KD6114 KD6114Z

Easy-destroyed parts Seal ring

Bearing
Ref. P/N Description Qty. Ref. P/N Description Qty.
Ref. P/N Description Qty.
a KD4114-1004100T Piston ring 6 l KD4115-1306004 Seal ring for thermostat 2
A KD488A-02010 Oil seal for high pressure fuel pipe 6
b KD4115-1004005 Connecting rod bearing shell 12 m KD4115-1002015 Seal ring for idle gear cover board 1
B KM493-1003005 Oil seal for valve rod 24
c KD4115-1002002 Upper main bearing shell 7 n KD4115-1002013 Seal ring for output cover board 1
d KD4115-1002003 Bottom main bearing shell 7 o KD4115-1002203 O seal ring for front end cover 1
e KD6115-1013100 Oil filter 2 p KD4115-1012007 O seal ring for cooler element 2
f KD4115-1105110 Fuel filter element 1 q KD4115-1012003 O seal ring for oil cooler 1
Main nuts and bolts tightening torque Unit: N.m

Ref. Description Torque

Gasket
Seal ring ① Connecting rod bolts 120-127
Ref. P/N Description Qty.
Ref. P/N Description Qty. ② Cyliner head bolts 110-120
r KD4115-1010005 Flange gasket for rough filter 1
h KD4115-1003302 Seal ring for oil filling cap 1 ③ Flywheel bolts 185-205
t KD6115-1003400a Cylinder head gasket 1
i KD6121ZL-101215003 O ring 33.3×3.1-V 4 ④ Flywheel shell bolts 127-147
u KD6115-1007002 Air intake pipe gasket 1
j KD6121ZL-101216003 Seal ring 2 ⑤ Main bearing bolts 215-235
v KD6115-1009001 Oil pan gasket 1
k KD4115-1012002 Seal ring for oil cooler 1 ⑥ Crankshaft nuts 590-635
w KD6115-1008100 Air exhaust vent gasket 1
⑦ Tightening bolts for camshaft gear 110-120
x KD4115-1008002 Exhaust manifold gasket 4
⑧ Pressure stabilizing valve for main fuel passage 30-40
y KD4115-1307007 Water pipe seat gasket 1
z KD4115-1307011 Flange gasket 2

Beside Jingyi Rd, Third-stage Development Section of Wangzhuang Industry Area, Wuxi High & New Technology
WUXI KIPOR POWER CO., LTD. Industry Development Zone. TEL: 0086-510-85205041 FAX: 0086-510-85203796
 Booster assembly
Ref. P/No. Description Qty.

1 KD6115Z-1118410 Air intake connecting elbow 1

2 GB/T619-1999 Hoop 70 1
3 KD4115Z-1118401 Air intake rubber hose 1
4 KD6121ZL-111912000 Clamp 1
5 KD6115Z-1118100 Booster 1
6 KD4115Z-1118001 Fuel returning gasket Ⅰ 1
7 GB/T5789-1986 Bolt M8×20 2
8 KD6115Z-1118300a Fuel returning pipe for booster 1
9 GB/T5789-1986 Bolt M8×40 2
Cylinder head assembly 10 KD4115Z-1118002 Fuel returning pipe gasket Ⅱ 1
11 JB/T6013-2000 Washer 14 2
Ref. P/No. Description Qty.
12 KM493Z-1118302a Pipe connector bolts 1
GB/T5789-1986 Bolt M8×35 19 13 KD388-04601 Fuel inlet pipe connector for fuel supply pump 1
1
KD4115-1003301 Oil filling cap 14 KD488Z-18204 Rubber sleeve 1
2 1
KD4115-1003302 Seal ring for oil filling cap 15 KD4115Z-1118202a Clamp plate for fuel inlet pipe 1
3 1
KD6115-1003305a Cylinder head cover 16 GB/T5789-1986 Bolt M8×12 1
4 1
KD4115-1003310 Rubber shock absorber cushion 17 KD6115Z-1118201a Fuel inlet pipe for booster 1
5 17
KD4115-1003306a Breather pipe 18 KD488Z-18201 Fuel inlet pipe connector 1
6 1
QC/T621-1997 Hoop Q673B34 19 JB/T6013-2000 Washer 12 2
7 2
KD4115-1003304 Rubber hose for breather 20 KD488Z-18001 Fuel inlet pipe bolt Ⅰ 1
8 1
9 KD6115-1003307a Breather plate 1
10 GB/T818-2000 Screw M5×12 14
11 KD6115-1003303 Seal ring for cylinder head cover 1
12 KD4115-1002105 Main bearing cap bolt M14×115 26
13 KD4115-1003014 Bolts for rocker arm seat 5
14 KD4115-1003220a Exhaust valve rocker arm 6
15 KD4115-1003202 Waveform spring washer 6
16 KD4115-1003210a Air intake valve rocker arm 6
17 KD4115-1003203 Rocker arm seat 5
18 KD6115-1003201a Rocker arm shaft 1
19 GB/T5789-1986 Bolt M10×20 2
20 KD4115-1003015 Front lifting eye 1 Oil pan assembly
21 GB/T5789-1986 Bolt M8×40 2
22 KD4115-1003600 Valve driving bridge 12 Ref. P/No. Description Qty.
23 KD4115-1003011a Fuel injector bolt 6
KD4115-1003009 Fuel injector pressing plate 1 KD6115-1009001 Oil pan gasket 1
24 6
KD4115-1003012 Seal gasket for fuel injector 2 KD6115-a-1009100 Oil pan weldment 1
25 6
GB/T5789-1986 Bolt M10×72 3 GB/T5789-1986 Bolt M8×20 34
26 1
GB/T5789-1986 Bolt M10×42 1 4 KD6115-1009003 Seal ring for oil drainage plug screw 1
27
KD4115-1003501 Idle wheel D joint part 5 KD6115-1009002 Oil plug screw 1
28 1
29 KD4115-1003503 Idle wheel D shaft 1
30 KD4115-1003502 Idle wheel D pressing plate 1
31 KD4115-1003501 Idle wheel D tightening bolts 1
32 KD4115-1003504 Idle wheel D cover board 1
33 KD4115-1003022 Bottom camshaft bearing shell 3
34 KD4115-1003021 Upper camshaft bearing shell 3
35 KD4115-1003018 Seal block 2
36 KM493-1003001 Valve collet 48
37 KD4115-1003003 Valve spring seat 24
38 KD4115-1003004 Valve spring 24
39 KM493-1003005 Oil seal for valve rod 24
40 KD4115-1003005 Valve spring gasket 24
41 KD4115-1003016 Rear lifting eye 1 Oil cooler assembly
42 GB/T5789-1986 Bolt M12×22 2
Ref. P/No. Description Qty.
43 KD6115-1003100 Cylinder head 1
44 KD488A-02010 Oil seal for high pressure fuel pipe 6 1 KD6115-1012100 Cooler element 1
45 KD4115-1003008 Air exhaust valve 12 2 KD4115-1012007 O seal ring for cooler element 2
46 KD4115-1003007 Air intake valve 12 3 KD4115-1012006 Seal gasket for cooler element 2
47 KD6115-1003400a Cylinder head gasket 1 4 KD610S-1009003 Seal gasket 1
48 KD4115-1003023 Air vent pipe connector 1 5 JB/ZQ4444-1997 Inner hexagon blocking(M20×1.5) 1
49 KD4115-1003001 Wearing resistant cap for driving bridge 12 6 KD4115-1012003 O seal ring for oil cooler 1
7 KD6115-1012001 Oil cooler cap 1
8 KD4115-1012008 Seal washer 24 2
9 JB/ZQ4444-1997 Inner hexagon blocking(M24×1.5) 2
10 GB/T5789-1986 Bolt M8×22 24
11 GB/T897-1988 Bolt M10×16 4
12 GB/T6177.1-2000 Bolt M10 4
13 GB/T5789-1986 Bolt M8×35 1
14 GB/T5789-1986 Bolt M8×55 3
15 KD4115-1012002 Seal ring for oil cooler 1

Starter assembly
Ref. P/No. Description Qty.
Fuel injection pump assembly 1 KD4115-3708100 Starting motor 1
Ref. P/No. Description Qty. 2 GB/T6177.2-2000 Nut M14×1.5 2
Oil filter assembly
1 GB/T5782-2000 Bolt M10×90 4
GB/T93-1997 Washer 10 Ref. P/No. Description Qty.
2 4
3 GB/T97.1-2002 Washer 10 4
4 KD6115-1111003 Location sleeve 4
Fuel filter assembly 1 KD4115-1010005 Flange gasket for rought filter 1 Fuel pipelines assembly
2 KD6115-1010000T Oil filter 1
5 KD6115-1111002 Fuel injection pump gear 1 Ref. P/No. Description Qty. Ref. P/No. Description Qty.
3 GB/T5789-1986 Bolt M8×12 2
6 KD6115-1111200 Connecting flange seat for fuel injection pump 1
4 GB/T5789-1986 Bolt M10×150 2
7 KD6115-1111100 Fuel injection pump 1 1 KD4115-1105200 Fuel filter bracket 1 1 KD4115-1104110 1st cylinder high pressure fuel pipeline 1
8 KD6115-1111001 Fuel injection pump bracket 1 2 KD4115-1105120 Fuel filter seat 1 2 KD4115-1104120 2nd cylinder high pressure fuel pipeline 1
9 KD6115-1111007 Fuel pump gasket 2 3 GB/T95-2002 Washer 10 2 3 KD4115-1104130 3rd cylinder high pressure fuel pipeline 1
10 KD6115-1111006 Fuel pump bracket gasket 1 4 GB/T5786-2000 Bolt M10×1×30 2 4 KD4115-1104140 4th cylinder high pressure fuel pipeline 1
5 KD4115-1105110 Fuel filter element 1 5 KD4115-1104150 5th cylinder high pressure fuel pipeline 1
6 KD4115-1104160 6th cylinder high pressure fuel pipeline 1
7 KD6115-1104200 Fuel returning pipeline for injector 1
8 KD4115-1104001 Pipe clampⅠ 1
9 KD6115-1104710 Lube oil inlet pipe for fuel injection pump 1
Oil pump assembly Oil filter assembly 10 KD6115-1104720 Lube oil returning pipe for fuel injection pump 1
11 KD6115-1104500 Fuel pipeline for fuel filter 2
Ref. P/No. Description Qty.
Ref. P/No. Description Qty. 12 KD4115-1104300 Fuel returning pipe for cylinder head 1
Charging generator assembly GB/T5789-1986 Bolt M6×25 13 KD6134Z-112970000 pipe clamp 3
1 4
1 KD6115-1011009 Driving gear for oil pump 1 14 KD4115-1104600 Fuel inlet pipe connector for fuel supply pump 1
Ref. P/No. Description Qty. 2 KD6121ZL-101216001 Pressing cap 2
2 KD6115-1011001 Oil pump 1
3 KD6121ZL-101215003 O ring 33.3×3.1-V 4
1 KD4115-3701202 Adjusting bolt 1 3 GB/T308-2002 Steel ball Φ 12 1
4 KD6121ZL-101216102 Valve 2
2 KD4115-3701201 Generator adjusting arm 1 4 KD4115-1011004 Pressure limiting valve spring 1
5 KD6121ZL-101216104 Compression spring 2
3 KD4115-3701203 Tightening bolt 1 5 GB/T91-2000 Cotter pin 4×25 1
6 KD6121ZL-101216103 Valve element 2
4 KD4115-3701204 Washer 1 6 KD4115-1011003 Spring seat 1
7 KD6121ZL-101216101 Valve cap 2
5 GB/T6177.2-2000 Nut M12×1.25 1 7 KD4115-1002113 Oil pump shaft sleeve 2
8 KD6121ZL-101216003 Seal ring 2
6 GB/T5789-1986 Bolt M10×45 1 8 KD4115-1011006 Driving gear shaft 1
9 KD6115-1013100 Oil filter 2
7 KD4115-3701300 Protective plate 1 9 KD6115-1011008 Oil pump gear 2
10 KD6115-1013003 Connector bolt 2
8 KD4115-3701100 Charging generator 1 10 GB/T5789-1986 Bolt M8×25 4
11 KD6115-1013004 Oil filter seat 1
9 GB/T93-1987 Washer 12 1 11 KD4115-1011002 Oil pump gasket 1
12 KD6115-1013005 Seal ring for filter 1
10 GB/T97.1-2002 Washer 12 1 12 KD6115-1011005 Driven gear shaft 1
13 KD6115-1013002 Seal ring for pressing cap 1
11 GB/T5785-2000 Bolt M12×1.5×160 1 13 KD4115-1011007 Location pin 2
14 KD6115-1013001 Pressing cap 1
Exhaust manifold assembly
Ref. P/No. Description Qty.

1 GB/T5789-1986 Bolt M8×12 16

2 KD6115-1008003 Heat insulation plate 2
3 GB/T6177.1-2000 Nut M10 16
4 GB/T899-1988 Stud Am10×90 2
Thermostat assembly 5 GB/T899-1988 Stud Am10×60 2
6 KD6115-1008001 Exhaust manifold 1
Ref. P/No. Description Qty.
7 KD4115-1008002 Exhaust manifold gasket 6
KD388-01043 Inner hexagon plug screw R2 ½'' 8 GB/T899-1988 Stud Am10×100 6
1 1
GB/T5789-1986 Bolt M8×80 9 GB/T899-1988 Stud Am10×130 2
2 3
GB/T5789-1986 Bolt M8×25 10 KD6115-1008100 Gasket for exhaust vent 1
3 1
Fuel injector assembly 4 KD6115-1306001 Thermostat cap 1 11 GB/T899-1988 Stud Am10×30 4
5 KD6115-1306002 Thermostat(high) 1 Glow plug assembly
Ref. P/No. Description Qty.
6 KD4115-1306004 Seal ring for thermostat 2 Ref. P/No. Description Qty.
1 KD4115-1112100 Fuel injector assembly 6 7 KD4115-1306005 Temperature switch for cooling water 1
2 KD498-1112001 Fuel injector washer 6 8 KD4115-1306006 Sensor connector seat 1 1 KD6115-3770001 Connecting plate for glow plug 1
9 KD4115-1306003 Thermostat 1 2 KD4115-3770100 Glow plug 6
10 KD4115-1306007 Guard for water outlet 1

Air intake pipe assembly

Fan assembly Piston & Connecting rod assembly Camshaft assembly Ref. P/No. Description Qty.
Ref. P/No. Description Qty. Ref. P/No. Description Qty. Ref. P/No. Description Qty.
1 KD6115-1007002 Air intake pipe gasket 1
1 KD4115-1308001 Fan cushion block 1 KD4114-1004100T Pinston ring 6 Bolt M14×1.5×40 2 KD4115-1007005 Guard for air intake vent 1
1 1 KD4115-1006003 1
2 GB/T70.1-2000 Screw M10×60 6 KD4114-1004001 Piston 6 Pressing plate 3 KD6115-1007004 Air intake pipe connector 1
2 2 KD4115-1006004 1
3 KD4115-1308100 Fan 1 KD4115-1004200 Connecting rod 6 Timing gear for camshaft 4 KD6115-1007003 Gasket for air intake pipe connector 1
3 3 KD4115-1006002 1
4 GB/T9074.17-1988 Bolt assembly M10×25 6 KD4115-1004005 Connecting rod bearing shell 12 Key 6×8 5 KD6115-1007001 Air intake pipe 1
4 4 GB/T1096-2003 1
GB/T893.2-1986 Spring retainer -B for holes 12 Camshaft 6 GB/T5789-1986 Bolt M8×25 25
5 5 KD6115-1006001 1
6 KD4115-1004004 Pinston pin 6

Engine block assembly

Ref. P/No. Description Qty. Ref. P/No. Description Qty.
Crankshaft flywheel assembly
1 GB/T97.1-2002 Washer 12 13 39 GB/T5789-1986 Bolt M10×50 1
Ref. P/No. Description Qty. 2 GB/T5782-2000 Bolt M12×120 1 40 GB/T899-1988 Stud Am12×1.5×70 1
3 GB/T5789-1986 Bolt M8×20 3 41 GB/T900-1988 Stud Am10×55 2
1 KD4115-1005004 Flywheel bolt M16×1.5×62 8
4 GB/T5789-1986 Bolt M8×16 8 42 KD4115-1002003 Bottom main bearing shell 7
2 KD4115-1005003 Flywheel bolt pad 1 Cover board for flywheel shell idle gear
5 KD4115-1002014 1 43 KD4115-1002002 Upper main bearing shell 7
3 KD6115-1005201 Flywheel 1 Seal ring for idle gear cover board
6 KD4115-1002015 1 44 KD4115-1002203 O seal ring for front end cover 1
4 KD6115-1005202 Flywheel tooth ring 1
7 GB/T5785-2000 Bolt M12×1.5×75 14 45 KD4115-1002201 Front end cover 1
5 KD4115-1005002 Timing gear for crankshaft 1
8 GB/T16674-1996 Bolt M14×24 1 46 KD4115-1002202 Front oil seal for crankshaft 1
6 GB/T1096-2003 Key 5×5×25 1
9 KD4115-1002302 Rear oil seal for crankshaft 1 47 GB/T899-1988 Stud Am8×25 4
7 KD6115-1005001 Crankshaft 1
10 KD4115-1002301 Flywheel shell 1 48 GB/T5789-1986 Bolt M8×35 13
8 GB/T119.2-2000 Pin 8×18 2
11 KD4105-1002703 Speed sensor 1 49 GB/T899-1988 Stud Am8×55 1
9 KD4115-1005100 Shock absorber pulley 1
12 KD4115-1002016 Small cover board for flywheel shell 1 50 GB/T889-1988 Stud Am10×65 1
10 GB/T5789-2000 Bolt M16×1.5×110 4
13 GB/T5789-1986 Bolt M6×12 2 51 GB/T5785-2000 Bolt M12×1.5×60 1
14 GB/T899-1988 Stud Am14×1.5×35 2 52 KD4115-1002021 Engine right foot 1
15 GB/T899-1988 Stud Am12×1.25×55 1 53 GB/T5789-1986 Bolt M10×20 8
16 KD4115-1002013 Seal ring for output cover board 1 54 KM376-1002014 Oil pressure sensor 1
17 KD4115-1002104 Locating pin 10×20 4 55 KD4115-1002006 Connector for oil pressure sensor 1
18 KD4115-1002012 Output cover board 1 56 JB/ZQ4454-1997 Seal gasket 14×18 5
Water pump assembly 19 GB/T6177.2-2000 Nut M12×1.25 1 57 KD4115-1003023 Air vent connector 5
20 GB/T5782-2000 Bolt M14×65 1 58 KD4115-1002701 Oil dipstick casing pipe 1
Ref. P/No. Description Qty. 21 KD4115-1002502 Pressing plate for idle gear B 1 59 KD4115-1002710 Oil dipstick 1
22 KD4115-1002610 Joint part for idle gear C 1 60 KD4115-1002024 Hexagon head plug screw 1
1 KD4115-1307002 Seal gasket for water pump 1 23 KD4115-1002601 Idle gear shaft C 1 61 KD4115-1002810 Water drainage switch 1
2 KD4115-1307007 Gasket for water pipe 1 24 GB/T5783-2000 Bolt M14×30 1 62 KD4115-1002802 Water drainage bolt 1
3 KD4115-1307005 Mini circulating water pipe seat 1 25 KD4115-1002510a Joint part for idle gear B 1 63 KD4115-1002801 Water drainage switch connector 1
4 GB/T5789-1986 Bolt M8×70 1 26 KD4115-1002501a Idle gear shaft B 1 64 QC/T621-1997 Hoop Q673B12 1
5 KD4115-1307008 Plug screw 1 27 KD4115-1002401 Locking bolt for idle gear A 1 65 KD4115-1002803 Water drainage pipe 1
6 KD4115-1307006 Connecting pipe for mini circulating water pipe seat 1 KD4115-1002402 Bolt gasket KM493-a-1306009a Water temperature sensor
28 1 66 1
7 KD4115-1307004 Rubber water hose for mini circulating 1 KD4115-1002420 Joint part for idle gear shaft A KD4115-1002017 Pressure stabilizing valve for main oil passage
29 1 67 1
8 GB/T5789-1986 Bolt M8×60 2 30 KD4115-1002410 Joint part for idle gear A 1 68 KD4115-1002011 O ring for pressure stabilizing valve for main oil passage 1
9 GB/T5789-1986 Bolt M8×25 2 31 KD4115-1002403 Pad for idle gear shaft A 1 69 KD4115-1002001 Locating sleeve for cylinder head 2
10 KD4115-1307009 Water elbow 1 32 KD4115-1002005 Thrust plate Ⅱfor crankshaft 1 70 GB/T3452.1-1992 O seal ring 18×2.65 1
11 KD4115-1307011 Flange gasket 2 33 KD4115-1002004 Thrust plate Ⅰfor crankshaft 2 71 KD4114-1002102 Cylinder liner 6
12 KD4115-1307100 Water pump 1 34 KD6114-1002100 Engine block 1 72 KD4115-1002102 Double head stud for oil sump 6
13 KD4115-1307003 Timing indicator 1 35 KD4115-1002900 Fuel injection pipe 6
14 KD4115-1307001 Water pump pulley 1 36 KD4115-1002018 Pressure valve for fuel injection pipe 6
15 KD4115-1307012 Water pump pulley 1 37 KD4115-1002009 Left foot for engine 1
16 GB/T5789-1986 Bolt M8×110 3 38 KD4115-1002022 Engine oil honeycomb duct 1
17 GB/T5789-1986 Bolt M8×80 5