANDED WIRE WITH AT LEAST 600 VOLT INSULATION THAT WILL NOT SUPPORT A FLAME, B. ALLOW ADEQUATE SPACE FOR INSTALLATION OF CABLE AND CONNECTORS. AVOID SHARP BENDS AND PLACING THE CABLES TOO NEAR THE AIRCRAFT CONTROL CABLES. 2.3.2 UNIT MOUNTED HORIZONTALLY OR VERTICALLY (INSTALL KIT 050-02005-0000) A. Select the KA 120 Location. B. Refer to the outline and dimension drawing for the KA 120 Mounting Dimensions. ©. Mark, Punch, and drill four mounting holes. D. Use four #8 screws to secure the flanges of the KA 120 in place. 2.3.3 UNIT MOUNTED RACK (INSTALL KIT 050-02005-0001) ‘A. Select the KA 120 Location. Unit is mounted Rigid. Revision 1, Aug. 1996 MMKA120R1.ZIP Page 2-1 B. c. D. BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER Using the mounting rack as a Template, Mark, Punch, and drill four mounting holes. Use four #6 flat head screws to secure the mount rack firmly in place. Slide the KA 120 into the rack, secure the KA 120 to the Rack. ___2.3.4 HARNESS FABRICATION After the KA 120 is mounted, proceed to fabricate the necessary cable hamess(s) for the particular installation using the connectors and contacts supplied. Reference to Figure 2-1 will enable the installer to make the the proper connections to other units in the system. 2.3.5 ADDITIONAL INSTALLATION NOTES A moo®@ Installation with KX 155/165 at Mod 16 requires the incorporation of Service Bulletin 120-1 Installation with KX 125 requires Service Bulletin KA 120-2. IB 265 must be incorporated. Installation with KN 65 requires that IB 77 be incorporated. The connectors of the KA 120 are covered with a conductive cap on each end which must be removed. 2.4 POST INSTALLATION CHECK After installation, check all wiring to make sure that they are clear of all aircraft control cables. If the aircraft is equipped with a NAV 1-HOLD-NAV 2 Select Switch, place the DME Select Switch ) in the "HOLD" position before applying power to the system. Now apply DC power to the KA 120 system and note that the "Re-Channel Warning” lamp is flashing. This is a normal indication that the DME hold function is working properly. Place the DME select switch in the NAV 1 or NAV 2 position and check for proper channeling of the DME and Glidestope. Revision 1, Aug. 1996 Page 2-2 MMKA120R1.ZIP BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER i202 sizor 030-1094-71 2. 030109470 sue 2x8. 7 O18 log MHz ely R k3 201 Too MH: + F K s Ke e ———— — Homaz 7 A ep |} «1 ——— 1p ——____ notes a ee ee a aie LTO SELECT NAV 2 CONNECT To GROUND. ee oe : I ee Coo ee : 2 “ a 3MUST BE A MAKE BEFORE BREAK SWITCH. on c Oo so SE KPNO3I-O053!1-00 OR TWO SPST SWITCHES. ————— mz ——_| | Jes 13 k50 10 a =e ——————. .9Mz 6 iY sos 1¢ ——___ PI202) os | sup ——_—— . 08 mnz 12 m2 1B 4 fog ———— 1s enrez k Mi a 6s com 10 /}———_—-. wo 1oe (note 1) SELECT 1/2 ome (| 8 20 too $16 COM Q oa ———— oa 4 RNAV REQ #1 6.s. VOLTAGE: 6 clock Bus# 1 NC. (SEE NOTE 4) D DATA BUS #1) ———_________ a : wav teows Pe Laren Nc (SEE NOTE 4) 5 clock aus #2 ————___ we 4 pata sus #2 ————______ Lamp ow PANEL NIC c rage | Piet geeenntnnatenueensueennateneni (NOT INCLUDED) we cove 8 ti RECHAN WARN J _wore_s. E ay Cone SELECT (SEE NOTE 2) —+ (on df t I ' ge aa oor (14/2evoc) z me 8 j_1422 AWG) power GROUND, ——_____ | Se ! 3 ' t L-4 FIGURE 2-1 DME/GLIDESLOPE INTERCONNECT (Dwg. No. 155-01432~0000, R-2) Revision 1, Aug. 1996 MMKA120R1.ZIP Page 2-3 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER FIGURE 2-2 KA 120 INTERCONNECT, KX 165 OR KFS 564 WITH KX 170A/175 (Dwg. No. 155-01433-0000, R-1) Revision 1, Aug. 1996 MMKA120R1.ZIP Page 2-5 etl e301 oso-08s-70 oxgus4-7 Piol_prsepergraKrer tel oi___pisoe TPS RS R124] 48.6 ofr ay neat — ® 108+ vi7fe|w 3 +. acer weer 6 s 8 clela]x — 2 74 aise fo 7 110. HW s|v . pea WED) . . al : -00E SELECT € 2 w. " ste No——recuannen warn . wu cfoleln a N/c—SeE NOTE 4——seLect 1/72 F e i eet Ne——owe Hod a ° ™ s|«[ujs We —onva aus #2 ‘ ‘ om. ec ia |e Nec—cL0ck Bus #2 5 1 05 alola aaa Ne—.018 7 3 ILS enraz wlele Pim Nve—eo/100 ® 0 5. COMMON zyifefa 31,80 INe—ANav REO#2— 9 5 6.5.VOLTAGE, ° Ee Iwona "4 to} —setect 1/2—wve 29a (SEE NOTE 4) 28 bX ‘ (ste NOTE SH wre 7 49 2 ° we 2848 a (see NoTE 5)—Wwe 22 | ye r wc esha ala # Ne a rou [vo NS co0e 8 —Wre 32 }ome counon pe a cove 0—We karo | 9 cove ¢—Nre Psii_ peti Pes! pss! ENS [eniez] wv eS] Ka) nese com [she [tie] SF | Sap i v2 PRET ee | ee safe] iw] wo 0 sfs [us] is aw ale] we —i2 fatale M3 yt s[efaelz —Ko Se «i fe Bele eae ores: * ace] ONE] OME 717 | 36] 36 Ke 4s IF Kase of Katze ane in tHe svs- [piece] OMS | ote 6 | 6 | 3s] 3 oe Tem, WiRe AS SHOWN, IF KASS OR [gpg pe ele ls le neo] atz2 bo nor exist, use rwo pos ba tpe t= Trion Switen OMITTING. THE HOLD i CONTACT. MUST BE A MAKE BEFORE " BREAK. SWITCH, KPN O3!-0551- 2 WIRES MARKED‘ ARE #22 AWG. RLL Fi lett etary OTHER WIRES ARE #24 AWG, 5 3 ‘eon ® [SPIN E MUST 8 AT GROUND To SELECT SLIP. cove A/C LIGHTING #8 3 4 TO SELECT NAV2 CONNECT To ENO, some was 2 les || || BENDIX/KING KA120 DME/GS SERIAL TO PARALLEL CODE CONVERTER FIGURE 2-3 KA 120 INTERCONNECT WITH VARIOUS UNITS. Revision 1, Aug. 1996 MMKA120R1.ZIP (Dwg. No. 155-01434-0000, R-3 Pg. 1) Page 2-7 faa eee senmeant seaman enon [eR a = = =f : ro rie cet > [2 some ET] , 7 a oe = T ee > eee OT : ue fe els enene eye : Cla) vo i 14 | 6 | 6 Pee : = ria} cde {nce UT coo ose 9 48 wom res TE = : = Prepay EET Shs bee muerte cnet tae Wess ee, a | di | di | BF : ra ells {te ara WOR emo fant OPT ONL ror [rer rar po] cam) em : a ele ASL At ee ee OF en sci REA al ee Bee eee elele le]: ss : ete tet Leesa eee Pee as ye a ag | RS ames ap sytpsyere: =| % 7 2 meat | 2 oe lel t eh. =e : a] | [ime oem Sle els | ee =|" a SOT) eee & ar a oa © Blea a oe 2 | Katz ee rel | be er eels che rise " os ww [as seuecr 1/2 (ser wom 7) w/e owe : tener coe elie is | at |e eae w Joooe © wre Ga i Tareas we | > E Pa song pars oe ewe |, = = ro ow nym sume — eee oe a aa AWG) pages 16 ereno pM) * ue : Bug woo raat ons rao @ samp] ® ele wee | ty : as oR {4 at Bees pra eeeal eel ie ag Soe eee] aie ee ee oe eesae : Pilate pa |e Berroa PA xxtele Ry ee SES S|oeem| i Taos 2 souRCe seLzoT Header oe Sener) ote a ESE late! 55a LESS) Srl at we Forngus 1 wo 2 Litters TABLE 1 OME/ G.S. SELECT ee BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER (19.62) ze ‘ J £97, -o| ae oe era i201 ae as62 (issy Te 700 162 T | fo 0 hy an notes: 23 |, DIMENSIONS IN PARENTHESES ( ) ARE IN CENTIMETERS. ted) FIGURE 2-4 OUTLINE AND MOUNTING DRAWING (Dwg. No. 155-05407-0000, R-0) Revision 1, Aug. 1996 MMKA120R1.ZIP Page 2-9 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER SINGLE UNIT MOUNTED HORIZONALLY REF INSTALLATION. KIT. 80"2005-00 SINGLE UNIT MOUNTED VERTICALLY REF. INSTALLATION. KIT 080-2005 -00 co} c Ff a 3 f aero + oe SP os 2015-9710 - c99-5909-07 & eee ciara ab Fat Poe - Bree peat | x A SINGLE UNIT MOUNTED VERTICALLY. IN MOUNTING RACK. REF INSTALLATION. KIT. O80-2005-O1 fo SPs cas20r-a0 O | 208-s8er-081 Z Lonescat0 a — Paeass an ee FIGURE 2-5 INSTALLATION AND MOUNTING ASSEMBLY (Dwg. No. 155-05408-0000, R-0) Revision 1, Aug. 1996 MMKA120R1.ZIP Page 2-11 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER: SECTION Ill OPERATION 34 GENERAL This section is not applicable to the KA 120. Revision 1, Aug. 1996 MMKA120R1.ZIP Page 3-1 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER ) SECTION IV THEORY OF OPERATION This section contains the Detailed Theory of Operation for the KA 120. The Detailed Theory discusses the circuit operation of the unit in detail. Information on alignment and troubleshooting can be found in Section V of this manual. 4.2 DETAILED CIRCUIT THEORY The microprocessor incorporates 1K bytes of programmed read only memory (ROM). The internal clock of the microprocessor is derived from the external 10.95MHz crystal (¥1), which is connected to the internal oscillator through pins 2 and 3. FIGURE 4-1 BASIC BLOCK DIAGRAM Revision 1, Aug. 1996 MMKA120R1.ZIP Page 4-1 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER On power-up, pin 4 of the microprocessor goes to +5V which causes a reset and all internal random access memory (RAM) is cleared. If the hold function is active, (SV on pin 32 of I6), when a microprocessor reset occurs, the RAM is cleared and the frequency being held is lost. Under these conditions the rechnannel warning output (pin 33 of 16) will toggle at a one second rate to indicate a Toss of memory. Once the hold function is removed by selecting either NAV T or NAN 2, the rechannel warning output will cease to toggle. ‘Two separate RNAV ROST pulses, which are generated by the microprocessor at pins 30 and 31, are buffered and inverted by Q1 and Q4 and sent to two separate navigational receivers. The RNAV RQST pulse out of the microprocessor is high for 45ms (+20%) and low for 160ms (+ 20%). When in the high state the voltage at the microprocessor will be 5V (+ 5%) and OV (+.45V, -OV) when in the low state. Once the 10 bits of serial data is received from NAV 1 or NAV 2, the microprocessor checks the new data for a valid NAV channel. If the new data is invalid, the microprocessor will continuously toggle the parallel outputs from 110.00MHz to 117.00MHz at a one second rate until new valid data is received, If the new data is valid, the microprocessor checks the source select switches, DME 1/2 and GS 1/2, to decide which outputs will receive the new data. When GS 1/2, pin 17 of the microprocessor, is at 5V, the Glideslope will receive information from NAV 1, and when pin 17 is at OV the information will come from NAV 2. If the new input goes to the Glideslope, the data is checked for an ILS channel. If the new Glideslope data is an ILS channel, the ILS line, pin 3 of 1202, will go low. ‘When pin 16 of the microprocessor (DME SEL 1/2) is at SV, the DME will receive serial information from NAV 1. If pin 16 is at OV, the DME will receive serial information from NAV 2, When the new data goes to the DME, the microprocessor will read the DME HOLD switch, pin 32 of the microprocessor, to determine if the DME parallel outputs are to remain the same, or be changed to the new channel. If the hold function is active, (pin 32 of the microprocessor is at 5V), the microprocessor will not calculate the new DME code, but will continue on and calculate the new Glideslope code. ‘When the hold function is not active, pin 32 of the microprocessor is at OV, the microprocessor will first calculate the DME output code and then calculate the Glideslope output code. To determine which code is to be calculated for the DME and Glideslope, the microprocessor reads the code select lines. Code A, pin 12 on the microprocessor, is used to determine which code is to be outputted to the DME, and codes B, C and D, pins 13, 14 and 15 of the microprocessor, are reserved for future use. If code A is at a 5V level, ARINC 2/5 will be calculated, and when pin 12 is at OV, Bendix/King Slip Code will be calculated. Once the parallel output codes have been caloulated, the microprocessor reads the DME common and Glideslope Common input lines, pins 18 and 19 of the microprocessor, to determine if the KA 120 is the active tuning source. If pins 18 or 19 of the microprocessor is at OV, then the KA 120 is not the active tuning source for either the DME or the Glideslope. The microprocessor will then ‘output a high impedance state to either the DME or Glideslope or both depending upon which output is not active. If the KA 120 is the active tuning source, the microprocessor will output the calculated parallel code. The channeling information, which is to be outputted, is sent out of the microprocessor on the serial data bus. The serial data bus consist of three lines: Clock, pin 28; Data, pin 27; and Strobe, pin 29. The serial shift register, 14, IS, I7 and I8 receives the serial data on each rising edge Revision 1, Aug. 1996 Page 4-2 MMKA120R1.ZIP BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER of the clock. After 32 clock cycles a strobe pulse occurs which latches the serial data into the shift register. Once the serial data is latched, the parallel channeling information is then buffered and sent to the remote DME and Glideslope. ‘watchdog’ circuit is used to monitor the serial data output. In the event that the microprocessor would "get lost” in the execution of the program, the serial data would stop and C16 would then ‘charge up to +3.5V causing a negative output on 13. This would then generate a microprocessor reset to re—initialize the program. The power supply can operate from supply voltages of 11V to 33VDC. The output of the power supply consists of two voltages, +10V and +5VDC. The SV output is regulated by 12. The 10V output is controlled by a pass regulator, transistors Q3 and Q41. 40 provides a constant current source for an 11V Zener diode. The 11V Zener diode, CR8, provides a constant voltage reference to the base of the pass regulator which controls the 10V output. Ifthe 10V output line should drop below BV, pin 2 of I3 will go low and cause a microprocessor reset. The reset line will stay low until the 10V line returns to 8.5V where upon the reset line will go high. Revision 1, Aug. 1996 MMKA120R1.21P Page 4-3 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER SECTION V MAINTENANCE 5.1 INTRODUCTION This section contains information on test, alignment, inspection, cleaning, repair and troubleshooting procedures for the KA 120. 5.2 TEST There is no alignment procedure for the KA 120. The following tests determine whether or not the KA 120 is functioning properly. If itis not, refer to section 5.4, the troubleshooting procedure. 5.2.1 TEST EQUIPMENT A. KA 120 Test Harness (P/N 050-02038-0000 Bench Test Kit) B. 2 -KX 155/165 Navigation Receivers C. Oscilloscope (Tektronix 465) or equivalent D. Digital Voltmeter, Fluke 8100A or equivalent E. Primary Power Supply (+14/28VDC) POWER KX 155/165 SUPPLY Y y KX 155/165 [4 KA 126 T T DIGITAL OSCILLOSCOPE VOLTMETER FIGURE 5-1 TYPICAL TEST EQUIPMENT SETUP F. Primary Power Supply (+5VDC) 5.2.2 TEST PROCEDURE 1. Connect the KA 120 to the two KX 155/165 receivers as shown in Figure 5-1. Revision 1, Aug. 1996 MMKA120R1.ZIP Page 5-1 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER With the switches on the test set, make the following selections: Slip code, DME hold. Apply DC power and note rechannel warning light should be flashing. This is normal. Select NAV #1, the rechannel warning light should extinguish. Run the NAV #1 MHz channel selector through the range of 108.00 to 117.00 and verify that ga op the correct MHz DME slip channeling code is produced af the MO, WH, MZ and MS outputs as indicated in Table 5-1. 6. Nowrun the NAV #1 KHz channel selector through the range of .00 to .95 and verify that the correct KHz DME slip channeling codes are produced at the KO, K1, K2, K3 and K50 outputs as indicated in Table 5-1 7. Place the DME switch in the hold position. 8. Tune the NAV #11 through the range of 108.00 to 111.95. The DME outputs should not change and the Glideslope outputs should agree with those listed in Table 5-2. There should be no Glideslope output indication on non ILS channels. 9. ON the KA 120 test set make the following selections: NAV 2, ARINC 2 X 5 code. 10. Using the NAV #2 KX 165, run through all MHz and KHz channels from 108.00 to 117.95 ‘checking for proper MHz and KHz 2 x 5 DME outputs as indicated in Table 5~ 11, The successful completion of these test indicates that the KA 120 is working properly. Should any test fail or improper operation be experienced, consult the troubleshooting procedure in section 5.4. Revision 1, Aug. 1996 Page 5-2 MMKA120R1.ZIP BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER VOTES: FOR Mr OPERATION CONGR HE EIS 165 STALL aL 2 Gurr 8e hake Berone nea Ton ca-o88-C roe Fon lav ceenvion ot nEseto® 42000 Ken in2 a ite's tom oof ot00 270.a,/2W KPH I31-O271-33 dee 5. BENCH TEST KIT 080-2038-00 ae incLes Pi202 030-1096-71 (1) i P401 — 030-1094~89 (2) * aus ! I orci ova exo-idonsa9 ame | ae —¢ Serr] ra] foe vcs 4 | ie mss [SE 3 ave # elle (stenoren | # wo} fac a & - 18 “ | ¢ 8 | =| fa 4 -| fe Eo ® Z eo] | oxostone-te : ws} ic wees |? 4 | |e mess | 3 wo] | nve2 fe 4 wz} | 100 weenore nn | < =| fmm 0 & =| | on] : me Ksetnaren)_ (0377008 -01 “eave vec" FIGURE 5-2 KA 120 TEST SET (Dwg. No. 002-00586-0000, R-1) Revision 1, Aug. 1996 MMKA120R1.ZIP- Page 5-3 wa@0 Test Ser BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER ARING 2X5 CODE SLIP. CODE ‘Miz Channeling ‘Mliz Channeling MA Be wom woo CCU a woo = = = 0 eo 1 0 oo upoo 0 = We io A fig ee us - 0 oo We ee me 0 = ot us - = 0 0 oo eo i oe oo ‘Kitz. Channeling ‘kHz Channeling A Boe mol? 0g a ee ako 0 a oe 0 oo 0 a 0 eo oo 6 eG ee oe eK - = 0 = 8 “KR 0 ee) oe oo eo og 0 ee .05Mitz Channeling .05Miiz Channeling sore .01B x50 xo - ° “xo x50 e x50 (=) = LED off KA 120 Truth Table (OME) (0) = LED on TABLE 5-1 ARINC 2X5/SLIP CODE Revision 1, Aug. 1996 MMKA120R1.ZIP Page 5-5 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER GLIDESLOPE CHANNELING Mais Channeling 1p 109110, oa (ee 109 Se uo ee un ag. Kis Channeling a oso 0s ane, -0 ° . 7 - - - ° as ° - - - - o ° 30 - ° - - - - ° 35 7 ° - - - ° ° “50 - - ° - - . ° 55 7 ° - - ° ° 70 - - - ° - - ° 78 - - - ° - ° ° 90 - - - - ° - ° 35 7 ] - - ° ° ° (-) = np off (0) = ERD on ‘TABLE 5-2 KA 120 TRUTH TABLE (GLIDESLOPE) Revision 1, Aug. 1996 Page 5-6 MMKA120R1.ZIP_ BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER OVERHAUL VISUAL INSPECTION assemblies. Defects resulting from wear, physical damage, deterioration, or other causes can be found by these inspection procedures. To aid inspection, detailed procedures are arranged in alphabetical order. A. Capacitors, Fixed Inspect capacitors for case damage, body damage, and cracked, broken, or charred insulation. Check for loose, broken, or corroded terminal studs, lugs or leads. Inspect for loose, broken, or improperly soldered connections. B. Chassis Inspect the chassis for deformation, dents, punctures, badly worn surfaces, damaged connectors, damaged fastener devices, loose or missing hardware, component corrosion, and damage to the finish. ©. Connectors Inspect connectors for broken parts, deformed shells or clamps, and other irregularities. Inspect for cracked or broken insulation and for contacts that are broken, deformed, or out ) of alignment. Also, check for corroded or damaged plating on contacts and for loose, improperly soldered, broken, or corroded terminal connections. D. Covers and Shields Inspect covers and shields for punctures, deep dents, and badly worn surfaces. Also, check for damaged fastener devices, corrosion and damage to finish. E. Insulators Inspect insulators for evidence of damage. such as broken or chipped edges, burned areas, and presence of foreign matter. F Resistors, Fixed Inspect the fixed resistors for cracked, broken, blistered, or charred bodies and loose broken, or improperly soldered connections. G. Terminal Connections Soldered 1. Inspect for cold-soldered or rosin joints. These joints present a porous or dull, rough apperance. Check for strength of bond using the points of a tool. 2. Examine the terminals for excess solder, protrusions from the joint, pieces adhering to adjacent insulation, and particles lodged between joints, conductors, or other components. 3. _ Inspect for insufficient solder and unsoldered strands of wire protruding from the conductor at terminal. Check for insulation that is stripped back too far from the terminal. Revision 1, Aug. 1996 MMKA120R1.ZIP Page 5-7 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER 4. Inspect for corrosion at the terminal. 5.3.2 CLEANING ‘A. Using a clean, lint-free cloth lightly moistened with a regular cleaning detergent, remove the foreign matter from the equipment case and unit front panels. Wipe dry using a clean, dry Tint=free cloth. B. Using a hand controlled dry air jet (not more than 15psi), blow the dust from inaccessible areas. Care should be taken to prevent damage by the airblast. C. Clean the receptacles and plugs with a hard controlled dry air jet (not more than 25psi), and a clean, lint-free cloth lightly moistened with an approved cleaning solvent. Wipe dry with a clean, dry, lint-free cloth. 5.3.3 REPAIR This section describes the procedure along with any special techniques for replacing damaged or defective components. A. Crystal ‘The use of other than a AlliedSignal CAS crystal is considered an unauthorized modification. B. Diodes Diodes used are silicon and germanium; use long nose pliers as a heat sink under normal soldering conditions. Note the diode polarity before removal. C. Integrated Circuits Refer to Appendix "A" for removal and replacement instructions. 5.3.4 DISSASSMBLY ‘The following steps should be followed when disassembly the KA 120: A. Remove the 4 outer screws on the serial number tag end plate. B. Pull the end plate and PC board assembly out of the cover. 5.3.5 ASSEMBLY ‘To reassemble the KA 120, reverse the order of disassembly, section 5.3.4. 5.4 TROUBLESHOOTING This troublshooting section is intended as a guide for the technician in isolating a maffunction in the KA 120. Before throubleshooting the unit, a through understanding of the Theory of Operation should be accomplished. The technique (fault finding through elimination) should be used as a basis in locating the trouble area. The following steps should be perfomed before any troubleshooting procedures are applied. A. Perform a bench check to determine if the unit is the source of the problem. Revision 1, Aug. 1996 Page 5-8 MMKA120R1.ZIP- BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER B. Determine the exact problem. Is it the DME parallel output or both the DME and Glideslope parallel outputs? Once the problem section has been determined, consult the troubleshooting flowchart and ‘schematic for information pertaining to procedures, voltages and waveforms. FIGURE 5-3 GENERAL TROUBLESHOOTING FLOWCHART Revision 1, Aug. 1996 MMKA120R1.ZIP Page 5-9 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER an of BRE Pree ye feet { ow Pe anor pe See ey se} came ] EG) eS SAF Re Sar Fl evsp pve Par PER cad =a ory 2aeeeeeaeaaaak FIGURE 5-4 POWER SUPPLY AND MICROPROCESSOR TROUBLESHOOTING FLOWCHART Revision 1, Aug. 1996 MMKA120R1.ZIP Page 5-11 TH Revision 1, Aug. 1996 MMKA120R1.ZIP BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER, SECTION VI ILLUSTRATED PARTS LIST 6.1 INTRODUCTION The Illustrated Parts List (IPL) is a complete list of assemblies and parts required for the KLN 88. The IPL also provides for the proper identification of replacement parts. Individual Bills of Material (BOM) within this IPL are arranged in numerical sequence starting with the top assembly and continuing with the sub-assemblies. All mechanical parts will be separated from the electrical parts used on the sub-assembly. Each BOM is followed by the Assembly Drawing and Schematic Diagram for that assembly. Parts identified in this IPL by Bendix/King Part Number meet design specifications for this equipment and are the recommended replacement parts. Warranty information concerning AlliedSignal replacement parts is contained in Service Memo #1, KPN 600-08001-O0XX. This section describes the various items that appear on the Bills of Material. A sample BOM is included in this section as Figure 6-1. A. BOM Number ‘The Bill of Material Number appears at the top of the BOM as a 9-digit number which is also the AlliedSignal Part Number for the assembly. The BOM Number is followed by the assembly description and the revision level of the BOM. B. Symbol Column This column contains the Reference Designators of the electrical components of the assembly. Mechanical parts are not assigned Reference Designators. The Reference Designator consists of a letter abbreviation which indicates the type of component followed by the number assigned to that part (C101, Q101, etc). Common Reference Designator abbreviations are listed below. B Motor or synchro Q Transistor © Capacitor P Plug cy circuit Jumper R Resistor cR Diode RT Thermistor DS Lamp 5 Seiten F Fuse Transformer HL Filter TP Test Poant I Integrated cireuit 0 Resistor/Capacitor Network/Integrated Cireuit 3 sack v_ Photocell/Vaeuum Tube L Inductor WG Maveguide Mo Meter y crystal C. Part Number Column This column contains the AlliedSignal Part Number for each part. Special purpose ‘999-09999-00XX series part numbers may appear in the BOM and are described below. (1) CR401 999-09999-0096 RESERVED Revision 1, Aug. 1996 MMKA120R1.ZIP Page 6-1 BENDIX/KING KA 120, DME/GS SERIAL TO PARALLEL CODE CONVERTER ‘The Reference Designator CR401 has been reserved for future use; the assembly does not currently include a CR401. (2) CR401 999-09999-0097 SEE NEXT ASSEMBLY ‘CRAOT is a part of the electrical circuit but due to assembly or testing requirements is actually part of a different assembly. (3) CR401 999-09999-0098 NOT USED ‘The Reference Designator CR401 is available for future assignment. The assembly does not currently include a CR401. (4) CR401 999-09999-0099 DO NOT USE The Reference Designator CR401 has been previously used for this assembly and later deleted. It may not be reassigned on this assembly. (6) 1401 999-09999-0090 REF SFTWARE SET SEE APPENDIX S 1401 is a programmed memory device. Refer to Section 8, Software Documentation in this introduction for a description of the software documentation system being used at the time of publication of this manual. D. Description Column This column contains the description of each part in the assembly. Common abbreviations which may appear in this column are listed below. AL Aluainun we Mylar Assy Assembly PC Polycarbonate BIFLR Bigiler PF Presieion Film BOK Bill of Material «PP Paper. CAP Capacitor PS -Polystrene GC Carbon Composite gu_«= Quarter watt, CF Carbon Film RES Resistor, cH Choke. 5 Silicon CR Ceranic scr Screw CRE Cathode Ray Tube SM Silver Mica De ise Ceramic STOF Standoff DIO Diode sv Switch EL Electrolytic EW © -Bighth watt FC Fixed Composition FERR Ferrite TW Tenth wate FLOR Pileer o Integrated Circuit Pr Feedthru vA Variable Hy High Voltage Ww Wire Wound HVAFMR High Voltage XFMR -XPMR_ Transformer aw alt wate XSTR Transistor Ceramic MC Monolithic xTAL Crystal E. Assembly (A) Column Revision 1, Aug. 1996 Page 6-2 MMKA120R1.ZIP- BENDIX/KING KA 120, DME/GS SERIAL TO PARALLEL CODE CONVERTER ‘An "A" in this column indicates that the part indicated is an assembly. If the P/N and description reads "200-OXXXX-0099 COMMON BOM" or "200-XXXX-99 COMMON BOM” the parts for that assembly are included in the same BOM. The parts breakdown for an assembly with any other P/N will be found in the BOM with the same number. F_ Unit of Measure (UM) Column This column indicates the Unit of Measure for each part. Common abbreviations found in this column are listed below. Bag Each RE For Reference only Foot IN neh) As Required G. Quantity and Flavor Columns Individual flavors of an assembly are identified by the last four digits of the P/N. Part quantities for each flavor will be indicated under headings numbered 0000 through 9900 as. required. The parts indicated in the 9800 Column are common to all other flavors of the assembly and are considered the Common Bill of Material for the assembly. H. Software Documentation ‘The documentation of software involves the use of several unique types of part numbers. ‘The following subsections list these part numbers with their description. In some cases, some. specific versions of hardware must be used with specific versions of software. Refer to Appendix S to determine the correct P/N for ordering the correct programmed device. You will need to know the part number of and the software revision level of the unit. Appendix S contains block diagrams for documented software/hardware configurations. The unit designator and part numbers are listed in the top box. One level down from that is a box for the 206-type system software BOM number and boxes for the BOM numbers for all other hardware assemblies that do not contain any software. The next level are boxes containing 205-type BOM's for assemblies which use software under the system software box. Below these top BOM boxes are two boxes. One box shows the hardware BOM number and the other contains a list of circuit designators and part numbers of individual integrated circuits used on the circuit board. The hardware/software configuration diagrams in Appendix S provide a method to coordinate hardware with software versions and revision levels. The last two digits of all software related P/N’s, designated in the following text as -RN, indicate the revision number or level of the related software. This number is incremented with each revision of software. For example, -01 is revision 0, ~02is revision 1, and so on. When ordering specific integrated circuits or devices, the applicable 122-XXXXX-XXRN P/N is used. When ordering a circuit board which contains software, the applicable 205X-XXXX-XXRN P/N is used. Applicable assembly drawings and schematic diagrams will then follow in order. (1) General Information Revision 1, Aug. 1996 MMKA120R1.ZIP Page 6-3 BENDIX/KING KA 120 DME/GS SERIAL TO PARALLEL CODE CONVERTER ‘The part number of the unit, typically the 065-, 066- or 071-top assembly part number, contains a 206- item in its bill of materials. This 206- item is the configuration control mechanism for programmable electronic devices of the unit. ‘Two different means exist to label the hardware/software configuration of the unit depending on the the part number of the unit: (2) When the part number of the unit is a 9-digit part as represented on the TSO label, the last 2 digits of the 206-item are the digits of the SOFTware IDentification tag that appears on the unit. (b) When the part number of the unit is a 12-digit part as represented on the TSO label, the last 4 digits of the 206- item are the digits of the SOFTware MODification tag that appears on the unit. In the example shown on page 7, the 206- item is flagged with an "A" in the right hand margin. (2) Definition of a Hardware/Software System The 206- item represents the collection of all boards in the unit which contain electronic programmable devices (software). The hardware/software system (206-) bill of materials contains two categories of items: (2) The part number of the unit label,i.e. the SOFT ID or SOFT MOD tag. 1) Inthe case of the 9-

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